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4JJ1 - EURO 4 (NPR 85) Electrical

The document provides a diagram of the cab and chassis electrical system for a 4JJ1 engine. The diagram shows the main 100A fuse labeled FL-1 feeding power to the starter relay and ECM. It also shows the generator producing alternating current that is regulated by the voltage regulator. The starter motor is powered by current from the starter relay and battery through fuses FL-5 and FL-8.

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ChanakaAnuruddha
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100% found this document useful (11 votes)
26K views6 pages

4JJ1 - EURO 4 (NPR 85) Electrical

The document provides a diagram of the cab and chassis electrical system for a 4JJ1 engine. The diagram shows the main 100A fuse labeled FL-1 feeding power to the starter relay and ECM. It also shows the generator producing alternating current that is regulated by the voltage regulator. The starter motor is powered by current from the starter relay and battery through fuses FL-5 and FL-8.

Uploaded by

ChanakaAnuruddha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CAB AND CHASSIS ELECTRICAL 8-63

For 4JJ1 (EURO 4) Engine (1)

8W/B

8W 1 1 1.25W/L
J-2 J-1
AC.
8W/B

2W 2 GEN.
J-1

FL-1
100A
MAIN
3W/L

FL-2
40A
FL-8 FL-5 FL-3
KEY
8B 60A 40A 60A
2L

STARTER ECM GLOW


2L

30B/R
1
STARTER J-26
3W/B

+ B 0.5R/W

P-1 0.5R 0.5LG 0.5LG

2 5 4 3
P-2 F-26
RELAY:STARTER CUT

X-21 X-21 15A

0.85LG
X-26 X-26
RELAY:STARTER

CONDENSER

3B/L
-
FAN
RELAY: CONDENSER FAN
C
+

2B/L
J-27
0.5Y/B 0.5Y/B
P-3
1 X-21 X-21 X-26 X-26 F-28
3 4

3W/R
10A
P-4 3 4 1 5 ECM
For SMOOTHER X-20 X-20

RELAY:GLOW
3B/W
- C/U: SMOOTHER

1.25R
X-20 X-20
P-5
0.5LG

2 5
0.5LG

0.5LG

0.5Y/B
5 3

3B/Y
1
SOLENOID VALVE:

X-18 X-18
RELAY:ECM MAIN

1 1 J-31 1
RESISTOR:DROP

EXH. BRAKE

J-50 J-225 H-120 0.5B/R


SW:NEUTRAL

3B/Y

X-18 X-18
J-225 J-31 1
4 2
E-3 GLOW PLUG
J-50 2 2
0.5LG/B

0.5W/L
0.5R/W
0.5G/W

2
0.5L/B

0.5L/B

2R

2R

35 46 15 14 21 40 2 5 10 24
J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191
PS IS-STARR OS-EXB OS OS OS PS-+B PS-+B OS-GLOWR IS-IGKEY
-MAFBAT -STARTR -MAINR -MAINR

ECM ; ENGINE
OP OP OS OS OS OS OP OP IA IA
IS-PN -COM2 -COM1 -INJ1 -INJ4 -INJ3 -INJ2 -SCVHI -SCVHI -SCVLO -SCVLO IS-REF
0.5B

0.5B

J-191 E-111 E-111 E-111 E-111 E-111 E-111 E-111 E-111 E-111 E-111 J-191

50 116 121 119 117 120 118 105 113 89 97 33


1.25G/W

1.25W/Y

1.25B/L

1.25B

0.5W/R

0.5W/R

0.5G/R

0.5G/R

0.5B/L
0.5P
CYLINDER #1 FUEL INJECTOR

CYLINDER #4 FUEL INJECTOR

CYLINDER #3 FUEL INJECTOR

CYLINDER #2 FUEL INJECTOR

1
For SMOOTHER
0.5W/R

0.5G/R

1 1 1 1 J-271
1.25B

(except NKR)
0.5B/L 5 REF HARNESS
H-4 C/U: SMOOTHER E-13 E-16 E-15 E-14
2W
2R

2
E-116
For SMOOTHER E-13 E-16 E-15 E-14
(NKR only)
0.5B/L 6 2 2 2 2
SCV

H-17 C/U: SMOOTHER

E-116
1
2B
J-9
1.25W

1.25R
2W

2R

FRAME-LH (CTR)

N8B0022E
8-64 CAB AND CHASSIS ELECTRICAL
For 4JJ1 (EURO 4) Engine (2)

8W/B 2 5W/B
H-6

0.5W/B 8 0.85W/L 15 0.5W/L


H-105 H-5
F-15
15A
STARTER SW AUDIO (IG).
3R/Y CIGAR LIGHTER 0.5R/Y CIGAR
OFF LIGHTER
F-16
ACC 1 3B/Y RELAY: ON,
B-67 10A
1 3W/L 2 FUSE: ABS (IG)
H-7 B-67 METER
ON 3 3B/Y 3B/Y
B-67
ST 4 3B/Y
B-67 3B/Y

F-22
10A
STARTER

0.5R/W 14 0.3R/W
H-8
0.5B/Y
0.5LG 0.5LG

2
F-9
0.5LG

0.5LG

0.5LG

10A H-105
ENG.(IG)
0.5LG

0.5Y/B 18 0.5Y/B
H-5
0.5Y/B

1 2
RELAY: DPD EXT.THROTTLE

2 5
H-17 H-4 1 1
X-25 X-25
B-89 E-167
SW : CLUTCH

NKR Except
CONTROL

only NKR
TURBO

VALVE
0.5LG
(CONNECTOR)

X-25 X-25 1
B-89 E-167
SW : DPD

1 3 B-497
2 2
0.5G/O
0.5BR/Y
0.5G/B

3
H-105 H-5
H-17 H-4 23
2 8
NKR Except
only NKR
0.5BR/Y

0.5W/G
0.5G/O

0.5G/B
0.5R

102 28 26 96
E-111 J-191 J-191 E-111
OS IS-DPF IS-CL OP
-DPFET -EVRV
For M/T
ECM ; ENGINE

PG-POWER PG-WIGN PG SG SG
-CASE -SLD3 SP-5V3 IA-EXHP1 -5VRT3 IA-THE1 IA-THE2
J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191

1 3 4 43 62 81 59 80 67 79 73 74
1.25B

1.25B

1.25B

0.75B

0.75B

0.75B

0.5B

1
0.3B

J-221
VSV:
DPF EXH.
THROTTLE
J-221
0.5L/W

0.5Y/B

0.5Y/R
0.5LG

0.5B

0.5B

0.5R

2
0.5B

3 2 1 1 2 1 2
J-224 J-224 J-224 J-223 J-223 J-222 J-222
1.25B

SENSOR: SENSOR:
SENSOR:
EXHAUST EXHAUST
EXHAUST
2B PRESSURE 1 TEMP
J-9 TEMP (IN)
(IN&OUT) (DOC IN)

FRAME-LH (CTR)

N8B0023E
CAB AND CHASSIS ELECTRICAL 8-65
For 4JJ1 (EURO 4) Engine (3)

RELAY: CHARGE
5W/B 2W/B
RELAY: TAIL 4 0.5B/Y
X-1
0.5W/R 1
X-1

0.5W/L 0.5W/L 5 3 0.5B/Y 0.85BR


X-1 X-1

RELAY: HEATER & A/C


F-1
15A SW : AIR CON
5 HEATER. AIR CON 0.85BR 1 0.5LG
3L 2
X-12 B-39 B-39
3W/B 1
X-12
0.85L BLOWER 0.5B/Y
0.5W/R 2 4 0.5B
X-12 X-12 MOTOR
0.5W/L
RELAY: HEATER
F-2
10A
1 FUEL HEATER 0.5B/R
3B/R
X-8
3W/B 2
X-8
3 5 0.5B
X-8 X-8

0.5B/Y 0.5B/Y

3W/B RELAY: TAIL,


FUSE: AUDIO(B),
DOOR LOCK
DIAG CONNECTOR
3W/B

FUSE: STOP LIGHT B-79 B-79 B-79 B-79 B-79 B-79 B-79 B-79 B-79
FUSE: POWER WINDOW
F-19 FUSE: NEES(B) 4 5 13 2 16 12 7 14 6
10A FUSE: HORN, HAZARD
0.3W/G

0.5W/R
0.3W/B

0.5L/W
ENG.

0.5LB
RESISTOR2
0.5B

0.5B

0.5Y

0.5L
(BACK UP)
HSA 0.5W/R
RESISTOR1 B-431 B-431

1 2
H-8 H-8
0.5W/R

B-387 B-387
CONT UNIT. ABS 12 13
4 0.3W/G 11 0.3W/G 1 2
DIAG J-177 H-15
13
29 0.3W/B 6 0.3W/B
ALDL J-177 H-15

0.5L/W
B-500
0.5LB

0.5L
L H H L
J-177 J-177 J-177 J-177
C/U: DAMU
27 26 14 15 B-500 B-500

8 2

0.5Y
0.5L/W

0.5L
0.5L/W
0.5L

14 0.5L 8 0.5L
H-15 H-8
H-8 H-8 H-5 H-5
10 5
9 0.5L/W 7 0.5L/W 10 5 36 37
0.3B/W

H-15 H-8
0.3LB

H-15 H-15

0.5L/W
0.5LB
0.5Y

0.5L
Without ABS

3 2 18 9

0.5L B-427 B-427 B-428 B-426


0.5L/W H L

37 18
CONT UNIT. SMOOTHER 52 38 78 58
0.85B(NKR85)/1.25B(NPR85)

For SMOOTHER
J-191 J-191 J-191 J-191 J-191 J-191
IS-DIAG CC
CC CC -KW2000 CC CC
-CAN-L -CAN-H -ISOCAN-H -ISOCAN-L
2B

ECM ; ENGINE
SG SP IA IA IS IS IS OM OM OM
IF-CAM -5VRT5 -5V5 SG-SLD5 -PFUEL -PFUEL -EBMPOS1 -EBMPOS2 -EBMPOS3 -EBM1 -EBM2 -EBM3
E-111 E-111 E-111 E-111 E-111 E-111 E-111 E-111 E-111 E-111 E-111 E-111

98 101 87 100 90 82 94 93 99 111 103 110


0.5B

0.5B/O

0.5W
0.5O
0.5LG/B
0.5W/O
0.5Y/B
0.5LG

0.5LB

8 7 6
0.5B/W

0.5Y/B

0.5Y/B
0.5LG

0.5LG

0.5W

E-94 E-94 E-94


U V W
3B
B-7

1 2 3 3 1 2 1 5 4 3 2
HEADLIGHT E-112 E-112 E-112 E-113 E-113 E-113 E-94 E-94 E-94 E-94 E-94
5B

BRACKET-LH
SENSOR;
SENSOR; SENSOR:
CAM ANGLE
Pc EGR VALVE
(MRE)
B-1
MOTOR:
EGR BRUSH-LESS DC
FRAME-LH (FRT)

N8B0024E
8-66 CAB AND CHASSIS ELECTRICAL
For 4JJ1 (EURO 4) Engine (4)

RELAY: THERMO A/C


SW : A/C PRESS.
5 0.85G/W 2 0.85G/W 1 2 0.85G/O 7 0.75P 1
X-10 H-5 J-6 J-6 H-105 E-5
0.85BR 1
X-10
0.5LG/B 2 4 0.5P/G ELECTRO
X-10 X-10
THERMO
DIODE BOX
0.5LG 10 3
X-33 X-33 A/C COMPRESSOR

0.5B/Y 0.5B/Y

0.5W/L 0.5W/L

SW: DPD REGENERATE Tail Relay 0.5W/V


METER (PARKING BRAKE)
0.5B/R 0.5B/R 6 3

3W
B-495 B-495
0.3W/V 4
2 5 J-269
B-495 B-495 F-7
10A

0.5W/V
0.3W/B 3
TAIL J-269
0.3W/B
LIGHT
0.5B/Y
3 3 SHORT

0.85LG/R
CONNECTOR
B-18 B-18

0.5W/R
(FOR NPR85)

DIODE BOX

DIODE BOX
0.85LG/R
0.5B/R

0.5B/R

H-5

31
0.85LG/R B-18 B-18
4 2
5 0.5B
B-69 (FOR NKR85) For M/T
3
H-12
SW : EXH. BRAKE

SW : ENG. WARM
0.5W/B

0.5G/O
0.5B 5 2 0.5LG/R
B-31 B-31
For SMOOTHER
0.5W/B 5
3 6 H-12
B-31 B-31

0.3W/B
1 4
B-31 B-31

0.5W/B
B-69
0.5B/Y

1
0.5LG/L

2
N-6

SW: PARKING BRAKE


Except NKR
0.5LG/R

0.5B NKR only


3B

(EC only) H-5 H-4 H-5


H-5 29 H-17 1
11
6 3
0.5Y/G
0.5LG/R

1 2 3 19 0.5B
H-5
J-32 J-32 J-32
25 0.3Y/G
V/SPEED H-5
0.5Y/G

SENSOR
0.5LG/L

0.5W/R

0.5W/B

19 45 51 47 34 48
J-191 J-191 J-191 J-191 J-191 J-191
IF-SPD IS-EXB IS-QWS IS IS-A/C IS
-DPFREG -PBRK

ECM ; ENGINE
OM OM IA IA SG SP SG IF IA
IS-PTO -IDM2 -IDM1 -IDMPOS -MAP -SLD4 -5V4 -5VRT4 -CRANK -EVRV
J-191 E-111 E-111 E-111 E-111 E-111 E-111 E-111 E-111 E-111

44 104 112 85 91 108 95 109 107 92


0.5L/O

0.5B
0.5B

0.5GR/R

38
0.75B/G

0.5V/W

0.5Y

0.5B

H-5
0.5R/L
0.5L/O

0.5R

0.5B

0.5Y

0.5G
0.5Y

0.5B

0.5Y

0.5B

2 5 6 3
0.75G

B-7 1 E-114 E-114 E-114 E-114


B-84
1 2 3 3 2 1 3 2 1
SENSOR;
SW : PTO

HEADLIGHT INTAKE THROTTLE J-216 J-216 J-216 E-98 E-98 E-98 E-26 E-26 E-26
BRACKET-LH DC MOTOR
SENSOR; SENSOR; SENSOR;
5B

POSITION
MANIHOLD NE, CRANK PRESSURE
AIR PRESSURE
B-84 E-114
2 1
B-1
0.85B(NKR85) 0.5B
1.25B(NPR85)

FRAME-LH (FRT)

N8B0025E
CAB AND CHASSIS ELECTRICAL 8-67
For 4JJ1 (EURO 4) Engine (5)

0.5B/Y

0.5W/L 18
B-51

TEMPERATURE
CHECK ENG.

PARKING

SEDIMENTER
REGENERATE
EXHBRAKE

BRAKE
OIL PRESS

COOLANT
CHARGE

ENGINE

GAUGE
TACHO
SPEED

GLOW

FUEL
SVS

DPF
B-51 B-52 B-52 B-51 B-51 B-51 B-52 B-51 B-51 B-53 B-52 B-51 B-51 B-51 B-52 B-52 B-52

10 20 17 13 5 7 15 6 4 10 8 11 5 4 6 10 5
For SMOOTHER

For SMOOTHER

For SMOOTHER
0.3W/V

0.3W/V
0.5LG/B

0.5LG/B
0.5L/R

0.5L/R
For M/T

For M/T

For M/T

0.5LG/W

0.5LG/W
0.5BR/B
0.5O/L
0.5L/B

0.5L/P

0.3LG

0.5LB
H-5 H-5 H-5 H-5 H-17 H-4 H-8 H-5 SW: OIL LEVEL H-5 H-5 H-5
39 21 12
0.3Y/G

24 30 40 7 4 19 3 13
0.5B

0.5BR/B
NKR only

Except NKR

0.5Y/R(S/CAB)
0.5R(W/CAB)
6
H-105
0.5BR/B
1
0.5LG/B
0.5O/L
0.5L/R

0.5L/B

0.5L/P

0.5LG

J-28
UNIT:
1 FUEL
SW: OIL PRESSURE

J-8 SENSOR
0.5BR/B

J-28

0.5B 2

0.5B
0.3Y/G
0.85B(NKR85)/1.25B(NPR85)

6 17 11 7 9 8 16
J-191 J-191 J-191 J-191 J-191 J-191 J-191
OS-DIAGL OS-SVS OS OS OS OF OS
-GLOWL -EXBL -DPFREG -TACHO -LOWOIL

ECM ; ENGINE
IS
IA-THL IA-THW -LOWOIL
E-111 E-111 J-191

83 84 53
0.5V/Y

0.5B

5
FUEL SEDIMENTER
0.5G/Y

0.5B
0.5LG/W

H-105
FUEL SW: FUEL SW: FUEL
0.5B

0.5V/Y

HEATER SEDIMENTER LINE CLOGGING


1 2 3
J-206 J-206
E-90 E-90 E-90 1
1 2 1 2
SW:LOW OIL LEVEL

E-137
E-93 E-93
ECT SENSOR METER
SENSOR;
B-1 FUEL TEMP ECT SENSOR

FRAME-LH (FRT) E-137


2
0.5B

0.5B 0.5LG/W 12 0.5LG/W


J-9 H-105

0.5LB 1 0.5LB
FRAME-LH (CTR) H-105

N8B0026E
8-68 CAB AND CHASSIS ELECTRICAL
For 4JJ1 (EURO 4) Engine (6)

ACCEL SENSOR

SENSOR; SENSOR; SENSOR;


IDLE UP ACCEL POSITION1 ACCEL POSITION2
VOLUME
B281 B-281 B-281 B-280 B-280 B-280 B-280 B-280 B-280

2 1 3 6 4 5 2 1 3

0.5L/W
0.5L/R

0.5W

0.5R

0.5B
0.5L
0.5L/R
0.5L/Y

0.5L

0.3B 0.3B

SERVICE
CONNECTOR
0.5BR

J-166 J-166 J-166 H-5 H-8 H-5 H-5 H-5 H-5 H-5 H-5 H-5

2 3 1 33 9 16 8 9 26 20 32 27

0.3B 0.3B
0.5P/B

0.5P/B
0.5L/Y
0.5BR

0.5W
0.5W
0.5R

0.5R

0.5R

0.5B

0.3B 0.5B

70 66 41 42 20 63 64 61 60 39
J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191 J-191
0.5B

0.5R
IA IA SG SP SG IA IA SP SG SG
-PTOPOS -IDLUP -5VRT1 -5V1 -SLD1 -ACCEL1 -ACCEL2 -5V2 -5VRT2 -SLD2

ECM ; ENGINE
SG
IA-BARO PS-12V -12VRT IA-MAF IA-IAT
J-191 J-191 J-191 J-191 J-191

71 23 22 69 72
0.5B
0.5G
0.5Y

0.5L

0.5R/G
0.5BR/G

0.5B

1 2 3 4 5
J-182 J-182 J-182 J-182 J-182
14
H-5 SENSOR; SENSOR;
MASS INTAKE
AIR FLOW AIR TEMP
0.5BR/G

MAF SENSOR

2 1 3
B-422 B-422 B-422

SENSOR;
BARO

N8B0027E

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