Isuzu - 4JJ1 Tier 4 (2011)
Isuzu - 4JJ1 Tier 4 (2011)
ISUZU
4JJ1
Interim Tier 4
SYMBOLS
Connector                                                                                                                                                     Splice
  Name
                   Trip Master
                      (5927)                                                                                                                                  Circuit
                                                       Pin Label                                                                                              Breaker
                     +12V Battery           A
                                                                                                                                                              Fuse
                            Ignition        B
                                                                                                                                                              Diode
                            J1708(-)        C
                                                                                                                                                              Twisted Pair
               Pin Connection                                      Reference
+ Power
ABBREVIATION COLOR
                 RD                                RED                                                                                                 A      Reference
                 WH                                WHITE
                 OR                                ORANGE
                YL/YE                              YELLOW
                 PK                                PINK
                 BK                                BLACK
                 GY                                GRAY
                PU/VT                              PURPLE
                BR/BN                              BROWN                                                                                               Componen t
                 GN                                GREEN                                                    Componen t
                                                                                                              Name                                                                   M67GA 18-OR
                BU/BL                              BLUE                                                                                                                 1
                                                                                                                         CRS Combus tion Air Control
                                                                                                                         Valve 298-6410                                              N67DA 18-GN
              Capital Abbreviation’s Represen t Wire Main Color
            Lower Case Abbreviation’s Represent Secondary Color                                                                              Part                       2
                                                                                                                                          Number
                                                                                                                                                                                  Circuit           Color
                                                                                                                                                                    Componen t              Gauge
                                                                                                                                                                    Connection   Number
Connectors
S1
  S2
                                                                 4JJ1 (Interim Tier 4 )                                                                  Page 1 of 8
                                         H5
                                              BK wh                      Glow Plug
                                         1
                                                                                                                                        ECM
                              85
                         87
                                                                                                                   (S2)
Glow Relay
                                                                                                                   153    Glow Relay
                    30        86
Starter
                              85
                         87
Starter Relay
                                                                                                                   100    Ignition Switch Start Signal
                    30        86
                              85
                         87                                                                                        152    Starter Cut Relay
                                                                                               Dropping Resistor
Starter Cut Relay
                                                                                                                   139    Dropping Resistor
                    30        86
                                                                                                                   67     Battery Power Source
ON
ST
                              85
                         87
Hour Meter Relay
                                                                                                                   150    Hour Meter Relay
                    30        86
                                                                                     H3
                                              BU rd
Turbocharger                        1                                                1
Control Solenoid
                                              GN rd
                                    2                                                3                             138    Turbocharger Control
                                                                                                                          Solenoid Drive
                                              4JJ1 (Interim Tier 4 )
                                                                                                               Page 2 of 8
                                                                                            ECM
                                                     H4                (S1)
                              BU
                          1                          4                 31     Injector 1 Control, No.1 Cylinder
Injector#1                    BK wh
                          2                          8                  1     Injector Power Source 1,
                                                                              No.1 Cylinder
                              WH bk
                          1                          3                 46     Injector 3 Control, No.4 Cylinder
Injector#1                    RD
                          2                          7                  2     Injector Power Source 1,
                                                                              No.4 Cylinder
                              WH bu
                          1                          1                 48     Injector 2 Control, No.3 Cylinder
 Injector#1                   BK
                          2                          5                 16     Injector Power Source 2,
                                                                              No.3 Cylinder
                              BK rd
                          1                         12                 33     Injector 4 Control, No.2 Cylinder
  Injector#1
                              BU rd
                          2                         16                 17     Injector Power Source 2,
                                                                              No.2 Cylinder
(S2)
                          5
                                                    H1
                                      BR
                          1                         17                 (S1)
                                      BU wh
  Fuel Pres sure Sensor   2                         10                 11     Fuel Pres sure Sensor
                                      BU
                          3                          5
                                      BK wh
                                                    14                 58     Fuel Pres sure Sensor Shield
                                      VT wh
                          1                          6                 57     Fuel Pres sure Sensor Shield
  Crankshaft Position                 GY bk
  Sensor                  2                         15                 41     IAT Sensor, CK P Sens or, Fuel
                                                                              Pressure Sensor Ground
                                      WH bk
                          3                          1                 21     CKP Sensor, Fuel Pressure Sens or
                                                                              Power Source
                                      BK
                                                    11                 28     CKP Sensor Shield
                                     4JJ1 (Interim Tier 4 )
                                                                                                      Page 3 of 8
                                                                                         ECM
                                                                   (S1)
                                                H4
                                                                   15     SCV-Hi Drive
                            RD bk
                        1                       17                 30     SCV-Hi Drive
Suction Control Valve
                            RD wh
                        2                       13                 60     SCV-Low Drive
45 SCV-Low Drive
Idle Up Switch
                                                                                      ECM
                                                  H1           (S1)
                              BU
                          1                      24            13     Boost Sensor Signal
                                                                      Boost Sensor, EGR Position Sensor,
                              RD bu
Boost Sensor              2                      19            26     Intake Throttle Position Sensor, Fuel
                                                                      Temperature Sens or Ground
                              RD wh                                   Boost Sensor, EGR Position Sensor,
                          3                      29             6     Intake Throttle Position Sensor, Fuel
                                                                      Temperature Sens or Power Source
                              YL gn
                          2                      31             9     Fuel Temperature Sensor Signal
Fuel Temperature Sensor
                              BU wh
                          1
                                                  H2
                              BU
                          1                       1
                              GN yl
                          2                       2            54     EGR Pos ition Sensor Signal U
                              GN wh
                          3                       3            53     EGR Pos ition Sensor Signal V
                              GN bu
EGR Valve                 4                       4            52     EGR Pos ition Sensor Signal W
                              BU wh
                          5                       5
                              WH bu
                          6                       6             5     EGR Valve DC Servo motor drive W
                              WH bk
                          7                       7            20     EGR Valve DC Servo motor drive V
                              WH rd
                          8                       8            35     EGR Valve DC Servo motor drive U
                              BU
                          2
                              BU wh
                                                  H3
                          3
                              VT wh
Intake Throttle Valve     4                      14            14     Intake Throttle Position Sensor Signal
                              RD wh
                          5                      13            49     Intake Throttle Motor Drive-High
                              GN
                          6                      12            50     Intake Throttle Motor Drive-Low
                              4JJ1 (Interim Tier 4 )
                                                                                                                   Page 5 of 8
DPD Lamp
                                                                                                                   ECM
                                             H1                                                (S1)
                           WH bk
                       3                    30                                                 23     Oil Pressure Sen sor Power
                                                                                                      Source
Oil Pressure Sen sor       BU yl
                       2                    25                                                 12     Oil Pressure Sen sor Signal
                           BK yl
                       1                    20                                                 40     Oil Pressure Sen sor, En gine
                                                                                                      Coo lan t Temp erature Sens or
                                                                                                      Ground
                           BK yl
                       1
Engine Coolant             RD bk
Temperature Sens or    2                     3                                                 25     Engine Coolant Temperature
                                                                                                      Sensor Signal
                           RD
                       3                     8
                                                            Engine Coolant Temperature Meter
                           GN
                       1                     4
Overhead Switch                                             Overheat Lamp
                       2
                                                                                               (S2)
                                                                                               128    Tachometer
Tachometer
(S2)
                                    BK
                                1                    9
                                    BU wh
Vacuum Sensor                   2                    6            116    Vacuum Sensor Signal
                                    RD
                                3                   10
                                                     H4           (S1)
                                    BK wh
                                                    14            43     Vacuum Sensor Signal
                                    BN
                                1                   19            56     CMP Sensor Signal
                                    RD bu
                                1                   13
Boost Temperature Sensor
                                    BK rd
                                2                    9            10     Boost Temperature Sensor Signal
                       4JJ1 (Interim Tier 4 )
                                                                                  Page 8 of 8
                                                                   ECM
Machine Control Unit                            (S2)
88 ISO CAN-Low
132 CAN-Low
154 CAN-High
DLC
11
14
                                        5
                                        4
97 Signal Ground
66 Source Ground
                   In the interest of continuing product development, Diesel Laptops reserves the right to change specifications within this document at any time without prior notice.
                                                        If you require additional reference materials or information, please contact Diesel Laptops.
WARNING: Diesel Laptops will not be held liable for any consequential or incidental damages including, but not limited to: Engine/vehicle downtime; loss of income or profits; damage potentially caused
to other engines, vehicles, or property and any attorney fees. Diesel Laptops will not be responsible for any liability you may have in respect to yourself, another person, or entity. Diesel Laptops urges
users to carefully follow all proper safety procedures before and during the application of this manual as a reference. Improper safety precautions can result in severe injury or death.
Diesel Laptops will not be held accountable for any inappropriate safety measures or faults made by the user while performing diagnostics.