X and Y Capacitors
Copyright ©2007 KEMET
     EMI Capacitors on the AC Line
                                          X capacitors are
                                          across the line. If
                                          they short-circuit, the
                                          risk is fire.
                               X
                          Y    Y
                                          Y capacitors are
                                          from line to chassis.
                                          If they short-circuit,
                                          the risk is a shock to
                                          the user.
Because of the risks, X and Y capacitors are safety agency tested.
                                                       Copyright ©2007 KEMET
                                   Self-healing
                                  Breakdown
• Metallized film capacitors      occurs after
  can repair themselves after a   surge.
  voltage spike.                  Thin
                                  metallization
                                  heats up and
                                  melts.
                                  Area around
                                  breakdown is
                                  isolated. No
                                  short circuit!
                                                   Copyright ©2007 KEMET
                                    Self-healing
                                   Breakdown
• Metallized film capacitors       occurs after
  can repair themselves after a    surge.
  voltage spike.                   Thin
                                   metallization
• Ceramic caps cannot. Their       heats up and
  failure mode can be a short      melts.
  circuit, with risk of shock in   Area around
  the case of a Y capacitor.       breakdown is
                                   isolated. No
                                   short circuit!
                                                    Copyright ©2007 KEMET
X Capacitors
       Copyright ©2007 KEMET
X2 Capacitor PHE840M
       Benefits for the designer
                       Copyright ©2007 KEMET
                X2 Capacitor PHE840M
                                 Benefits for the designer
• Lower prices, smaller sizes.
                                                 Copyright ©2007 KEMET
                X2 Capacitor PHE840M
                                      Benefits for the designer
• Lower prices, smaller sizes.
• Many values in “standard” leadspacings plus new smaller
  alternates.
   – 1µF in 27.5mm and new 22.5.
   – 2.2 µF in 37.5mm and new 27.5.
                                                      Copyright ©2007 KEMET
                  X2 Capacitor PHE840M
                                       Benefits for the designer
• Lower prices, smaller sizes.
• Many values in “standard” leadspacings plus new smaller
  alternates.
   – 1µF in 27.5mm and new 22.5.
   – 2.2 µF in 37.5mm and new 27.5.
• Max. C-value is 10µF for high power SMPS.
   – Eliminates the need for 2 capacitors in parallel.
                                                         Copyright ©2007 KEMET
                  X2 Capacitor PHE840M
                                       Benefits for the designer
• Lower prices, smaller sizes.
• Many values in “standard” leadspacings plus new smaller
  alternates.
   – 1µF in 27.5mm and new 22.5.
   – 2.2 µF in 37.5mm and new 27.5.
• Max. C-value is 10µF for high power SMPS.
   – Eliminates the need for 2 capacitors in parallel.
• UL approval at 280VAC.
   – Eases design-ins for 277VAC applications.
                                                         Copyright ©2007 KEMET
                  X2 Capacitor PHE840M
                                       Benefits for the designer
• Lower prices, smaller sizes.
• Many values in “standard” leadspacings plus new smaller
  alternates.
   – 1µF in 27.5mm and new 22.5.
   – 2.2 µF in 37.5mm and new 27.5.
• Max. C-value is 10µF for high power SMPS.
   – Eliminates the need for 2 capacitors in parallel.
• UL approval at 280VAC.
   – Eases design-ins for 277VAC applications.
• Low loss polypropylene design for high frequency
  applications. (Polyester caps can heat up too much.)
   – High frequency motor drives, aircraft power (400Hz).
                                                            Copyright ©2007 KEMET
           A Product for Every Voltage
                     X caps for industrial applications
AC voltage                   Film                     Paper
275/280                      PHE840M                  PME271M
300                          PHE840E                  PME271E
330                          PHE841
440/480                      PHE844                   PME278
600 & up                     PHE845                   PME264
Use one capacitor of the correct voltage instead of
two low-voltage parts in series.
                                                          Copyright ©2007 KEMET
Y Capacitors
       Copyright ©2007 KEMET
          Y Capacitor Comparison
Ceramic          Metallized paper & film
                                 Copyright ©2007 KEMET
                  Y Capacitor Comparison
Ceramic                  Metallized paper & film
Less expensive.
                                         Copyright ©2007 KEMET
                  Y Capacitor Comparison
Ceramic                  Metallized paper & film
Less expensive.
Unstable over time and   Stable.
temperature.
                                         Copyright ©2007 KEMET
                  Y Capacitor Comparison
Ceramic                    Metallized paper & film
Less expensive.
Unstable over time and     Stable.
temperature.
Pushes over (may require   Boxed types do not push over.
additional insulation).    (Lower total cost.)
                                              Copyright ©2007 KEMET
                  Y Capacitor Comparison
Ceramic                    Metallized paper & film
Less expensive.
Unstable over time and     Stable.
temperature.
Pushes over (may require   Boxed types do not push over.
additional insulation).    (Lower total cost.)
Maximum capacitance        Available up to 1.0µF.
available is ~0.022µF.     (Ideal for industrial apps.)
                                                Copyright ©2007 KEMET
                  Y Capacitor Comparison
Ceramic                    Metallized paper & film
Less expensive.
Unstable over time and     Stable.
temperature.
Pushes over (may require   Boxed types do not push over.
additional insulation).    (Lower total cost.)
Maximum capacitance        Available up to 1.0µF.
available is ~0.022µF.     (Ideal for industrial apps.)
Failure mode tends         Self healing. Failure mode is
toward short circuit.      open circuit.
                                                Copyright ©2007 KEMET
       New film Y cap PHE850
NEW!           Alternative to ceramics
                              Copyright ©2007 KEMET
             New film Y cap PHE850
 NEW!                       Alternative to ceramics
• Metallized, self-healing construction.
  – Safer failure mode at near-ceramic prices.
                                            Copyright ©2007 KEMET
             New film Y cap PHE850
 NEW!                        Alternative to ceramics
• Metallized, self-healing construction.
  – Safer failure mode at near-ceramic prices.
• Very wide C-value range: 0.001 – 1µF.
  – Higher values excellent for industrial
    applications.
                                             Copyright ©2007 KEMET
             New film Y cap PHE850
 NEW!                        Alternative to ceramics
• Metallized, self-healing construction.
  – Safer failure mode at near-ceramic prices.
• Very wide C-value range: 0.001 – 1µF.
  – Higher values excellent for industrial
    applications.
• Small physical size.
                                             Copyright ©2007 KEMET
              New film Y cap PHE850
 NEW!                        Alternative to ceramics
• Metallized, self-healing construction.
  – Safer failure mode at near-ceramic prices.
• Very wide C-value range: 0.001 – 1µF.
  – Higher values excellent for industrial
    applications.
• Small physical size.
• Does not push over.
  – Can lower total cost to use.
                                             Copyright ©2007 KEMET
     SMD Film Capacitors
Focusing the sales effort
 for maximum results
                            Copyright ©2007 KEMET
SMD Application Chart
                Copyright ©2007 KEMET
                          Solder Withstand is
                            a Critical Factor
• Economical Pb-free solders require higher soldering
  temperatures. Also small parts heat more than large ones.
• More care is needed in choosing an SMD film cap. Cost
  vs. higher allowed temperature.
• The catalog is a good general guideline of the worst case,
  but some sizes handle more heat than others.
  If unsure get the customer’s solder profile.
                                                    Copyright ©2007 KEMET
Comparing Naked
and Encapsulated
           Copyright ©2007 KEMET
                        Delamination in Naked
                      Stacked SMD Capacitors
 Naked stacked
 construction
                                                                   Potential
                                                                   delamination of
                                                                   stack with heat
                                                                   and moisture.
                                                                   More a potential
                                                                   problem in large
                                                                   sizes.
“In case of high humidity storage and short cycle reflow soldering profiles, it is
recommended that the capacitors be pre-conditioned in an 85ºC oven for a minimum
of 12 hours prior to reflow soldering to minimize any effects caused by the rapid
vaporization of the moisture.”
Source: ITW Paktron Film Capacitor Catalog
                                                                        Copyright ©2007 KEMET
      Wound & Encapsulated
Capacitors Do Not Delaminate
Naked stacked
construction
                     Potential
                     delamination of
                     stack with heat
                     and moisture.
                     More a potential
                     problem in large
                     sizes.
Wound
construction
                     Winding holds
                     itself together.
                     No delamination.
                         Copyright ©2007 KEMET
           SMD Film Technologies
Naked stacked       Encapsulated
(Arco LDE, LDB)     (MMC, GMC, SMC)
                              Copyright ©2007 KEMET
                    SMD Film Technologies
    Naked stacked                       Encapsulated
    (Arco LDE, LDB)                     (MMC, GMC, SMC)
•   Good solder withstand.
•   Acceptable environmental
    performance in many
    applications.
•   Smaller physical size, especially
    in low voltages.
•   Potentially lower cost in small
    sizes.
•   Potential delamination in larger
    sizes.
                                                  Copyright ©2007 KEMET
                    SMD Film Technologies
    Naked stacked                           Encapsulated
    (Arco LDE, LDB)                         (MMC, GMC, SMC)
•   Good solder withstand.              •   Better solder withstand.
•   Acceptable environmental            •   Better environmental
    performance in many                     performance, resistance to
    applications.                           moisture / chemicals.
•   Smaller physical size, especially
    in low voltages.                    •   Larger physical size.
                                            (Vertical mounting can help!)
•   Potentially lower cost in small
    sizes.                              •   Potentially higher cost in small
•   Potential delamination in larger        sizes.
    sizes.                              •   Will not delaminate.
                                                                Copyright ©2007 KEMET
A Focused Sales Effort
    Will Yield Results!
                 Copyright ©2007 KEMET
    Film SMD will be used when...
• Stable properties are needed and the
  C-value is too large for NPO ceramic.
• The films are the last leaded parts on the
  board. (Otherwise a leaded film will do.)
• Thermal expansion stress is damaging large
  ceramics.
                                     Copyright ©2007 KEMET
            There is a place for naked
                    and encapsulated:
Encapsulated:
• For higher soldering temperatures.
• For better environmental stability.
• Higher C-values / voltages.
                                        Copyright ©2007 KEMET
            There is a place for naked
                    and encapsulated:
Encapsulated:
• For higher soldering temperatures.
• For better environmental stability.
• Higher C-values / voltages.
Naked:
• Low voltage / small C-values.
• Moderate soldering conditions.
• Few environmental concerns.
• Where small size is paramount.
                                        Copyright ©2007 KEMET
Vertical mounting of
 encapsulated parts.
     Series GMC
     1.0µF / 100V
     Size 6560, footprint 16.5 x 15
        247mm2
     Vertical mounting
     Size 6528, footprint 16.5 x 7
        116mm2
                          Copyright ©2007 KEMET
                  New products enhance
                     our SMD offering.
• Series GPC for pulse applications.
  dV/dt values up to 2200 V/µS.
• Series SPC – like GPC but better at high
  frequencies.
• Series SMP253, safety agency approved Y2
  capacitor.
                                       Copyright ©2007 KEMET
                           Key Selling Points
                              (Why Kemet SMD Film?)
• Broad product range:
    •   Choose from multiple dielectrics.
    •   Naked or encapsulated.
    •   SMD pulse/AC capacitors GPC and SPC.
    •   SMD Y capacitor SMP253.
•   Superior solder withstand.
•   Superior environmental protection.
•   No thermal expansion stress problem.
•   Vertical mounting option saves footprint.
                                                Copyright ©2007 KEMET