Fluid 12
Fluid 12
1
MAIN TOPICS
Introduction
Basic Energy Considerations
Basic Angular Momentum Considerations
The Centrifugal Pump
Dimensionless Parameters and Similarity Laws
Axial-Flow and Mixed-Flow Pumps
Fans
Turbines
Compressible Flow Turbomachines
2
Pumps and Turbines
3
Fluid Machines
4
Positive Displacement Machines
6
Operating Principles of Turbomachines
7
Structure of Turbomachines
9
Basic Energy Considerations
By considering the basic operation of
Household fan (pump).
Windmill (turbine).
10
Household Fan 11 /2
V W U
12
Household Fan 2/2
Idealized flow through a fan: (a) fan blade geometry: (b) absolute
velocity, V; relative velocity, W, and blade velocity, U at the inlet and
exit of the fan blade section. 12
Windmill
Consider the windmill. Rather than the rotor being driven by a
motor, it is rotated in the opposite direction by the wind
blowing through the rotor.
14
Example 12.1 Solution1/2
If the tangential component f the force of the blade on the fluid is in
the direction of the blade motion (a pump) or opposite to it (a
turbine).
15
Example 12.1 Solution2/2
The inlet velocity triangle The outlet velocity triangle
17
Angular Momentum Considerations 1/6
19
Angular Momentum Considerations 3/6
21
Angular Momentum Considerations 4/6
Euler turbomachine equation : the shaft torque is directly
proportional to the mass flowrate. The torque also depends on the
tangential component of the absolute velocity, Vθ.
22
Angular Momentum Considerations 22/6
(2)
W& shaft T shaft (3)
W& shaft 1 (U1Vθ1 ) 2 (U2Vθ2 (4)
m& m& )
wshaft W&
(U 1Vθ1 (U 2Vθ2 (5)
shaft ) )
m&
22
Angular Momentum Considerations 23/6
23
Angular Momentum Considerations 6/6
(6)+(7)
VU
2
2 2 2 2 2 2
V V U U (W W )
(5) wshaft 2 1 2 1 2 1 (8)
2
Turbomachine work is related to changes in absolute, relative, and
blade velocities. 23
The Centrifugal Pump
24
Structure of the Centrifugal Pump 1/3
25
Structure of the Centrifugal Pump 2/3
Type of impeller
26
Structure of the Centrifugal Pump 2/3
(a) Open impeller, (b) enclosed or shrouded impeller
27
Structure of the Centrifugal Pump 3/3
27
Operation of the Centrifugal Pump
28
Stages of the Centrifugal Pump
29
Theoretical Considerations 1/5
W& Q Vθ2
shaft T shaft r1Vθ1 )
(r2 Q(U2V
31
Theoretical Considerations 32 /5
θ2 U1Vθ 1) (11)
W&
wshaft U2Vθ2 U1Vθ1 (12)
shaft
m&
32
Theoretical Considerations 3/5
34
Theoretical Considerations 5/5
2
U cot For a centrifugal pump with
U h i 2
backward <90º
2 Q
2r2 curved vanes ( )
g b2g β2
34
Example 12.2 Centrifugal Pump Performance
Based on Inlet/Outlet Velocities
Water is pumped at the rate of 1400 gpm through a centrifugal
pump operating at a speed of 1750 rpm. The impeller has a uniform
blade length, b, of 2 in. with r1 = 1.9 in. and r2 = 7.0 in., and the exit
blade
angle is β=23º . Assume ideal flow conditions and that the
tangential velocity component, Vθ1, of the water entering the blade
is zero (α1=90 º). Determine (a) the tangential velocity component,
Vθ2, at the exit, (b) the ideal head rise, ha, and (c) the power, shaft ,
W&
transferred to the fluid. Discuss the difference between ideal and
actual head rise. Is the power, shaft ,ideal or actual? Explain.
W&
35
Example 12.2 Solution1/2
The tip velocity of the impeller
U 2 r2 (7 /12ft)(2rad / rev)(1750rpm / 60s / min) 107ft / s
Q 2r2b2Vr2
Vr2 Q 5.11ft / s
2r2b2
cot2
U2 V2 U2 Vr2 95.0ft / s
V2 cot2
Vr2
(15)
36
Example 12.2 Solution1/2
hi U2Vθ2
g 316ft
37
Example 12.2 Solution2/2
The power transferred to the fluid
37
Pump Performance Characteristics 1/8
ha V
2
V
2
p2
z 2 z1 2 1 (19)
p1 2g 2g
38
Pump Performance Characteristics 2/8
Pf Qha
water horsepower (22)
550
Overall efficient
39
Pump Performance Characteristics 2/8
power gained by the fluid
Pf Qha / (23)
550
shaft power driving the pump W&
shaft
b
h
p
40
Pump Performance Characteristics 3/8
40
Pump Performance Characteristics 41/8
41
Pump Performance Characteristics 5/8
Typical performance
characteristics for a centrifugal
pump of a given size operating at a
constant impeller speed.
capacity 42
Pump Performance Characteristics 43/8
44
Pump Performance Characteristics 8 /8
NPSHR
Required net positive
suction head
Related to conditions
on the suction side
of the pump
46
Net Positive Suction Head 2/2
49
2/3
NPSHR and NPSHA
NPSH A p
pv
atm z1 (25)
h L
For proper pump operation
50
3/3
NPSHR and NPSHA
NPSH A NPSH R
51
Example 12.3 Net Pressure Suction Head
52
Example 12.3 Solution
patm pv
(25) NPSH A
z1
h L
V
V
A 5.73ft /
s h KL .. 10.2ft
2g .
L
52
(z1)max patm pv NPSH
h L
R
... 7.65ft
53
System Characteristics and Pump Selection 1/4
hp z2
z1
h
(26)
g
The actual head ai
53
System Characteristics and Pump Selection 1/4
ned by the fluid from All friction losses
the pump. and minor losses
54
System Characteristics and Pump Selection 54/4
(26)
h p z2 z1 KQ2 (27)
54
System Characteristics and Pump Selection 3/4
56
Pumps in Series or Parallel 1/3
58
Pumps in Series or Parallel 3/3
59
Example 12.4 Use of Pump
Performance
Curve 1/
2
s
Water is to be pumped from one large, open tank to a second large,
open tank as shown in Fig. E12.4a. The pipe diameter throughout
is 6 in. and the total length of the pipe between the pipe entrance
and exit is 200 ft. Minor loss coefficients for the entrance, exit, and
the elbow are shown on the figure, and the friction factor for the
pipe can be assumed constant and equal to 0.02. A certain
centrifugal pump having the performance characteristics shown in
Fig. E12.4b is suggested as a good pump for this flow system. With
this pump, what would be the flowrate between the tanks? Do you
think this pump would be a good choice?
60
Example 12.4 Use of Pump
Performance
Curve 2/
2
s
61
Example 12.4 Solution1/2
Application of the energy equation between the two free surfaces,
points (1) and (2) as indicated, given
p1 2
K
V12 p2 2
V2 l V
2 V
z z L
1 f 2g 2 2g
2g D 2g
⎥
hp 10 ⎡ ⎦
0.02 (200ft) (0.5 1.5
⎢ ⎤
⎣ (6
/12ft) 1.0)
62
Example 12.4 Solution1/2
2
V 2 ( 32.2ft / s2 )
Q
V . hp 10 4.43Q2 Q is in ft3 / s
A
.
63
Example 12.4 Solution2/2
With Q in ft3/s System equation for this
particular flow system and
h p 10 Eq. (3) reveals how much actual head
2
4.43Q the fluid will need to gain from
the pump to maintain a certain
With Q in gal/min
hp 10 5 Eq. (4)
flowrate.
2.20 10
Q2
64
Dimensionless Parameters and
Similarity Laws
64
Dimensionless Parameters 1/4
66
Dimensionless Parameters 67/4
⎜
Power coefficient Cp 3D5 , , , ⎟
⎜ 2
D D D3 ⎟
⎝
67
Dimensionless Parameters 68/4
⎠
2⎞
Efficiency gQha ⎜ , , Q D
W& 3 , ⎟
li ⎛ D D3 ⎟⎠
shaft ⎜D
⎝
68
Dimensionless Parameters 4 /4
(31) Q
3⎜ 3
⎟ 68
⎝ D ⎠
Similarity Laws 1/3
Then ⎞ ⎛ W& ⎞
⎛ gha ⎞ ⎛ gha ⎞ ⎛ shaft shaft
The ⎜ 2 2 ⎟ ⎜ 2 2 ⎟ (33) ⎜W& ⎟ ⎜ 3 5⎟ (34)
n 3 5
⎜ D ⎟ ⎜ D ⎟
⎝ D ⎠1 ⎝ D ⎠2
⎝ ⎠1 ⎝ ⎠2
1 2 (35)
Where the subscripts 1 and 2 refer to any two pumps from
the family of geometrically similar pumps. 69
Similarity Laws 2/3
70
Similarity Laws 3/3
72
Example 12.5 Solution1/2
(31) For a given efficiency the flow coefficient has
the same value for a given family of pumps.
Fig. 12.17(b) At peak efficiency CQ=0.0625
3
Q CQD 2.33ft3 / s
3 3
(2.33ft / s)(7.48gal / ft )(60s / min) 1046gpm
The actual head rise and the shaft horsepower can be determined in a
similar manner since at peak efficiency CH=0.019 and Cp=0.014
73
Example 12.5 Solution2/2
ha C 2
H ... 41.6ft
2
D
g
W& 3 5
Cp D ... 7150ft lb / 13.0hp
shaft s
74
Special Pump Scaling Laws 1/6
2
For the same flow coefficient
coefficient with D1=D2
76
Special Pump Scaling Laws 3/6
77
Special Pump Scaling Laws 4/6
78
Special Pump Scaling Laws 5/6
79
Special Pump Scaling Laws 6/6
It has been found that as the pump size decreases these
effects more significantly influence efficiency because of
smaller clearance and blade size.
An approximate, empirical relationship to estimate the
influence of diminishing size on efficiency is
1
1/ 5
⎛D ⎞
1
⎜1 ⎟ (42)
1 ⎝ D2 ⎠
2
80
Specific Speed 1/5
81
Specific Speed 2/5
(rpm)Q(gpm)
Nsd (44)
3/
[ha (ft)]
4
82
Specific Speed 3/5
83
Specific Speed 4/5
84
Specific Speed 5/5
85
Suction Specific Speed 1/2
Ss Q
(45)
[g(NPSH )] 3/
R 4
(rpm)Q(gpm)
Ssd R
3/4
[NPSH (ft)]
86
Suction Specific Speed 1/2
(44)
87
Suction Specific Speed 2/2
87
Axial-Flow and
Mixed-Flow Pumps
88
Axial-Flow and Mixed-Flow Pumps 1/2
ÐA rotor is connected
to a motor through a
shaft.
ÐAs the rotor rotates
the fluid is sucked in
through the inlet.
90
Centrifugal Pump vs. Axial-Flow Pump 1/2
At design capacity
(maximum efficiency)
the head and brake
horsepower are the
same for the two
pumps.
As the flowrate
decreases, the power
input to the centrifugal
pump falls to 180 hp
91
Centrifugal Pump vs. Axial-Flow Pump 1/2
at shutoff.
92
Centrifugal Pump vs. Axial-Flow Pump 2/2
92
Comparison of Different Types of
Impellers
93
Fans
94
Fans 1/3
⎝ ⎠1 ⎝ ⎠2
Equations (47), (32) and (34) are called the fan laws and
can be used to scale performance characteristics
between members of a family of geometrically similar
fans.
97
Turbines
98
Turbines 1/6
99
Turbines 2/6
100
Turbines 3/6
101
Turbines 4/6
103
Turbines 6/6
Summary
ÐImpulse turbines: High-head, low flowrate
devices.
ÐReaction turbines: Low-head, high-flowrate
devices.
104
Impulse Turbines 1/6
105
Impulse Turbines 2/6
106
Impulse Turbines 3/6
Ideally, the fluid enters and leaves the control volume with
no radial component of velocity.
The buckets would ideally
turn the relative velocity
through a 180º turn, but
physical constraints dictate
that β, the angle of the
exit edge of the blade, is
less than 180 º
107
Impulse Turbines 4/6
109
Impulse Turbines 5/6
(50)+(2)+(4)
Tshaft rm V1)(1 cos)
m& (U
cos)
109
Impulse Turbines 5/6
Typical theoretical and experimental power
and torque for a Pelton wheel turbine as a
function of bucket speed.
110
Impulse Turbines 6/6
110
Example 12.6 Pelton Wheel Turbine
Characteristics
Water to drive a Pelton wheel is supplied through a pipe from a
lake as indicated in Fig. E12.6a. Determine the nozzle diameter, D1,
that will give the maximum power output. Include the head loss due
to friction in the pipe, but neglect minor losses. Also determine this
maximum power and the angular velocity of the rotor at this
condition.
111
Example 12.6 Solution /3 1
V z0 2
1 L2g
h hLf
Example 12.6 Solution /3 2
l V2D 2g
⎥
2g ⎦
2
Q
⎡D 11 D V
3. 1
1 5
l 1
⎞4
112
V
2
z0 ⎢1
f ⎟1⎥
⎜
⎣ D⎠ 1 152D14
D
Example 12.6 Solution /3 2
2 ⎡ ⎤
323UD 113.5
1 ⎢U ⎥
W& shaft
1 152D14 ⎢ 1 152D14 ⎥
⎣ ⎦
ft lb / s 59.0hp
113
Example 12.6
Solution /3114
U R 295rpm
V1
V1
2
2R
114
Example 12.7 Maximum Power Output for a
Pelton Wheel Turbine
Water flows through the Pelton wheel turbine shown in Fig. 12.24.
For simplicity we assume that the water is turned 180º by the
blade. Show, based on the energy equation, that the maximum
power output occurs when the absolute velocity of the fluid exiting
the turbine is zero.
115
Example 12.7
Solution /2
116
Consider the energy equation for flow across the rotor we have
2
p1 2
V1 V
2g p2 2 z2 hT h L
z1 2g
V2 V2
hT 1 2 V2=
2
g hL
Example 12.7 Solution /2
3
0
117
Second Type of Impulse Turbines 1/3
119
Second Type of Impulse Turbines 3/3
120
Example 12.8 Non-Pelton Wheel
Impulse
Turbin 1/
2
e
An air turbine used to drive the high-speed drill used by your dentist
is shown in Fig. E12.8a. Air exiting from the upstream nozzle holes
force the turbine blades to move in the direction shown. Estimate
the shaft energy per unit mass of air flowing through the turbine
under the following conditions. The turbine rotor speed is 300,000
rpm, the tangential component of velocity out of the nozzle is twice
the blade speed, and the tangential component of the absolute
velocity out of the rotor is zero.
121
Example 12.8 Non-Pelton Wheel
Impulse
Turbin 2/
2
e
122
Example 12.8 Solution
rm 1 ri )
2 (ro
wshaft U1V1 U2V2
(5)
V1 2U V2 0
U ... 394ft / s
rm
wshaft...9640ftlb / lbm
123
Reaction Turbines 1/2
124
Reaction Turbines 2/2
126
Dimensionless Parameters for Turbines 1/2
126
Dimensionless Parameters for Turbines 1/2
p 3 5
D
127
Dimensionless Parameters for Turbines 2/2
gQhT
127
Similarity Laws for Turbines
128
Power Specific Speed 2 / 129
129
Power Specific Speed 2 /
130
N'sd (
[h T 5
3
(ft)] )
5/4
130
Power Specific Speed 2/2
131
Example 12.9 Solution
6rev / s 360rpm
Assumed
efficiency 94%
W& 3
⎡ ⎤
Qz (62.4lb / s) 20ft(0.94) 21.3hp
(10ft / ft )
3
⎢ ⎥
shaft 550ft lb / s hp
N' ⎣ ⎦
W& 39.3
shaft
132
sd 5/
(h T )
4 A mixed-flow Francis turbine would probably
(Fig. 12.32) give the highest efficiency and an assumed
efficiency of 0.94 is appropriate.
133
Compressible Flow
Turbomachines
133
Compressible Flow Turbomachines 1/2
134
Compressible Flow Turbomachines 2/2
135
Compressor
136
Radial-Flow Compressor 1/3
138
Radial-Flow Compressor 3/3
Adiabatic compression of
a gas causes an increase in
temperature and requires
more work than isothermal
compression of a gas.
An interstage cooler can be
used to reduce the
compressed gas
temperature and thus the
work required.
139
Axial-Flow Compressor 1/4
The axial-flow
compressor has a lower
pressure rise per stage,
a higher flowrate, and
is more radially
compact than a
centrifugal
compressor.
140
Axial-Flow Compressor 4 / 141
142
Axial-Flow Compressor 3/4
143
Axial-Flow Compressor 4/4
143
Performance Characteristics of Axial-Flow
Compressor 1/2
Either isentropic or
polytropic efficiencies are
used to characterize
compressor performance.
Each of these compressor
efficiencies involves a ratio
of ideal work to actual work
required to accomplish the
compression.
144
Performance Characteristics of Axial-Flow
Compressor 2/2
The isentropic efficiency involves a ratio of the ideal
work required with an adiabatic and frictionless
compression process to the actual work required to
achieve the same total pressure rise.
The polytropic efficiency involves a ratio of the ideal
work required to achieve the actual end state of the
compression with a polytropic and frictionless
process between the actual beginning and end
stagnation state across the compressor and the actual
work involved between these same states.
145
Parameters for Compressor 1/3
147
Parameters for Compressor 2/3
p01test / p0std
148
Parameters for Compressor 3/3
Corrected speed
148
Compressible Flow Turbines
149
Compressible Flow Turbines
150
Radial-Flow Turbines
151
Axial-Flow Turbines 1/4
152
Axial-Flow Turbines 2/4
154
Axial-Flow Turbines 4/4
156