Na ° is MOTRONICA Multican Spare Part — Mounting instruction TECGE16102018CROO Date | Revision | Author Company | Validator | Approver | Comments zos2019 | 1.2 |C.Rosso |MHPSItaia | SRogai | A Ubertelli | Installation steps SRL update Neen EEUU EEInIIIEIISIIISE ESSERE ues tne, Carpary je oe retin ane corsnon of Kenezars Pi, P.O B04 681 nore 8) E00 Hyekak Fae Helos Varga Seta iro (ih ny Poon apt € 4050030 REA M7076 Ronecranes com Citra rete abs elsccunmen so loci veer soaroena es Penne ueronen nenMotronic DOCUMENT TRACKING Revision Date ‘Comments 1.0 76/10/2018 First draft 14 (03/06/2019 installation steps update 12 ‘30/08/2019 Installation steps update Document protocol: TECGE16102018CROO Rev: 1.1 219 ‘Author: Claudio Rosso 2019 MHPS fais s.r, - Motronica Division © llrightsreservedNal . jas MOTRONICA SUMMARY Chapter 1 Introduction. .. 5 Section 1.1 Kit composition. 5 Section 1.2 6 Section 1.3 6 Chapter 2 Installation instructions. a a) Section 2.1 Cabling to the existent Wiring Harness. 6 Section 2.2 Cabling with the new Wiring Harness .. 8 Chapter 3. Connection Tables for 7-poles connectors. 8 Section 3.1 Comelec 7-poles IN to Harting 10-poles IN ..... 8 Section 3.1 Comelec 7-poles ‘QUT’ to Harting 10-poles ‘OUT’ 8 ‘Appendix'A’ 9 _ Document rotocot TECGE16102018CRO0 ‘Author: Caudle Rosso Rev 11 39 2019 MHPS Italia s.r, - Motronica Division © Al rights reserved2 mMotrRonics ACRONYMS SSR safety software requirements ASR architecture software requirement DSR design software requirement MSR module software requirement TCR test cases requirement TR test report SRESW safety related embedded software SRASW safety related application software LUM Longitudinal Load Moment indicator timc Longitudinal Load Moment Controller MTC’ Model test coverage ME Model editor RMG requirement management gateway cVK compiler verification kit KcG code generator REP Residual error probability FER Frame error ratio P2P Peer to peer (revision) RA Risk assessment LL Document protocol: TECGE16102018CROO ‘Author: Claudio Rosso Rev: 1.1 49 2019 MHPS italia sr. - Motronica Division © All rights reservedIRs MOTRONIGCA ESS SS ES Chapter 1 Introduction. ‘The aim of this document is to provide installation instructions forthe following items: NEW ITEM CODE “OLD' ITEM CODE DESCRIPTION 1130801000800 1130801000100 ECU MULTICAN V2.0 8 INPUTS. 1130801000900 1130801000200 ECU MULTICAN V2.0 6 INPUTS 2 ‘OUTPUTS. 1130801001000. 1130801000300 ECU MULTICAN V2.0 4 INPUTS 4 OUTPUTS 1130801001100 1130801000400 ECU MULTICAN V2.0 8 ‘OUTPUTS: Table |: List of Mallican devices Fig.t IN Section 1.1 Kit composition. Ordering @ Multican spare parts with the following codes: 4730801000100 1130801000200 7130801000300 7130801000400 a Document protocol: TECGE 16102018CRO0 ‘Author: Claudio Resso Rev: 1.1 59 2019 MHPS talia 8. - Motronica Division © All rights reservedIs MOTRONIGA oS SE TT ‘a new set of components will be delivered, as we can see into Table Il MOTRONIGA CODE DESCRIPTION, One of the following codes: 1130801000800 | ECU MULTICAN V2.0 8 INPUTS. 4130801000900 | ECU MULTICAN V2.0 6 INPUTS 2 ‘OUTPUTS 1130801001000 | ECU MULTICAN V2.0 4 INPUTS 4 ‘OUTPUTS 4430801001100 | ECU MULTICAN V2.0 8 ‘OUTPUTS Thelude the following parts: 4130804000500 (Fig.3)__| CAN TERM. 120 OHM CNT CSHM 10PM (supplied assembled) 1010204003500 (Fig.2) _| WH CNT 10PF CAN+PS-FREE L.10MT (supplied assembled) RELATIVE SUBPARTS (1010204003500) 7050802006800 (Fig.4,2)_| CNT CSHF 10 10PF PUSH-IN | 1050304005500 (Fig 4,3) _| HOUSING LATERAL ‘OUT’ CHO 10 PGT6: 7110702000200 (Fig.4,1) | PLASTIC CABLE GLAND PG16 1010201004500 ‘WH MULTICAN 4GX2.5+2X0.5 012.4 Table I: Components forthe Mullican spare part Section 1.2 Backward compatibility. The only difference between the new and the ‘old’ Multican is the lack of the third 7-poles connector for auxiliary power supply and can-bus into the new device. This kind of spare part is meant for machine with only one or two Multican in cascade, so it won't need any auxiliary power supply to work correctly. Section 1.3 Tools. The following tools are mandatory. Phillips screwdriver PH 2 (required to cover fixing items) Slotted screwariver 4mm (required for securing cables to terminal) 4 fixing screws with washers (Recommended M6x40, oylindric head) (required for securing the box). Electrician scissors (be careful: the cable section to cut is at least 212,4mm) Too! for drilling (required to dil fixing support) Multimeter. Installation instructions, Section 1.4 Cabling to the existent Wiring Harness Into the electrical panel, the following device must be present and replaced ‘Muttican wih CAN terminal on (OUT connector ‘Muttican with connection on ‘OUT connector with another Document protocol TECGE16102018CR00 ‘Author: Ctausio Rosso Rov. 1.1 2019 MHPS lala... - Motronica Division © Al rights reserved 69wal ° igs MOTRONIGA Ea SE Before removing the ‘old’ device, disconnect all the power supply from the machine. After that, it is possible to remove the connection between the machine and the ‘old’ Multican device. You ‘should have to unplug up to eight M12 connectors and up to two 7-poles connectors. Remember to sign the connector numbers to avoid wrong reconnection on the new device. ‘After the removal of the ‘old’ device, itis possible to fix the new Multican spare part to the designed place ‘and plug to the corresponding place all the M12 connectors. ‘The handling of the 7-poles connectors is quite different: you need to cut the connector and insert all the cables into the Harting 10-poles connector. The wiring matching table is described in Chapter I ‘The ‘IN’ connector is supplied already connected to the cable (code: 1010204003500) To unmount the connector from the cable, unscrew the cable gland and remove the 4 screws on the connector. Unplug all the wires from their slots (the correct wiring table is showed below), ‘The ‘IN’ connector is shown into the next image: let the cable pass into the plastic cable gland PG16 (N° 1) and into the cap (N° 3) before to plug the wires to the 10-way connector (N° 2). Remember to fix the connector to the cap with the four screws on the corners. ‘The connector ‘OUT’, corresponding to the connector CNT_10 for the ‘ola’ device, can be two configurations: ‘+ Inthe first one, the Multican is a single element on the machine or the final one of @ chain. The connector ‘OUT’ on the ‘old’ device is a simple CAN terminal with a 120 ohm resistor. As in the below image, the connector ‘OUT’ is ready to be plugged to the box connector. Fig '* Inthe second one, the device is part of a system with more Multican. In this case, you have to assemble the connector ‘OUT’ just like you did before for the ‘IN’ one, The connector ‘OUT is shown into the previous image (Fig.3-4): remove the plug from the cap and disassemble the connector removing the 4 screws into the comers; disassemble the 120 ohm resistor from the connector (n°2) let the cable pass into the plastic cable gland PG16 (n°1) and into the cap (n°3) before to plug the cables to the 10-way connector (n*2) Remember to fix the connector to the cap with the four screws twist off previously. Document proocel: TECGE16102018CROO Author: Claudio Rosso Rev. 1.1 719 2019 NIHPS Italia s.r. - Motronica Division © All rights reserved2 MotrRoONICcA The 120 ohm resistor and the white plug are not used for this type of configuration and can be put away. ‘The wiring matching table is described in chapter Ill ‘The ratio between the ‘old’ installation and the new one can be observed into Appen Section 1.5 Cabling with the new Wiring Harness In this case, the connections between the new Multican system and the machine will be done by the wiring harness supplied. Disconnect the existent wiring hamess already mounted on the machine from the electrical cabit remembering to sign the terminal connection pin-OUT’ to avoid wrong reconnection of the new wiring (it will be possible to remove completely the wiring from the machine). Plug the connector of the wiring hamess to the ‘IN’ position of the new Multican and connect the free wires to the electrical cabin remembering the terminal pin-'OUT’ of the “old” wires. Note: The wires colour of the supplied wiring harness it is the same of the ones from the “old cable. Chapter 2 Connection Tables for 7-poles connectors. Section 2.1. Comelec 7-poles IN to Harting 10-poles IN “old 7-Pol New 10-Poles Signal Color (Standard) pinour’ pin'OUT” VEC Black 4A 1 VCC. Black 28 6 | GND Black 3c 2 GND YiG. 4D 7 CAN H Brown BE 8 a CAN ‘White oF 3 ‘SHIELD L 76 9 ‘empty r nc 4 ‘empty t ne 5 empty 7 ne 40 Tabla Ii: Conversion table for connector IN Section 2.1 Comelec 7-poles ‘OUT’ to Harting 10-poles ‘OUT’ signa | cobresianaarsy | OR EoRe | New Tonal VCC — Black 4A 4 VCC Black 2B 6 one “Bask 3 3 ‘GND YIG 4D Zz CAN_H Brown, 5E 8 cae —— nite oF 3 SHIELD tL 7G 9 empty, I ne 4 empty I ne 5 empty I ne 40 Tab 1 Cone ae saree OUT —————E—————E————————EE boxer poet TEC Ht H650 Jie css toms ea as 2019 MHPS naa. Motronica Division © All rights reservedIBS MOTRONIGA Appendix ‘A: n° Holes @6mm for new instalation Bi: n°4 Existing holes for ‘ol instalation Mutican v2.0 size EEUU EEE SEEDER! Document protocol: TECGE16102018CR00 ‘Author: Claudio Rosso Rov. 1.1 39 2019 MHPS ttalia s.r. - Motronica Division © All rights reserved