ITEM QTY. PART NO.
DESCRIPTION
1 94-02053-00 CONNECTOR, RCPTCL 19 PIN, TRIM TRIO UTG116-195
2 94-02053-01 BACKSHELL, 16 SHELL, TRIM TRIO UTG16AC
3 94-02053-24 CONTACT, sOC 24 AWG TRIM TRIO Sc24ML-1TK6
4 5 94-02053-16 CONTACT, SOC 16 AWG TRIM TRIO SC16ML-1TK6
5 2
91-00700-0094-CLR HEAT SHRINK, 1/8" CLEAR
6 2
91-00700-0375-BLK HEAT SHRINK, 3/8" BLACK
GRN/YEL CHASSIS/SHIELD
BLK-2
BLK-1
BLK-3
/L
E
WHT JUMPER THERM IN
WHT JUMPER THEPM RTN
RED/BLU 5VDC HALL
WHI PHASE S/T
YEL PHASE R/S
GRN PHASE T/R
BLK COMM GND ENC GND
RED 5VDC ENCODER
PHAS PIN
BLU
SHIELE VID
OTDR CABLE GRY/BRN
BRN/GRN
WHT/GRN
5V 20 BRAID/ JUMPERLOGIC SHIELD
RED/B
GND ENCOER CABLE
PHASE T/R GRN
NOTE
A CUT MOTOR SIGNAL CONNECTOPS AT MOTOP PLUG
PrASE R/S YL STRIP CABLE JACKET 2 LONG
PHASE S/ H STRIP CONDUCTOR INSULATION 1 LONG
SHIELD CLR COVER AND SHRINK DRAIN wIRE USING 2 CLEAR 3/32 HEATSHRINK
COVER AND SHRkINK JACKET USING 375 BLACK HEATCHRINK
CUT MOTOR CABLE HIELD BACK TD JACKET AND HEATCHRIN USsING 375BLACK HEARINK
WITH SOUIRTAU TODL TICAMH
#YI14MTV DR EQUIVALENT MUL 94-02053-Y14MTV
h CRIMP 16-24 AWG TERMINAL PINS CRIMP TODL ING DR EQUIVALENT
FOR TO0L ING, USE P107 AUT OMATIC
FOR ENCODER CABLE.
A use 16 AWG CONTACTS FOR MOTDR CABLE AND 24 AWG CONTACTS
AND UCE 6 AWG CONTACT FOR 5VDC, 2 WIRE TERMINATION.
CRH 04-09-10
MultiCam
pcON S
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Upgrade from MCG to Teknic Motors (52-00845-00)
The MCG motors are no longer available, so operators can elect to upgrade their existing MCG motors to
Teknic in order to still purchase replacement parts. Not all motors have to beupgraded atthesame time.
For each upgraded motor. the corresponding drive must he reprogrammed. Operators may
choose to upgrade motors per axis (i.e. hoth X motors, single Y motor, single Z motor). but any repair to or
replacement of the motors will require that the motors bhe upgraded at that time. The replaced MCG motors
should be retumed to MultiCam per the RMA process described helow The performance of the motors and
the machine will be the same. The motor configurations and upgrade process are described below
Teknic Mlotor
MCG Motor
The upgrade is currently available on all 5000 Series machines, and the MCG motor configurations are
identified below.
Part Number for MCG Motor Axis (additional componentif any)
54-00102-00 X, Y
54-00102-01 Z
54-00102-02 Z (sealed)
should be replaced with Teknic motors
While all MCG Z-axis motors (i.e., 54-00102-01 and 54-00102-02)
either Teknic motor
(i.e.. 94-00592-03), the MCG X-axis motors (i.e., 54-00102-00) can be replaced by
(i.e.. 94-00592-02 or 94-00592-03) with the difference being
the bearing seal.
The upgrade cannot be completed without the 26-18AWG Souriau crimper (PN#94-02053-
(PN#94-02053-
Y14MTV), and any following pin removal requires the associated extraction tool
RX2025GEI). If no programming cable is available, then the technician
should also acquire a Teknic
items is shown below.
programming cable (i.e., 94-01510-00). The entire list of required
Electrical and Mechanical Components Necessary for the 52-00845-00 Upgrade
forEach Motor Upgrade
for First Upgrade and Then Can Reuse Optional for Each Upgrade
94-02053-Y14MTV 94-02053-RX2025GET
52-00845-00 94-01510-00
94-00592-0X* (Motor
Motor if54-00102-00, then 94-00592-02
if54-00102-01, then 94-00592-03
if 54-00102-02, then 94-00592-03
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RMA Process
Motors (52-00845-00) procedure is unique among standard
The Upgrade from the MCG to the Teknic RMA
is for proper completion of the upgrade procedure. The
upgrades because the RMA process necessary
below and should be followed for each upgrade.
process is described
Service of
At that time, the customer should inform Customer
1. Contact Customer Service for the upgrade.
shown below).
the items needed for the upgrade (example
Example First Upgrade 1-52-00845-00
replaced at
2-94-00592-02 (both X motors must be
the same time)
(for X Motors only)
1-94-02053-Y 14MTV
1-94-01510-00
1-94-02053-RX2025GE|
1-52-00845-00
Example Second Upgrade
1 -94-00592-02
(for Yand sealed Z Motors) 1-94-00592-03
include the cost
bill from MultiCam. The estimated bill will
2. Receive the upgrade assembly and estimated items requested, and regular costs
for the upgrade, any first upgrade items requested, any optional
associated with shipping.
written on the box within the
motors to MultiCam with the
RMA information clearly
3. Forward the MCG RMA process, please refer to the RMA procedure on
return time. (Formore information on the
appropriate
the Support Site.)
will
a $200 charge per motor. (This charge
The estimated bill will include
4. Remit payment to MultiCam. and processed.)
after the MCG motors are received
be credited back to the customer
section.
as described in the next
motors to complete the upgrade process
5. Use the replacement Teknic
45
The credit will be issued within
-
MCG motor received and processed.
6. Receive a $200 credit for each
90 days.
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Upgrade Procedure
The MCG motors should be returned to MultiCam. There will be a $200 credit given to the customer for each
MCG motor received and processed.
1. Remove the axis covers over the motors. The MCG motors are located on the XA. XB, Y. and Z.
2. Locate the 19-pin encoder connector (94-02053-00) and the 5-pin power connector attached to the MCG
motor.
19-pinEncoder 5-pin Power
3. Cut the wires at the connector and remove the connectors from the motor.
4. Loosen the 4 bolts holding the motor in place and remove the MCG motor.
5. Position the Teknic motor and tighten the 4 bolts in place.
6. Review the schematic on 52-00845-00 for proper wiring information.
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7. Remove about 1" (25.4mm) of wire sheathing and cover from both wires.
8. Place the heat shrink over the ends of the wire sheathingandapply heattothe shrink.
9. Combine the wires into the 19-pin connector per the schematic using the 26-18AWG Souriau crimper
14MTV). Any following pin removal requires the associated extraction tool (PN#94-02053-
(94-02053-
RX2025GE1).
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The red and red-and-blue wiresfrom the encoder should be connected together as a fail-safe.
10. Attach the 19-pin connector to the motor.
11. Repeat Steps 1 - 10 for the remaining axis motors.
12. Reload the appropriate drive parameters for that machine type. The Retrofit configuration files for the
3100R and the 3100U drives are available at the following link:
http://support.multicam.com/cms/downloads/general/servo-drive-parameters
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