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Calculation Sheet

The document provides design data for a wastewater treatment system including average and peak flow rates of 4000 m3/day and 8000 m3/day respectively. Influent wastewater characteristics include COD of 405 mg/l, BOD of 291 mg/l, and TSS of 241 mg/l. Design criteria are also given for the inlet chamber with a volume of 4.35 m3 and retention times of 46.98 seconds at peak flow and 93.96 seconds at average flow. Dimensions and flow rates are specified for the mechanical coarse screen and manual screen.

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Mohamed Arafat
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100% found this document useful (3 votes)
529 views17 pages

Calculation Sheet

The document provides design data for a wastewater treatment system including average and peak flow rates of 4000 m3/day and 8000 m3/day respectively. Influent wastewater characteristics include COD of 405 mg/l, BOD of 291 mg/l, and TSS of 241 mg/l. Design criteria are also given for the inlet chamber with a volume of 4.35 m3 and retention times of 46.98 seconds at peak flow and 93.96 seconds at average flow. Dimensions and flow rates are specified for the mechanical coarse screen and manual screen.

Uploaded by

Mohamed Arafat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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BASIC DESIGN DATA

Flow rates
Average Flow 4000.00 m3/day
166.67 m3/h
Peak factor 2.00 m3/h
Peak flow 333.33
Peak flow rates 8000.00 m
Flow rates for the biological treatment
Max. monthly flow 4000.00 m
166.67 m3/h

Design flow rates=1.5*Qavg 6000.00 m3/day


Peak flow per hour 250.00 m3/h
Influent quality (Raw sewage)
COD 405.00 mg/l
Influent BOD 291.00 mg/l
Influent TSS 241.00 mg/l
VSS=(0.5-0.8) TSS 192.80 mg/l
Influent NH4 25.00 mg/l
Influent TKN 20.00 mg/l
Min temperature T min 23.00 ⁰c
Max temperature T max 25.00 ⁰c

Characteristics of Influent Wastewater to the system:


BOD 291.00 g/m3
COD 405.00 g/m3
TSS 241.00 g/m3
VSS 192.80 g/m3
Influent NH4 25.00 g/m3
Influent TKN 20.00 g/m3
biodegradable COD "bCOD" = 378.30 g/m3
nbCOD 26.70 g/m3
rbCOD 189.15 g/m3

Secondary treated effluent quality


BOD5 < 60.00 mg/l
SS < 50.00 mg/l
NH3-N 0.00 mg/l
TN 10.00 mg/l

INLET CHAMBER
Peak flow 8000.00 m3/day
333.33 m3/h
Max. monthly 166.67 m3/h
V
Breadth (B) B 1.50 m
Length (L) L 2.90 m
Water depth d max 1.00 m

Volume V 4.35 m3
check
Retention time at peak flow 46.98 sec (0.5-2) min,ECP 2018
,P.1/3
0.78 min
Retention time at average flow 93.96 sec

1.57 min

MECHANICAL COARSE SCREEN


Max. monthly flow 4000.00 m3/day
166.67 m3/h
0.05 m3/sec
Peak factor 2.00
Peak flow 333.33 m3/h
0.09 m3/sec
No. mechanical screen set (set) 1.00 nos, duty "n" can be taken 1 when
n having small Flow rates
,ECP 2018 ,P.6/3
Flow per each screen 333.33 m3/h
0.09 m3/sec
Bar width 10 mm (10-20) mm , ECP
e
2018,P.6/3
Frame thickness 20 mm As per manufacturer
s'
design
Space between bars 25 mm (15-25) mm , ECP
S
2018,P.6/3
Inclination angle 80 Degree (60-90) degree ,ECP
2018,P.6/3
Velocity in the screen channel=Q/area of 0.60 m/sec > = 0.6 m/sec ,ECP
screen channel v' 2018,P.6/3

Area of the screen channel A' 0.15 m2


Selected screen channel width 0.60 m
w
Depth of water at maximum flow 0.26 m
d
Velocity in the screen channel at peak flow 0.60 m/sec
v
Velocity in the screen channel at average flow 0.30 m/sec

No.of spaces bet. Bars (space) 16.29 nos

Selected No. of spaces bet. Bars (space) 17.00 nos


N
No. of bars in each screen = No. of spaces-1 16.00 nos

Total width of the each screen including 0.63


frame
taken 0.60
Inclined length of the screen (immersed in 0.26 m
water)
Effective inclined screen area 0.11 m2
A'
velocity in screen 0.85 m/sec ( 0.6-1.5) m/s ,ECP
V
2018,P.7/3

Q 2
( )
Head loss through the screen C∗A
H L=
2∗g

Head loss coefficient for a clean bar screen 0.60 ( 0.3-0.6) ,ECP 2018,P.8/3
c
0.11 m (0.8-1.4) m,ECP
HL
2018,P.8/3

Manual Screen
No. manual screen set (set) n 1.00 nos, duty
Flow per screen 100% from total flow 333.33 m3/h

0.09 m3/sec
Bar width s 10 mm
Frame thickness s' 20 mm
Space between bars e 50 mm
Inclination angle 45 Degree
Velocity in the screen channel Before screens 0.75 m/sec
V1
Area of the screen channel A' 0.12 m2
Selected screen channel width w 0.63 m
Depth of water at maximum flow d 0.20 m

Velocity in the screen channel at peak flow 0.75 m/sec


V1 peak
Velocity in the screen channel at average flow 0.38 m/sec
V1 average
No. of spaces bet. Bars (space) 9.92 nos

Selected No. of spaces bet. Bars (space) 9.00 nos


N
Bars in each screen 8.00 nos No. of bars = No. of
spaces-1
Total width of the each screen including 0.57 m wt=frame width*2+w
wt
frame
taken 0.60 m
Actual area of screens A' 0.09 m2
Velocity in screens@Peak =Q/(n*N*S*d) 1.04 m/sec ( 0.6-1.5) m/s ,ECP
V2 peak
2018,P.7/3
Velocity in screens@average =Q/(n*N*S*d) 0.52 m/sec ( 0.6-1.5) m/s ,ECP
V2 average
2018,P.7/3
Head loss coefficient for a clean bar screen 0.30 ( 0.3-0.6) ,ECP 2018,P.8/3
c
Head loss through the screen@peak

Head loss through the screen@peak 0.09 m (0.16-0.6) m,ECP


2018,P.7/3
Head loss through the screen@Average 0.02 m (0.16-0.6) m,ECP
2018,P.7/3

MECHANICAL FINE SCREEN


Max. monthly flow 4000.00 m3/day
166.67 m3/h
0.05 m3/sec
Peak factor 2.00
Peak flow 333.33 m3/h
0.09 m3/sec
No. mechanical screen set (set) 1.00 nos, duty "n" can be taken 1 when
n having small Flow rates
,ECP 2018 ,P.6/3
Flow per each screen 333.33 m3/h
0.09 m3/sec
Bar width 10 mm (10-20) mm , ECP
e
2018,P.6/3
Frame thickness 20 mm As per manufacturer
s'
design
Space between bars 6 mm (0.2-6) mm , ECP
S
2018,P.8/3
Inclination angle 80 Degree (60-90) degree ,ECP
2018,P.6/3
Velocity in the screen channel 0.40 m/sec > = 0.6 m/sec ,ECP
v'
2018,P.6/3
Area of the screen channel A' 0.23 m2
Selected screen channel width 0.60 m
w
Depth of water at maximum flow 0.39 m
d
Velocity in the screen channel at peak flow 0.40 m/sec
v
Velocity in the screen channel at average flow 0.20 m/sec

No.of spaces bet. Bars (space) 35.63 nos


0
Selected No. of spaces bet. Bars (space) 35 nos
N
No. of bars in each screen = No. of spaces-1 34 nos

Total width of the each screen including 0.59


frame
taken 0.60
Inclined length of the screen (immersed in 0.39 m
water)
Effective inclined screen area 0.08 m2
A'
velocity in screen 1.14 m/sec ( 0.6-1.5) m/s ,ECP
2018,P.7/3
V

Head loss through the screen Q 2


( )
C∗A
H L=
2∗g
Head loss coefficient for a clean bar screen 0.60 ( 0.3-0.6) ,ECP 2018,P.8/3
c
0.17 m (0.8-1.4) m,ECP
HL
2018,P.8/3

Manual Screen
No. manual screen set (set) n 1.00 nos, duty
Flow per screen 100% from total flow 333.33 m3/h

0.09 m3/sec
Bar width s 10.00 mm
Frame thickness s' 20.00 mm
Space between bars e 50.00 mm
Inclination angle 45.00 Degree
Velocity in the screen channel Before screens 0.39 m/sec
V1
Area of the screen channel A' 0.24 m2
Selected screen channel width 0.59 m
w
Depth of water at maximum flow 0.41 m
d

Velocity in the screen channel at peak flow 0.39 m/sec


V1 peak
Velocity in the screen channel at average flow 0.19 m/sec
V1 average
No. of spaces bet. Bars (space) 9.33 nos

Selected No. of spaces bet. Bars (space) 9.00 nos


N
Bars in each screen 8.00 nos No. of bars = No. of
spaces-1
Total width of the each screen including 0.57 m wt=frame width*2+w
wt
frame
taken 0.60
Actual area of screens A' 0.18 m2
Velocity in screens@Peak =Q/(n*N*S*d) 0.51 m/sec ( 0.6-1.5) m/s ,ECP
V2 peak
2018,P.7/3
Velocity in screens@average =Q/(n*N*S*d) 0.25 m/sec ( 0.6-1.5) m/s ,ECP
V2 average
2018,P.7/3
Head loss coefficient for a clean bar screen 0.60 ( 0.3-0.6) ,ECP 2018,P.8/3
c
Head loss through the screen@peak 1
H L= ¿]
C
Head loss through the screen@peak 0.009 m (0.16-0.6) m,ECP
2018,P.7/3
Head loss through the screen@Average 0.002 m (0.16-0.6) m,ECP
2018,P.7/3

GRIT CHAMBER
Average flow 4000.00 m3/day
Hourly average flow 166.67 m3/h
Peak flow 333.33 m3/h

No. of grit and grease chamber 2.00 nos, duty n>2 ,ECP 2018 ,P.14/3
n
Peak flow per each chamber 166.67 m3/h
0.05 m3/s
Depth of water d 0.60 m > 0.60m, ECP 2018,P.14/3
Width 0.65 m W > 2m ,Width to depth
w ratio=( 1-2), ECP
2018,P.14/3
Length 12.00 m L>7.5 m ,Length to depth
L ratio (20-30), ECP
2017,P.14/3
Area of the each chamber A' 7.80 m2
Volume of each chamber V 4.68 m3

All units under operation


Surface loading rate at average flow 256.41 m3/m2/d <1300 m3/m2/day,ECP
SLR
2018,P.14/3
Surface loading rate at peak flow 512.82 m3/m2/d <1300 m3/m2/day,ECP
SLR
2018,P.14/3
Retention time at average flow 3.37 min (40-60) sec, ECP
t
2018,P.14/3
Retention time at peak flow 1.68 min (40-60) sec, ECP
t
2018,P.14/3

Grit production
Specific grit production rate 0.20 m3/1000m3 of 100-250 lit/1000m3/d,
GPR
water/d ECP 2018,P.15/3
Total grit produced at average flow 0.80 m3/d

Total grit produced at peak flow 1.60 m3/d

Selected grit pump capacity 0.50 m3/h submersible


Pump head 5.00 m
Pump operation hours at average flow 1.60 hrs/day

Pump operation hours at peak flow 3.20 hrs/day

Grease production
Grease concentration removed 90.00 mg/l Assumed

Total grease produced at average flow 30.00 kg/d

Total grease produced at peak flow 60.00 kg/d

Specific gravity of the grease 0.90 kg/l


Volume of grease produced at average flow 33.33 l/d

Volume of grease produced at peak flow 66.67 l/d

Parshall flumes (Flow Measurement)


channel length L 4.50 m
width of throat W 0.30 m
12.00 inch
design flow Q 0.09 m3/s
water depth at the point of measurement 0.32 m
Ha
Hb 0.22 m
Cs 1.76
nf 1.52
nf
Cs W ( H a−H
S
b)
0.62
Q= ns ns 1.08
check
[−( log 10 S+0.0044 ) ]

Qcalc 0.09 m3/s

Dist. To IFAS
Peak flow 8000.00 m3/day
333.33 m3/h
Design flow rate 250.00 m3/h
V
Breadth (B) B 1.60 m
Length (L) L 3.00 m
Water depth d max 1.50 m

Volume V 7.20 m3
check
Retention time at peak flow 1.30 min (0.5-2) min, ECP 2018
,P.1/3
Retention time at average flow 1.73 min (0.5-2) min, ECP 2018
,P.1/3

IFAS TANK
Influent BOD 291.00 mg/l
Influent sBOD 174.60 mg/l
Influent TSS 241.00 mg/l
Influent VSS 192.80 mg/l TSS/VSS= 0.8
Influent NH4 25.00 mg/l
Influent TKN 20.00 mg/l

Min temperature T min 23.00 ⁰c


Max temperature T max 25.00 ⁰c

Average BOD load 1164.00 kg/d


Average TSS load 964.00 kg/d
AverageNH4 load 100.00 kg/d
Average TKN load 80.00 kg/d

Average flow 4000.00 m3/day


Design flow=1.5*Qavg 6000.00 m3/day
250.00 m3/h

Microorganism kinetic coefficients


Biomass Yield (theoretical) 0.40 gVSS/bCOD (0.4-0.8) , ECP 2019
Y
,P.29/3
Half velocity constant 60.00 mg/l (25-100) , ECP 2019
Ks
,P.29/3
Maximum specific growth rate 6.00 gVSS/gVSS.d μm=μmθ (T-20)
μm
Maximum specific growth rate 7.35 gVSS/gVSS.d at design temp.
μm
Endogenous decay coefficient 0.12 gVSS/gVSS.d (0.06-0.15) , ECP 2019
Kd
,P.29/3
Endogenous decay coefficient 0.13 gVSS/gVSS.d at design temp.Kd=Kdθ
Kd
(T-20)
Temperature activity coefficient 1.07 Unitless 0
θ for μ
Temperature activity coefficient 1.04 Unitless (1.03-1.08), ECP 2019
θ for Kd
,P.29/3
Temperature activity coefficient 1.00 Unitless 1, ECP 2019 ,P.30/3
θ for Ks
Friction of biomass remains as cell debris 0.15 gVSS/gVSS (0.08-0.2), ECP 2019
fd
,P.29/3
Biomass Yield (theoretical) 0.12 gVSS/g NOx (0.1-0.15), ECP 2019
Yn
,P.30/3
Endogenous decay coefficient for nitrifier 0.08 gVSS/gVSS.d (0.06-0.15) , ECP 2019
Kdn
,P.30/3
Endogenous decay coefficient for nitrifier at 0.09 gVSS/gVSS.d at design temp.Kd=Kdθ
field temp Kdn (T-20)

Design of aeration tank (BOD removal and nitrification)


MLSS 2000.00 mg/l (1000-3000) mg/L ,ECP
2019 ,P.50/3
SRT 15.00 day (5-15) days , ECP 2019
,P.50/3
MLVSS/MLSS 0.80 0 0.8, ECP 2019 ,P.50/3
16.00 mg/l 80% TKN

Sludge production
Influent substrate 378.30 mg/l
concentration(So)=biodegradable COD S0
"bCOD"

Effluent substrate concentration (Se) 1.69 mg/l


Se

Px, vss, total =Px, vss+(Q*nbvss)/1000 309.77 kg vss/d

nbvss~0.1 vss 19.28 mg/l


Sludge production including non 425.45 kg/d
Px, vss, total
biodegradable vss
Sludge production including inert matters
Px, Tss, total

Sludge production including inert matters 769.32 kg Tss/d


Px, Tss, total

Total IFAS tank volume


Media volume percent Vmedia 30.00 %
assume suspended solid process removal 25.30 %
efficeincy
BOD required by suspended growth process 0.5 influent 0.00 mg/L
BOD
influent BOD Li 291.00 mg/L
required by suspended growth process BOD 217.38 mg/L
Le
mixed liquor suspended solids 2000.00 mg/L
MLSS
Food to microorganism ratio 0.40 (0.1-0.4) , ECP 2019
F/M ratio
,P3/50
Volume of suspended growth Q des
∗(Li−Le )
F V suspended
=
M MLSS
V suspended 552.17 m3
Total volume V total 717.82 m3
Hydraulic detention time t av 2.87 hr (0.5-4) , ECP 2019 ,P3/50
Hydraulic detention time t peak 1.72 hr (0.5-4) , ECP 2019 ,P3/50
Amount of nitrogen converted to nitrate 1.80 mg/l
(Nox)=TKN-Ne-0.12*Px, vss/Q NOx

Selected tank dimensions


number of tanks n 4.00
Length L 6.00
width W 5.00
water depth d 6.00
Actual Total Volume 720.00 m3

Vtotal

Attached growth process


Biofilm surface area (ABF)
Q(N o −N e ) Metcalf & Eddy,5 th
A BF= edition, Vol(1),P.1006
JN

Ammonia Removal Flux


JN,max
1.90 g/m2/d 100∗A BF (1.1-2.9)Metcalf&Eddy,5
Fill %= th edition,Vol(1),P.983
m2
ABF 78947.37 V∗Media
m2 Specific area( )
required fill fraction(%) m3
Fill %

Active Cell 450 specific area 402.00 m2/m3 Manufacturer Specs,(200-


Sp.Area 680) m2/m3 , ECP 2019
,P.3/50
0 Fill % 27.28 %
Media volume percent 30.00 % (30-70)%,ECP 2019
% of Vmedia
,P.3/50
Media Volume Vmedia 216.00 m3
Total media Area Amedia 86832.00 m2
Total BOD loading per day W 873.00 Kg/day

Surface loading rate for media (W) 873.00 Kg/day


W
BOD loading Flux,gBOD /m2/d 10.05 gBOD/m2.d (20-25) g/m2/d,Metcalf &
Eddy,5 th
edition,Vol(1),P.1007
BOD removal flux 6.00 g/m2.d From Figure (9-24)
,Metcalf & Eddy,5 th
edition,Vol(1),P.1007
Total removed BOD 520.99 Kg/d
ET =E20∗Ɵ(T −20)
removal efficiency 0.60
Actual Attached growth removal efficiency 59.68 %
E1
Efficiency @ certain temp.

Temperature coefficient Ɵ 1.03


temperature in summer T summner 25.00 ⁰c
temperature in winter T winter 23.00 ⁰c
Suspended growth removal efficiency @ 69.18 %
E summer
summer
Suspended growth removal efficiency @ 65.21 %
E winter
winter
Total removal efficiency in summer 94.48
Etotal,Summer
Total removal efficiency in winter 90.51
Etotal,Winter
BOD effluent BOD effluent 27.61 mg/l < 60 mg/L OK

Excess sludge
Sludge production including inert matters 769.32 kg Tss/d
Px, Tss, total
Sludge specific gravity 1.01
Sludge concentration C2 9000 mg/l
Sludge to be waste 84.63 m3/d

Return sludge
MLSS 2000.00 mg/l
Return sludge ratio (RAS)=MLSS/ (C2-MLSS) RAS 0.29 of total flow
taken 0.50 (50-100) % , ECP 2019
RAS
,P50/3
Required return sludge flow Q' 3000.00 m3/d

Oxygen requirement (BOD removal and nitrification)


Actual oxygen transmission rate 1866.65 kg/d AOTR= Q(S0-Se)-1.42*Px,
AOTR
vss+4.33*Q*NOx
77.78 kg/hr
Correction factors for standard conditions
from field conditions (Air diffuser)

α correction factor α 0.80


Salinity correction factor β 0.95 0.7-0.98 Typical 0.95
Diffuser fouling factor F 0.70
Plant elevation Zplant 1.00
Gravity acceleration g 9.81 m/s2
Air molecular weight M 28.97 kg/kg-mole
Gas constant R 8314.00 kg.m2/s2.kg-mole.k
Temp. in Kelvin Tkelvin 273.15
Ln (Pplant/P) 0.0001 Pplant/P=exp-
[(gM(Zplant-Z)]/RT
(Pplant/P) 1.00
Oxygen saturation at 25 degree 8.26 mg/l (8.063-8.263)Metcalf
C25
Eddy, Appendix E ,P.1923
Oxygen saturation at 20 degree 8.87 mg/l (9.092-8.874)Metcalf
C20
Eddy, Appendix E ,P.1923
Oxygen saturation at 25 degree & Plant 8.26 mg/l CS,T,H=(Pplant/P)*C25
CS,T,H
elevation
Atmospheric pressure at plant elevation 10.34 m Patm,
Patm, H
H=(Pplant/P)*Patm/γ
Percent of oxygen concentration leaving tank 18.00 0 18-20
Ot
Average oxygen concentration at T&H 9.87 mg/l CS-,T,H=0.5*CS,T,H*[((Pat
CS-,T,H m, H+Pw, Eff
depth)/Patm, H)+Ot/21]
Standard oxygen transmission rate 148.46 kg/hr SOTR=AOTR[Cs,
SOTR 20/(αF(βCS-,T,H-
CL))]1.024(20-T)
Percentage of oxygen in the air 0.23

Air density at 25 degree 1.10 kg/m3


Air diffuser efficiency 0.50
Air flow rate 1173.59 m3 air/hr Air flow
rate=SOTR/(Percentage of
Taking factor of safety 1.3 1760.38 m3 air/hr oxygen in the air*Air
density *Air diffuser
efficiency)
Number of duty air blower n 2.00 total 3 (2 duty + 1 stand by)
Air blower capacity 880.19 m3 air/hr
Selected air blower capacity 1700 m3 air/hr
Differential pressure 0.65 Bar

Dist. To FST

Peak flow 8000.00 m3/day


333.33 m3/h
Design flow rate 250.00 m3/h
V
Breadth (B) B 1.60 m
Length (L) L 3.00 m
Water depth d max 1.50 m

Volume V 7.20 m3
check
Retention time at peak flow 1.30 min (0.5-2) min,ECP 2018
,P.1/3
Retention time at average flow 1.73 min (0.5-2) min,ECP 2018
,P.1/3

FINAL SEDIMENTATION TANK

Average flow rate 4000.00 m3/day


166.67 m3/h

Design flow rate 6000.00 m3/day


250.00 m3/h
Peak factor 2.00
Peak flow 333.33 m3/h
Return sludge 0.00
MLSS 2000.00 mg/l

Return sludge ratio RAS' 0.50


Return sludge at average flow 3000.00 m3/d
Qr

Overflow rate at average flow 28.00 m3/m2/day (16-28) m3/m2/day, for


avg flow, ECP
OFR 2018,P.3/52 , (40-64)
m3/m2/day, for peak
flow, ECP 2018,P.3/52
Solid loading rate 5.00 kg/m2/hr (1-5) Kg/m2/hr,ECP
SLR
2018,P.3/52
120.00 Kg/m2/day
Total surface area of the clarifiers 250.00 A'1=Q*(1+RAS)/OFR
A'1
Total surface area of the clarifiers 116.67 m2 A'2=Q*(1+RAS)*MLSS/SLR
A'2
Selected total area of clarifiers 250.00 m2 Biggest of A'1&A'2
A'
Selected number of clarifiers n 2 nos
Area of each clarifier A'' 125.00 m2
Diameter of each clarifier D' 12.62
Selected diameter D' 11.50 m
Actual area of each clarifier A 103.87 m2
Selected water side depth 3.50 m (3.5-6) m ,ECP
h
2018,P.3/52
Total volume V 727.08 m3

Checks
Retention time at average flow 2.91 hr (1.5-2) hours , ECP, P.83
t
Retention time at Peak flow t 1.45 hr (1.5-2) hours , ECP, P.83
Overflow rate at average flow 19.26 (16-28) m3/m2/day, for
OFR avg flow, ECP
2018,P.3/52 ,
Overflow rate at peak flow 38.51 (40-64) m3/m2/day, for
OFR' peak flow, ECP
2018,P.3/52
Solid loading rate at average flow 2.41 (5-8) Kg/m2/hr,ECP
SLR
2018,P.3/52
Solid loading rate at peak flow 4.81 (5-8) Kg/m2/hr,ECP
SLR'
2018,P.3/52
Weir loading rate at average flow 55.36 m3/m/day
WLR
Weir loading rate at peak flow 110.72 m3/m/day
WLR'
V notch weir pitch 0.30 m
Weir length for each clarifier 36.13 m
No. of V notches unit 120.43
Selected No. of V notches unit 120

Average flow per notch q 16.67 m3/day


0.0002 m3/sec
Peak flow per notch q' 33.33 m3/day
0.0004 m3/sec

Excess sludge
Sludge production including inert matters 769.32 kg Tss/d
Px, Tss, total
Sludge specific gravity 1.01
Sludge concentration C2 9000 mg/l
Sludge to be waste 84.63 m3/d

Return sludge
MLSS 2000
Return sludge ratio RAS 0.50 of total flow RAS=MLSS/ (C2-MLSS)
Required return sludge flow Q' 3000 m3/d

sludge collection zone


Volume Vsludge 42.32 m3/day/tank
Each tank is desludged 3 times a day 20.00 times

Sludge storage volume 2.12 m3


R 2.30 m
r 1.00 m
sludge collection zone height h' 0.90 m

Waste & Return sludge Pump station


RAS pumps
Required return sludge flow Q' 3000.00 m3/d
selected number of RAS pumps 1.00
nr
RAS Pump Flow Rate 125.00 m3/hr
Pump Head 15.00 m
1.50 bar
WAS pumps
waste excess sludge flow Qexcess 84.63 m3/d
selected number of RAS pumps 1.00
nr
RAS Pump Flow Rate 3.53 m3/hr
Pump Head 15.00 m
1.50 bar
CHOLORINATION CONTACT TANK

Average flow 4000.00 m3/day


Hourly average flow 166.67 m3/h

Design flow rate 6000.00 m3/day


250.00 m3/h

Peak factor 2.00


Peak flow 333.33 m3/h

no. of fecal coli-form after time T 3000 ECP 2018,P.3/54


Nt
no. of fecal coli-form @influent of CCT tank 600000000 ECP 2018,P.3/54
No
chlorine dose 15.00 (5-20) ppm,ECP 2018
C
,P.3/52
Min. required Time T 16.66 min

No. of tanks N 1 nos


Water Depth d 3 m
Length L 12 m
Width W 5 m
Volume V 180.00 m3

Checks
Retention time at peak flow 0.54 hr
32.40 min 10-30 min,ECP
2018,P.3/53
Retention time at average flow 0.72 hr

43.20 min 10-30 min,ECP


2018,P.3/53

SLUDGE GRAVITY THICKENER

Total sludge weight 769.32 kg TSS/day


Sludge concentration C 0.50 %
Sludge density ρsludge 1.01 Kg/m3
Total Flow for thickeners 152.34 m3/day

Selected number of thickeners 2.00


n
Selected diameter D 6.00 m
Actual area of each thickener A 28.27 m2
Retention time at average flow 27.00 hr (12 - 48) hour ,ECP 2018 ,
t
P.3/92
Total volume of the thickeners 171.38 m3
V
Water side depth 3.0 m (2-3.5) m , ECP 2018,
h
P.3/93
Check
Solid loading rate 13.60 Kg/m2/d (20-30) Kg/m2/day , ECP
SLR
2018, P.3/92
Hydraulic loading rate 2.69 4-8 m3/m2/day for excess
HLR
sludge
Solid capture efficiency SCE 60.00 % 60-85% for excess sludge

Thickened Sludge
Thickened sludge solids concentration 2.00 % 2-3% for thickened excess
sludge
Sludge specific gravity 1.05
Thickened sludge weight 461.59 kg TSS/day
Thickened sludge flow 21.98 m3/day
Supernatant (sludge liquor) water flow 130.36 m3/day

Thickener Depth
Thickened sludge depth=Thickened sludge 0.39 m
flow/Total area H thickened

Settling zone depth H settling 1.80 m Minimum settling depth


Supernatant (sludge liquor) depth 0.90 m Minimum settling depth
H supernatant
Side Water Depth 3.09 m
Free board depth 0.50 m Assumed
Total Side Tank depth 3.59 m
Thickener Bottom Slope 11.00 Cm/m 1:4 to 1:6 , ECP 2018,
P.3/93
Total Drop 0.33 m
Total thickener Depth in Center Total Side Tank depth+Total Drop

Total thickener Depth in Center 3.92 m

DRYING BEDS

Thickened sludge weight 461.59 kg TSS/day


Sludge to be dried 21.98 m3/day
0.00
Thickened sludge volume 21.98 m3/day
Retention time of the sludge over the bed 4.00 day

Sludge thickness over the drying beds 0.15 m


d
Total surface area of the drying beds 586.15 m2
At
Length L 20.00 m
Width W 10.00 m
number n 2.93
Number 6.00 Use as large area as
n possible ,ECP 2018
,P.108/3

Thickened sludge solids concentration 0.25 (20-30)%

Specific gravity 1.05


Dried sludge volume (m3/day) 1.76 m3/day

Supernatant water 20.22 m3/day

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