© SANDESH PAUDEL
# Turmeric
CONTENTS
• Introduction
• Cultivation, harvesting and
  production
• Chemical composition
• Postharvest processing
• Main commercial forms
• Adulteration and quality criteria
• Uses in food processing
                                          2
                                                               # Turmeric
INTRODUCTION
 Turmeric is a dried rhizome of Curcuma longa.
 It is an herbaceous perennial plant belonging
  to the family Zingiberaceae, native to tropical
  South East Asia.
 Known by vernacular name besar/haldi in Nepal.
 The plant grows up to 60-100 cm high, depending on the variety.
 Leafy shoots are erect, bearing 6-10 leaves with the leaf sheath
  forming a pseudostem.
 Inflorescence is a cylindrical, fleshy, central spike, 10-15 cm long,
  5-7 cm wide, and arising through the pseudostem.
 Flowers are yellow or pale yellow, borne in a spike.
 Fruits are seldom. Seed set is observed in turmeric & are viable.
                                                                        3
                                                             # Turmeric
INTRODUCTION . . .
 Rhizomes are formed at the base
  of pseudostem, below the ground.
 They consist of mother rhizome
   (thick portion of the corm known
   as bulb), primary, secondary and
  even tertiary rhizomes (known as
  fingers); the whole forming a compact clump.
 Rhizomes have a brownish yellow skin and a bright yellowish
  orange interior.
 The fresh form looks like ginger except it is thinner and its inner
  flesh is yellow.
 It has a fragrant musky and earthy aroma with gingery, slightly
  bitter, peppery notes.
                                                                      4
                                                             # Turmeric
CULTIVATION, PRODUCTION AND HARVESTING
 Turmeric grows at all places ranging from sea level to an altitude
  of 1200 m above MSL. It thrives best on well-drained, loamy or
  alluvial, loose, friable and fertile soils.
 Soil should be rich in organic matter and uniform in texture.
 It is grown both under rain-fed and irrigated conditions. It
  cannot withstand water stagnation or alkalinity.
 It requires a warm and humid climate, with temperature ranging
  from 24-28°C and annual 70-225 cm rainfall.
 Growth ceases when temperature falls below 20°C, and hence
  early-planted turmeric gives good yield.
 Turmeric is propagated vegetatively through rhizomes.
 Healthy and disease-free rhizomes with one or two sprouting
  buds are generally used for planting.                      5
                                                            # Turmeric
CULTIVATION, PRODUCTION AND HARVESTING . . .
 Turmeric requires deep tilth and heavy manuring for high yields.
 Planting is done either on raised beds or ridges during May-June.
 A thick mulching with green
  leaves is given immediately
  after planting.
 Regular weeding and plant
  protection measures should
  be undertaken.
 Turmeric cultivation is
  confined to South East Asian
  countries such as Nepal,
  India, Pakistan, China, Sri
  Lanka, and Indonesia.
                                                                      6
                                               # Turmeric
CULTIVATION, PRODUCTION AND HARVESTING . . .
                                                        7
                                                               # Turmeric
CULTIVATION, PRODUCTION AND HARVESTING . . .
 The crop becomes ready for harvest in about 7-9 months after
  planting (Aromatica type: 7 months, Amada type: 8 months, and
  Longa type: 9 months).
 Turmeric is harvested when leaves turn yellow & start drying up.
  Main harvest season begins from February & extends up to April.
 Harvesting consists of digging of underground clumps of
  rhizomes with pick axe or digging fork.
 Whole clump is lifted out with the dry plant, leafy tops cut off,
  roots removed, all the adhering mud particles shaken or rubbed
  off and the rhizomes then washed well with water.
 Fingers, sometimes called the daughter rhizomes, are separated
  from the mother rhizomes and kept in shade for 2-3 days.
 It is either harvested in a year (9 month cycle) or in two years.
                                                                        8
                                                               # Turmeric
CULTIVATION, PRODUCTION AND HARVESTING . . .
 Usually when bulbs (known as mau or budi or dana) are used as
  seed, harvesting is usually done in 9 months.
 If fingers (known as sella or naya) are used, harvesting is done in
  2 years. The 2 years harvesting has bigger size and higher weight
  and is also considered to be of better quality by the processors.
Turmeric production in Nepal
 Turmeric is an essential spice for the Nepalese households and is
  listed as one of the top five major spice crops in Nepal.
 It is cultivated all around Nepal ranging from Terai to hilly region.
 It can be regarded as a good cash crop for the hilly regions as it
  requires less water and less capital investment for production,
  grows with comparatively less use of fertilizer, adoption of
  simple technology and has low pest/disease infestation.
                                                                        9
                                                          # Turmeric
Turmeric production in Nepal . . .
 Sloppy topography of hilly region and nature of soil are optimal
  for turmeric cultivation as it allows no accumulation of water.
 Oleoresin
     level
                                                                  10
                                                              # Turmeric
Turmeric production in Nepal . . .
 Turmeric cultivation in the sloppy land can be beneficial as it
  prevents soil erosion. Also, cultivation involves mulching, it helps
  to retain soil fertility. Usually, turmeric is grown in those lands
  where other horticulture crops and grains do not grow properly.
 Major portion of production is used for domestic consumption.
 About 30% of the total production of turmeric is sold in local
  markets, mostly in dried form. Two types of dried forms are
  mostly found in the market: (a) sliced and dried, known as chana,
  and (b) boiled and dried, known as giti.
 The demand of giti is high in the markets.
 Usually farmers are involved in producing dried turmeric,
  although sometimes traders purchase fresh turmeric.
                                                                      11
                                                          # Turmeric
CHEMICAL COMPOSITION
 Turmeric powder has a deep yellow color and pungent aromatic
  flavor. On average, it contains:
   Moisture        6%         Protein     6.5%
   Crude starch    50.4%      Fiber       3%
   Fixed oil       3.5%       Volatile oil 1.5%
   Oleoresin       7-8%       Curcumin    3.1%
 Beside these, turmeric contains vitamin A (175 IU/100g), vitamin
  B1 (0.09 mg/100 g), vitamin B2 (0.19 mg/100 g), vitamin B3 (4.8
  mg/100 g), phosphorus (0.26%), calcium (0.2%), iron (0.05%),
  and traces of potassium, sodium, and magnesium.
 Standards require ground turmeric to contain no more than 7%
  total ash, 1.5% acid insoluble ash and 60% starch.
                                                                  12
                                                             # Turmeric
POSTHARVEST PROCESSING
 The postharvest activities mainly consist of cleaning, washing,
  and separation of bulb and fingers.
 Bulbs are kept for seed while fingers are processed. Storage of
  seed is usually done in pit & kept for 3-4 months until plantation.
                                                                     13
                                                            # Turmeric
Preliminary preparation
 Rhizomes are soaked overnight in water.
 Cleaning involves removing soil adhering to the rhizomes and
  stripping of large fibrous roots.
 For processing into dried turmeric, two common methods are:
   (i) cutting/slicing and drying (for household purpose), and
   (ii) boiling and drying (for commercial purpose).
Boiling/Curing
 Raw turmeric rhizomes have to
  be cured for color and aroma.
 For this, the fingers and bulbs
  are boiled separately in water
  for 30-45 min until rhizomes
  become soft.
                                                                    14
                                                              # Turmeric
Boiling . . .
 This procedure gets rid of the raw color, reduces drying time,
  gelatinizes the starch and gives turmeric a more uniform color.
 Traditionally, boiling is done in metal or mud pots with water
  level 5-7 cm above the rhizomes. For quick and proper boiling,
  the rhizomes are covered with turmeric leaves; 5-7 cm thick.
 In some places, cow dung is also mixed with water, due to which,
  fingers get colored with lead chromate (which is poisonous).
 In improved methods, rhizomes are boiled in lime water or 0.1%
  NaHCO3 solution for 0.5-6 hrs., for imparting orange yellow color.
 Boiling is continued till froth comes out and white fumes appear
  giving a characteristic odor. If rhizomes are soft & inner color has
  become yellow from red, this process is said to be completed.
 Over cooking spoils the color and fingers become light and get
  broken during polishing.                                     15
                                                            # Turmeric
Boiling . . .
 To test proper cooking, a matchstick is pierced through the
  boiled rhizomes. If it passes easily through the rhizomes, the
  material is said to be cooked.
Drying
 After boiling, water is drained off and the rhizomes are stored in
  heaps for overnight.
 For sun drying, the rhizomes are spread over a plain bamboo mat
  or concrete drying floor, in 5-7 cm thick layers. Rhizomes are
  mixed 2-3 times to ensure uniform drying.
 Drying surfaces should be clean to ensure that the product
  doesn’t get contaminated by any extraneous matter.
 Drying is carried out for 10-15 days until rhizomes become dry
  and hard. Excess drying results in brittle product.
 During drying, the roots and scales drop off.                     16
                                                                # Turmeric
Drying . . .
 For mechanical drying, cross-flow hot air at a maximum
  temperature of 60°C is used.
 Artificial drying gives a brighter product than sun drying.
 When the dried finger breaks cleanly with a metallic sound, it is
  sufficiently dry.
Polishing
 Dried turmeric has a rough appearance and dull surface color.
 Polishing removes the surface roughness by getting rid of any
  remaining surface scales, small rootlets, and soil particles.
 The color of turmeric becomes bright with shiny appearance.
 Mother rhizomes and fingers if cooked together are separated
  before polishing.
 Polishing can be done manually or mechanically.                       17
                                                               # Turmeric
Polishing. . .
 Polishing is not required for turmeric intended for solvent
   extraction and recovery of coloring principle.
 For manual polishing, the rhizomes are rubbed against hard
  surface or trampled under feet after wrapping in gunny bags.
 Shaking the rhizomes with stones in a gunny bag or bamboo
  basket is also practiced.
 For mechanical polishing, a rotary polishing drum is used.
                                                                       18
                                                             # Turmeric
Polishing. . .
 It is kept horizontally on a shaft and rotated by hand or motor.
 Average capacity of this machine is ~32 kg/hr. Dry turmeric is
  filled and polishing is done for ~7 min.
 During this process, water is also sprinkled which causes
  improvement in the color. The polished product has low
  moisture content and gives a metallic sound when broken.
Coloring
 Turmeric for export is given special color by mixing yellow color
   so that powder & processed materials have better look & quality.
 Coloring is done by two methods, viz. dry and wet coloring.
 In the dry method, dry powder of yellow color (middle chrome) is
  sprayed on boiling turmeric and slightly mixed. Or, yellow color is
  added to the polishing drum few minutes before finishing.
                                                                     19
                                                             # Turmeric
Coloring . . .
 In the wet method, yellow color solution is prepared in water,
   which is sprayed on rhizome and mechanically mixed.
 After coloring is completed, the rhizomes are dried for one week,
  packed in sacks and sealed for exporting.
MAIN COMMERCIAL FORMS OF TURMERIC
 Different forms are used in different consumer segments.
 Households and institutions prefer the powdered form; while the
  fast moving consumer goods segment prefer dry and oleoresin
  type. Turmeric is mostly sold in dried or powdered form.
 The major value added products can be categorized as primary &
  secondary products. Primary products are dried rhizomes and
  turmeric powder. Secondary and derived products include curry
  powder, turmeric oil, turmeric oleoresin, and turmeric pigment. 20
                                                             # Turmeric
MAIN COMMERCIAL FORMS OF TURMERIC . . .
A. Dried rhizome
 Dried turmeric is mostly
  traded as whole rhizome,
  which is then processed
  into powder or oleoresin.
 Rhizomes come as bulbs, fingers, and splits
  (bulbs cut into halves or quarters before curing).
 Fingers (2-8 cm long and 1-2 cm wide) are easier
  to grind than the more fibrous bulbs and splits,
  and therefore, command a higher price.
 Sliced and dried turmeric is prepared for household purpose,
  while boiled and dried turmeric for commercial purpose.
 Dried rhizome is lemon yellow to orange yellow in color.
                                                                     21
                                                             # Turmeric
B. Turmeric powder
 It is either made at household level by farmers
  for domestic consumption or is processed in
  electric mills for trading purpose.
 Local traditional equipment, viz. dhiki, okhli and janto are mostly
  used at home. The process is labor intensive and tedious.
 Electric mills/grinders break dried turmeric into smaller pieces,
  which are sorted and taken to mill (usually flour mill) for making
  fine turmeric powder, usually 60-80 mesh size.
 The powder is designated as coarse if 98% passes through a 500
  μm sieve, and fine if 98% passes through a 300 μm sieve.
 Powdered turmeric is packed in bulk, in a variety of containers,
  fiberboard drums, multi-walled bags and tin containers.
 The color of turmeric will not be affected for up to 6 months in
  any packaging or storage conditions.                           22
                                                             # Turmeric
C. Curry powder
 Turmeric is an important ingredient in the curry powder.
 Turmeric content in curry powder blends range from 5-30%.
 Curry mixes for vegetarian dishes contain less turmeric, 5-10%,
  whereas for fishes and meat dishes contain 20-30% turmeric.
D. Turmeric oil
 The volatile oil is pale yellow to orange yellow in
  color with an odor reminiscent of the fingers.
 Volatile oil content of turmeric is ~1.5-6.0%.
 The essential oil contains mainly turmerone (30%), dihydro-
  turmerone (25%) and zingiberene (25%), along with sesqui-
  terpene alcohols (6-9%), sabinene (6%), 1,8-cineole (1%),
  borneol (0.5%), sesquiphellandrene, curcumene, bisabolene, α-
  phellandrene, and traces of α- and γ-atlantone.             23
                                                              # Turmeric
Turmeric oil . . .
 The oil is highly aromatic; aroma mainly due to turmerone.
 Turmeric oil has a very limited use in food flavoring & perfumery,
  and has no commercial value, as opposed to oleoresin.
 The volatile oil is obtained by distillation or supercritical fluid
  extraction of dried and ground turmeric (40-50 mesh size).
 It takes 8-10 hours of distillation to recover a major portion of
  the oil present. Water distillation gives a higher yield of oil than
  steam distillation.
E. Turmeric oleoresin
 It is a deep red to orange red viscous
  product, with various proportions of
  coloring matter (curcuminoids, 40-55%), volatile oils (15-20%),
  and non-volatile fatty oils and bitter principles.
                                                                      24
                                                              # Turmeric
Turmeric oleoresin . . .
 Curcuminoids mostly consist of curcumin, which is the principle
  coloring matter in turmeric. It is a crystalline material obtained
  by further purification of curcuminoids.
 Oleoresin can be obtained by solvent extraction of the small
  pieces or powdered rhizomes.
 Depending upon the solvent used,
  turmeric type & cultivar, oleoresin
  yield is 7.0-10.4%, in which volatile
  oil is ~3.3-7.2% and curcumin
   ~2.2-5.4% of total oleoresin.
 About 8 lb. is equivalent to 100 lb. of freshly ground turmeric.
 For commercial use, turmeric oleoresin is generally mixed with a
  suitable solubilizer like propylene glycol, polysorbate or some
  fatty oil so that handling and use becomes easier.             25
                                                                 # Turmeric
E. Turmeric pigment
 Turmeric is chiefly valued for its coloring property.
 The most valued constituent of turmeric is its yellow crystalline
  pigment curcumin (C21H20O6, melting point: 184-185°C).
 It dissolves in conc. sulfuric acid giving a yellow-red coloration.
 It is extracted in oleoresin, not in essential oil. Volatile oil can be
  obtained as product of curcuminoids purification from oleoresin.
 Curcuminoids are extractable by solvents like methanol, ethanol,
  acetine and dichloroethylene, but not by petroleum solvents.
 Curcumin content depends upon the variety of turmeric.
 It constitutes about 1/3rd of a good quality oleoresin.                26
                                                       # Turmeric
ADULTERATION AND QUALITY CRITERIA
 Turmeric powder is adulterated with foreign starch (tapioca,
  arrowroot, cereal flour), husks, lead chromate, etc.
 Some important quality checks include cleanliness, curcumin
  content, microbiological contamination, pesticide residues,
  aflatoxins and heavy metals.
                                                               27
                                                              # Turmeric
ADULTERATION AND QUALITY CRITERIA . . .
 Adulterated turmeric powder will have low curcumin content,
  which can be determined by spectrophotometry and HPLC.
 Total aerobic bacteria, Escherichia coli, Staphylococcus aureus,
  Bacillus cereus, Salmonella, and sulfite reducing clostrides are
  some microorganisms of concern.
 Lead, cadmium, arsenic and mercury are heavy metals of major
  concern; atomic absorption spectroscopy is used for the analysis.
USES OF TURMERIC
 Turmeric is mainly used for its coloring properties rather than its
  flavor attributes. It is used in foods and other products where
  rich yellow color is desirable.
 It is the major ingredient in curry powders, contributing flavor as
  well as characteristic yellow color.                              28
                                                                 # Turmeric
USES OF TURMERIC . . .
 In food industries, it is used in a number of products including
  bakery products, dairy products (butter, cheese, yoghurt,
  margarine, Vanaspati), dry seasonings, cereal based products,
  sauces, ketchups, confectionaries, etc.
 Turmeric oleoresin, extracts, or curcumin (mixed with solvent
  and emulsifiers) are used commercially as natural colorants.
 Curcumin is preferably used as a natural food colorant in
  products where the turmeric flavor is undesirable, such as
  cheese, ice cream, beverages and baked products.
 Turmeric is used in various soaps, sunscreen, fairness creams
  and lotions; the anti-oxidant properties help to lighten the skin.
 Due to its strong color, it is used as a natural dyeing agent for silk,
  wool, cotton and other fabrics. It is also used as a coloring
  material in pharmacy, paints and varnishes.                          29
                                       # Turmeric
USES OF TURMERIC . . .
 Turmeric has been traditionally
  used for curing a number of
  diseases. It is popular for its
  anti-bacterial, anti-fungal, anti-
  ulcer, and anti-tumoral effects.
 Its use is reputed to alleviate
  asthma, cough, &
  for treating skin
  inflammations.
 Curcumin is also
  available as food
  supplement.
                                               30
QUESTION MODEL
1. Give a process outline of turmeric processing. [4]
                                                    (2066)
2. How is turmeric powder prepared? Also mention its uses. [3.5+1.5]
                                                             (2065)
3. What are the pungent principles in turmeric? Give a process outline
   of turmeric processing. [2+3]                               (2070)
For further study