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Exhaust Brake Assembly Guide

This document contains assembly and disassembly instructions for an exhaust brake control cylinder. It includes diagrams labeling the individual parts. The instructions are: 1) Disassemble the control cylinder by removing the boot, retainer ring, cap, and piston with rod. Then disassemble the piston and rod. 2) Inspect all parts for wear or damage and replace any damaged parts. 3) Reassemble the control cylinder by applying grease and installing new gaskets and O-rings. Assemble the piston and rod, then the full cylinder. Install and tighten the cap.

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Yeam_90
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85 views4 pages

Exhaust Brake Assembly Guide

This document contains assembly and disassembly instructions for an exhaust brake control cylinder. It includes diagrams labeling the individual parts. The instructions are: 1) Disassemble the control cylinder by removing the boot, retainer ring, cap, and piston with rod. Then disassemble the piston and rod. 2) Inspect all parts for wear or damage and replace any damaged parts. 3) Reassemble the control cylinder by applying grease and installing new gaskets and O-rings. Assemble the piston and rod, then the full cylinder. Install and tighten the cap.

Uploaded by

Yeam_90
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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page 1

Models J08C-TP and J08C-TR EXHAUST BRAKE 15-9

b. Lock the adjusting screw with a lock nut.


ADJUSTING
SCREW Tightening Torque: 100 - 160 kg·cm (8 - 11 lb·ft)

LOCK NUT

SM15-313
Fig. 22
page 1
15-10 EXHAUST BRAKE Models J08C-TP and J08C-TR

CONTROL CYLINDER

5 7

12
13
12
11

4
14
3
14
2
1
10

15

16

1. Cap 9. Control cylinder sub assembly


2. Gasket 10. Retainer ring
3. O-ring 11. Boot
4. Piston 12. Clevis pin
5. Rod sub assembly 13. Clevis
6. Compression spring 14. Pin
7. Spring seat 15. Clip
8. Air filter 16. Pipe

ASM15-285
Fig. 23
page 1
Models J08C-TP and J08C-TR EXHAUST BRAKE 15-11

DISASSEMBLY
1. DISASSEMBLE THE CONTROL CYLINDER.
1. Remove the boot.
2. Remove the retainer ring.

SM15-314 SM15-315
Fig. 24
3. Remove the cap.

SM15-316
Fig. 25
4. Remove the piston with rod.

ASM15-317
Fig. 26
5. Disassemble the piston and rod.

SM15-318
Fig. 27

INSPECTION
1. INSPECT FOR WEAR AND ANY OTHER DAMAGE.
IF THERE IS ANY DAMAGE, REPLACE THE PARTS.

ASM15-319
Fig. 28
page 1
15-12 EXHAUST BRAKE Models J08C-TP and J08C-TR

ASSEMBLY
3
1. ASSEMBLE THE CONTROL CYLINDER.
NOTE: When assembling the control cylinder,
replace the gasket and O-ring with new
ones.
When assembling the control cylinder,
1 apply silicone grease to each sliding sur-
2
face of the assembling parts.
SM15-011
1. Push rod and End plug
Fig. 29
2. Piston and cylinder
3. O-ring

1. Assemble the piston and push rod.

Tightening Torque: 60 - 80 kg·cm (4.4 - 5.7 lb·ft)

SM15-320
Fig. 30
2. Assemble the control cylinder.

ASM15-321
Fig. 31
3. Install the cap.

Tightening Torque: 450 - 550 kg·cm (33 - 39 lb·ft)

SM15-316
Fig. 32

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