Technical Manual: ATS115-ATS115Plus
Technical Manual: ATS115-ATS115Plus
ATS115-ATS115Plus
01 01/09/2014 102 First version of the manual, drawn up for the 01.00
version of the controller.
02 16/09/2014 102 Second issue
1.2
[1] SICES EAAM0479xxXA (ATS115 Parameters table)
1.3
For the appropriate use of this manual it is required knowledge of the use and
installation of generator groups.
WARNING !!!
All interventions must be carried out only by qualified personnel, because there are dangerous
voltages on the terminals of the device; prior to performing any operation on them, make sure
you have opened the circuit breakers and generator set switches, or that you have removed
their fuses.
Do not remove or modify any of the connections while the generator is operating.
Do not, for any reason, disconnect the terminals of the current transformers (CTs).
Incorrect interventions on the connections may cause disconnection of the users from the
mains or from the generator.
If the device is powered with one of the two switches in ON position, it will not turn on.
In order to restore the normal operation, you need to cut the power, turn the switches OFF and
power it again.
In case the device does not turn on when powered, the first thing you have to do is to check
the position of the switches.
1.5
Although most of the parameters and features can be accessed and configured by directly
operating on the device, some particular features or configurations, due to their nature,
can only be set or changed through the PC program SICES Board Programmer3
(hereinafter referred to as “BoardPrg3”) provided on the CD that comes with the device and
downloadable for free after registration on the SICES srl websites www.sices.eu and
www.sicesbrasil.com.br.
It greatly simplifies the configuration of the device and its use is strongly recommended. It also
allows you to save the current configuration of the device on a file and to reuse it on other
identical devices,
The program also allows the configuration, saving or loading of the characteristic curves of
non-standard analogue sensors with resistive or live output.
BoardPrg3 can be used on all SICES devices; the connection to the PC can be realized both
directly, via RS232 serial port, USB, or remotely via modem, RS485 serial port or Ethernet
network. To use the program refer to document Error. Reference source not found.
1.6
ACB (“A Circuit Breaker”): the following is used to identify the ATS115 controller circuit breaker
to connect the users to source A.
BCB (“B Circuit Breaker”): the following is used to identify the ATS115 controller circuit breaker
to connect the users to source B.
SOURCE A: the following is used to identify the generator or mains connected on one side of
the ACB circuit breaker.
SOURCE B: the following is used to identify the generator or mains connected on one side of
the BCB circuit breaker.
ARREST: the following is used to identify an anomaly that makes impossible the normal
operation of the plant.
WARNING: the following is used to identify an anomaly that requires an operation by the
operator.
DIF (“Digital Input Function”): the following is a code for the configuration of the digital inputs.
DVF (“Digital Input Virtual Function”): the following is a code for the configuration of the digital
virtual inputs.
DOF (“Digital Output Function”): the following is a code for the configuration of the digital
outputs.
AVF (“Analogue Virtual Function”): the following is a code for the configuration of the virtual
analogue inputs.
ST (“Status”): the following code shows the status of a dimension or a condition of the device
or of one of its functions.
1.7
In this document a vertical bar on the right margin indicates that the chapter or the paragraph
has been adjusted respect to the previous document’s version. Changes in the fields of a table
are highlighted with a grey background colour.
1.8
Several parts of this manual refer to the controller software revisions. These revisions are
marked with the assigned SICES code (shown on the rear panel of the controller). The
software code version has the following format: EB0250231XXYY, where "XX" is the main
revision number and "YY" is the secondary. Thus, the code EB02502310100 refers to the
controller software release "01.00". The software revision is also displayed on page “S.05” of
the LCD display.
Electric measurements for mains/generator Analogue/digital conversion at 12bit; sampling frequency 10kHz.
set voltage and currents: True RMS measurements (TRMS).
Measurement of the L-N phase voltages and of the L-L
concatenated voltages; measurements of the neutral voltages
referred to the power supply minus of the device.
3.1
1Vrms
Mains voltages and generator
Accuracy <0.5% F.S.
Min. 0.1A (it depends on the C.T. ratio),
Current
accuracy <0.2% F.S.
Mains frequencies and generator 0.1Hz ± 50ppm, 35ppm/C typical
Min. 0.1 kW/kVA/kvar (it depends on the C.T.
Powers
ratio)
Power Factor 0.01
Energy 1 kWh/kvar
The dimensions of the mounting slot are 218x159mm. The device is mounted with four hooks
with locking screws: once you have put the device in place, insert the hooks in the side slots
and tighten the screws. Be careful not to overtighten the screws to avoid damaging the
coupling slots on the casing of the device.
4.2
Due to high voltages associated to the measurement circuits of the controller, all the
conductive parts of the electrical panel must necessarily be connected to the protective
earth by means of permanent connections.
The installation of an overcurrent protection device is required for each phase of the mains
and generator voltage inputs. 1A fuses can be conveniently used.
The conductor cross-section of the protective earth of the electrical panel must be at least
equal to the section of the wires used for wiring the mains or generator voltage to the panel.
In addition, it must comply with the limit value of the overcurrent protection used.
For CAT.III applications, the maximum phase-to-neutral voltage allowed is 300Vac, while the
phase-to-phase voltage is 520Vac. Maximum voltage with respect to the protective earth is
300Vac.
The device can operate in CAT.III only if the supply minus terminal of the device and the
neutral terminal of the generator are connected to the protective earth.
10
JM Analogue Inputs 7 Poles x1,5mm2 Screw terminal
11
14 JB USB USB B
The connection is functional and not protective; therefore the cross-section of the wire can be
smaller. Connect the other end of the wire to a metal screw of the electrical panel (which must
be grounded) next to the JC or to a grounding line, using, in any case, the shortest cable
possible.
5.2
The JD connector is the supply connector: connect an uninterruptible power supply (usually
the engine starter battery) to the 1-GND terminal (minus) and to the 2-+BATT terminal (plus).
The minus terminal 1-(GND) is the reference and the common return of the digital inputs, of
the outputs and of the current and voltage measurements. It must be connected to the
protective earth. Systems requiring isolation between battery minus and protective earth are
nonetheless usable, but they may generate operating problems and could require special
precautions, such as the use of insulating voltage transformers for the Mains and Generator
voltage measurements.
Although the device is protected by a built-in self-resetting fuse, the use of a fuse for the
protection of the supply positive line 2-+BATT is recommended.
The current delivered by the JE outputs flows through the positive input 2-+BATT,
therefore you need to pay attention to the dimensioning of the fuse.
The device automatically recognizes when it is powered if the battery nominal voltage of the
generator is 12 or 24V for managing the related logics and alarms. The recognition also takes
place every time you switch to mode OFF/RESET.
Note: connect the positive voltage only after the connections are all established and
the fuses opened.
ATS115 has 8 digital inputs, which can be activated by connecting them to GND. When left
floating, the input brings itself to +Vbatt. Avoid situations where intermediate or undefined
voltage levels can occur.
The same command signal of an input can be shared by several different devices (for
instance one signal that goes to two ATS115). In this case it is recommended to
separate the inputs with diodes, as shown in the figure below. This is to prevent the
wrong activation of the input when one of the devices is being turned off.
ATS115 ATS115
JN-x JN-x
In addition, there are 16 “virtual” inputs available, which are not present on the
controller or on the expansion, but they are obtained as a result of the logical
combination of physical or virtual inputs, outputs, alarms or logical states by means of
proper programming via BoardPrg3. The virtual inputs can be configured as feature and
can be used in the same way as the physical inputs; refer to par. Error. Reference source
not found. [4].
By default, all the digital inputs on the ATS115 are considered “active” when the related
terminal is connected to the supply minus of the controller; they are considered “not active”
when the related terminal is not connected to anything. The logic state of the input can be
reversed with respect to the physical state by selecting the “Reversed polarity” box on
the input configuration page on BoardPrg3. The box only appears if the function selected
is different from DIF.0000 – “Unused”.
You can also reverse the logic state (still individually for each input), by operating directly on
the controller, using the parameters P.2000 (for the inputs 1...8 on the controller), P.2100 (for
the analogue inputs when used as digital).
• A bit set to zero means that the related input is “active” when it is connected to the
negative supply of the controller.
• A bit set to one means that the related input is considered “active” when it is not
connected to anything (it will turn in “not active” when it is connected to the negative
supply of the controller).
Each input (both physical and virtual) has three parameters associated:
• One parameter that configures its function (P.2001 for input 1).
• One parameter that configures any delay (P.2002 for input 1).
• One parameter that configures a text message to display (P.2003 for input 1).
The inputs management, both ATS115 physical and virtual digital inputs, is identical.
The parameters which configure the delay and the message for an input are used by the
controller only for certain features of the inputs. The table below shows when they are used.
NOTE: in BoardPrg3 the boxes for the delay and for the message are always displayed,
even if they are not used by the controller.
The identification codes of the inputs functions starting with 3xxx concern operating states,
those that start with 4xxx trigger alarms (interlocks, deactivations, warnings).
By default, the functions of the inputs on the controller are the following:
5.5
In addition to the 8 digital physical inputs, the controller also manages 16 virtual digital inputs.
They are managed by the controller just as if they were physical inputs (with no limitation), but
the status of the virtual inputs is not acquired from the hardware, but it is determined through
the software. In fact, every digital input can have an AND/OR logic associated, which
determines its status (see par. 5.10).
A practical example of use. Suppose you want to activate a warning if the mains voltage
exceeds the tolerance thresholds. Let’s use the virtual digital input #1 (as example).
• Therefore, the virtual digital input will be active when the ACB is closed and the source
A is out of tolerance.
• Let’s set the DIF.4001 function (“Generic warning”) within the P.2151 parameter.
• Let’s set the alarm message (for example “Source A voltage warning”) within the
P.2153 parameter.
5.6
The controller uses two 10A@250Vac dry contact relays to control the loads changeover. On
the JI connector there is a dry contact changeover for each of the two relays.
The ACB command is used to connect the loads to the source A. The BCB command is used
to connect the loads to the source B.
You should use the normally closed contact of the ACB (by configuring the source A
as Mains) and the normally opened contact of the BCB (by configuring the source A as
Genset): in this way, even if the controller is not powered, the loads remain connected
to the source A.
• SWITCH: with only one command, the loads are switched to the source A or B. Use
the Jl-01 and Jl-03 terminals to control the SWITCH: in this way, with the controller
unpowered, the loads are automatically changed over to the source A. The ACB
output (terminals 4…6 of the JI) is not used, therefore it can be associated to a
different function. Configure the P.0307 parameter with the time the SWITCH needs
for the changeover: in this way the controller avoids reversing the command before
the changeover is completed (this operation risks to wedge in the SWITCH). Reset
the P.0306 parameter, because the pause between the mains and the genset and
vice versa is ensured by the SWITCH.
If there is only one switch, the ACB output (terminals 4...6 of the JI) is not used, therefore
it can be associated to a different function (see par. 5.9.9).
5.7
By default, the JL connector is configured for two relay outputs connections that can be used
as start demands of the source A (START A – JL.1) and of the source B (START B – JL.3)
when connected to a genset. If they are not used as engine start command, two outputs are
reconfigurable by parameter for other purposes.
This connector allows the connection to the 5…6 outputs. They are positive 3A @30VDC relay
outputs with internal diode for the opening overvoltage damping. When the outputs are
operating, the relays lead to the output terminal the voltage supplied to the JL-2 terminal (it
must be a positive voltage, usually the controller voltage positive).
The status of the START A and START B outputs is displayed on page S.10 (0= output
inactive, 1= output active).
The device runs four digital outputs, entirely programmable. When activated, they bring
themselves to the positive supply voltage on the JE supply terminal.
The rated capacity of each output is 500mA; the total power is, therefore, of 2A. Never exceed
these values during standard operation.
The outputs are independent and individually protected from overloads, short circuits, polarity
reversal and overheating. The overload protection limits the current peaks to an instantaneous
4A value, in order to allow the activation of loads that require a transient current greater than
the rated. If this condition persists, after 150us the thermal protection cuts in progressively,
until the output turning off.
With inductive loads (power relays, electromagnetic actuators), although some are already
present inside, it is advisable to use diodes for the damping of opening overvoltages.
All the current delivered by the outputs must be made available through the JE 2-+BATT;
make sure that any protection fuse on the supply plus has capacity and response time
suitable to power and protect both the outputs and the ATS115 in any condition of use.
5.9
The four JE auxiliary outputs, the outputs JL_1, JL_3, JI_4 e JI_1 are completely configurable
individually.
The status of the digital outputs is displayed on page S.10 (0= output inactive, 1= output
active): at line 1…4 the connector JE-1..JE-4 outputs, at line START A, B the JL-1 and JL-3
outputs and at line ACB, BCB the JI-4 and JI-I outputs.
By default, all the outputs are activated when their function requires it (for example the output
of the source A start command runs when the genset connected to the source A has to be
activated).
Using the BoradPrg3, you can reverse the activation by simply ticking the “reverse polarity”
box on the top of the configuration page of every single output.
• A zero-bit means that the output is normally on standby, it starts operating when the
related feature requires it.
• A one-bit means that the output is normally operating, it goes on standby when the related
function requires it.
0 1 Output 1
1 2 Output 2
2 4 Output 3
3 8 Output 4
4 16 Output 5 (JL-1)
5 32 Output 6 (JL_3)
Basically, if you want to invert an output logic, you need to add the related value in the related
parameter: for example, if you want to invert the output 3 and 4 on the controller, you need to
set P.3000 = 12 (that is 4+8).
The configuration can be carried out using parameters from P.3001 to P.3008.
DOF.1001 Source A start command. It runs to demand the start of the source A (Genset) - see par. 12.3
DOF.1002 Source B start command. It runs to demand the start of the source A (Genset) - see par. 12.3
DOF.2001 ACB (NC) under voltage coil. See par. 12.5
DOF.2002 ACB opening coil. See par. 12.5
DOF.2003 ACB closing coil. See par. 12.5
DOF.2004 ACB stable closing command. See par. 12.5
DOF.2031 BCB under voltage coil. See par. 12.5
DOF.2032 BCB opening coil. See par. 12.5
DOF.2033 BCB closing coil. See par. 12.5
DOF.2034 BCB stable closing command See par. 12.5
DOF.3001 Off/reset. It is active when the controller is on OFF / RESET mode.
DOF.3002 Manual. It is active when the controller is on MAN mode.
DOF.3003 Automatic. It is active when the controller is on AUTO mode.
5.10
Basically, AND/OR logics are a list of Boolean conditions (true/false, on/off, 1/0), which can be
configured by the operator (programming), that the controller evaluates and the result of which
can be assigned to a digital output or to a virtual digital input (see par. 5.9 and par. 5.5). In
order to use the AND/OR logics with a digital output, use the DOF.0103 function.
Note: the AND/OR logics cannot be configured directly from the controller panel, but
through a PC equipped with the BoardPrg3 software.
You can add up to 30 conditions. Each condition can be denied individually: in the previous
figure, for instance, the controller will check that the digital input 3 and the digital output 8 are
both inactive. Here are the conditions that can be added:
• AT_XXX: states concerning the thresholds on analogue measures (see par. 5.11.6).
The following table shows the list of the internal states available for the AND/OR logics.
Using the virtual digital inputs, it is possible to create mixed AND/OR logics (composed by
both AND and OR). Suppose you want to activate the digital output #1 when the digital inputs
#1 and #2 are both active, or when digital input #3 is active.
First we have to associate to the virtual digital input #1 (for instance) an AND/OR logic
configured as AND, which checks that the first two inputs are both active. Then we have to
associate to the digital output #1 an AND/OR logic configured as OR, which checks that the
virtual digital input #1 or the digital input #3 are active. In practice, the virtual digital input #1 is
used as “support” for the AND condition. In this case, you don’t need to associate a function
to the virtual digital input.
5.11
The device is provided with three inputs designed for the connection to the resistive-type
sensors JM-2, JM-3, JM-4. All analogue inputs are completely configurable and can be used
to acquire the generic values or as digital inputs.
Each input used as analogue is associated to a set of 8 parameters to define the type of
function, an alternative denomination and a series of thresholds and generic configurations
that can be used for different functions. For any detail, see par. 5.11.6.
For all of these measurements it is possible to define, by means of the BoardPrg3 program,
some settable curves, using at least two couples of resistance/value points of the measure,
see par.5.11.6.
It is also possible to configure the three inputs JM-2, JM-3 and JM-4 individually as additional
digital inputs that are activated when connected to ground. They will be displayed in the menu
of the digital inputs configuration and they will be managed in the same way of the other inputs;
see par. 5.11.6.
The three voltage values on the terminals and their value of the sensors resistance and of the
JM-1 voltage measured are displayed on page S.11; if an input is not configured, there will be
dashes on the display.
The system is able to efficiently compensate for both positive and negative potentials, ranging
between -2.7VDC and +4VDC, with sensors resistance values of 100 ohm. The range of
compensation increases for lower resistance values and decreases for higher resistance
values, being optimized for the resistance values present in normal operating conditions of the
system.
The measure of the voltage with respect to the GND terminal is displayed on page S.11, under
item JM1; the measuring range of the system, and consequently the value indicated, can be
higher than the one useful for the compensation, as mentioned above.
The input measures the potential of the common ground point (negative) of the resistive
sensors, which for the sensors on the engine is directly represented by the engine itself or by
the chassis of the genset. Therefore, JM-1 can be connected to a grounding system or to a
bolt on the engine.
If the minus of one or more sensors is isolated from the engine or from the genset chassis,
you need to connect the JM-1 to the return of the sensor and also to the negative electric
ground of the engine or to the negative limit of the battery.
Note: this connection should be made using a dedicated wire having the shortest length
possible. Avoid to make the wire pass near high power cables.
5.11.2 Input JM-2 (AI 1)
The input has a useful resistance measurement range between 0 and 1500 ohm; within this
range the measurement error guaranteed is less than 1%, with a voltage to the JM-1 terminal
with respect to the GND=0. Higher resistance values can be measured, although with
gradually decreasing precision.
- AIF.0100 When used as digital input, it is active when connected to GND, not
active when left floating (for its use see par. 5.4)
The configuration of the sensor as type 0, 100 can be done directly from the device
keyboard; all the others need the use of the BoardPrg3 program to define or load the
characteristic curve of the sensor (see par.6).
The configurations AIF.2001, AIF.2002 and AIF.2005 “Generic sensor (page x)” allow to select
in which page of the display menu E the measure acquired will be displayed (page 1 = first
page available, page 2 = second page available, etc.).
- AIF.0100 When used as digital input, it is active when connected to GND, not
active when left floating (for its use see par. 5.4)
The configuration of the sensor as type 0, 100 can be done directly from the device
keyboard; all the others need the use of the BoardPrg3 program to define or load the
characteristic curve of the sensor (see par.6).
The configurations AIF.2001, AIF.2002 and AIF.2005 “Generic sensor (page x)” allow to select
in which page of the display menu E the measure acquired will be displayed (page 1 = first
page available, page 2 = second page available, etc.).
5.11.4 Input JM-4 (AI 3)
The input has a useful resistance measurement range between 0 and 1700 ohm; within this
range the measurement error guaranteed is less than 1%, with a voltage to the JM-1 terminal
with respect to the GND=0. Higher resistance values can be measured, although with
gradually decreasing precision.
- AIF.0100 When used as digital input, it is active when connected to GND, not
active when left floating (for its use see par. 5.4)
The configuration of the sensor as type 0, 100 can be done directly from the device
keyboard; all the others need the use of the BoardPrg3 program to define or load the
characteristic curve of the sensor (see par.6).
The configurations AIF.2001, AIF.2002 and AIF.2005 “Generic sensor (page x)” allow to select
in which page of the display menu E the measure acquired will be displayed (page 1 = first
page available, page 2 = second page available, etc.).
5.11.5 Input JL-4 (AI 4)
The input AI 4 (on the terminal JL_4) can be configured as auxiliary analogue input in voltage,
with measurement range 0-32VDC with respect to the controller supply negative (GND).
The configuration of the sensor as type 0, 100 can be done directly from the device
keyboard; all the others need the use of the BoardPrg3 program to define or load the
characteristic curve of the sensor (see par.6).
The configurations AIF.2001, AIF.2002 and AIF.2005 “Generic sensor (page x)” allow to select
in which page of the display menu E the measure acquired will be displayed (page 1 = first
page available, page 2 = second page available, etc.).
5.11.6 Analogue inputs configuration
You can apply a conversion curve to all the physical analogue inputs JM-2, JM-3, JM-4 and
JL-4 (not to the virtual analogue inputs).
Each analogue input, both physical and virtual, is associated to eight parameters; here below
as example the ones related to input JM-2; for the parameters of the analogue virtual inputs,
see document [1] or the I/O BoardPrg3 configuration page.
NOTE: On BoardPrg3 the parameters are all displayed only when the input is actually
configured as analogue input and not, for example, as digital.
We have:
• One parameter which configures its function (P.4017 for input JM-2).
• One parameter which configures any message to be shown on the display (P.4018
for input JM-2).
▪ One parameter which configures the threshold value (P.4019 and P.4022 for
input JM-2).
▪ One parameter which configures the delay for managing the “out of threshold”
(P.4020 and P.4023 for input JM-2).
▪ One parameter which configures the checking options and the actions in case
of “out of threshold” (P.4021 and P.4024 for input JM-2).
The parameter containing the message for a certain analogue input (in the example above,
what is written in the P.4002 parameter) is displayed and used by the controller every time the
thresholds are used to activate warnings and/or alarms (see below); it is also used for the
following functions of the analogue inputs: AIF.2001, AIF.2003 and AIF.2005 of the type
“Generic sensor (page X)”. In this case the measure acquired will be displayed according to
the X value (1, 2 or 3) on pages M.09, M.10, M.11, preceded by the message configured.
Note: You can also use the AIF.2051 function instead of the previous three. In this case,
the measure acquired will not be displayed on M.09, M.10, M.11; however, it can be still
used with the thresholds to manage digital outputs and activate warnings/locks.
The two thresholds are completely independent among each other. The third parameter of
each threshold is a “bit” parameter that allows to associate to each threshold the following
options:
• Bit 1. If this bit is “OFF”, the controller checks if the measure is higher than the
threshold. If this bit is “ON”, the controller checks if the measure is lower than the
threshold.
• Bit 5. If this bit is “ON”, the controller issues a warning if the measure is “out of
threshold”.
• Bit 8. If this bit is “ON”, the controller issues a lock command if the measure is “out of
threshold”.
• Bit 10. If this bit is “ON”, the controller checks that ACB is closed to activate any
warning/lock configured with previous bits.
• Bit 11. If this bit is “ON”, the controller checks that the GCB is closed, to activate
possible warnings/locks configured with the previous bits.
• Bit 14. If this bit is “ON”, to activate any warning/lock configured with the previous bits,
the controller checks the status of any digital input configured with the function “DIF.
2705 - Disable the protections on the analogue measures”. The warnings/locks will be
activated if no digital input is configured as such, or if they are all OFF.
Using the two thresholds and the AND/OR logics together, you can activate a digital output
regarding the value of an analogue measure, with hysteresis. Suppose you want to activate a
digital output if the frequency exceeds 50.5 Hz. First of all you have to maintain a minimum
hysteresis on the threshold, otherwise, when the frequency is close to the threshold, the output
will continue to switch on and off, due to minimum variations of the frequency itself. Then,
suppose you want to activate the output if the frequency exceeds 50.5 Hz and deactivate the
output if the frequency is lower than 50.3 Hz. In order to do that we can use, for example, the
virtual analogue input #1 (see par. 5.5), which has been configured to contain the frequency.
The first threshold is used to activate the internal status related to the analogue input. Looking
at the configuration parameter you can see that:
• Bit 0 OFF (check that the measure is higher than the threshold).
The second threshold is used to deactivate the internal status related to the analogue input.
Looking at the configuration parameter you can see that:
Using the AND/OR logics (see par. 5.10) you can “copy” the internal status on a physical
output.
5.12
The controller also manages 8 virtual analogue inputs. They are managed by the controller
just as if they were physical inputs (with no limitation), but the status of the virtual inputs is not
acquired from the hardware, but it is determined through the software. In fact, by means of the
“function” parameter of each virtual analogue input, it is possible to “copy” one of the internal
measures made available by the controller in the analogue input:
• Activating digital outputs based on the value of the internal measures available.
6.
The conversion curves are a tool which allow you to convert a numerical value into another
numerical value. They can be used to convert the value acquired from a resistive analogue
input (physical) to the real unit of measure of the sensor.
Note: the conversion curves cannot be configured directly from the controller board,
but through the Board Prg3 software equipped on a PC.
Once created, the curves can be saved to be reused in the future, including on other
ATS115 controllers.
The figure above shows a conversion curve associated to a resistive analogue input. The
analogue input has been configured with the AIF.2051 function – “Generic sensor”. In this
configuration, the converted value will amount at 10 for a resistance value equal to 45 Ohm or
You can add up to 32 points in the graph, creating also non-linear curves. As in the example,
the curve configured has two horizontal segments at the beginning and at the end, obtained
by putting two equal values in the “After” column, which correspond to two different values in
the “Before” column. This is not obligatory, but it allows to set a saturation limit on one or both
ends of the curve. In fact, the controller board extends the first and last segments of the curve
to infinity. Being horizontal, whatever value the measure “to convert” assumes, you will obtain
the same value of the “converted” measure. In the previous example, for any measure lower
than 45 Ohm, the converted value will be set at 10. In the example above, if you removed the
first point (44 Ohm 10), the horizontal segment would not be at the beginning of the curve: in
this case, if the resistance dropped below 45 Ohm, the converted value would drop below 10.
The BoardPrg3 software allows (by means of the first buttons on the left top) to save the curve
on file, in order to be able to use it again in other applications. So, it is possible to create an
archive of the conversions associated to the sensors used.
In case the curve is associated to a physical analogue input configured with the AIF.2001,
AIF.2003 and AIF.2005 (“Generic sensor”) functions, the converted measure will be displayed
on pages M.09, M.10 and M.11: in this case, it is possible to specify (through the conversion
curve) how many decimal digits the displayed value will have, as well as its unit of measure).
The connection to the SOURCE A is made through the JH connector of the controller.
Tri-phase connection:
Single-phase connection:
For CAT.III application, the maximum applicable voltage is 300 Vac (phase-to-neutral)
and 520 Vac (phase-to-phase). The maximum voltage to ground is 300 Vac.
The controller board uses the L1 phase (terminal JH-3) to measure the source A frequency.
If you need to connect higher voltages, you must use voltage transients (VTs) with a secondary
voltage that does not exceed the previous limits. The primary and secondary nominal VT
voltages are configurable with P.0103 and P.0104 parameters. It is recommended to use the
VTs that, at nominal voltage, give about 400 Vac on the secondary (not to reduce de measure
precision of the controller).
It is optionally possible to order a version of the device with max 100Vac (phase-phase) voltage
inputs to be used with VT with 100V secondary ones. In this case it is necessary to configure
P.0152 parameter for 100V working.
Warning! Do not connect devices provided with optional 100V max inputs directly to
mains or to 400V bus not to damage the device.
If the system is configured with neutral connection, the neutral voltage is measured in relation
to GND. The values of the V1-N, V2-N and V3-N phase voltages and the VN neutral voltage
in relation to GND for the mains are displayed on page M.03.
If the device is configured not to measure the neutral voltage, then page M.03 will not be
displayed.
8.
The connection to the SOURCE B (mains or genset) is made through the JG connector of the
controller.
Tri-phase connection:
Single-phase connection:
For CAT.III application, the maximum applicable voltage is 300 Vac (phase-to-neutral)
and 520 Vac (phase-to-phase). The maximum voltage to ground is 300 Vac.
The controller board uses the L1 phase (terminal JG-3) to measure the source B frequency.
If you need to connect higher voltages, you must use voltage transients (VTs) with a secondary
voltage that does not exceed the previous limits. The primary and secondary nominal VT
voltages are configurable with P.0203 and P.0204 parameters. It is recommended to use the
It is optionally possible to order a version of the device with max 100Vac (phase-phase) voltage
inputs to be used with TV with 100V secondary ones. In this case it is necessary to configure
P.0151 parameter for 100V working.
Warning! Do not connect devices provided with optional 100V max inputs directly to
400V generator voltage not to damage the device.
If the system is configured with neutral connection, the neutral voltage is measured in relation
to GND.
The values of the V1-N, V2-N and V3-N phase voltages and the VN neutral voltage in relation
to GND for the mains are displayed on page M.05.
If the device is configured not to measure the neutral voltage, then page M.05 will not be
displayed.
9.
The maximum current that the device can measure directly is of 5.3Ac, beyond which the
measurement circuit gets saturated. The controller board is still able to measure, but with
gradually decreasing precision down to about 15 Ac, only for transient situations, such as
overcurrents or short circuit currents on the system, using an algorithm to compensate for the
saturation of the measurement circuits.
IMPORTANT: the returns of all CTs (including the auxiliary JF-7) must also be
connected to the genset starting battery minus.
If the CTs has to be connected to other devices in addition to the ATS115, then the ATS115
must be the last in the series. In order to acquire the currents of the three phases of the
generator, the JD connector is used:
For single-phase connection, terminals JF-2 and JF-3 should not be connected.
The parameters P.0302 and P.0310 are used to set the current values of the CTs primary and
secondary.
Using the P.0311 parameter you can define whether the CTs on the three phases are
positioned on the source A or B (as shown in the drawing above) or on the load, in order to
measure the power absorbed by the mains too. This also has an effect on the operation
sequence and on the display of symbols and currents and power/energy measures that appear
on the menu pages M.01, M.06, M.07, M.08 and M.09.
The board is configured for the connection of a current transformer (C.T.) with 5A secondary
for the measure of the current: if it is required to use a toroid (instead of a C.T.), it is necessary
to ask for the special option in phase of order (E6202111000XX).
The parameters P.0312 and P.0313 define the currents of the CT primary and secondary for
the auxiliary current.
0- On the Source A
1- On the Source B
2- On the Loads
The P.0314 parameter allows you to select if and how the auxiliary current is used:
0- Not used
1- General use
2- Neutral
Settings 1 and 2 allow to establish a threshold (parameters P.0367 and P.0368) and to define
what action should be taken when it exceeds. The “2-Neutral” setting on the generator also
allows to implement the current differential protection (see 9.2).
It is possible to configure a digital input with the DIF.2704 function – “Disable the protections
on the 4th current”: If the input is active, the thresholds, even if set, are ignored and no faults
are generated in case the thresholds are exceeded.
The activation of the protection creates a warning, but it does not issue any switch.
In that way, the device calculates the vector sum of all the four currents measured. Therefore,
it detects and calculates any imbalance, allowing to implement, by means of the parameters
P.0377 and P.0378, a threshold for the maximum current differential protection.
The activation of the protection creates a warning, but it does not issue any switch.
The action to issue must be configured using the AND/OR logics associated to virtual inputs.
In the example below, when the warning “Source A auxiliary/neutral maximum current” or
“Source A differential maximum current” is activated the warning “Source A fault” is signalled
through the virtual input 1, which automatically demands the switch on the other source too (if
available).
Similarly combining the same logic to the virtual analogue input 2, the result will be the same
for the source B.
If the protection is activated on both sources, the controller keeps the mains circuit breaker
closed as priority, while it keeps both circuit breakers opened if the system is configured with
two gensets.
Normally, the device is only equipped with the USB connection type B for the PC FW upgrade
and for the parameters programming (JB connector).
- RS485 insulated serial connection; 1200m max connection length, in optimal conditions.
The 120 Ohm terminal resistor is included; in order to insert it, you just need to connect the 1
and 2 JO pins between them. It is recommended the use of shielded cable with 120 Ohm
impedance (for example BELDEN 3105A Multi-conductor-EIA Industrial RS-485PLT/CM).
See par. 10.3
For the details concerning the communications see the specific paragraphs and the document
[2].
10.1
The USB protocol specifications do not allow its permanent use in the industrial sector, due to
limited length of the cable and to the relatively elevated sensitivity to electrical disturbances,
including the PC side. For this reason, the USB connection cable must be inserted only
when it is necessary to operate on the device and it must be removed from the JB
connector when the operation is finished.
The firmware insertion/replacement of the device is a specific SICES srl operation; in addition to
the operating FW to insert, it requires a particular procedure and specific programs and normally
this procedure must not be carried out by the installer, except in specific situations previously
agreed on with SICES.
The USB port can be used for programming the parameters with the BoardPrg3 program, as an
alternative to the serial RS232/RS485 connection or to Ethernet.
The PC to be connected must have the CDC_Sices_Win.inf driver installed, which is supplied
by SICES; for driver installation refer to document [5].
After that, the PC will acknowledge the ATS115 as new serial port, usable just as if it was a
RS232 serial.
10.2
The RS232 JA connector (serial port 1) can be used for interfacing with an external device
provided with RS232 interface, such as a modem or a PC. The maximum distance of the
connection is 12m.
The connection can be used for programming the parameters of the device through the
BoardPrg3 program, or for connecting to a supervising program, such as SicesSupervisor.
For the functions and protocols implemented, refer to document [2]. Below the diagram of the
connector:
• JA_02: RXD
• JA_03: TXD
• JA_04: DTR
• JA_05: GND
• JA_06: DSR
• JA_07: RTS
To configure the use of the serial port 1, you need to configure the parameters:
The device can be equipped with a RS485 connector (serial port 2), which is insulated and
separated from serial port 1 (RS232) and can be used to connect via Modbus to a PC or other
devices.
For the details concerning the RS485 connection, its use and the programming of the
parameters, refer to document [3].
Connections:
JO-3 Connection RS485 A
JO-2 Connection RS485 B
The RS485 connection needs a 120 Ohm terminal resistor on both ends of the cable. The
device has the resistor included; to enable it, you just need to jumper connect JO-1 and JO-2
to each other.
You cannot connect a modem on the serial port 2; as for the rest, you can use it for the same
connections as the RS232 serial port, using RS485/RS232 or RS485/USB adaptors where
necessary.
The isolation ensures the safe operation of the connection, including between remote devices
and devices with earth potentials different from that of the ATS115.
The maximum length of the connection is 1200m; however, it depends on the transmission
baud rate set. A specific shielded cable should be used (see par. 4.2) with grounded shielding
mesh.
To configure the use of the serial port 1, you need to configure the parameters:
P.0472 Modbus address (2)
P.0473 Baud rate (2)
P.0474 Settings (2)
P.0475 Order of the Modbus registers (2)
ATS115 is equipped with a RJ45 for the data exchange connection via Ethernet network.
For the details regarding the network connection and the protocol, refer to document [2].
It is possible to connect the device to a LAN network, or directly to a PC (point to point connection).
The connection allows the use of the SicesSupervisor SWs, the configuration of the BoardPrg3
program and all the available features using the TCP/IP protocol.
KEY ATS115
1 - Pushbuttons
2 - Indicators
The controls consist of 12 buttons (1a, 1b, 1c, 1d, 1e, 1f).
The front panel also has some light indicators (2a, 2b, 2c).
Pushbutton Function
Press the BCB button for the manual opening/closing of the loads
circuit breaker/contactor on source B.
AUTO
The controller is set for the automatic switch management of the loads
(Automatic)
supply source. It also operates in case of faults on one of the two sources.
Ref. 1a
with the ENTER button for at least 5 seconds, it can reset counters,
Ref. 1b reload the default values of the programming parameters or cancel the history
logs. When used during the keyboard regulation functions, it aborts the
function.
ESC/SHIFT + LEFT .
To increase the contrast (darken), press the combination of buttons
LEFT/RIGHT
In the PROGRAM menu, you can enter the programming mode and open a
submenu, change a variable or a parameter, and confirm the operation.
In the LOG menu, you can activate the HISTORY LOG function and open the
selected log, “acknowledge” any fault errors on the memory at the power-up.
ENTER/ACK Upon the occurrence of an alarm or lockout, the pressing of the button
recognizes the presence of an error and turns off the siren. A further press of
Ref. 1d the button resets any alarm signals if the operating conditions have returned
to normal. Lockout signals can only be reset by activating the "OFF/RESET"
mode.
In MAN mode, it can manage the start and stop of the source A when it is
set as genset (if source A corresponds to mains, there are no effects).
In MAN mode, it can manage the start and stop of the source B when it is
set as genset (if source B corresponds to mains, there are no effects).
START / STOP At the controller power-up, pressing it together with the START / STOP A
SOURCE B button, it allows to access special functions.
Ref. 1e
Signalling Function
MANUAL
Ref. 2b
It flashes 25% if it is opened when it is set to be closed.
ACB
11.4
11.4.1 LCD lighting
The backlight lamp is managed by the controller, which switches it off if no buttons are pressed
in a programmable time (P.0492). Press any button to switch the lamp ON again (it is
recommended to use the ESC/SHIFT button, that has no function alone). This function
can be disabled by setting parameter P.0492 to 0.
11.4.2 Contrast adjustment
Depending on the environmental temperature conditions, the contrast may require adjustment
in order to view the display correctly.
Generally, the navigation among modes takes place via buttons UP Ref. 1c and
DOWN Ref. 1c .
To view the pages within the mode, use the buttons LEFT Ref. 1c and RIGHT Ref. 1c.
In some modes (e.g.: mode P.xx and mode H.xx) to view the pages, the ENTER button, and then
the UP Ref. 1c and DOWN Ref. 1c buttons must be pressed to navigate through pages.
If the UP and DOWN buttons have to be used to manage the functions within the mode,
the ENTER button must be pressed to activate said functions, and the ESC/SHIFT button
to deactivate them.
KEY:
M.02 SOURCE A
1 – Status bar
1
2 – Data area
XXXV1 XX.XHz
2 XXXV2
XXXV3
Fig. 3 – Display areas
KEY:
2
1a – Mode identifier
1b – Page identifier M.02 SOURCE A
1c – Page title
2 – System status 1c
1a
1b
The current mode is shown in the relevant field of the top status bar (1a).
The mode identifier (1a), and the page identifier (1b) identify and refer to the page so there is no chance of
error. The title (1c) provides a description in the current language of the content of the page.
Pressing the ESC/SHIFT button, the controller replaces the title (while the button is held) with a status
message. By double clicking the ESC/SHIFT button, the title is replaced with a status message so long as
you remain on that page. If the bit 6 of parameter P.0495 is activated, the controller automatically replaces
the title with a status message if there is at least one pending status message with a waiting time
(countdown); if the operator selects a new page, the controller shows the title for two seconds, then it shows
the status message again.
The system status (2) displays part of the information of the page S.01 (STATUS) that is useful to the
operator, as it can be displayed even if other pages or display mode are being accessed.
11.5
11.5.1 Programming (P.xx)
The controller manages a high number of parameters that allow the manufacturer, the installer
or the final user to configure it in order to adapt it to specific system requirements. This
document does not contain the parameters list (even though many of them are quoted in the
description of the controller functions); the list is available in the document [1], where they’re
described in detail. In this document the general programming structure and the operating
procedure to read and/or modify parameters are described.
To exit the programming menu and to return to the main screen press the ESC button.
11.5.1.1 Organization
This mode allows to display and change the programming parameters.
4
Fig. 3 – Display areas
Each programming parameter Ref. 3 has a 4-digit numeric code associated (e.g. P.0301) to
identify the variables regardless of the language used. The current value of the parameter is
displayed below the description Ref.4 (between brackets).
The first line Ref.2, below the upper status bar, allows to identify the current menu using the
ID number of the menu and the associated text. A pair of numbers is displayed on the right of
this line, 2/ 06 in the example in fig. 3.
The first indicates which entry in the menu is selected or which page is displayed; the second
indicates how many entries or pages can be displayed in the current menu/submenu.
When pressing the ESC/SHIFT button, the first line Ref.1 is temporarily replaced by a status
message concerning the engine sequence.
The first page (000-Access Code) of the SYSTEM menu requires the setting of the access
code if one or several passwords have been assigned (available with the path P.03
PROGRAMMING\ 1.SYSTEM\ 1.1 Security\ 1.1.1 Authentication).
The password is not assigned if equal to 0 (only valid for Manufacturer, Installer and User
passwords).
The pages corresponding to the Password setting are displayed only if you are authorized to
make changes in the SYSTEM sub-menu (with the path P.03 PROGRAMMING\ 1.SYSTEM\
1.1 Security\ 1.1.2 Password).
In programming mode, in case the page for the password change is not displayed when you
enter the Password, press ESC to return to the previous menu and try to open the page again.
The set access code remains in memory for about 10 minutes after the programming has been
completed. Then it must be entered again to access the programming mode.
1. Manufacturer password
2. Installer password
3. User password
4. Serial ports password
2. As INSTALLER, it is possible to display and change the INSTALLER and USER passwords
and change all parameters concerning the configuration, but the parameters that need the
MANUFACTURER password.
3. As USER, it is possible to display and change the USER password only, and access the
parameters that allow to adjust sequence times and basic configurations, without changing
the plant operation principle in any way.
4. The “Serial Ports” password can only be set and/or seen through the user panel; when
set, this password prevents any command from the serial line.
Each parameter of the controller is associated to a user type (in the document [1] “SICES
EAAM0479xxXA - Parameter Table ATS115” this association is shown in the "ACC” column
with a “C” for Manufacturer, "I” for Installer and "U” for User).
According to the general rule, parameters can be changed only when the controller is on
“OFF_RESET”. Except for some parameters that can be changed regardless of the status of
the controller, including with the engine running. Generally, if a parameter cannot be changed,
it will be enclosed between < and >; instead, if it can be modified, it will be enclosed between
[ and ] : that is valid also for the restrictions due to password.
If the operator has to change a parameter, he/she must put first the proper password in the
P.0000 parameter (“1.1.1 - Authentication”), so that the controller can recognize it as
“Manufacturer”, “Installer” or “User”. The parameter is available, with the controller in
OFF/RESET-PROGRAM mode, at path: P.03 PROGRAMMING\1.SYSTEM\1.1
Security\1.1.1 Authentication. After completing this operation, it will be possible to change
the required parameters. The access code entered remains saved in P.0000 for about 10
minutes since the end of programming. After this time, the code is automatically reset to zero
and must be re-entered to access the programming again.
It is possible to customize the passwords for the three types of users, through the parameters
P.0001 (manufacturer), P.0002 (installer) and P.0003 (user), available with the path P.03
PROGRAMMING\1.SYSTEM\1.1 Security\1.1.2 Password configuration. The value "0” for
these parameters means no password set. The following examples show all the combinations
for the passwords assignment.
As no password is associated to the User and the Installer, programming the relevant
parameters is allowed without entering anything in “P.0000 - Access code”. To change
the parameters associated to Manufacturer, simply enter “ccc” in “P.0000-Access
code”.
The parameter value can always be read, but it can be modified only in case the
"P.0000” contains a proper password. Parameters P.0001, P.0002, P.0003 and P.0469
(serial ports password) are excluded: they are not even displayed in case the "P.0000”
does not contain a proper password.
The P.0469 parameter – “Serial ports password” can only be displayed and/or changed
through the operator panel, and with at least the Installer rights.
When accessing the programming and setting the password ("P.0000), parameters
P.0001, P.0002 and P.0003 may not be displayed immediately. To enable the
visualisation, return to the previous menu and then re-enter.
In case the code set as password is forgotten, the access can only be recovered with
the higher level password. Otherwise (or in the event the manufacturer password is
lost), you need to send the controller back to the factory to have its associated
programming functions unlocked.
This is the reason why we recommend to set at least the “Manufacturer” password
(P.0001): in fact, in case someone else sets up this password, or a lower level one (even
unwillingly) without providing information, no parameter modification will be possible
anymore. Instead, knowing the “manufacturer” password, it will be possible to cancel
or change the other passwords.
P.07 PROGRAMMING |
Main Menu 1/05
1 System
2 Sequence
3 Protections
4 Auxiliary functions
• The 1-SYSTEM menu allows to show how the controller connects to sources (mains or
genset) and the kind of plant. The correct setting of these parameters is paramount as
almost all protection activation thresholds are expressed as a percentage of these
parameters. In it there is the 1.6-INPUTS/OUTPUTS menu that allows to set how the
controller has to use the different inputs and outputs available (combining each of them to
the required function).
• Working sequence configuration can be modified through the 2-SEQUENCE menu. In this
menu it is possible to set threshold percentages and acquisition times, plus
enabling/disabling operation sequences related functions.
When in a mode that limits the use of vertical scrolling buttons, it could be necessary to press
the ESC button one or several times (this situation can occur while displaying history logs or
during some particular operations, such as setting the fuel pump control mode).
The menu or the variable selected before the last exit from programming are automatically
displayed when starting the procedure (the main menu is displayed the first time you access).
This is true if the programming procedure has been previously left by changing the operation
mode of the controller in MAN or AUTO, or after the maximum time with no programming
operation, or keeping the ESC button pressed for more than two seconds.
Press ENTER to access the selected (highlighted) submenu. Press ESC to leave the menu
(back to the previous menu or to the base screen if exiting programming in the main menu).
• The unambiguous parameter code (three decimal digits), followed by the description
in the current language, is shown in the fourth and fifth line.
• The sixth line shows, between brackets, the variable value aligned to the right side
“< >”.
• For some parameters, the eighth line shows a value which is related, in some way,
to the actual parameter value. For example, in the case of the genset rated power, it
shows the rated plant current, which is derived from the rated genset voltage (P.
0102) and from the parameter itself (rated power, P.0106). Sometimes, this additional
measure can be displayed when the parameter is a percentage of other values, in
order to show its absolute value.
Use the ▲ and ▼ buttons to cyclically scroll the menu to the lower and the upper index items.
Press the ENTER button to enable the parameter modification procedure (see the following
paragraph). Press the ESC button to leave the menu (going back to the previous menu).
In case of changeable parameter, press the ENTER button; the square brackets ([ ]) enclosing
the value will blink to signal that the modification is in progress. In order to confirm the new
value, press again the ENTER button; to abort the change and go back to the original value,
press the ESC button.
• Bits: Some parameters are managed with bits. Each bit set to 1 enables a function
and each bit set to 0 disables a function. Each bit is assigned to a value. The
parameter must be set at the result of the sum of the values associated to the functions
you require to enable. 8 bits can be used. The description of these parameters is
shown in a table like the one below:
0 1 Enable function 1
1 2 Enable function 2
2 4 Enable function 3
3 8 Enable function 4
4 16 Enable function 5
5 32 Enable function 6
6 64 Enable function 7
7 128 Enable function 8
• To enable, for example, the functions 3, 4, 6 and 8 the value to be set is the sum
4+8+32+128 = 172 (where 4 is the value associated to the function 3; 8 to the function
4; 32 to the function 6; 128 to the function 8).
• Numerics: the value can be modified by pressing the ▲ and/or ▼ buttons, in order to
increase or decrease one unit from the most rightwards decimal digit (if you press the
above buttons together with SHIFT, the figure will be increased or decreased by ten
units at a time). The change is cyclical: increasing the maximum value will lead to the
minimum one and vice versa.
• Numerics selected in a pre-defined list (for example the number of phases of the
genset): as for the numeric parameters, considering that the ▲ and/or ▼ buttons allow
to pass to the following/previous value in the pre-defined list (pressing the above
buttons together with SHIFT, you go to the value ten units after/before the current
one).
• Time: as numerical parameters, with one exception: the controller manages the
increase/decrease maintaining valid values (example: increasing from “00.59”, the
value goes to “01.00” and not to “00.60”).
You can only set the ASCII characters from 32 (Space) to 127 (Escape). It is not
possible to set extended ASCII characters (over 127) and the control ones (from
zero to 31).
• Hexadecimal strings (e.g. output bitmaps): as for the string parameters, but the
selectable characters are only “0-9” and “A-F” (only capitals for the latter).
This goes for individual parameters; however, it is possible to set two or more parameters in
incongruent or incompatible ways. It is up to the operator to prevent this from occurring.
• Press the EXIT button 'n' times to scroll back to the main menu, then press it again to
exit programming. The main menu will be displayed on the next access to
programming.
• Press and hold the ESC button for two seconds from any position will cause
instantaneous exit from programming. The next access will get you to the same point.
• Turn the operation mode of the controller into AUTO or MAN. The next access will get
you to the same point.
Sometimes, it may be useful to reload parameters factory values. To do so, first access
programming, then press and hold the ACK/TEST and ESC/SHIFT buttons simultaneously for
five seconds. The reload of factory values will be confirmed by a message on the display.
Factory values are reloaded only for parameters for which you have granted access
rights.
11.5.2 Status information (S.xx)
In this mode, information on the system status is provided. You can scroll through pages using
the LEFT and RIGHT horizontal buttons.
• Breakers status (ACB closed, ACB and BCB opened, BCB closed etc.).
• Possible activation of the “Neutral Position” or the switch status (it signals the presence of
at least one inhibition to the active switch, whether it is connected to digital inputs or to
serial port, on at least one of the two sources).
Some of these data are shown together with an elapsing time; for example, during the wait for
the engine cooling down, the residual time is shown.
o “W”: warning
• A three digit numeric code that uniquely identifies the anomaly. This code flashes until
it is acknowledged pressing the “ACK” pushbutton.
Each fault uses one or two rows of the LCD display. The fault shown in the highest position is
the most chronologically recent. If the space available is not enough to display all the faults,
only the most recent ones will be displayed. In order to see the others, it is required to:
Received communication error counters are displayed. If the condition causing the malfunction
has been removed, you can reset the error counters on this page. To activate the error reset
function, press the ACK/ENTER button and scroll with the UP and DOWN buttons for the
errors to be reset. Hold down ACK/ENTER + ESC/SHIFT for a few seconds until the message
“RESET/DEFAULT” is displayed. To exit the error selection, use the ESC/SHIFT button.
The type of connection (direct, via modem, via GSM) and the related status (on standby,
communicating etc.) are always displayed. In case of the GSM modem, the information related
to the radio signal strength and the provider is shown too.
S.04 ETHERNET |
ETH0: on standby-conn.
MAC 00 1B C5 09 CF FE
IP 192.168.150.112
RT 192.168.150.254
SUBN. 255.255.255.0
DNS 192.168.150.220
Note:TThis page
192.168.1.112
is displayed only if the controller is equipped with the Ethernet optional
module.
• The language currently used by the device. It allows you to select among the ones
installed (see par.0)
▪ Current date and time in long format (flashing if the clock is not valid)
▪ The code of the software currently loaded on the controller board (see par. 1.8)
In this way, you can acquire and visualize the statuses that do not strictly depend on the logic
of the controller and that do not refer to warnings or arrests.
The pages are automatically (and individually) hided if there aren’t inputs configured with the
previous functions.
When an input configured with the functions “DIF.3202”, “DIF.3204” and “DIF.3206” (important
status) is activated, the controller forces the related page on the display, so that the operator
see immediately what happened.
Each configured input uses a line on the display: the controller displays the text configured for
that input (P.2003 for the input 1) followed by the status of the input (1/0). If the available space
is not enough to visualize all statuses, the controller shows them making the pages rotate
The operator can divide these statuses in three pages (gathering them according to their
functions in order to avoid to have too many of them per page), using different functions for
the digital inputs.
The status of the inputs can be displayed in three different ways, which can be selected
pressing the ENTER button:
• Visualization of the inputs logic statuses (which can differ from the physical status if
some reversals are set with the parameters P.2000 and P.2050). Input statuses are
displayed normally (not in “reverse”). For each active input a “1” is displayed; for each
inactive input a “0” is displayed.
• Visualization of the inputs physical statuses. Statuses are displayed in “reverse”. For
each active input a “1” is displayed; for each inactive input a “0” is displayed. Physical
statuses do not have sense for virtual digital inputs.
• Visualization per function. Each line of the display shows one of the functions
associated to the inputs, followed by the input (logic) status that uses this function.
This is useful to check the status of a particular function without previously knowing
which input is using it. For example, it is possible to check immediately the ACB status
without knowing which input receives its feedback. If the lines on the display are not
enough to show all the configured functions, the controller shows them making the
pages rotate every two seconds; holding the SHIFT button down, the pages rotation
is locked on the one currently displayed.
The status of the outputs can be displayed in three different ways, which can be selected
pressing the ENTER button:
• Visualization of the outputs logic statuses (which can differ from the physical status if
some reversals are set with the parameters P.3000 and P.3020). Input statuses are
displayed normally (not in “reverse”). For each active input a “1” is displayed; for each
inactive input a “0” is displayed.
• Visualization of the outputs physical statuses. Statuses are displayed in “reverse”. For
each active input a “1” is displayed; for each inactive input a “0” is displayed.
• Visualization per function. Each line of the display shows one of the functions
associated to the outputs, followed by the outputs (logic) status that uses this function.
This is useful to check the status of a particular function without previously knowing
which output is using it. For example, it is possible to check immediately the ACB
status without knowing which output receives its feedback. If the lines on the display
are not enough to show all the configured functions, the controller shows them making
the pages rotate every two seconds; holding the SHIFT button down, the pages
rotation is locked on the one currently displayed.
▪ The mains. The symbol of the mains is solid if the mains is within the tolerance range,
flashing if the mains is missing or if it exceeds the tolerance range.
▪ The generator. The symbol of the generator is in “reverse” if the generator is powered.
▪ The loads. The symbol of the loads is displayed in “reverse” if the loads are powered
by the Source A or B.
▪ The ACB and BCB breakers. The symbol of the breaker shows:
o The difference between status and breaker command (in this case the two contact
points of the breaker flash).
▪ The power flows are displayed with arrows in the three branches of the system. The arrow
points in the direction of the power. It flashes (to indicate a faulty situation) in case of
reversed power on the generator and in case of negative power to the loads.
▪ A flashing little square next to the Source A or B to indicate which is the priority source at
the moment.
To the bottom right there is an icon that allows the immediate identification of the fact that the
page is related to the MAINS or the GENSET measures, according to the setting of the
parameter P.0100 – “Source A”.
To the bottom right there is an icon that allows the immediate identification of the fact that the
page is related to the MAINS or the GENSET measures, according to the setting of the
parameter P.0100 – “Source A”.
The page only exists if the system is set to use the neutral connection on SOURCE A. (see
par. 8.1).
To the bottom right there is an icon that allows the immediate identification of the fact that the
page is related to the MAINS or the GENSET measures, according to the setting of the
parameter P.0200 – “Source B”.
To the bottom right there is an icon that allows the immediate identification of the fact that the
page is related to the MAINS or the GENSET measures, according to the setting of the
parameter P.0200 – “Source B”.
The page only exists if the system is set to use the neutral connection on SOURCE B. (see
par. 8.1).
To the bottom right each time a letter A or B is displayed in order to specify the real
source on which the currents are measured, together with the related symbol of the
mains or the genset properly set (P.0100 or P.0200 respectively for the Source A or B).
• 0 - “On Source A”: the CTs are installed on the ACB breaker. The currents measured
are the ones supplied by the Source A. At the right bottom corner the letter A and the
mains or genset symbol, according to the value set in P.0100 parameter, are
displayed.
• 1 - “On Source A”: the CTs are installed on the BCB breaker. The currents measured
are the ones supplied by the Source B. At the right bottom corner the letter B and the
mains or genset symbol, according to the value set in P.0200 parameter, are
displayed.
• 2 - “On Loads”: the CTs are installed on the Loads lines (downline the ACB/BCB
breakers). The currents measured are the ones supplied by the Source A if the ACB
is closed, or by the Source B if the BCB is closed. In case the ACB breaker is closed,
at the right bottom corner the letter A and the mains or genset symbol, according to
the value set in P.0100 parameter, are displayed. Instead, if the BCB breaker is
closed, the letter B and the mains or genset symbol, according to the value set in
P.0200 parameter, are displayed.
• The currents are measured if the primary and secondary CTs values are not set to
zero (respectively in the parameters P.0302 – “C.T. Primary Source/Load” and P.0310
– “C.T. Secondary Source/Load”).
▪ I− : negative-sequence current.
▪ Ax : auxiliary current.
▪ An : neutral current.
▪ A∑ : differential current.
The neutral and differential current are displayed only when the measure is available, or if the
P.0314 parameter (Usage of auxiliary current) has been set to “2 - Neutral”, if the CTs of the
auxiliary current have the same report of the primary and the secondary and if the CTs are
connected to the same line (both on the generator or on the loads, or if the loads are supplied
with power from the genset).
The auxiliary current is displayed only if the P.0314 parameter (Usage of auxiliary current) has
been set to a value different from “0 - Not used”.
The page only exists if the primary and the secondary CTs values for the phase current and
for the auxiliary current are set to a value different from zero (respectively in the parameters
P.0302 – “C.T. Primary Source/Load” and P.0310 – “C.T. Secondary Source/Load”, P.0311 –
“Primary of C.T. for auxiliary current” and P.0312 – “Secondary of C.T. for auxiliary current”).
The powers, the power factors and the loading types are not measured if the C.T. value is set
to zero in the parameter P.0302 – “C.T. Primary Source/Load”.
The powers are not measured if the C.T. value is set to zero in the parameter P.0302 – “C.T.
Primary Source/Load”.
The active power is counted only if positive (it is not counted in case of reversed power). The
reactive power is counted in module (the counter goes up both with capacitive loads and
inductive loads).
On this page you can reset to zero the partial counters individually. To this purpose, it is
necessary to:
• Use the vertical scrolling buttons UP and DOWN to select the counter to reset to zero.
• Press and hold the ENTER and EXIT buttons for five seconds.
The active power is counted only if positive (it is not counted in case of reversed power). The
reactive power is counted in module (the counter goes up both with capacitive loads and
inductive loads).
On this page you can reset to zero the partial counters individually. To this purpose, it is
necessary to:
• Use the vertical scrolling buttons UP and DOWN to select the counter to reset to zero.
• Press and hold the ENTER and EXIT buttons for five seconds.
In this way, the operator can display the measures that do not concern the operating logic of
the controller directly, gathering them on more pages according to their logic function, not to
have too many measures on the same page.
The pages are automatically (and individually) hided if there are not inputs configured with the
previous functions.
Each configured input uses a line on the display: the controller displays the text configured for
that input, followed by the measure acquired (and eventually converted) by the input itself. In
case of setting a unite of measure in the conversion curve, this will be displayed too. If the
available space is not enough to display all the measures, the controller will show them making
a two-second rotation; by holding down the SHIFT button, the rotation will be locked on the
ones currently displayed.
1. Events
2. Fast analogues
3. Slow analogues
The history logs can be accessed in any controller working status. To access the archive
visualization, press the ▲ and ▼ buttons until the HISTORY LOGS (H.01) page is displayed.
By pressing ESC/SHIFT while on the main page of the HISTORY LOGS mode, the upper
status bar will display a status message related to the engine sequence, while the last line of
the display will show the following message:
ENTER: visual.log
At the start of the procedure, the menu of the various archives functions is displayed.
H.03 LOGS |
HISTORY LOGS 1/03
1 EVENTS
2 FAST ANALOGUES
3 SLOW ANALOGUES
The first line always shows the numerical indication of the selected function and the number
of functions in the menu. The following display lines are used in order to show the selectable
functions. The selected item is highlighted in reverse (REVERSE).
Use the ▲ and ▼ buttons to cyclically scroll the menu to the lower and to the upper index
items (i.e. pressing ▲ allows to go directly from the first item to the last one and vice versa).
Press ENTER to enable the selected function (the one highlighted in reverse); press the ESC
button to return to page “H.01”.
Bits management:
P.0441 Firmware
Bit Description
Value revision
1 1 01.00 Controller modes
2 2 01.00 Source A status
3 4 01.00 Source B status
4 8 01.00 Circuit breakers status
5 16 01.00 Circuit breakers controls
6 32 01.00 Other events
Firmware
Cod. Recording cause
revision
EVT.1001 01.00 Controller in OFF_RESET mode
EVT.1002 01.00 Controller in MAN mode
EVT.1003 01.00 Controller in AUTO mode
EVT.1004 01.03 Controller in TEST mode
EVT.1005 01.02 Controller in REMOTE START mode
The following table shows the alarm codes. To identify the alarm type, you must put the first
digit displayed before the digits that identify the alarm's cause.
Example:
When simulating an emergency stop, the archive window will display: 0048: A048 Emergency
stop.
Firmware
Code Type Description
revision
001 01.00 W Source A out of tolerance
002 01.00 W Source B out of tolerance
007 01.00 W Source A operating speed fault
008 01.00 W Source B operating speed fault
013 01.00 W ACB not closed
014 01.00 W BCB not closed
021 01.00 W Source A stop fault
022 01.00 W Source B stop fault
023 01.00 W ACB not opened
024 01.00 W BCB not opened
031 01.00 W Source A fault (contact)
032 01.00 W Source B fault (contact)
037 01.00 W Low battery voltage
038 01.00 W High battery voltage
045 01.00 W Max auxiliary/neutral current source A
046 01.00 W Max auxiliary/neutral current source A
048 01.00 A Emergency stop
051 01.00 W Controller high temperature
055 01.00 W Phase sequence fault source A
056 01.00 W Phase sequence fault source B
057 01.00 W Clock/Calendar not valid
100 01.00 W Max differential current source A
101 01.00 W Max differential current source B
Some alarm codes are displayed only if determined digital inputs and/or analogue values
thresholds are configured in the device:
Firmware
Code Type Description
revision
305 01.00 W From threshold #1 analogue input #1.
306 01.00 W From threshold #2 analogue input #1.
307 01.00 W From threshold #1 analogue input #2.
308 01.00 W From threshold #2 analogue input #2.
309 01.00 W From threshold #1 analogue input #3.
310 01.00 W From threshold #2 analogue input #3.
311 01.00 W From threshold #1 analogue input #4.
312 01.00 W From threshold #2 analogue input #4.
313 01.00 W From threshold #1 virtual analogue input #1.
314 01.00 W From threshold #2 virtual analogue input #1.
315 01.00 W From threshold #1 virtual analogue input #2.
316 01.00 W From threshold #2 virtual analogue input #2.
317 01.00 W From threshold #1 virtual analogue input #3.
318 01.00 W From threshold #2 virtual analogue input #3.
319 01.00 W From threshold #1 virtual analogue input #4.
320 01.00 W From threshold #2 virtual analogue input #4.
321 01.00 W From threshold #1 virtual analogue input #5.
322 01.00 W From threshold #2 virtual analogue input #5.
323 01.00 W From threshold #1 virtual analogue input #6.
324 01.00 W From threshold #2 virtual analogue input #6.
325 01.00 W From threshold #1 virtual analogue input #7.
For the visualization of each event, the controller uses at least three pages on the display: if
the event displayed is one of the 21 latest faults, the pages used become seven. The main
page has the following format:
H.09 HISTORY |
1 EVENTS 10/86
17/03/14 14:37:55 ►
EVENT Code 0024
The second line of each event page shows which event is currently displayed (10) and the
partial event stored (86). Once the total number of events available is reached, the partial
value will remain fixed at the limit value (126) up to a possible log resetting. The example
above shows the event 10 of the 86 stored (out of 126 available).
The fourth line of each event page displays the record date/time; on the right, it also displays
two arrows indicating the availability of further pages to the right or to the left of the present
page for the current event.
The lines from the fifth to the eighth show different information, depending on the selected
page:
▪ The first page displays the numeric code of the event (W024 in the example) and the
clear description of the event, in this case warning W (“W024 BCB not opened”).
▪ The third page displays the switch statuses (ACB and BCB) when the event is recorded.
▪ The fourth page displays all the analogue values related to mains when the event is
recorded:
▪ The fifth page displays all the analogue values related to mains when the event is
recorded:
▪ The sixth page displays all the analogue values related to loads, that is currents and
powers, when the event is recorded:
▪ The seventh page displays all the analogue values when the event is recorded:
* In single-phase, the second and the third voltage/current are displayed with dashes.
The latest event is the one that has the highest number. Using the ▲ and ▼ keys all the
recordings are displayed ciclically.
Using the ◄ and ► keys it is possible to go through the pages related to the event.
▪ Currents.
▪ Active, reactive and apparent powers, power factor and type of total plant load.
To visualize all recordings, the controller uses four pages of the display. The main page has
the following format:
H.15 HISTORY |
2 FAST ANALOGUES
20/25
---------------------
17/03/2014 17:38:31
►
Source A:
398 V 50.0 Hz
399 V
396 Vline of each page shows which record is currently displayed (20) and the partial
The second
record stored (25). Once the total number of records available is reached, the partial value will
remain fixed at the limit value up to a possible log resetting. The example above shows the
record 29 of the 40 stored (out of 42 available).
The fourth line of each page displays the recording date/time; on the right it also displays two
arrows indicating the availability of further pages to the right or to the left of the present page
for the current record.
The lines from the fifth to the eighth show different information, depending on the selected
page.
▪ The first page displays all the analogue values related to mains when the event is
recorded:
▪ The fifth page displays all the analogue values related to mains when the event is
recorded:
▪ The sixth page displays all the analogue values related to loads, that is currents and
powers, when the event is recorded:
▪ The seventh page displays all the analogue values when the event is recorded:
* In single-phase, the second and the third voltage/current are displayed with dashes.
The latest event is the one that has the highest number. Using the ▲ and ▼ keys all the
recordings are displayed cyclically.
Using the ◄ and ► keys it is possible to go through the pages related to the event.
When the records are locked, a lock appears on the second line, after the text “HISTORY
LOGS” in all the history log windows.
In this situation, the controller internal counters keep on decreasing the time left to the next
recording expiry.
When the operation mode shifts from “OFF/RESET” to “MAN” or “AUTO”, the controller checks
if some recording counters expired. If so, the recorded date and time of the status change are
stored; otherwise, the count continues till the next recording is stored.
Example:
25 seconds passed, the recording will be run in 15 seconds in analogue mode (40 seconds).
In both cases, page H.01 will be displayed; move to other display modes using the ▲ and ▼
buttons.
12.
12.1
ATS115 allows three operating modes:
• OFF_RESET: the gen-set is off (or in the arrest phase), the faults are all cancelled
and it is possible to access the programming to modify the parameters. The breakers
status depends on the plant setting; generally, the BCB breaker is open, while the
ACB breaker is closed, in order to connect the loads to mains.
• MAN: the genset power-up and the loads changeover on the source A or B have to
be performed by the operator (the controller does not perform these operations
automatically). As the protections are activated, the controller can perform them
automatically in case of need. The controller allows the access to programming, but
only some parameters can be changed.
• AUTO: the group start and stop and the ACB and BCB breakers management have
to be performed by the controller (the operator cannot intervene). All operations are
enabled. The controller allows the access to programming, but only some parameters
can be changed.
• TEST: this operation mode is nearly identical to AUTO. The only difference is that the
engine is anyway (automatically) started even with mains and/or automatic
intervention inhibition contact ON. The parameters P.0122 and P.0222 “Enabling test
loading”, allows indicating to the controller if it must automatically change-over the
loads to the generator (respectively on source A or B). When the controller goes back
to AUTO mode (when the test is finished), the loads are automatically changed-over
to the mains and the engine is stopped with normal procedure. The controller
automatically switches from TEST to AUTO in case existing conditions require an
automatic intervention by the genset. The operator is not allowed to manually operate
the ACB and BCB switches. Accessing programming is allowed, though only some
parameters can be modified.
• REMOTE START: nearly identical to AUTO. The only difference is that the engine is
anyway (automatically) started even with mains and/or automatic intervention
inhibition contact ON; the loads are changed-over to the generator. AUTO mode
supersedes TEST mode (i.e., it can interrupt or replace the periodic test). It is also
overriding with respect to the AUTO (once the remote start is activated, any request
for automatic intervention is ignored). The operator is not allowed to manually operate
the ACB and BCB switches. Accessing programming is allowed, though only some
parameters can be modified.
• Using the “MODE ▲” and “MODE ▼” buttons of the controller board. The buttons
must be pressed consecutively and held for at least half a second to force mode
change. The buttons are if at least one of the inputs described below exists and is
active.
To activate the TEST mode, it is first of all necessary that the Controller is in AUTO, the source
is configured as “1- Generator” and that there are no requests of starting. To enable the TEST
mode, the controller is first set to AUTO without any automatic start request. All possible TEST
function activation modes are described below. The TEST mode is signalled by the flashing of
the AUTO indicator light on the panel (50% on – 50% off). You can shift to TEST mode by
properly configuring the following parameters:
- P.0418: Weekly test schedule on source A
To activate REMOTE START mode, instead, the controller must first of all be in AUTO or in
TEST mode. In addition, in case an input is configured with code DIF.2701 – “Enable remote
start request” in the parameters of any input, this input shall be active. You may shift to
REMOTE STARTUP in the following cases:
• Configuring a digital input of the controller to acquire the “Remote start request” with
code DIF.2032. When this input is active, the controller shifts to REMOTE STARTUP;
it deactivates when reverting to AUTO.
• By means of a proper command via SMS (refer to document [3]). In this case, the
controller shifts to REMOTE START as soon as it receives the SMS and returns to
AUTO when it receives the opposite command. In this case, you need to configure an
input for acquiring the contact enable remote startup request, code DIF2701, and the
input shall be active (normally wired on a panel for enabling remote commands).
In those plants configured with two generators, the remote starting might require the
starting of one of the two sources based on the following priority criteria:
The “OFF/RESET”, “MAN” and “AUTO” lights state the current selected mode, while the
REMOTE START light indicates that the Controller has been started in automatic mode or
from remote.
The controller records each operating variation in the event log, if enabled with bit 0 of the
P.0441 parameter:
• DOF.3002 - “MAN”. The controller is active when this output is in MAN mode.
• DOF.3003 - “AUTO”. The controller is active when this output is in AUTO mode.
• DOF.3004 - “TEST”. The controller activates this output when it is in TEST mode.
• DOF.3012 - “One of the automatic modes”. The output is activated when the controller
is in one of the automatic operation modes, that is AUTO, TEST or REMOTE START.
In addition, the controller makes its own operation mode available for the AND/OR logics by
means of the following internal statuses:
• ST.000 - “OFF/RESET”.
• ST.001 - “Manual”.
• ST.002 - “Automatic”.
12.2
The ATS115 controller has to know the status of the two sources A and B, basically because
it has to decide which of the two breakers ACB or BCB has to be closed.
Generally, ATS115 uses its three-phase sensors (JG and JH connectors) to measure and
manage the status of the two sources. If, for any reason, one or both controller sensors cannot
be used, they must be disabled setting to zero the parameter concerning the nominal voltage
(P.0102 for SOURCE A and P.0202 for SOURCE B).
Digital inputs (instead of or in addition to internal sensors) can be used as configured in the
following way:
Generally, a relay with alternating coil connected between two phases of the BUS is used: its
normally open contact connects the controller input to the supply negative, in order to activate
the relay and the input with the BUS working.
Using an input instead of the internal sensor (internal sensor disabled), the logic is as follows:
Using an input in addition to the internal sensor (internal sensor enabled) instead, the controller
uses the input to decide if the source is operating, even if its internal sensor is not measuring
it (OR logic). In this case too, the input active shows the voltage presence.
12.2.1 Internal sensor
To connect SOURCE A and SOURCE B voltages see par. 7 and par. 0.
If the internal sensor can be used to acquire the frequency and voltage measures (JG and JH
connectors), there are different values which influence its management. The following table
shows the parameters concerning both sources. In the rest of the paragraph the SOURCE A
will be the one taken under consideration.
• P.0108 = 0 %.
• P.0109 = 0 %
• P.0109 = 200%.
Let’s make a practical example on the different threshold used, with the default values for the
parameters mentioned above.
The hysteresis is calculated as the half of the difference between P.0109 and P.0108. It is
limited to the maximum value set with the parameter P.0110. The hysteresis is applied:
• Down to the maximum frequency threshold (between 53.75 Hz and 55.00 Hz).
0.00 V .
Segment A: low
45.00 V .
Segment B: hysteresis
46.25 (45.00 + 1.25) V .
Segment C: in tolerance
53.75 (55.00 – 1.25) V .
Segment D: hysteresis
55.00 V .
Segment G: high
xxx V .
If the frequency is in the segments “B”, “D” it maintains the previous status (hysteresis). For
example, if the frequency was in the “C” segment and it is in the “D” segment, it is still
considered “In tolerance”. Instead, if it was in the “A” segment and now it is in the “B” segment,
it is considered “Low”. The frequency is considered “Off” only if the measurement is 0 Hz.
• P.0111 = 0 %.
• P.0112 = 0 %
Let’s make a practical example on the different threshold used, with the default values for the
parameters mentioned above.
The hysteresis on the thresholds is calculated as the half of the difference between P.0112
and P.0111. It is limited to the maximum value set with the parameter P.0110. The hysteresis
is applied:
• Down to the maximum voltage threshold (between 430 V and 440 V).
0 V .
Segment A: off
70 (80-10) V .
Segment B: hysteresis
80 V .
Segment C: low
320 V .
Segment D: hysteresis
330 (320+10) V .
Segment E: in tolerance
430 (440-10) V .
Segment F: hysteresis
440 V .
Segment G: high
xxx V .
If the voltage is in the segments “B”, “D”, “F” it maintains the previous status (hysteresis). For
example, if the voltage was in the “E” segment and it is in the “D” segment, it is still considered
“In tolerance”. Instead, if it was in the “C” segment and now it is in the “D” segment, it is
considered “Low”.
Note: the parameter P.0121 / P.0221 performs the checks on thresholds and hysteresis also
on phase voltages (on phase-to-phase voltages they are always enabled).
To disable this check, simply set the parameter P.0113 and/or the parameter P.0213 to zero.
In this case, the two phase-to-phase voltages absolute value differs of more than 40 V, the
source is considered out of tolerance (the led flashes with 25% on). In case all phase-to-phase
voltages absolute values are lower than 40 V, the source is considered in tolerance. No
hysteresis is managed for this check.
To disable this check, simply set the parameter P.0114 and/or the parameter P.0214 to zero.
In case a “clockwise” rotation direction is required, please set “1” in P.0114 and/or in P.0214;
in case the rotation direction is “counter-clockwise”, the source is considered “out of tolerance”
(the led flashes with 25% on).
In case a “counter-clockwise” rotation direction is required, please set “2” in P.0114 and/or
P.0214; in case the rotation direction is “clockwise”, the source is considered “out of tolerance”
(the led flashes with 25% on).
• In case the status of all existing voltages (1 or 3) and the frequency are “Absent”, the
global status too is “Absent”.
• In case the status of all existing voltages (1 or 3) and the frequency are “In
tolerance”, the global status too is “In tolerance”.
• In case the status of at least one voltage or frequency is “High”, the global status too
is “High”.
• In case none of the previous conditions occurs, the global status is “Low”.
SOURCE in
After the time set with tolerance
P.0115 / P.0215 SOURCE “out of tolerance”
(0,1 seconds if
not in AUTO)
There are some functions available for the configuration of the outputs related to the SOURCE
A and SOURCE B status:
• DOF.3034 - “Voltage on SOURCE A”. The controller activates this output when it
measures voltage (even if out of tolerance) on SOURCE A.
• DOF.3035 - “Voltage on SOURCE B”. The controller activates this output when it
measures voltage (even if out of tolerance) on SOURCE B.
Moreover, the controller makes the status of the SOURCE A and the SOURCE B available for
the AND/OR logics through the following internal statuses:
12.3
ATS115 controller does not manage the engine power-up sequence, but make an output
available to require its intervention for each source. After that, it lies in wait for the normal
genset conditions, supervising its voltage and frequency. Once receiving this input command,
the external control unit will start the engine control sequence. If the normal genset conditions
are not reached by the time set in the parameter P.0115/P.0215 – “Presence delay Source
A/B” the warning W007 / W008 – “Source A/B lack of normal conditions” will come out. Press
ACK to acknowledge the warning.
Similarly, in order to stop the genset, ATS115 controller does not manage the engine stop, but
simply remove the output and wait for the voltage absence of the genset side. It is possible to
delay the deactivation of this output through the parameter P.0119/P.0219 – “Delay before
stop Source A/B” (no delay is set by default). The external control unit, which no longer
receives this input command, will start the engine stop sequence. If the engine stop is not
revealed (frequency voltage absence) by the time set in the parameter P.0118/P.0218 – “Stop
cycle duration Source A/B” the warning W021 / W022 – “Source A/B stop failure” will come
out. Press ACK to acknowledge the warning.
The two digital outputs to require the start and stop of the sources A and B (associated to
relays 5 and 6 by default) are configurable setting the output function DOF.1001 – “Source A
start command” and DOF.1002 – “Source B start command”.
The manual and automatic start sequences and engine start command outputs are managed
only if the source is set as genset (value 1 in parameters P.0100 and P.0200).
In MAN, the keys “SOURCE A 0/1” and “SOURCE B 0/1” on the front panel of the
controller act as “toggle” on the output set with the function DOF.1001 – “A start command”
and DOF.1002 – “B start command” (activating and deactivating them at each key pressing).
In case of error, the start command is removed. In order to repeat it again and to acknowledge
the warning, press the ACK button and the key related to the source required.
12.4
In AUTO mode, the automatic start of the source/s set as genset can be inhibited anyway by
two causes:
• Operating time bands.
• Digital input.
When there is an inhibition active, a flashing lock is displayed in the top right corner of the
display.
Using the parameter P.0357 it is possible to set a delay between the input physical activation
and this function logic activation: that delay can only be applied to a controller in AUTO mode,
otherwise the delay is null.
Using the parameter P.0358 it is possible to set a delay between the input physical deactivation
and this function logic deactivation: in case the genset is already running, the delay is reduced
two seconds (firm).
When a function with value DIF.2501 is coupled with a digital input, the acquisition of
this input depends on the time set in P.0357 and/or in P.0358; the acquisition time
related to the digital input is ignored.
The controller also makes available, for the use of AND/OR logics, the internal status ST.080
- "Contact starting inhibition”.
The controller records any change of the inhibition status in the events log, if it is enabled with
bit 6 of the P.0441 parameter:
12.5
12.5.1 Digital outputs
There are four different command for the ACB breaker management:
• DOF.2001 - “ACB (NC) Undervoltage coil”. This function can be used to supply the
breaker under voltage coil (if any). The controller disables this output when it wants to
open the breaker; it enables it when it wants to close the breaker: the real closing
command will be activated at least 0.5 seconds after the activation of this output.
• DOF.2002 - “ACB Opening coil”. The controller enables this output when it wants to
open the breaker: the output goes back on standby once the breaker feedback shows
that it is open (or when the opening time-out expires).
• DOF.2003 - “ACB Closing coil”. The controller enables this output when it wants to
close the breaker (ensuring that the function DOF.2001 «if available» has been active
for at least 0.5 seconds): the output goes back on standby once the breaker shows
that it is closed (or when the closing time-out expires, or if the synchronism condition
is no longer met).
• DOF.2031 - “BCB (NC) Undervoltage coil”. This function can be used to supply the
breaker under voltage coil (if any). The controller disables this output when it wants to
open the breaker; it enables it when it wants to close the breaker: the real closing
command will be activated at least 0.5 seconds after the activation of this output.
• DOF.2032 - “BCB Opening coil”. The controller enables this output when it wants to
open the breaker: the output goes back on standby once the breaker feedback shows
that it is open (or when the opening time-out expires).
• DOF.2033 - “BCB Closing coil”. The controller enables this output when it wants to
close the breaker (ensuring that the function DOF.2031 «if available» has been active
for at least 0.5 seconds): the output goes back on standby once the breaker shows
that it is closed (or when the closing time-out expires, or if the synchronism condition
is no longer met).
• DOF.2034 - “BCB steady opening command”. The controller enables this output when
it wants to open the breaker (ensuring that the function DOF.2031 «if available» has
been active for at least 0.5 seconds): the output stays active even if the breaker is
closed. The controller disables this function when it wants to open the breaker: the
output stays open even if the breaker is open. Use this output with remote control
switches, not with the motorized breakers.
12.5.2 Digital inputs
The controller digital inputs can be used for different purposes, for the loads switch
management.
The delay associated to the input is used as maximum time for opening or closing the breaker.
Generally, the controller performs automatically three breaker opening and/or closing attempts
before signalling the warning of breaker opening and/or closing failure.
In theory, the controller could work even without this feedback. In this case, the controller
considers the breaker as closed once the closing command is issued; it considers it as open
once the opening command is issued. Actually, it is always better to connect the feedback.
In case the source A is set as mains, by means of the P.0304 parameter it is possible to specify
if the ACB breaker is supplied by the mains voltage. Therefore, in lack of mains, ACB opens
but the controller does not activate the related warning of ACB closing failure.
In case the source B is set as mains, by means of the P.0304 parameter it is possible to specify
if the BCB breaker is supplied by the mains voltage. Therefore, in lack of mains, BCB opens
but the controller does not activate the related warning of BCB closing failure.
• Plant with one genset and one mains, the breaker related to the mains source is
closed, while the one related to the genset is opened (i.e. P.0100 set to 0 - Mains and
P.0200 set to 1 - Genset: ACB is closed while BCB is opened).
• Plant with two gensets (P.0100 and P.0200 set to 1 - Genset), both breakers ACB and
BCB are opened.
• Plant with two gensets and two mains (P.0100 and P.0200 set to 0 - Mains), ACB
breaker is closed, while BCB is opened.
12.5.4 MAN logic management
ACB and BCB commands are activated only if all the following conditions are checked:
▪ If the source (SOURCE A or B) voltage and frequency have been in tolerance for a
proper time.
Generally, in MAN mode the loads are switched on the source set as mains, or are not supplied
in case of two gensets. The operator can decide which breaker must be opened or closed and
it interacts with the controller with manual opening and closing commands.
The keyboard has two separated keys for the opening and closing of the ACB and
BCB breakers. After starting the engine manually, the possibilities are:
▪ Pressing the ACB button with BCB closed and ACB opened, the controller
opens the BCB breaker and consequently close the ACB breaker (with Source
A present and in tolerance).
▪ Pressing the ACB button with BCB opened, the controller alternatively opens
and closes the ACB breaker.
▪ Pressing the BCB button with ACB closed and BCB opened, the controller
opens the ACB breaker and consequently close the BCB breaker (with Source
B present and in tolerance).
▪ Pressing the BCB button with ACB opened, the controller alternatively opens
and closes the BCB breaker.
If the genset engine of the source/s has not been activated manually, but its voltages
and frequencies are in tolerance, the controller allows the breakers opening/closing
anyway.
If using a switch, both ACB and BCB buttons work in the same way switching the loads
between the sources alternatively.
• Using the digital inputs of the controller (to connect external buttons that allow to
open/close the breakers manually). See below the functions available:
▪ Function DIF.1001 – “ACB Manual closing request”.
▪ Function DIF.1002 – “ACB Manual opening request”.
▪ Function DIF.1003 – “BCB Manual closing request”.
• Using the commands received from the serial ports. You need to write in sequence (within
5 seconds) in order to send the commands:
▪ HOLDING REGISTER 101: write the password configured with parameter
P.0004.
▪ HOLDING REGISTER 102:
▪ “31” to open ACB.
▪ “33” to close ACB.
▪ “41” to open BCB.
▪ “43” to close BCB.
12.5.5 AUTO logic management
ACB and BCB commands are activated only if all the following conditions are checked:
▪ If the source (SOURCE A or B) voltage and frequency have been in tolerance for a
proper time.
In AUTO mode, loads are switched on the first source available, according to the plant
configuration and the conditions above. Loads are switched on the other source only when the
source is out of tolerance. The switch uses a further timing in case of source set as genset: to
manage the breaker closing, the time P.0117 or P.0217 “Delay before supply“ must be passed
since the group power-up, that is since the genset measures are out of tolerance.
▪ Separated breakers. You need to set the parameter P.0306 (Contactors swap delay)
to a proper value. This parameter shows the minimum time between one breaker
opening and the other one closing. It is possible to use two outputs for the breakers
under voltage coils: the two functions are DOF.2001 – “ACB (NC) Undervoltage coil”
and DOF.2031 – “BCB Under voltage coil”. These outputs are associated to the
management logics that depend on the plant configuration used.
ATS115 uses logics that avoid the non-synchronized simultaneous closing of ACB
and BCB; anyway a wired external logic used for this purpose is necessary.
▪ Switch. You need to set the parameter P.0306 (Contactors swap delay) to zero,
avoiding a useless wait for the sources changeover. Moreover, it is possible to set in
The LEDs on the panel, called ACB and BCB, turn on when the related breaker is closed; they
turn off when it is open. In particular:
▪ LED flashing (on for 25% of time): the controller ordered the breaker closing, but it is open.
▪ LED flashing (on for 75% of time): the controller ordered the breaker closing, but it is
closed.
Moreover, setting a time different from zero to the inputs connected to the breakers status
(parameters P.2001…), the controller activates a warning if the command and the status of
each breaker keep on conflicting for that time. By the way, it is possible to connect also the
status of one of the breakers (in case of need): the signalisation of conflicting command/status
and the possible warnings will be managed only for that breaker.
12.5.7 Inhibition to automatic supply of the source (genset)
In all the automatic operation modes of the controller, the source circuit breaker configured as
genset (ACB or GCB or both) can be forced to open for different causes, even if the plant logic
requires its closing. This allows the use in plants where there can be more gensets in parallel
on the busbar and the controller has to close only when the plant manages to supply the load.
Please find below a description of these causes:
▪ It is possible to use a digital input configured with the function DIF.2503 – “Source A
inhibited to take the Load”. When this input is activated, the controller commands the
opening of ACB.
• It is possible to use a digital input configured with the function DIF.2504 – “Source B
inhibited to take the Load”. When this input is activated, the controller commands the
opening of BCB.
• It is possible to use a serial port command. This command is temporary (it lasts 30
seconds): it has to be continuously confirmed if you want to keep the ACB and/or BCB
open. You need to write in sequence (within 5 seconds) in order to send the commands:
• HOLDING REGISTER 101: write the password configured with parameter P.0004.
The controller records any variation of the command and the status of the BCB breaker in the
history log, if enabled by the bit 3 and 4 of the P.0441 parameter:
The controller makes available the ACB commands and status, for the AND/OR logics, with
the following internal status:
The controller makes available the ACB commands and status, for the AND/OR logics, with
the following internal status:
12.6
In AUTO mode and depending on the plant configuration, the switch sequence between
sources follows slightly different logics. The external events that affects the operating logic are
not only connected to the source presence/absence (measured by voltage, frequency or
external sensor), but also to the working hours configuration (see par. 14.2) and to the
following functions related to digital inputs.
It is also possible to force the use of one source by the commands received from the serial
ports. Write in sequence (within 5 seconds) in order to send the commands:
▪ HOLDING REGISTER 101: write the password configure with parameter
P.0004.
▪ HOLDING REGISTER 102:
This system can be configured setting the source A as mains and the source B as genset and
vice versa, indifferently. For the sake of simplicity, in the rest of the paragraph the Source A
will be referred as mains and the Source B as genset.
In standby, that is without any fault or forcing, and with mains present, loads are always
connected to the source A set as mains (the breaker referred to the ACB mains source is
closed, while the one referred to the BCB genset is opened).
The controller requires the start of the genset (source B) when the mains is no longer available
(mains out of tolerance) or in presence of the fault source A input (DIF.4203 active) or if the
switch (forcing) is required on the source B (DIF.2282 active). Only when the genset B reaches
the operating conditions and the time set in P.0217 – “Delay before supply” passes, the
controller opens the ACB breakers and closes the BCB breaker, switching the loads on the
genset.
The Controller requires the generator to be started (source B) when the mains is no longer
available (mains out of tolerance thresholds) or if the input of source A is faulty (DIF.4203
active) or if the switching (forcing) is required on source B (DIF.2282 active). In case of source
A faulty from digital input or if parameter P.0308 set to “1-At mains failure”, the controller
immediately opens the switch ACB. In all the other cases, only when the generator B has
reached the full speed conditions and the time configured in parameter P.0217 has passed –
“delay before supplying”, the controller opens the switch ACB and closes BCB inverting the
loads on the generator.
Using the parameter “Breaker opening instant” (P.0308 for source A or P.0309 for source B)
is therefore possible to protect the loads moving up the opening of the breaker to the moment
in which the mains is no longer in tolerance.
Once the mains A comes back in tolerance (with proper times) or the mains A is no longer out
of order (DIF.4203 absent) or the forcing request on source B has been removed (DIF.2282
absent), the controller switches the loads on the mains again (it opens the BCB and closes
the ACB) and simultaneously starts the engine stop cycle.
If the switch (forcing) is required on both sources (DIF.2281 and DIF.2282 active
simultaneously), the loads are disconnected from the sources; the controller opens both ACB
and BCB breakers.
When both sources are out of order (DIF.4203 and DIF.4204 active simultaneously), both
related warnings and loads are disconnected from the sources; the controller opens both ACB
and BCB breakers.
The parameter P.0427 “Enable priority” has no effects on this system configuration.
The parameter P.0427 “Enable priority” or a configured input with digital function DIF.2121
have no effect on this plant configuration.
This system is configured setting both sources A and B as genset. The controller switches on
the other source only when an event (breakdown or forcing) occurs, and it stays steady on it
until the opposed event occurs. Each changeover must be associated to the start of the new
source and to the stop of the one that is no longer necessary.
Generally, in OFF/RESET and MAN mode, both ACB and BCB breakers are open. When the
controller is in AUTO, without breakdown or forcing, it requires the automatic start of the source
A. Once reached the operating conditions and passed the time set in the parameter P.0117 –
Supposing to have reached the steady condition of source B in tolerance and BCB breaker
closed, the controller requires the start of the source A only in case of the source B breakdown
(DIF.4204 active) or if the switch (forcing) on the source A (DIF.2281 active) is explicitly
required. In case of source B breakdown by digital input, the controller opens the BCB
immediately; otherwise, it waits for the source A to be ready. If the operating conditions on the
source A are not reached, the controller stays on the source B; otherwise, it switches the loads
on A (it opens the BCB and closes the ACB) and simultaneously starts the engine stop cycle.
If the switch (forcing) is required on both sources (DIF.2281 and DIF.2282 active
simultaneously), the loads are disconnected from the sources; the controller opens both ACB
and BCB breakers.
When both sources are out of order (DIF.4203 and DIF.4204 active simultaneously), both
related warnings and loads are disconnected from the sources; the controller opens both ACB
and BCB breakers.
The parameter P.0427 “Enable priority” allows to set which one of the two gensets is priority
(allowing the user to define the supply source desired). It acts only in case no breakdown or
forcing on sources. Setting the value “1 – Source A”, the controller activates the genset A and
stops B, consequently opening the BCB breaker and closing the ACB; instead, setting the
value “2 – Source B”, the controller activates the genset B and stops A, consequently opening
the ACB breaker and closing BCB.
The parameter P.0427 “Enable priority” and/or a configured input with digital function DIF.2121
allow to establish which of the two generators is the priority one (allowing the user to define
the preferred supply source). They only act if there are no faults or forcing on the sources and,
if both of them are configured, the function connected to the digital inputs prevails on the
parameter.
When the digital input, configured with the function DIF.2121, is not active, the controller will
active the generator A and will stop B. As a result, it will open the BCB breaker and will close
ACB; on the contrary, when the digital input is active, the controller will active the generator B
and will stop A. As a result, it will open the ACB breaker and will close BCB. While setting
value “1-Source A” the controller will activate generator A and will stop B. As a result, i twill
open the BCB switch and will close ACB; on the contrary, by setting value “2-Source B” the
controller will activate generator B and will stop A. As a result, it will open the ACB switch and
will close BCB.
On page M.01 a flashing little square next to Source A or B indicates which the priority source
is in this moment.
This system is configured setting both sources A and B as mains. The source A is always
considered the referential one, therefore the loads are always connected to it (the ACB breaker
is closed while BCB is opened). It switches on the other source only when an event
(breakdown or forcing) occurs, and it stays steady on it until the opposed event occurs.
The controller switches on the source B when in tolerance, but only when the source A is no
longer available (mains out of tolerance) or in presence of the fault source A input (DIF.4203
active) or if the switch (forcing) is required on the source B (DIF.2282 active). The controller
opens the ACB breaker and closes BCB. In case of source A breakdown by digital input, the
controller opens the ACB immediately.
The controller switches back on the source A when in tolerance, but only when the source B
is no longer available (mains out of tolerance) or in presence of the fault source B input
(DIF.4204 active) or if the switch (forcing) is required on the source A (DIF.2281 active). The
controller opens the ACB breaker and closes BCB. In case of source B breakdown by digital
input, the controller opens the BCB immediately.
When both sources are out of order (DIF.4203 and DIF.4204 active simultaneously), both
related warnings and loads are disconnected from the sources; the controller opens both ACB
and BCB breakers.
The parameter P.0427 “Enable priority” allows to set which one of the two mains is priority
(allowing the user to define the supply source desired). It acts only in case both mains are
present and in tolerance and there are no breakdown or forcing on sources. Setting the value
“1 – Source A”, the controller opens the BCB breaker and closes ACB; instead, setting the
value “2 – Source B”, the controller opens the ACB breaker and closes BCB.
Parameter P.0427 “Enable priority” and/or a configured input with digital function DIF.2121
allow to establish which of the two generators is priority (allowing the user to define the supply
source preferred). They only act in case there are no faults or forcing on the sources and, if
the both of them are configured, the function related to the digital inputs prevails on the
parameter.
When the digital input, configured with function DIF.2121, is not active the controller will
activate generator A and will stop B. As a result, it will open BCB switch and will close ACB;
on the contrary, when the digital input is active, the controller will activate generator B and will
stop A, so it will open ACB switch and will close BCB. While setting value “1-Source A“ the
controller will activate generator A and will stop B. As a result, it will open BCB switch and will
close ACB; on the contrary, by setting value “2-Source B“ the controller will activate generator
B and will stop A. As a result, it will open switch ACB and will close BCB.
On page M.01 a small flashing square next to Source A or B indicates which the priority source
is in this moment.
12.7
The immediate switch function DIF.2002 allows to change the required source to supply the
loads at every input related activation.
12.8
In MAN and AUTO mode, when the input configured with the function DIF.2003 – “Neutral
position” is active, both ACB and BCB breakers are immediately opened. The controller
displays this status in the last line of the window “S.01” (forcing it immediately) and in a digital
output if configured with the function DOF.3040 – “Both breakers open”.
The controller records every variation of the neutral position status in the history log, if enabled
with the bit 3 of the P.0441 parameter:
13.
This chapter describes all the malfunctions managed by the controller. Some act as protection
for the loads, for the generator or for the engine. Others are warnings of particular events in
the system management. Before describing them in detail, here are some definitions:
There are two types of malfunctions:
• Warnings: they state situations which are not dangerous at the moment, but that have
to be signalled because, if ignored, they may degenerate in one of the following
categories.
• Blocks: they block the system operation. They are dangerous for the loads and/or for
the engine/genset.
When there is an anomaly, the controller performs the following actions:
• It activates the internal horn and, if configured, the external one too. To that purpose,
you can configure an output of the controller with the function DOF.3152 – “External
horn”. The output is controlled together with the inside beeper; the purpose is that of
using a more powerful beeper or a lamp.
• It forces the page S.02 MALFUNCTIONS on the multifunctional display. This page
shows the numeric code and the current language text related to all active
malfunctioning.
• It activates the flashing of the “ALARM” indicator light, if the anomaly belongs to the
warnings category; it turns it on if the anomaly belongs to the interlocks category.
• If the anomaly is not a warning, the controller disconnects the genset and stops the
engine (with or without the cooling cycle).
An alarm can be activated only if no other alarms are already active (there are some
exceptions to this rule, which will be underlined later). Some warnings can be active.
To issue a warning, no interlock must be present. Some other warnings can be active.
• Acknowledge the anomaly: it means informing the controller that the operator has
acknowledged it.
• Reset the anomaly: it means informing the controller to work as the anomaly has never
been activated.
• Using a command by the serial port. You need to write in sequence (within 5 seconds)
in order to send the commands:
The parameter P.0491 (Horn duration) influences the management of the controller horn
• If set to 999, the horn will be activated when a new anomaly arises, and deactivated
when the operator presses the ACK button.
• If set to a value between 1 and 998, the horn will be activated when a new anomaly
arises and deactivated when pressing the ACK button, or after P.0491 seconds from
activation.
Silencing the horn does not mean acknowledging the anomaly: in fact, it continues to flash on
page S.02 MALFUNCTIONS.
13.2
The operator can “acknowledge” the anomaly (sequence ISA2C) in two ways:
• Using a command by the serial port. You need to write in sequence (within 5 seconds)
in order to send the commands:
13.3
The operator can “reset” the anomaly, setting the controller in OFF/RESET, in three ways:
• Using a command by the serial port. You need to write in sequence (within 5 seconds)
in order to send the commands:
• Using a digital input configured with the function DIF.2001 – “Alarm reset command”.
When the input becomes “active”, the controller carries out a complete reset of all
faults.
13.4
All malfunctioning is recorded (each one with its own code) in the events log.
There are some functions for the configuration of the digital outputs related to the malfunctions:
• DOF.4004 - “Alarms (interlocks)”. The output is “active” if there is at least one interlock.
• DOF.4035 - “Breakers anomaly”. The output is “active” if there is at least one warning
related to the breakers ACB or BCB.
In addition, the controller makes the SOURCE A and SOURCE B status available to the
AND/OR logics by means of the following internal statuses:
13.5
NOTE: since you cannot define in advance neither which digital or analogue inputs will be
used (the controller or the additional modules ones), nor what function they will perform, the
list below refers to the parameters of the first configurable input, as example. The symbol (*)
or the indication “or equivalent for the other inputs” next to a parameter shows that it varies
according to the particular input configured.
This protection is only enabled if the source A is a genset. It activates if the voltage and the
frequency of the source A, once reached the operating conditions, exit the tolerance range for
the time P.0116.
02 Genset B out of tolerance
Type: Warning
Category: Genset protection
Related parameters: P.0216 Failure delay source B
To disable: P.0216 = 0
Enabled in: AUTO, MAN
This protection is only enabled if the source B is a genset. It activates if the voltage and the
frequency of the source B, once reached the operating conditions, exit the tolerance range for
the time P.0216.
This protection is only enabled if the source A is a genset. It activates if the voltage and the
frequency of the source A do not enter steadily in the tolerance range by the P.0115 time since
the engine start acknowledgment.
08 Source B operating conditions failure
Type: Warning
Category: Genset protection
Related parameters: P.0215 Presence delay Source B
To disable: P.0215 = 0
Enabled in: AUTO, MAN
This protection is only enabled if the source B is a genset. It activates if the voltage and the
frequency of the source B do not enter steadily in the tolerance range by the P.0215 time since
the engine start acknowledgment.
13 ACB breaker not closed
Type: Warning
Category: Generic
Related parameters: P.2001 Function of the input 1 or equivalent for other inputs
P.2002 Delay for the input 1 or equivalent for other inputs
To disable: P.2002 = 0 (for the input 1 or equivalent for other inputs)
Enabled in: MAN, AUTO
This protection is only enabled if one of the digital inputs of the controller is set to acquire the
ACB status (function DIF.3001 – “ACB breaker status” in P.2001 or equivalent for other inputs)
and if it has been set a time different from zero for that input (parameter P.2002 or equivalent).
It activates only when ACB has to close and the acquired status is “not active” consecutively
for the time set. It automatically activates after three consecutive attempts.
14 BCB breaker not closed
Type: Warning
Category: Generic
Related parameters: P.2001 Function of the input 1 or equivalent for other inputs
P.2002 Delay for the input 1 or equivalent for other inputs
To disable: P.2002 = 0 (for the input 1 or equivalent for other inputs)
Enabled in: MAN, AUTO
This protection is only enabled if one of the digital inputs of the controller is set to acquire the
BCB status (function DIF.3002 – “BCB breaker status” in P.2001 or equivalent for other inputs)
and if it has been set a time different from zero for that input (parameter P.2002 or equivalent).
It activates only when BCB has to close and the acquired status is “not active” consecutively
for the time set. It automatically activates after three consecutive attempts.
21 Source A stop failure
Type: Warning
Category: Genset protection
This protection is only enabled if the source A is a genset. It activates if the engine is not
identified as stopped by the time set in P.0118 (stop command).
22 Source B stop failure
Type: Warning
Category: Genset protection
Related parameters: P.0218 Stop cycle duration Source B (s)
To disable: P.0218 = 0
Enabled in: AUTO, MAN
This protection is only enabled if the source B is a genset. It activates if the engine is not
identified as stopped by the time set in P.0218 (stop command).
23 ACB breaker not opened
Type: Warning
Category: Generic
Related parameters: P.2001 Function of the input 1 or equivalent for other inputs
P.2002 Delay for the input 1 or equivalent for other inputs
To disable: P.2002 = 0 (for the input 1 or equivalent for other inputs)
Enabled in: MAN, AUTO
This protection is only enabled if one of the digital inputs of the controller is set to acquire the
ACB status (function DIF.3001 – “ACB breaker status” in P.2001 or equivalent for other inputs)
and if it has been set a time different from zero for that input (parameter P.2002). It activates
only when ACB has to open and the acquired status is “active” consecutively for the time set.
It automatically activates after three consecutive attempts.
23 BCB breaker not opened
Type: Warning
Category: Generic
Related parameters: P.2001 Function of the input 1 or equivalent for other inputs
P.2002 Delay for the input 1 or equivalent for other inputs
To disable: P.2002 = 0 (for the input 1 or equivalent for other inputs)
Enabled in: MAN, AUTO
This protection is only enabled if one of the digital inputs of the controller is set to acquire the
BCB status (function DIF.3002 – “ACB breaker status” in P.2001 or equivalent for other inputs)
and if it has been set a time different from zero for that input (parameter P.2002). It activates
only when BCB has to open and the acquired status is “active” consecutively for the time set.
It automatically activates after three consecutive attempts.
31 Source A fault (by contact)
Type: Warning
Category: Generic
Related parameters: P.2001 Function of the input 1 or equivalent for other inputs
P.2002 Delay for the input 1 or equivalent for other inputs
To disable: P.2002 = 0 (for the input 1 or equivalent for other inputs)
Enabled in: MAN, AUTO
This protection is only enabled if one of the digital inputs of the controller is set to acquire the
external contact of Source B fault (function DIF.4204 - “Source B out of order” in parameter
P.2001 or equivalent for other inputs). It activates if the input set becomes “active”.
37 Low battery voltage
Type: Warning
Category: Battery protection
Related parameters: P.0362 Low battery voltage threshold (%)
P.0363 Low battery voltage delay
To disable: P.0363 = 0
Enabled in: MAN, AUTO
This protection is always enabled. It activates if the battery voltage remains lower than the
threshold P.0362 consecutively for the time P.0363.
The threshold P.0362 is showed as percentage with respect to the nominal voltage of the
battery, which is not configurable but selected automatically by the controller between 12 and
24VDC. The selection is made when the controller is powered and every time the OFF/RESET
mode is forced. The controller considers to be powered by a 12V battery if, in the previous
situations, it measures a battery voltage not higher than 17V; otherwise, it considers a 24V
nominal voltage.
38 High battery voltage
Type: Warning
Category: Battery protection
Related parameters: P.0364 High battery voltage threshold (%)
P.0365 High battery voltage delay
To disable: P.0365 = 0
Enabled in: MAN, AUTO
This protection is always enabled. It activates if the battery voltage remains higher than the
threshold P.0364 consecutively for the time P.0365.
The threshold P.0364 is showed as percentage with respect to the nominal voltage of the
battery, which is not configurable but selected automatically by the controller between 12 and
24VDC. The selection is made when the controller is powered and every time the OFF/RESET
mode is forced. The controller considers to be powered by a 12V battery if, in the previous
situations, it measures a battery voltage not higher than 17V; otherwise, it considers a 24V
nominal voltage.
45 Source A max. auxiliary current
Type: Warning
Category: Source A protection
This protection is enabled only if the controller is configured to use the input for the
auxiliary/neutral current (parameter P.0314 different from zero). It activates if the auxiliary
current measure remains higher than the threshold P.0367 consecutively for the time P.0368.
It is possible to disable this protection without changing the parameters by activating a digital
input set with the function DIF.2704 – “Disable auxiliary current protections” (parameter P.2001
for the input 1 or equivalent for other inputs).
This protection is enabled only if the controller is configured to use the input for the
auxiliary/neutral current (parameter P.0314 different from zero). It activates if the auxiliary
current measure remains higher than the threshold P.0367 consecutively for the time P.0368.
It is possible to disable this protection without changing the parameters by activating a digital
input set with the function DIF.2704 – “Disable auxiliary current protections” (parameter P.2001
for the input 1 or equivalent for other inputs).
Note: the protection works when the controller measures the currents on the source B.
48 Emergency stop
Type: Interlock
Category: Generic
This protection is always enabled and it cannot be disabled. It activates if the input for the
emergency stop remains “not active” consecutively for the time set in the parameter P.0361
(setting a value equal to zero, the alarm is immediate as soon as the input is not active).
55 Source A phase sequence fault
Type: Warning
Category: Source A protection (Genset)
This protection is only enabled if the source A is a genset. It represents the maximum
difference in absolute value acceptable between any two phase currents. This protection is
enabled only with three-phase system and only with reached operating conditions (the
voltages and the frequency must be in tolerance range) and the load must be switched on the
source B (it prevents the closing of the load on the source A). The parameter P.0114 allows
to select the phase sequence required (0 = disable the function, 1 = clockwise cycle, 2 =
counter clockwise cycle). The protection activates when the phases cycle sense of the source
A does not comply with the one set, with a filter time of 0,5 seconds.
56 Source B phase sequence fault
Type: Warning
Category: Source B protection (Genset)
Related parameters: P.0201 Source B number of phases
P.0214 Required phases sequence source B
To disable: P.0214 = 0
Enabled in: MAN, AUTO
This protection is only enabled if the source B is a genset. It represents the maximum
difference in absolute value acceptable between any two phase currents. This protection is
enabled only with three-phase system and only with reached operating conditions (the
voltages and the frequency must be in tolerance range) and the load must be switched on the
source A (it prevents the closing of the load on the source B). The parameter P.0214 allows
to select the phase sequence required (0 = disable the function, 1 = clockwise cycle, 2 =
counter clockwise cycle). The protection activates when the phases cycle sense of the source
B does not comply with the one set, with a filter time of 0,5 seconds.
57 Clock not working
Type: Warning
Category: Generic
Related parameters: P.0421 Generator enable days
P.0422 Generator enable start time
P.0423 Generator enable stop time
P.0424 Switch-over interval
P.0425 Source A enable start time
P.0426 Source B enable start time
To disable: -
Enabled in: MAN, AUTO
This warning is always enabled. It activates if the controller identified the clock status as not
working and the functions that use the clock, such as the enable time (P.0421, P.0422,
P.0423), the switch-over interval (P.0424) or the enable start time (P.0425 e P.0426), are set.
Set the clock in order to disable it.
100 Source A max. differential current
Type: Warning
Category: Source A protection
Related parameters: P.0377 Maximum differential current threshold (Aac)
P.0378 Maximum differential current delay
To disable: P.0378 = 0
This protection is enabled only if the load is switched on the source A and the controller is set
to measure the differential current. It activates if the differential current remains higher than
the threshold P.0377 consecutively for the time P.0378.
101 Source B max. differential current
Type: Warning
Category: Source B protection
Related parameters: P.0377 Maximum differential current threshold (Aac)
P.0378 Maximum differential current delay
To disable: P.0378 = 0
Enabled in: MAN, AUTO
This protection is enabled only if the load is switched on the source B and the controller is set
to measure the differential current. It activates if the differential current remains higher than
the threshold P.0377 consecutively for the time P.0378.
These malfunctions are activated by the thresholds on the analogue measurements. See [1]
to check the correspondence between alarm code and analogue input.
These malfunctions are activated by the digital inputs are set with the following functions:
• DIF.4001 – “Generic warning”. If the input remains “active” consecutively for the time
set, a warning is activated: the text displayed is the one set in the parameters related
to the input.
• DIF.4004 – “Generic block”. If the input remains “active” consecutively for the time set,
a block is activated: the text displayed is the one set in the parameters related to the
input.
• See [1] to check the correspondence between alarm code and analogue input.
• Partial active power counter (kWh) (resettable), increased when the loads are
connected to the source A.
• Total active power counter (kWh), increased when the loads are connected to the
source A.
• Partial reactive power counter (kWh) (resettable), increased when the loads are
connected to the source A.
• Total reactive power counter (kWh), increased when the loads are connected to the
source A.
• Partial working hours counter (hh) (resettable), increased when the loads are
connected to the source A.
• Total working hours counter (hh) (resettable), increased when the loads are connected
to the source A.
• Partial active power counter (kWh) (resettable), increased when the loads are
connected to the source B.
• Total active power counter (kWh), increased when the loads are connected to the
source B.
• Partial reactive power counter (kWh) (resettable), increased when the loads are
connected to the source B.
• Total reactive power counter (kWh), increased when the loads are connected to the
source B.
• Partial working hours counter (hh) (resettable), increased when the loads are
connected to the source B.
• Total working hours counter (hh) (resettable), increased when the loads are connected
to the source B.
All these counters are displayed on the controller front panel and can be read via serial port
(with the ModBus protocol). Some of these counters can be reset by the operator following a
proper procedure, or via serial port (they are marked in the list with “resettable”). All these
counters are saved in a non-volatile memory, so they store their values also when the
controller is powered off. Non-volatile memories have limited life cycles, therefore it is
important to reduce the memory writing to minimum. For this reason, a counter may not be
immediately saved as its value changes; consequently, before powering the controller off, it is
important to ensure to know when and how the counters were saved.
Counters are saved (all together and simultaneously) in the following conditions:
Furthermore, counters are saved when they are reset to zero (individually or globally) via front
panel or serial port. Note that some counters have a decimal part (for example the minutes-
counters associated to hours-counters), which is also saved in a non-volatile memory.
Powering off the controller in an uncontrolled way can cause the loss of the decimal part. It is
enough to switch the controller to OFF-RESET to force data saving, before switching off the
power.
14.2
The controller is provided with a standard hardware clock. It is shown in detail in the page S.05
CONTROLLER. It can be set through the programming menu 4.7.1 – Date/Time or the serial
port, and it is used for many functions:
• Weekly planning of time intervals in which the source, set as genset, can be used.
• Hourly planning of time intervals in which the switch-over between sources should
happen.
This planning inhibits the intervention of the source/s set as genset (by means of the
parameters P.0100 and P.0200 – Source type), while it has no effects on the ones set as
mains.
• P.0421 – “Generator enable days”: It allows to specify in which days of the week the
genset can automatically intervene. It is a bit-configurable parameter, each of them
corresponds to a day of the week. In order to obtain the value of the parameter, sum
up the “value” of the following table for the interested days.
• P.0422 – “Generator enable start time”: It allows to set the start of the range in which
the automatic intervention is approved, in hours and minutes.
• P.0423 – “Generator enable stop time”: It allows to set the stop of the range in which
the automatic intervention is approved, in hours and minutes.
Generally, P.0422 will be set at a value lower than P.0423. Instead, if it contains a higher
value, the controller considers the selected range as over midnight: in this case, the hour set
in P.0422 refers to the days selected in P.0421, while the hour set in P.0423 refers to the
following days.
For example, intending to enable the genset automatic intervention only from Monday to
Friday, from 08:00 to 18:00, it is necessary to set:
P.0421 = 62 (2+4+8+16+32)
P.0422 = 08:00
P.0423 = 18:00
The controller makes available, for AND/OR logics, also the internal status ST.081 -
"Clock/calendar start inhibition”.
• P.0424 – “Switch-over interval”: It allows to set in which interval time the switch of the
source is required.
The time counting starts following to a new setting of the parameter P.0424 and it is not reset
with the controller in OFF/RESET mode. Only when the source is working (exactly when the
related breaker is closed) the time counting is performed. The switch-over of the source will
be carried out with the controller in AUTO mode.
The parameters that allow to make these configurations are the following:
• P.0426 – “Source B enable start time”: It allows to set the start of the range in which
the automatic intervention of the source B is required, in hours and minutes.
Setting both P.0425 and P.0426 parameters equal to zero, the function is disabled.
In case of fault of the source required, the controller will automatically switch on the other. It
will return on the one required once the malfunction is restored.
For example, intending to enable the intervention of the source A from midnight to midday and
of the source B from midday to midnight, it is necessary to set:
P.0425 = 00:00
P.0426 = 12:00
The controller makes available, for AND/OR logics, also the internal status ST.082 - "Working
hour for Source B (OFF = A)”, in order to identify the actual hour range and the source is
required.
The parameter must be set with the sum of the values for all the calendars that must be
selected as “weekly” (in hexadecimal notation). In fact, a bit set to “1” selects the “weekly”
mode.
Both calendar types allow to select in which months the controller activates the internal bit (at
least one month must be selected, it is even possible to select all months). Using the
parameters of the controller, this selection is done by means parameter P.1901 (for the
calendar 1 or equivalent for other calendars). This is also a bit-field parameter:
The parameter must be set with the sum of the values of the required months (in hexadecimal
notation).
For “monthly” calendars, is then possible to select the days of the month for the activation of
the internal bit (at least one day must be selected, it is even possible to select all days). Using
the parameters of the controller, this selection is done by means parameter P.1902 (for the
calendar 1 or equivalent for other calendars). This is also a bit-field parameter:
The parameter must be set with the sum of the values of the required days (in hexadecimal
notation).
For “weekly” calendars, is then possible to select the days of the week for the activation of the
internal bit (at least one day must be selected, it is even possible to select all days). Using the
parameters of the controller, this selection is done by means parameter P.1902 (for the
calendar 1 or equivalent for other calendars). This is also a bit-field parameter:
The parameter must be set with the sum of the values of the required days (in hexadecimal
notation).
Selecting a day of the week (Sunday for example), it is then possible to select if all “Sundays”
in the month must be used or only some of them. Using the parameters of the controller, this
selection is done by means parameter P.1902 (for the calendar 1 or equivalent for other
calendars). This is also a bit-field parameter:
The parameter must be set with the sum of the values of the required occurrences (in
hexadecimal notation). Note: for “weekly” calendars, the days of week and their
occurrences in the month are selected by the same parameter, using different bits.
If the “occurrence” bits are all “0”, then the selected days of week will be managed in any week
of the month; otherwise they will be managed for the selected occurrences only. The “last”
option is useful because, depending on the month and on the year, a certain day of the week
can be present 4 or 5 times in a month: using the “last” option you can do an action exactly in
the last occurrence in the month. A typical example is the management of the daylight save
time; in Italy, it is activated on the last Sunday of October, and deactivated on the last Sunday
of March. Those Sundays can be the 4° or the 5° occurrence in the month, depending on the
first day of the month. Using the “last” option, the problem is solved.
Finally, for both “weekly” and “monthly” calendars, it is possible to select a time-slot (valid for
all selected days). The controller will activate the internal bit only inside the selected time-slot.
Using the parameters of the controller, the time-slot can be selected by means P.1903 and
P.1904 (for the calendar 1 or equivalent for other calendars). If those parameters are set with
the same values, the full day is selected. If the start time is lower than the end time, the time-
slot is not across midnight; otherwise, the internal bit is activated after the start time of the
selected days, and it is deactivated after the end time of the day after the selected one.
Using the AND/OR logics, it is possible to activate a digital output into selected days and time-
slot (selected using a calendar):
• Calendar 15.
• Calendar 16.
For each timer it is possible to select (by means an AND/OR logic) an “activation condition”
that starts the timer. In the same way, it is possible (but not mandatory) to select (by means
an AND/OR logic) a “reset condition” that resets the timer. When the “reset condition” is true,
the internal bit of the timer is forced to “0”.
Moreover, each timer provides the following five parameters (the list refers to the timer 1):
Each timer can work in four different modes, selectable by means parameter P.2901 (for the
timer 1 or equivalent for the other timers):
• 0 – Not used. In this case the internal bit related to the timer is always reset.
• 1 – Delay.
o The internal bit is set with the delay P.2902 – P.2903 from when the “activation
condition” becomes true.
o The internal bit is reset with the delay P.2904 – P.2905 from when the
“activation condition” becomes false.
• 2 – Pulse.
o The internal bit is set for the time configured with P.2902 – P.2903 each time
the “activation condition” changes from false to true.
o The internal bit is set for the time configured with P.2904 – P.2905 each time
the “activation condition” changes from true to false.
• 3 – Free run
o While the “activation condition” is true, the internal bit is managed as a square
wave: it is set for the time configured with P.2902 – P.2903, then it is reset for
the time configured with P.2904 – P.2905, and so on.
• 4 – Set/Reset
o The internal bit is set if the “activation condition” is true and the “reset
condition” is false.
o The internal bit keeps its previous status if the “activation condition” is false
and the “reset condition” is false.
The following example manages a digital output related to the internal bit of the timer 1:
If, for example, the value between brackets is “0004”, it means that only the counters area is
not valid. If the value is “0022”, it means that the parameters areas (0020) and the current
language area (0002) are not valid.
If any of the areas is not valid, the normal operating sequences are not carried out until the
operator presses the “ENTER + EXIT” buttons: in fact, the situation must be taken note of,
because it may cause malfunctions (for example, imagine what would happen if the invalid
area was the one of the parameters). Only when the operator presses “ENTER + EXIT”, the
controller reloads the default settings for the data stored in the invalid areas: this means that,
if the controller is turned off without pressing “ENTER + EXIT”, next time you turn it on you will
get the invalid memory report again.
S.I.C.E.S. SRL
Società Italiana Costruzioni Elettriche Sumirago
Via Molinello 8B
21040 - Jerago con Orago (VA) ITALY
www.sices.eu
sales@sices.eu
www.sicesbrasil.com.br
comercial@sicesbrasil.com.br
SSSTTTTTGHTY
1