WireLock_warn.
fm Page 1 Saturday, November 8, 2008 9:20 AM
                       WIRELOCK®
               WARNINGS AND APPLICATION                            STEP 2 - MEASURE AND
                     INSTRUCTIONS                                              SEIZE
                                                                   The rope ends to be
                                  WARNING                         socketed should be of
     • Incorrect use of WIRELOCK® can result in an unsafe         sufficient length so that the
        termination which may lead to serious injury, death, or   end of the unlaid wires (from
        property damage.
                                                                  the strands) will be at the
     • Do not use WIRELOCK® with stainless steel rope in salt     top of the socket basket.
        water environment applications.
                                                                  Seizing should be placed at
     • Use only soft annealed iron wire for seizing.
                                                                  a distance from the end
     • Do not use any other wire (copper, brass, stainless,       equal to the length of the
        etc.) for seizing.
                                                                  basket of the socket.
     • Never use an assembly until the WIRELOCK® has
        gelled and cured.
     • Remove any non-metallic coating from the broomed                              STEP 3 - BROOMING
        area.                                                     1. Unlay the individual strands and fully broom out the
     • Non Crosby sockets with large grooves need to have            wires of the wire rope and IWRC as far as the seizing.
        those grooves filled before use with WIRELOCK®.
                                                                     The wires should be separated but not straightened.
     • Read, understand, and follow these instructions and        2. Cut out any fiber core.
        those on product containers before using WIRELOCK®
                                                                  3. Unlay the individual wires from each strand, including
                                                                     the IWRC, completely, down to the seizing.
   The following simplified, step-by-step instructions should     4. Remove any plastic material from broomed area.
   be used only as a guide for experienced, trained users.
   For full information, consult our document WIRELOCK®
   TECHNICAL DATA MANUAL, API (AMERICAN
   PETROLEUM INSTITUTE) RECOMMENDED
   PRACTICE 9B, ISO standards, WIRE ROPE
   MANUFACTURERS CATALOGS, and WIRE ROPE
   SLING USERS MANUAL, THIRD EDITION.
                STEP 1 - SOCKET SELECTION
   1. WIRELOCK® is recommended for use with Crosby
      416 - 417 Spelter Sockets. Structural strand requires a
      socket with the basket length approximately 5 rope
      diameters to achieve 100% efficiency. Consult The                             STEP 4 - CLEANING
      Crosby catalog for proper selection of Wire Rope or         1. The method of cleaning will depend on the lubricant
      Structural Strand sockets.                                     and/ or coating on the wire.
   2. For use with sockets other than Crosby 416 - 417            2. The methods and materials used for cleaning should
      consult the socket manufacturer or Crosby                      comply with the current EPA regulations.
      Engineering.                                                3. Consult your Wire Rope supplier or Wire Rope
   3. Sockets used with WIRELOCK® shall comply with                  manufacturer for recommended material and methods.
      Federal or International (CEN, ISO) Standards.                 Follow the solvent supplier’s recommendations for
   4. WIRELOCK®, as with all socketing media, depends                cleaning the broomed end.
      upon the wedging action of the cone within the socket
      basket to develop full efficiency. A rough finish inside
      the socket may increase the load at which seating will
      occur. Seating is required to develop the wedging
      action.
                                                                                                                       Rev. 1
   56                                                                                     Copyright © 2008 The Crosby Group, Inc
                                                                                                             All Rights Reserved