TBA 300/440 M1
Deep Drilling Unit
PRODUCT INFORMATION 93
Specifications TBA 300/440 M1
Mast
Max. hook load 440 tn 880,000 lbs
Height 33,0 m 108.3 ft
Stroke length 20,0 m 65.6 ft
Total height incl. substructure 42,3 m 138.8 ft
Substructure
Drill floor height 9,0 m 29.5 ft
Clear height below RT 7,7 m 25.3 ft
Drill floor dimensions 12,2 m x 4,2 m 40 ft x 18.8 ft
BOP hoisting system 2 x 27,5 tn 2 x 55,000 lbs
Hoisting system
Hybrid system
(winch & cylinder system combined)
Max. hook load 440 tn 880,000 lbs
Cylinder system
(fast drill pipe installation)
Pulling capacity 176 tn 352,000 lbs
Pushing capacity 33 tn 66,000 lbs
Max. drill pipe length (super single
range III) 12,4 m 40.7 ft
BAUER Maschinen provides with its
deep drilling units an innovative, custo- Winch system
mized solution to the client’s require- (casing installation)
ments in the oil, gas and energy field. Pulling capacity (8 lines) 270 tn 540,000 lbs
Pulling capacity single line 44 tn 88,000 lbs
The TBA 300/440 M1 is a modular, super
Max. casing length (range III) 14,6 m 48 ft
single range III deep drilling unit and is
designed and manufactured on the key
Top drive TDK 65-500 hydraulically driven
principles
• Safety Load capacity 500 tn 1,000,000 lbs
• Environmental protection Max. continuous torque 65.000 Nm 47,940 ft-lbs
• Efficiency Max. braking torque 120.000 Nm 88,500 ft-lbs
• Reliability Speed range 0 - 180 rpm
• Quality Rated power 530 kW 710 HP
The automation of repetitive operational
Hydraulic power unit HE2100 electro-hydraulic
sequences coupled with enhanced rig
availability due to redundancy of key Rated power (main system) 2 x 500 kW 2 x 670 HP
systems and highest service and main- Rated power (rig-up & emergency
system) 1 x 160 kW 1 x 218 HP
tenance comfort increase the efficiency
and performance of the rig and the drill-
Pipe handling system
ing operation.
Eliminating work in dangerous heights Tubular weight capacity 3,8 tn 7,000 lbs
(e.g. no fingerboard, self erecting sys- Max. tubular length 14,6 m 48 ft
tems), providing hands-off or remote Drill pipe capacity 2 3/8" - 6 5/8"
controlled operations, installation of anti-
collision systems and the necessity of Drill collar capacity up to 9 5/8"
reduced man power ensure the highest Casing capacity up to 20"
possible safety level.
PI 93 04/2011 2
Key features TBA 300/440 M1
Transport and set-up Hoisting system
Efficient and compact transport units allow a fast and safe The innovative BAUER Hybrid System combines the ad-
moving and rig-up/down operation and a reduction of vantages of a cylinder system and winch system. The triple
transport costs. The self erecting systems of the mast and cylinder enables fast installation and extraction of the drill
the drill floor together with the compact dimensions of the string. The cylinder system also allows a pushing force.
components reduce enormously the necessary crane For running casing the powerful main winch is being used.
capacity for the rig-up. To accelerate the rig-up operation Both systems can be used independently for both installa-
with a higher safety level, all heavy duty bolts are hydrauli- tion of drill pipes and casings and therefore provide an
cally driven. important redundancy in the hoisting system.
The hybrid system can also been driven simultaneously by
winch and cylinder and is therefore able to activate a high-
er hook load capacity.
Pipe handling system
The automated pipe and casing handling system with
excellent tripping speed increases the efficiency of the
operations and ensures maximum work safety by its
hands-off technology - no fingerboard and derrickman
necessary. The pipe handler directly interfaces with the top
drive.
Compact, modular transport units with container locks
The compact footprint of the complete unit – compared to
conventional rigs of corresponding capacity – reduces the
costs for wellsite preparation and the environmental im-
pact.
Pipe handling sequence
Top drive
The hydraulically operated top drive BAUER TDK 65-500
is based on 40 years of experience in manufacturing rotary
heads for drilling rigs. It is designed to meet advanced
performance standards in terms of high drilling torque, high
make up and break out torque, rotation speed, reliability
and serviceability. The top drive is equipped with an auto-
mated pipe screwing compensation system, link system
Compact “footprint” and remote and manual IBOP valves.
PI 93 04/2011 3
Key features TBA 300/440 M1
Automatic drilling control systems like constant weight on
bit or constant speed control relieve the driller, improve the
drilling performance and reduce the wear and tear costs
(e.g. optimal drill bit operation). The system is also
equipped
quipped with a digital data acquisition and storage system
Driller´s cabin
Additional equipment and services
Top drive TDK 65-500 • Customized mud handling systems
• Skidding systems for in--line drilling opera-
tions
• Triplex mud pumps from 1000 HP to 2000 HP
Driller’s cabin • 24/7 after sales service with worldwide spare
and wear part availability
• Remote access and troubleshooting via WAN
The driller’s cabin offers a high quality workplace with • BAUER Training Center for customer’s per-pe
joystick control. The driller controls all drilling functions sonnel
centrally from the ergonomic and air--conditioned cabin.
The in-built
built instrumentation system for real-time
real and histor- BAUER Maschinen manufactures according to ISO stan-
sta
ical drilling data provides clear information to the driller and dards as well as API standards and provides CE certified
tool pusher at any time. equipment made in Germany.
BAUER Maschinen GmbH
BAUER-Strasse
Strasse 1
D 86529 Schrobenhausen
Tel.: +49 (0)82 52 97-0
97
Fax: +49 (0)82 52 97-3115
97
e-mail:
mail: BMA@bauer.de
Technical Specifications are subject to change without prior
notice and incurring responsibility
ty for machines previously sold.
The shown machines may have special equipment. Technical
data do not consider power losses.
PI 93 04/2011 4