MP3 400LT User Manual
MP3 400LT User Manual
for choosing one of its products. We have prepared this booklet to help you to get the very best from your scooter. Please read it carefully before riding
the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure
you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and use it for a long
time at full satisfaction. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must be transferred to the new owner.
Ed. 2
The instructions given in this booklet are intended to provide a clear, simple guide to using your scooter; this booklet also details routine maintenance
procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centres. The booklet also contains
instructions for simple repairs. Any operations not specifically described in this booklet require the use of special tools and/or particular technical
knowledge: to carry out these operations, refer to any authorised Dealer or Service Centres.
2
Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The signs that you see on this page are very important. They are used to highlight those
parts of the booklet that should be read with particular care. As you can see, each sign
consists of a different graphic symbol, making it quick and easy to locate the various
topics.
3
4
INDEX
VEHICLE...................................................................................... 7 Checks...................................................................................... 34
Dashboard................................................................................ 9 Refuelling.................................................................................. 34
Analogue instrument panel....................................................... 10 Tyre pressure............................................................................ 37
Clock......................................................................................... 12 Shock absorbers adjustment.................................................... 38
Digital lcd display...................................................................... 13 Running in................................................................................. 39
Maintenance icons................................................................ 13 Starting up the engine............................................................... 40
*MODE* button...................................................................... 14 Precautions........................................................................... 43
Key switch................................................................................. 14 Difficult start up......................................................................... 44
Locking the steering wheel.................................................... 15 Stopping the engine.................................................................. 44
Releasing the steering wheel................................................ 15 Stand......................................................................................... 45
Switch direction indicators........................................................ 16 Automatic transmission............................................................. 45
Horn button............................................................................... 16 Safe driving............................................................................... 46
Light switch............................................................................... 17 Front suspension locking system.............................................. 48
Emergency flashing light button................................................ 17 Integral pedal braking system................................................... 53
Start-up button.......................................................................... 18 MAINTENANCE........................................................................... 55
Engine stop button.................................................................... 18 Engine oil level.......................................................................... 56
Front suspension unlock-lock switch........................................ 19 Engine oil level check............................................................ 56
The immobilizer system............................................................ 19 Engine oil top-up................................................................... 57
Keys...................................................................................... 19 Warning light (insufficient oil pressure)................................. 57
Immobilizerdevice enabled indicator led............................... 20 Engine oil change.................................................................. 58
Operation............................................................................... 21 Hub oil level.............................................................................. 59
Programming the immobilizer system................................... 22 Tyres......................................................................................... 61
Saddle opening remote control................................................. 24 Spark plug dismantlement........................................................ 62
Remote control programming................................................ 24 Removing the air filter............................................................... 64
Accessing the fuel tank............................................................. 26 Air filter cleaning....................................................................... 64
The saddle................................................................................ 26 Cooling fluid level...................................................................... 65
Opening the saddle to access the helmet compartment by Checking the brake oil level...................................................... 66
remote control....................................................................... 27 Braking system fluid top up................................................... 67
Opening the saddle to access the helmet compartment in an Battery....................................................................................... 69
emergency............................................................................. 29 Use of a new battery............................................................. 69
Opening of top box.................................................................... 30 Long periods of inactivity.......................................................... 70
Identification.............................................................................. 30 Fuses........................................................................................ 70
USE.............................................................................................. 33 Front light group........................................................................ 75
5
Headlight adjustment............................................................. 79
Front direction indicators........................................................... 79
Rear optical unit........................................................................ 80
Rear turn indicators................................................................... 82
Number plate light..................................................................... 83
Helmet compartment lighting bulb............................................ 83
Rear-view mirrors...................................................................... 84
Front and rear disc brake.......................................................... 84
Puncture.................................................................................... 85
Periods of inactivity................................................................... 86
Cleaning the vehicle.................................................................. 87
TECHNICAL DATA...................................................................... 91
Kit equipment............................................................................ 96
SPARE PARTS AND ACCESSORIES........................................ 97
Warnings................................................................................... 98
PROGRAMMED MAINTENANCE............................................... 101
Scheduled maintenance table................................................... 102
6
MP3 LT 400 i.e.
Chap. 01
Vehicle
7
01_01
1 Vehicle
01_02
8
Dashboard (01_02)
1 Vehicle
A = Ignition key-switch
B = Starter button
C = Throttle grip
D = Front brake lever
E = Turn indicator switch
F = Headlight switch
G = Rear brake lever
H = Horn button
I = Engine cut-off switch
L = Mode switch
M = Emergency turn indicator switch
N = Analogue instrument panel
O = Indicator unit
P = Bag hook
Q = Digital instrument panel
R= Front suspension locking-unlocking switch
9
01_03
G = Rpm indicator
10
H = Fuel gauge
1 Vehicle
I = Warning light for helmet compartment courtesy light on
L = Engine control telltale light and injection system failure warning light
M = Low fuel warning light
N = Engine stop warning light
D= Turn indicator warning light
P = Low oil pressure warning light
Q = Front suspension locking system failure warning light
R = Warning light for parking brake engaged
C = High-beam warning light
11
01_04
Clock (01_04)
Pushing the «CLOCK» button for less than 1 second displays the following sequence:
• TIME
• DATE
To set the clock, push and hold the «CLOCK» button for other 3 seconds.
The numbers showing the hours will begin flashing.
Set the hour using the «SET» button. Push the «CLOCK» button again and the mi-
nutes numbers start flashing.
1 Vehicle
Set the minutes using the «SET»button. Push the «CLOCK» button again and the day
numbers start flashing.
12
Set the day with the «SET» button. Push the «CLOCK» button again and the month
1 Vehicle
numbers start flashing.
Set the month with the «SET» button. Push the «CLOCK» button again and the year
numbers start flashing.
Set the year with the «SET» button. Press the «CLOCK » button again for 4 seconds
to exit the adjustment menu.
During the reset process, not pressing any buttons for a period longer than 8 seconds
ends the process automatically and the display shows the modified time.
Maintenance icons
The icons signal the user that scheduled maintenance operations should be carried
out. A flashing «SERVICE» icon signals the need to carry out the scheduled mainte-
13
nance service. A flashing «BELT» icon signals the driving belt needs replacing. In any
case, vehicle maintenance must be carried out at the kilometre service intervals rec-
ommended in this booklet.
WARNING
REFER TO THE «SCHEDULED MAINTENANCE TABLE» FOR FURTHER MAIN-
TENANCE OPERATIONS
01_06
position. Press the key when in "OFF" or "ON" and turn it anticlockwise.
01_07
14
5. «FUEL TANK COVER OPENING» = Fuel tank cover opening position. Press
1 Vehicle
the key when in "OFF" or "ON" and turn it clockwise.
01_08
15
Switch direction indicators (01_09)
Lever towards "S" = Left turn indicator is switched on;
Lever towards "D" = Right turn indicator is switched on;
The lever «B» automatically returns to «0 » and the turn indicators remain on; press
the lever to turn them off.
01_09
01_10
1 Vehicle
16
Light switch (01_11)
1 Vehicle
0 = Low-beam light
1 = High beam light
2 = Passing (flashing)
01_11
01_12
17
Start-up button (01_13)
Turn the key to «ON».
Turn the RUN/OFF switch to «RUN».
Pull one of the two brake levers.
Press the «G» switch to start the engine.
Warning, in vehicles fitted with a suspension locking system, the vehicle will start but
will remain at idling speed if the rider is not seated on the saddle in riding position.
01_13
01_14
1 Vehicle
18
Front suspension unlock-lock switch (01_15)
1 Vehicle
The «F» switch engages and disengages the front suspension locking system.
As the topic is so complex, find the instructions for using this control in the Use chapter.
01_15
19
Together with the two keys, you will be given a CODE CARD bearing the same code
imprinted onto the two keys.
WARNING
LOSING THE RED KEY PREVENTS ANY REPAIRS OF THE 'PIAGGIO IMMOBIL-
IZER' SYSTEM AND THE ENGINE CONTROL UNIT.
WARNING
01_17
KEEP THE 'CODE CARD' AND THE RED HANDGRIP KEY IN A SAFE PLACE (NOT
ON YOUR VEHICLE).
01_18
20
1 Vehicle
01_19
Operation
Every time the starter key is removed in the "OFF" or "LOCK" position, the safety
system activates the immobilizer system. Turning the key to "ON" disables the engine
lock, provided that the safety system recognises the code transmitted by the key. If
the code is not recognised, turn the key first to "OFF" and then to "ON"; if the lock
cannot be disabled, try with the other key supplied (red-coloured). If the engine cannot
be started, contact an Authorised Piaggio Service Centre, which is provided with
the electronic equipment required to detect and repair the system.
When additional keys are required, please note that data storage (up to 7 keys max.)
must be done on all keys, both new and existing ones.
21
Take the red handgrip key and all the black keys supplied to an Authorised Piaggio
Service Centre.
The codes of keys not submitted for the new programming procedure are deleted from
the memory. Any lost keys will therefore not be enabled to start the engine.
WARNING
EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED IN
THE SYSTEM CONTROL UNIT MEMORY.
VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE
KEY.
IF OWNERSHIP OF THE VEHICLE IS TRANSFERRED, THE RED HANDGRIP KEY
(AS WELL AS THE OTHER KEYS) AND THE "CODE CARD" MUST ALSO BE
TRANSFERRED TO THE NEW OWNER.
22
Intermediate step - black key
1 Vehicle
After pulling out the red key, insert the black key within 10 seconds and promptly turn
it to «ON». After 1-3 seconds, turn the key to «OFF» again and pull it out. In this way,
a maximum of 7 black keys can be programmed by repeating the above procedure
keeping the indicated times.
23
Saddle opening remote control (01_20, 01_21)
The scooter is fitted with a remote control to open the saddle. This remote control is
supplied together with the keys and it has been programmed to control the opening
device control unit at the manufacturing stage. If the remote control is lost, a new one
can be requested and programmed at any Authorised Service Centre. The remote
control is powered by internal batteries that get discharged after extended used; If the
green LED turns on when the button is pressed, the remote control is working properly.
You may need to replace the batteries if the remote control fails or if its range of
operation is reduced. To separate the two halves of the remote control, insert the blade
of a plain slot screwdriver at one point on the edge and slide it all around. Once the
01_20 remote control is open, remove the two batteries from the contact terminal. Install the
two new CR1616 3V batteries with the positive pole facing the contact terminal.
Reassemble the remote control by pressing the two clip-on halves gently with your
fingers.
To open the saddle without the remote control, follow the procedure described in the
«Emergency Saddle Opening» section.
01_21
4. Repeat steps 2 and 3 four more times without removing the key.
24
The control unit confirms the programming has been successful by opening the sad-
1 Vehicle
dle.
WARNING
AVOID PRESSING THE REMOTE CONTROL BUTTON MORE THAN ONCE WHEN
FAR AWAY FROM THE SCOOTER. THE SYNCHRONISM BETWEEN THE RE-
MOTE CONTROL AND THE RECEIVER CAN BE IMPAIRED. SHOULD THIS BE
THE CASE, REPEAT THE PROGRAMMING PROCEDURE. DO NOT KEEP THE
REMOTE CONTROL IN PLACES WITH TEMPERATURES EXCEEDING 60° C THE
BATTERY WILL RUN DOWN TOO QUICKLY.
WARNING
25
Accessing the fuel tank (01_22, 01_23)
To open the fuel tank cover, set the key to «OFF» or « ON», then press and turn it
clockwise.
01_22
01_23
01_24
26
CAUTION
1 Vehicle
DO NOT USE THE VEHICLE WITHOUT THE PROTECTION COVER.
01_25
01_26
27
MAIN ON AND THIS WILL DISCHARGE THE BATTERY. IN ANY CASE, THE
WARNING LIGHT "I" ON THE INSTRUMENT PANEL SIGNALS IF THE LIGHT IS
ON OR OFF.
WARNING
01_27
28
1 Vehicle
Opening the saddle to access the helmet compartment in an
emergency (01_28, 01_29)
If the remote control battery or the vehicle battery is discharged, follow these steps to
open the saddle:
1. Open the rear compartment with the key switch
2. Softly press with your hand on the point shown in the photo and in the sense
indicated by the arrow inside the helmet compartment until the saddle closing
device springs
01_28
01_29
29
Opening of top box (01_30)
With the switch set to «OFF» or «ON», press the key and turn it anticlockwise, towards
position «4».
01_30
01_31
BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS
CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE,
ETC.).
1 Vehicle
01_32
30
1 Vehicle
31
1 Vehicle
32
MP3 LT 400 i.e.
Chap. 02
Use
33
Checks
Before using the vehicle, check:
1. That the fuel tank is full.
2. The correct fluid level for front and rear brakes.
3. That the tyres are properly inflated.
4. The correct functioning of tail lights, headlamp, turn indicators, stop light and license
plate light.
5. The correct functioning of front and rear brakes.
6. The oil level in the in the gearcase.
7. The engine oil level.
8. The coolant level.
34
2 Use
DO NOT INHALE FUEL FUMES.
DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR
ANY PLASTIC PARTS.
CAUTION
DO NOT RIDE WITH THE FUEL TANK ALMOST EMPTY, LACK OF FUEL CAN
DAMAGE THE CATALYTIC CONVERTER.
CAUTION
35
WARNING
USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE
OF THE ENGINE.
Characteristic
Fuel tank capacity
Tank capacity: ~12 l (approximate value)
Fuel reserve
2 l (approx.)
2 Use
36
2 Use
02_02
02_03
37
CAUTION
Characteristic
Front tyre pressure
1.6 bar
Rear tyre pressure
2.5 bar
38
In order to carry out this operation you will need to use the specific spanner in the kit.
2 Use
CAUTION
RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET
FOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COM-
FORT OF THE RIDE AND THE PRECISION OF THE STEERING.
WARNING
Running in
DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS
MAX. SPEED. AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP-
ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE
FIRST 1000 KM INCREASE SPEED PROGRESSIVELY, IF POSSIBLE, UNTIL THE
MAXIMUM PERFORMANCE IS OBTAINED.
39
CAUTION
«B».
40
WARNING
2 Use
THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVEN
WHEN THE THROTTLE IS SLIGHTLY TWISTED. RELEASE THE BRAKE CARE-
FULLY AFTER STARTING, AND THEN ACCELERATE GRADUALLY.
CAUTION
DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED
FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE
CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT.
41
CAUTION
NEITHER PUSH THE STARTER BUTTON NOR TURN THE KEY SWITCH TO «ON»
WHEN THE TANK IS EMPTY SINCE THE START-UP SYSTEM MAY GET DAM-
AGED.
WARNING
NEVER TRY TO START-UP THE ENGINE WITH THE THROTTLE GRIP TWISTED.
THIS MAY LEAD TO LOSING CONTROL OF THE VEHICLE AND TO ROLLOVER,
WITH CONSEQUENT SERIOUS OR, IN SOME CASES, LETHAL INJURIES.
2 Use
42
2 Use
02_05
Precautions
CAUTION
43
WARNING
Difficult start up
In the rare case of engine flooding, to facilitate start-up, it is possible to try to put the
vehicle into action with the gas hand grip partially or completely open. It is however
necessary, once the engine is started, to take your vehicle to an Authorised Service
Centre to determine the cause of this problem and to re-establish the vehicle proper
functioning.
44
CAUTION
2 Use
DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED
FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE
CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT.
Stand (02_07)
Push with your foot on the centre stand's fork «F» while lifting the vehicle backward,
holding onto the handlebar.
02_07
Automatic transmission
To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans-
mission with regulator and centrifugal clutch. The system is designed to provide the
best performance (acceleration and consumption) while riding on both flat roads and
uphill.
If you have to stop on an uphill slope (traffic lights, traffic jam, etc.) use only the brake
to keep the vehicle still, leaving the engine running at idle speed. Using the
engine to keep the vehicle still can cause the clutch to overheat, due to the
friction of the clutch masses against the capstan. Besides, avoid accelerating
with the hand brake engaged. It is therefore recommended to avoid conditions of
prolonged clutch slippage (besides those previously indicated) like driving uphill fully
45
laden on steep slopes or starting off with driver and passenger at slopes greater than
25%.
Observe the following precautions if the clutch overheats:
1. Do not continue riding in such conditions.
2. Let the clutch cool down with the engine at idle speed for a few minutes.
Safe driving
Some simple tips are provided below that will enable you to use your vehicle on a daily
basis, confidently and safely. Your skill and your mechanical knowledge are the basis
of safe riding. We recommend trying out the vehicle in traffic-free zones in order to
acquire a good knowledge of the vehicle it self.
1. Before riding off, remember to put on your helmet and fasten it correctly.
2.Reduce speed on rough roads and ride with care.
3. After riding on a long stretch of wet road without using the brakes, braking can be
poor at the beginning. In these conditions, it is a good idea to apply the brakes from
time to time.
4. Avoid setting off by mounting the vehicle while it is resting on the support. In any
case, the rear wheel should not be turning when in comes into contact with the ground,
in order to avoid abrupt departures.
5. When riding the vehicle on roads with sand, mud, snow mixed with salt, etc., we
recommend that you clean the brake disc frequently with a non-aggressive detergent
in order to avoid the formation of abrasive build-ups in the holes, which could result
in early wear of brake pads.
2 Use
46
CAUTION
2 Use
ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL-
COHOL OR OTHER DRUGS AND CERTAIN MEDICINES IS EXTREMELY DAN-
GEROUS.
CAUTION
DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO
LOOSE CONTROL OVER THE VEHICLE.
47
CAUTION
Locking system WARNING light «Q » off (the system has not detected fail-
ures)
48
If one of these conditions is not checked, the warning light «E » remains off and locking
2 Use
cannot be engaged (in normal riding conditions, the warning light «E» is off).
With engine on, system locked and warning light «E» on, the suspension locking sys-
tem is disengaged automatically and the warning light «E » turns off when the throttle
is twisted to start the ride.
For riders' safety, the vehicle has a rider detection sensor in the saddle which ena-
bles the system to prevent vehicle motion and suspension unlocking (in case of locked
suspension) when the rider is not properly seated in riding position: in such case, the
WARNING light «Q» turns on steadily
CAUTION
EVERY TIME THE VEHICLE IS STOPPED, MAKE SURE THE FRONT SUSPEN-
SION LOCKING SYSTEM IS ENGAGED. OTHERWISE, PLACE YOUR FEET ON
THE GROUND TO KEEP THE VEHICLE UPRIGHT.
49
WARNING
AVOID USING THE LOCKING SYSTEM WHEN RIDING THE VEHICLE ALONG IR-
REGULAR ROADS OR ROADS WITH OBSTACLES(E.G. ROAD HUMPS, SIDE-
WALK, ETC.).
IN CASE OF ENGINE FAILURE (DISCHARGED BATTERY) AVOID PULLING THE
VEHICLE WITH THE LOCKING SYSTEM ENGAGED.
WITH THE LOCKING SYSTEM ENGAGED AND THE ENGINE OFF, AVOID MOV-
ING THE VEHICLE AT SPEEDS ABOVE 5 Km/h.
WARNING
50
2 Use
02_08
02_09
51
With the vehicle off and the suspension locking system engaged, it is possible to get
off the vehicle without using the stand. For safety reasons, engage the hand brake
hand by pulling the lever shown in the figure from position «0» to position «1».
The warning light «R» on the instrument panel turns on when the hand brake is en-
gaged.
When the hand brake is engaged and the key switch is turned to «1», a safety system
is activated impeding release of the hand brake. To release the hand brake, turn the
key switch to «2» or «3». If the switch is set to position «1 » , the hand brake can also
be engaged.
02_10
If the WARNING light «Q » turns on (flashes), it means that there is a failure in the
front suspension locking system. Therefore, it is necessary to contact an Authorised
Service Centre. If the front suspension is locked , it can be unlocked by operating the
«T» switch twice quickly on the unlocking position «2». Once the suspension is un-
locked, the vehicle can be normally used, except for the locking system which will be
disengaged.
For some cases of failure, the vehicle speed is auto-limited to 30 Km/h. This automatic
procedure is activated to enhance safety until the failure is eliminated.
Always contact an Authorised Service Centre.
If the continuous sound alarm is activated when the WARNING light «Q» turns on
02_11 (steadily), try to unlock the system by operating the «T » switch twice quickly on the
unlocking position «2».If it cannot be unlocked, contact an Authorised Service Cen-
tre.
2 Use
02_12
52
Integral pedal braking system (02_13, 02_14, 02_15)
2 Use
The vehicle is equipped with an integral braking system controlled by the brake pedal
"A"located on the right hand footrest. Operating this pedal brakes both the front brake
discs and the rear brake disc simultaneously.
The brake pedal functions simultaneously with the conventional braking system. As a
result, any of the three braking controls may be used indifferently.
An optional "heelrest" kit is also available for optimised rider comfort. To install the
heelrest, remove the rubber footrest mat and cut off approximately 20 cm of the mat.
Using the screws, spacer and clamps provided, fix the plate as shown in the diagram.
02_13
CAUTION
AS THE SYSTEM IS LINKED TO THE CONVENTIONAL BRAKE PUMPS, OPER-
ATING HANDLEBAR CONTROLS AND FOOT PEDAL MAY CAUSE A PERCEP-
TIBLE MOVEMENT OF THE BRAKE LEVERS AND VICE VERSA.
THIS IS NORMAL.
02_14
53
02_15
2 Use
54
MP3 LT 400 i.e.
Chap. 03
Maintenance
55
Engine oil level
In 4T engines, engine oil is used to lubricate the distribution elements, main bearings
and thermal group. An insufficient quantity of oil can seriously damage the en-
gine. In all four-stroke engines, a loss of efficiency in oil performance and certain
consumption should be considered normal. Consumption can particularly reflect the
conditions of use (i.e. when driving at 'full acceleration' all the time, oil consumption
increases). The replacement intervals provided for by the maintenance programme
are defined depending on the total content of oil in the engine and the average con-
sumption measured following standardised methods. In order to prevent any prob-
lems, we recommend checking oil level more frequently than indicated in the
Scheduled Maintenance table or before setting off on long journeys. The vehicle
is, however, equipped with an oil pressure warning light on the instrument pan-
el.
03_01
3 Maintenance
56
3 Maintenance
03_02
57
Engine oil change (03_03, 03_04, 03_05)
The oil and the filter must be changed as indicated in the scheduled maintenance table
at an Authorised Service Centre. The engine should be emptied by draining the oil
via the drainage tap «B» of the mesh filter on the transmission side. In order to facilitate
oil drainage, loosen the cap/dipstick «A». Unscrew and remove the oil cartridge filter.
Install a new oil filter taking care to lubricate the sealing O-rings with engine oil. Since
a certain quantity of oil still remains in the circuit, add approximately 1500 cm³ of oil
through cap «A». Then start up the vehicle, leave it running for a few minutes and
switch it off: after 5 minutes, check the level and if necessary, top-up without ex-
ceeding the MAX level. The cartridge filter must be replaced at every oil change. For
03_03 top-ups and oil changes, use new oil of the recommended type.
CAUTION
03_04 CAUTION
Recommended products
AGIP CITY HI TEC 4T
Engine oil
58
SAE 5W-40, API SL, ACEA A3, JASO MA Synthetic oil
3 Maintenance
03_05
03_07
59
CAUTION
WHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACT
WITH THE REAR BRAKE DISC.
CAUTION
Recommended products
AGIP ROTRA 80W-90
3 Maintenance
60
3 Maintenance
Characteristic
Transmission oil
250 cm³
Tyres (03_08)
Check tyre pressure and wear periodically (roughly every 500 km). Tyres feature wear
indicators; replace tyres as soon as these indicators become visible on the tyre tread.
Also check that the tyres do not show signs of splitting at the sides or irregular tread
wear; if this occurs, go to an authorised workshop or at least to a workshop equipped
to replace tyres.
CAUTION
03_08
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR-
RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID-
ING DANGEROUS.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS
SET FORTH BY LAW.
WARNING
61
TYRES
Front tyre Tubeless, 120/70-12" 51S or 51P
62
WARNING
3 Maintenance
SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD. REPLACE
THE SPARK PLUG AS INDICATED IN THE SCHEDULED MAINTENANCE TABLE.
THE USE OF ELECTRONIC CENTRAL UNITS AND OF NON-COMPLIANT ELEC-
TRONIC IGNITIONS OR SPARK PLUGS OTHER THAN THOSE PRESCRIBED
MAY SERIOUSLY DAMAGE THE ENGINE.
N.B.
03_10
USING SPARK PLUGS OTHER THAN THE INDICATED TYPE OR SHIELDLESS
SPARK PLUG CAPS CAN CAUSE ELECTRICAL SYSTEM FAILURES.
Characteristic
Spark plug
CHAMPION RG 6 YC
Alternative spark plug
NGK CR7EKB
Electric characteristic
Electrode gap
0.7 ÷ 0.8 mm
63
Removing the air filter (03_11)
Proceed as follows:
Unscrew the nine fixing screws «A» and remove the air filter cover «B».
03_11
Recommended products
AGIP FILTER OIL
3 Maintenance
64
Cooling fluid level (03_12, 03_13, 03_14, 03_15)
3 Maintenance
The engine cooling system operates by forcing circulation of fluid. The cooling circuit
contains about 2 litres of coolant consisting of a mixture of 50% de-ionised water and
glycol ethylene-based antifreeze solution with corrosion inhibitors. Recommended
coolant: supplied with the vehicle, already mixed and ready for use. For proper engine
functioning, the coolant temperature must be between the 4th and 7th lit segment, as
indicated by the instrument «D» on the digital instrument panel. When the 9th segment
lights up, the icon and all the segments start flashing; stop the engine, let it cool down
and check the fluid level; if the result is normal, take your vehicle to an Authorised
Piaggio Service Centre.
03_12
The fluid inspection should be carried out every 6,000 km when the engine is cold,
following the methods indicated below.
a) Rest the vehicle in vertical position on the stand and remove the screw of the ex-
pansion tank cap shown in the photo
b) Remove the expansion tank cover «A», turning in anticlockwise.
c) Look inside the expansion tank: the fluid level must always be between the min and
the max level
d) If the coolant level is near the minimum mark, top up when the engine is cold.
If the coolant needs to be topped up frequently or the expansion tank is completely
03_13 dry, check the cooling system to find the cause of the problem. It is therefore indis-
pensable to have the cooling system checked at an Authorised Piaggio Service
Centre. The coolant should be replaced every 2 years. Take your vehicle to an Au-
thorised Piaggio Service Centre for this operation.
N.B.
SHOULD THE 9th SEGMENT OF THE COOLANT TEMPERATURE INDICATOR
COME ON DURING A NON-DEMANDING RIDE, SHUT OFF THE ENGINE AND LET
IT COOL DOWN. THEN CHECK THE COOLANT LEVEL; IF THE LEVEL IS OK,
CONTACT AN AUTHORISED SERVICE CENTRE.
03_14
65
WARNING
03_15
TO PREVENT AVOID HARMFUL FLUID LEAKAGE WHILE RIDING, ENSURE
THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE.
TO ENSURE CORRECT ENGINE OPERATION, KEEP THE RADIATOR GRILLE
CLEAN.
Recommended products
AGIP PERMANENT SPEZIAL
coolant
Monoethylene glycol-based antifreeze fluid, CUNA NC 956-16
66
A drop in the brake fuel level may be caused by pad wear. Should the level appear to
3 Maintenance
be below the minimum mark, please contact an Authorised Service Centre or Deal-
er in order to have the braking system thoroughly checked.
03_17
03_18
67
Under normal climatic conditions, the brake fluid should be changed every 2 years.
This operation must be carried out by trained personnel; take your vehicle to an au-
thorised Service centre or Dealer.
WARNING
ONLY USE DOT 4-CLASSIFIED BRAKE FLUID. BRAKE CIRCUIT FLUID IS VERY
CORROSIVE; MAKE SURE THAT IT DOES NOT COME INTO CONTACT WITH
03_20 THE PAINTWORK
.
CAUTION
Recommended products
AGIP BRAKE 4
Brake fluid
FMVSS DOT 4 Synthetic fluid
3 Maintenance
68
Battery (03_22)
3 Maintenance
To access the battery, proceed as follows:
1. Place the vehicle on its centre stand;
2. Open the saddle, following the previously described procedure;
3. Remove the two fasteners "A" and the cover "B".
WARNING
03_22
69
Long periods of inactivity
If the vehicle has not been used for long periods, it is necessary to periodically re-
charge the battery, bearing in mind that the battery tends to go completely flat within
around three months. The battery must be recharged with a current load equal to 1/10
of the battery rated capacity (~ 1A ), for a period not longer than 8 hours. For this
operation contact an Authorised Service Centre. When refitting a removed battery,
make sure that all terminals are properly connected.
03_23
BEFORE REPLACING A BLOWN FUSE, FIND AND SOLVE THE FAILURE THAT
CAUSED IT TO BLOW. NEVER TRY TO REPLACE THE FUSE WITH ANY OTHER
MATERIAL (E.G., A PIECE OF ELECTRIC WIRE).
3 Maintenance
03_24
70
3 Maintenance
03_25
03_26
03_27
71
FUSE TABLE
Fuse No. 1 Capacity: 7.5 A
Protected circuits:Injection ECU
battery power
72
Protected circuits:L.V. socket.
3 Maintenance
Fuse No. 7 Capacity: 7.5 A
Protected circuits:Battery-
powered instrument panel
73
LIGHT BULBS TABLE
Low-beam bulb Type: HALOGEN (H1)
Power: 12V - 55W
Quantity: 1
74
Quantity: 2
3 Maintenance
License plate bulb Type: Incandescent
Power: 12V - 5W
Quantity:2
75
8. Remove the grille surround
9. Remove the two lower headlight fastener screws «G»
10. Take out the front headlight assembly
Refit the components following the above operations in reversed order
WARNING
HIGH- AND LOW-BEAM BULBS ARE HALOGEN TYPE: DO NOT TOUCH THEM
03_29 WITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION.
03_30
3 Maintenance
03_31
76
3 Maintenance
03_32
03_33
03_34
77
03_35
To remove the front position light, move the retainer tabs, which are accessible from
the rear of the running light mounting. Remove the assembly, complete with light bulb.
03_36
3 Maintenance
03_37
78
Headlight adjustment (03_38, 03_39)
3 Maintenance
Proceed as follows:
1. Position the unloaded vehicle, in running order and with the tyres inflated to the
prescribed pressure, on a flat surface 10 m away from a half-lit white screen; ensure
that the longitudinal axis of the vehicle is perpendicular to the screen;
2. Remove the headlight assembly central cover
3. Turn on the headlight and check that the limit of the projected light beam is not over
9/10 or below 7/10 of the distance from the ground to the centre of the vehicle head-
03_38 light;
4. Otherwise, adjust the headlight with the screws«A» indicated in the figure
N.B.
THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE-
GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEAMS. REFER TO THE
STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE VE-
HICLE IS USED.
03_39
03_40
79
Rear optical unit (03_41, 03_42, 03_43, 03_44, 03_45, 03_46,
03_47)
To remove the rear light unit, proceed as follows:
• open the rear compartment cover and remove the two screws «D»,
• remove the two license plate light bulb mounts by loosening screws "C"
• remove the two screws"E" and remove the license plate light mount "F" and
rear cover "G"
• loosen screw "H" and remove the light unit from its mounting.
Follow this procedure to remove the bulbs:
03_41
Remove the snap-on bulbs «B».
Remove the bulbs «A» on the bayonet by turning them 30° clockwise.
03_42
3 Maintenance
03_43
80
3 Maintenance
03_44
03_45
03_46
81
03_47
03_48
3 Maintenance
82
Number plate light (03_49, 03_50)
3 Maintenance
To replace the license plate light bulbs, remove the two screws "C", then remove the
bulb
03_49
03_50
03_51
83
Rear-view mirrors (03_52)
The mirrors can be set to the desired position by adjusting the mirror frame.
03_52
BRAKING SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKE LEVER STROKE.
CAUTION
3 Maintenance
84
3 Maintenance
ING SYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAKING
SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER. AF-
TER REPLACING THE BRAKE PADS, DO NOT USE THE SCOOTER UNTIL YOU
HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW
THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE
CORRECT POSITION.
CAUTION
THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THE
ROAD, CAN DRASTICALLY REDUCE THE LIFE OF THE BRAKE PADS. IN OR-
DER TO AVOID THIS, WE RECOMMEND WASHING THE VEHICLE FREQUENTLY
WHEN RIDING IN THESE ROAD CONDITIONS.
Puncture
The vehicle is equipped with Tubeless tyres (without inner tube). In the event of a
puncture, Tubeless tyres - unlike tyres with inner tubes - go flat very slowly, resulting
in a greater steering safety. In the event of a puncture, an emergency repair can be
carried out using an "inflate and repair" spray can. For a final repair, take your vehicle
to an Authorised Service Centre or Dealer. The replacement of a tyre involves re-
moving the wheel in question. Take your vehicle to an Authorised Service Centre
or Dealer for these operations.
CAUTION
TO USE THE "INFLATE AND REPAIR" SPRAY CAN PROPERLY, FOLLOW THE
INSTRUCTIONS ON THE PACKAGING.
85
WARNING
Periods of inactivity
We recommend carrying out the following operations:
1. Clean the scooter thoroughly and then cover it with a canvas;
2. When placing the vehicle on its centre stand, ensure that the front suspension lock-
ing system is disengaged;
3. With engine off and piston at the bottom dead centre, remove the spark plug, add
1÷2 cm³ of oil through its hole (larger amounts are dangerous for the engine itself).
Operate the starter button 1-2 times for roughly 1 second to turn the engine over
slowly, then insert the spark plug again;
4. Drain all fuel from the vehicle; spread antirust grease on the unpainted metal parts;
keep the wheels lifted above the ground by resting the chassis on two wooden wedges;
5. Concerning the battery, follow the instructions in the «Battery» section.
Recommended products
AGIP CITY HI TEC 4T
Oil to lubricate flexible transmissions (throttle control)
3 Maintenance
86
Cleaning the vehicle
3 Maintenance
Use a low pressure jet of water to soften the caked dirt and mud deposited on the
painted surfaces. Once softened, sponge off mud and dirt using a car body sponge
soaked in a car body shampoo and water solution (2-4% of car shampoo in water).
Then rinse with abundant water, and dry with a shammy cloth. For the engine exterior,
use petrol, a brush and clean cloths. Petrol can damage paintwork. Remember that
any polishing with silicone wax must always be preceded by washing.
CAUTION
87
CAUTION
STARTING FAILURE
Emergency switch in «OFF» Set the switch back to «ON»
IGNITION PROBLEMS
Faulty spark plug Contact an Authorised Service
Centre.
88
Faulty ignition / injection control Contact an Authorised Service
3 Maintenance
unit. Centre.
LACK OF COMPRESSION
Loose spark plug. Screw in the spark plug tightly
INSUFFICIENT BRAKING
Greasy disc. Worn pads. Faulty Contact an Authorised Service
braking system. Presence of air in Centre.
the front and rear brake circuit.
89
INEFFICIENT SUSPENSIONS
Shock absorber fault, oil leak, end Contact an Authorised Service
buffers damaged; shock absorber Centre.
preloading incorrectly set
90
MP3 LT 400 i.e.
Chap. 04
Technical data
91
4 Technical data
92
04_01
4 Technical data
ENGINE TECHNICAL DATA
Type Single-cylinder, 4-stroke
Start-up Electric
93
the injection system, with variable
advance and separate HV coil.
system.
94
Front brake Ø 240 mm double disc brake with
4 Technical data
hydraulic control activated by the
handlebar right-hand lever.
CAPACITY
Engine oil 1.7 l
95
Cooling system fluid ~ 1.8 l
04_02
4 Technical data
96
MP3 LT 400 i.e.
Chap. 05
Spare parts and
accessories
97
Warnings (05_01)
WARNING
05_01
98
5 Spare parts and accessories
THERE ARE NOT-PIAGGO ACCESSORIES FITTED, OR AN ABNORMAL LOAD,
OR IF THE VEHICLE IS NOT IN A GENERALLY GOOD CONDITION, OR WHEN-
EVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD BE FURTHER
REDUCED.
WARNING
99
5 Spare parts and accessories
100
MP3 LT 400 i.e.
Chap. 06
Programmed
maintenance
101
Scheduled maintenance table (06_01)
Adequate maintenance is fundamental to ensure long-lasting, optimum operation and
performance of your vehicle.
To this end, a series of checks and maintenance operations (at the owner's expense)
have been suggested, which are included in the summary table on the following page.
Any minor faults should be reported without delay to an Authorised Service Centre
or Dealer without waiting until the next scheduled service to solve it.
All scheduled maintenance services must be carried out at the specified intervals,
even if the stated mileage has not yet been reached. Punctual scooter servicing is
06_01
essential to ensure your warranty remains valid. For any further information concern-
ing Warranty procedures and 'Scheduled Maintenance', please refer to the 'Warranty
Booklet'.
Throttle control A A A A A A A A A
Coolant level * I I I I I I I I I
Engine oil R I R I R I R I R I R I R I R I R
Brake pads I I I I I I I I I I I I I I I I I
102
km x 1,000 1 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80
6 Programmed maintenance
Hub oil R I R R I R I R
Steering I I I I I I I I I
Centre stand L L L L L L L L L L L L L L L L
Driving belt R R R R R R R R
Air filter C I C I C I C I
Suspensions I I I I I I I I
Spark plugs R R R R R R R R
Valve clearance I I I I
103
Product Description Specifications
AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions (throttle Oil for 4-stroke engines
control)
AGIP FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increased
adhesiveness
AGIP GP 330 Calcium complex soap-based grease with Grease (brake control levers, throttle grip)
NLGI 2; ISO-L-XBCIB2
AGIP CITY HI TEC 4T Engine oil SAE 5W-40, API SL, ACEA A3, JASO MA
Synthetic oil
104
TABLE OF CONTENTS
A F L Top box: 30
Air filter: 64 Fuel: 26 Light switch: 17 Transmission: 45
Fuses: 70 Turn indicators: 82
Tyre pressure: 37
B M Tyres: 61
Battery: 69 H Maintenance: 13, 55, 101,
Brake: 66, 84 Headlight: 79 102
Horn: 16 Mirrors: 84
Hub oil: 59
C
Clock: 12 S
I Saddle: 24, 26, 27, 29
Identification: 30 Scheduled maintenance:
D Immobilizer: 19, 22 102
Disc brake: 84 Instrument panel: 10 Shock absorbers: 38
Display: 13 Spark plug: 62
Stand: 45
K Start-up: 18
E Key switch: 14
Engine oil: 56–58 Keys: 19
Engine stop: 18 T
Tank: 26
Technical Data: 91
105
The descriptions and illustrations given in this publication are not binding. While the basic specifications as described and illustrated in this manual
remain unchanged, PIAGGIO-GILERA reserves the right, at any time and without being required to update this publication beforehand, to make any
changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or con-
struction reasons.
Not all versions/models shown in this publication are available in all countries. The availability of each model should be checked at the official Piaggio sales network.
"© Copyright 2008 - PIAGGIO & C. S.p.A. Pontedera. All rights reserved. Reproduction of this publication in whole or in part is prohibited."