Fr-Sw1-Setup-We: Transistorized Inverter Instruction Manual
Fr-Sw1-Setup-We: Transistorized Inverter Instruction Manual
INSTRUCTION MANUAL
            e
 FR-SW1-SETUP-WE
                -Windows (English) Version-
OVERVIEW 1
FUNCTIONS 2
                                                  ERROR
                                                             3
                                               INDICATIONS
                                               APPENDICES    4
                                                INTRODUCTION
Thank you for choosing the Mitsubishi Transistorized VFD Setup Software.
This instruction manual gives handling information and precautions for use of this software.
Incorrect handling might cause an unexpected fault. Before using this product, please read this manual carefully to
use it to the optimum.
Please forward this manual to the end user.
Trademarks
• Microsoft and Windows are registered trademark or trademark of Microsoft Corporation in the United States and/
  or other countries.
    1) The formal name of Windows 95 is Microsoft® Windows® 95 operating system.
    2) The formal name of Windows 98 is Microsoft® Windows® 98 operating system.
    3) The formal name of Windows NT® is Microsoft® Windows NT® operating system.
    4) The formal name of Windows® 2000 is Microsoft® Windows® 2000 operating system.
    5) The formal name of Windows® Me is Microsoft® Windows® Me operating system.
    6) The formal name of Windows® XP is Microsoft® Windows® XP operating system.
•   The DOS/V personal computer is a registered trademark of IBM Corporation.
•   The "Mitsubishi Transistorized VFD Setup Software" is a registered trademark of Mitsubishi Electric Corporation.
    The copyright and other rights of this software all belong to Mitsubishi Electric Corporation.
•   No part of this manual may be copied or reproduced without the permission of Mitsubishi Electric Corporation.
•   Other company and product names herein are the trademarks or registered trademarks of their respective own-
    ers.
1 OVERVIEW                                                                                                                                              1
 1.1   Before Using This Software ................................................................................ 2
   1.1.1   Packing list ................................................................................................................................ 2
 1.2   Preparations for Startup...................................................................................... 3
   1.2.1   System configuration ................................................................................................................. 3
   1.2.2   Installing the Setup Software ..................................................................................................... 4
2 FUNCTIONS                                                                                                                                             7
 2.1   Starting the VFD Setup Software........................................................................ 8
 2.2   Settings................................................................................................................. 9
   2.2.1   System Settings....................................................................................................................... 11
   2.2.2   Communication Settings.......................................................................................................... 12
   2.2.3   Environmental Setting ............................................................................................................. 13
 2.3   Parameter ........................................................................................................... 14
   2.3.1   All List Format.......................................................................................................................... 14
   2.3.2   Functional List Format ............................................................................................................. 17
   2.3.3   Individual List Format .............................................................................................................. 18
   2.3.4   Basic Settings.......................................................................................................................... 19
 2.4   Monitor ................................................................................................................ 20
   2.4.1   Data Display ............................................................................................................................ 20
   2.4.2   Meter Display........................................................................................................................... 21
   2.4.3   Oscilloscopes .......................................................................................................................... 21
   2.4.4   Alarm History ........................................................................................................................... 23
   2.4.5   Trace Oscilloscopes (for FR-V500 series only) ....................................................................... 24
 2.5   Diagnosis ............................................................................................................ 33
   2.5.1   VFD Status .............................................................................................................................. 33
   2.5.2   Diagnosis................................................................................................................................. 33
 2.6   Test Running ...................................................................................................... 35
   2.6.1   Test Running ........................................................................................................................... 35
   2.6.2   Auto Tuning ............................................................................................................................. 35
 2.7   Advanced Function............................................................................................ 37
   2.7.1   Machine analyzer (for FR-V500 series only) ........................................................................... 37
 2.8   Saving, Reading and Printing the Files ........................................................... 42
   2.8.1   File types ................................................................................................................................. 42
   2.8.2   Saving method......................................................................................................................... 42
   2.8.3   Reading the file........................................................................................................................ 42
   2.8.4   Printing .................................................................................................................................... 42
 2.9   Help ..................................................................................................................... 43
   2.9.1   Help contents........................................................................................................................... 43
   2.9.2   Version information.................................................................................................................. 43
3 ERROR INDICATIONS                                                                                                                                  45
 3.1   Error codes ......................................................................................................... 46
   3.1.1   Error code lists......................................................................................................................... 46
   3.1.2   Panel-displayed errors............................................................................................................. 46
4 APPENDICES                                                                                                                                         47
 4.1   Supplementary Software ................................................................................... 48
   4.1.1   Introduction .............................................................................................................................. 48
   4.1.2   Parameter files ........................................................................................................................ 48
   4.1.3   Parameter file edit software (PREDITE) .................................................................................. 49
 1
                          OVERVIEW
This chapter provides the fundamental "overview" for use of this
product.
Always read the instructions before using this software.
      When using this software to make communication with the inverters, set a
      value other than 0 in Pr. 122 "communication check time interval" on the
      inverter's operation panel. When using the FR-A5NR, set any value other
      than 0 in Pr. 336 "communication check time interval", and when using the
      FR-S500 series, set any value other than 0 in the communication parameter
      n6 (336) "communication check time interval".
      (Refer to the inverter instruction manual for the setting method.)
                                           1
Before Using This Software
                                                         2
                                                                                                            Preparations for Startup
                                                                                                                     2)
                             3)                                         1)                         Mouse
        VFD Setup Software
Converter *1
                                                                PU connector used *2
                    Connection cable                                                        Printer cable
                     Connector: RJ45 connector
                      Example: Tyco Electronics Corporation 5-554720-3                                                      Commercially available
 Connection cable    Cable: Cable in compliance with EIA568                                                                       printer
 RS-485/RS-422              (such as 10BASE-T cable)                                                                         (ESC/P compatible)
                      Example: Mitsubishi Cable Industries, Ltd.,
                                SGLPEV-T 0.5mm×4P
                                (Twisted pair cable, 4 pairs)                            Multidrop link system
                                                                                                                                 Termination resistor
                                  Distribution terminal
                                         FR-A5NR
                  Power supply
                                         NFB              Inverter     Inverter      Inverter        Inverter         Inverter
4) Inverters
                                                                                                                                   Motors
              *1: A converter commercially available is required when the personal computer uses the RS-232C port.
                  <Example of a commercially available product>
                    Model: FA-T-RS40 Converter (Model with connectors and cable is also available)
                    Mitsubishi Electric Engineering Co., Ltd.
                    The converter cable cannot connect two or more inverters (the computer and inverter are
                    connected on a 1:1 basis). Since the product is packed with the RS-232C cable and RS-485 cable
                    (10BASE-T + RJ-45 connector), the cable and connector need not be prepared separately.
              *2: The PU connector or FR-A5NR (FR-A500 (L) / F500 (L) / V500 series) can be used to make communication.                                 1
                  (Refer to the corresponding instruction manual for details.)
                                                                                                                                                        OVERVIEW
                                                                             3
Preparations for Startup
                                          Connector                Connector
                                           coupling                 coupling
To install the VFD Setup Software, use the setup program (SETUP.EXE) on the Setup Disk (CD-ROM). The setup
program creates a directory on the specified hard disk and copies the required files.
      CAUTION
 1. Since the files in the Setup Disk are compressed, the VFD Setup Software will not operate by merely
    copying the files. Always use the setup program to install the software.
 2. Install the software in accordance with the Windows® installation procedure.
 3. When installing on Windows® 95, be sure to install Microsoft DCOM95 for Windows 95, Version 1.3
    before installing setup software. You can download DCOM95 for Windows 95, Version 1.3 from the fol-
    lowing website of Microsoft Corporation. Note that URL is subject to variation.
           http://www.microsoft.com/com/
• Installation procedure
Use the following procedure to register (install) the VFD Setup Software onto the
hard disk drive of the personal computer:
(2) Press the [Start] button and choose the [Run] command.
      CAUTION
 Close any other applications that have already been started.
                                                           4
                                                                                   Preparations for Startup
3) After that, perform operation in accordance with the setup guide (screen).
(4) When file copying is over, the following screen appears. Always enter the user and company names and click
    the [OK] button.
    Installation is not completed unless the user and company names are entered.
(5) When installation is finished, the "Uninstall", "VFD Setup S/W" and "VFD Setup S/W Help" icons are registered
    and the following screen appears.
                                                                                                                    1
                                                                                                                    OVERVIEW
                                                        5
MEMO
       6
 2
                         FUNCTIONS
This chapter describes the "functions" for use of this product.
Always read the instructions before using this software.
                                                 7
Starting the VFD Setup Software
<Primary screen>
 REMARKS
 " Next time no disp.": When you check , the above screen will not appear from the next time the software is run.
 To display it again, check the check box "Display the initial screen", see section "2.2.3 Environmental Setting" (refer to page 13).
<Initial screen>
                                                                   8
                                                                                                                   Settings
2.2 Settings
When you press the [OK] button on the initial screen, the following screen appears:
1) 2) 3) 4)
5)
                                                         6)                7)            8)
(1) Menu list
    This software has the following functions:
          Menu           Pull-Down Menu                                         Function/Operation
                      Open    Ctrl+O             Opens a file.
                      Close                      Closes the screen.
File                  Save    Ctrl+S             Saves data.
(Alt+F)               Save As Ctrl+A             Save data with a new name.
                      Print  Ctrl+P              Selects printing.
                      Exit                       Performs exiting procedure.
                      System Settings            Sets the model, capacity (size) and option type. (Stations 00 to 31)
Settings              Communication Settings     Sets serial communication information.
(Alt+S)                                          Sets the directory where data will be stored and sets re-display of the initial
                      Environmental Settings
                                                 screen.
                      All list Format            Shows and sets the parameter list.
                      Functional List Format     Shows and sets the related parameters function-by-function.
Parameter                                        You can register or delete a total of 32 parameters out of all parameters to
                      Individual list Format
(Alt+P)                                          or from two different user groups.
                                                 You can set the parameters required for starting up the inverter without
                      Basic Settings
                                                 being aware of parameter numbers.
                      Data Display               Shows four pieces of data (up to four stations) in terms of values.
                      Meter Display              Shows four pieces of data (up to four stations) in terms of meter deflections.
Monitor
                      Oscilloscopes              Shows four pieces of data (up to four stations) in terms of waveforms.
(Alt+M)
                      Alarm History              Shows the alarm history of all inverter stations connected.
                      Trace Oscilloscopes        Analyzes various types of data.
                      VFD Status                 Shows various data of all stations connected in real time in terms of values.
Diagnosis
                                                 Examine the estimated cause of the alarm in accordance with the alarm
                                                                                                                                    2
(Alt+N)               Diagnosis
                                                 display.
                                                 Gives the operation command from the personal computer to actually test
                                                                                                                                   FUNCTIONS
                      Test Running
Test Running                                     run the inverter.
(Alt+T)                                          Performs auto tuning in accordance with the motor connected to the
                      Auto Tuning
                                                 inverter.
Advanced function                                Measures the response frequency characteristic of speed relative to the
                      Machine Analyzer
(Alt+V)                                          motor torque of the machine.
Window                Cascade Display            Overlapping Windows.
(Alt+W)               Tile Display               Windows are side-by-side.
                      Contents                   Various help functions (parameter explanations, function explanations, etc.)
Help
                                                 Version information (copyright, version information, user and company
(Alt+H)               About VFD Setup S/W
                                                 names, etc.)
                                                              9
Settings
   1) Node
      The station number selected is displayed.
   3) The operation mode and error codes appear. (Refer to page 46 for the error codes.)
      Operation mode indications
      ⋅ EXT............................ External operation mode
      ⋅ PU.............................. PU operation mode
      ⋅ EXT JOG ................... External jog mode
      ⋅ PU JOG ..................... PU jog mode
      ⋅ LNK............................ Computer link mode
      ⋅ PU EXT...................... PU-external combined mode
      ⋅ TIME .......................... Time scheduled operation
      ⋅ SP .............................. Special mode
      ⋅ No Node..................... Time-out occurred in the online mode
      In any other case, the error number at NAK error occurrence appears.
      ⋅ When an alarm occurs, the operation mode and error codes are displayed in red.
      ⋅ To display a warning, the operation mode and warning appear.
   5) System settings
      You can set the environment of the inverters of stations 00 to 31.
      Set the model, capacity and options for these inverters.
                                                        10
                                                                                                          Settings
                                                         11
Settings
                                                                                                        5)
            1)
            2)
            3)                                                                                          6)
4)
7)
8)
The above set values depend on the inverter connected. Set them after confirming the set values of the
communication function parameters of the inverter.
                                                           12
                                                                                                                    Settings
      CAUTION
 When making communication with the inverters, set a value other than 0 in Pr. 122 "communication
 check time interval" on the inverter's operation panel. For the FR-A5NR, set any value other than 0 in Pr.
 336 "communication check time interval", and for the FR-S500 series, set any value other than 0 in the
 communication parameter n6 (336) "communication check time interval".
 (Refer to the inverter instruction manual for the setting method.)
(4) Interrogate time
    Set the interval at which data is always sent or received to or from the inverter.
    It must be set to at least 2 seconds shorter than the communication check time interval setting of the inverter. If
    its setting is longer than the communication check time interval setting, the inverter will come to an alarm stop.
      CAUTION
 The setting of short interrogate time may slow down the response of the menus and buttons on each
 window depending on the operating model and communication speed.
2.2.3     Environmental Setting
You can specify the data directory (place where data is saved) and default system file.
1)
            2)
            5)
3) 4)
    3) Default Sys File .................................. Shows the system file (*.MEL) which is automatically set when start-
                                                              ing of the software.
                                                              There is no default registered.
    4) Browse................................................ Default system file browsing button.
                                                              Shows the file selection common dialog and displays the chosen file
                                                              name in the default system file text box.
    5) When the parameter is read it is
       distinguished automatical ................... Turn on the check box to hide the parameters read-disabled for
                                                              parameter batch-read or batch-verify from the error panel. (Refer to
                                                              page 16)
                                                               13
Parameter
2.3 Parameter
When system settings are complete, you can choose menu parameters.
Choose the [Parameter] → [All List Format], [Functional List Format], [Individual List Format] or [Basic Settings]
command in the menu to select the corresponding format, and set parameters. Any parameter setting is changed by
first entering new data in the Updated column and then pressing the [Write] or [Blk Write] button. The new data is
then displayed in the Current setting column, which shows the current settings of the inverter.
1) 2) 3)
4) 5)
                                                            14
                                                                                                                  Parameter
  7) Change List (Alt+G) .................... Lists the parameters with the present set values which have been changed
                                              from the initial values.
  8) Parameter initialization (Alt+R) ... Initializes the parameters of the inverter. (The communication parameters
                                          are not initialized.)
                                          Choose the clearing method from among "Parameter Clear", "All Clear"
                                          and "User Clear" on the following panel and click the [OK] button to exe-
                                          cute clear.
     CAUTION
Changing the Pr. 21 setting automatically switches the minimum setting increments of the acceleration/
deceleration time-related parameters (Pr. 7, Pr. 8, Pr. 16, Pr. 45, Pr. 46, Pr. 110, Pr. 111, Pr. 264, Pr.265).
(Increments are 0.1s when Pr. 21=0, 0.01s when Pr. 21=1)
The acceleration deceleration time-related parameters differ according to the inverter. Refer to the
inverter manual for details.
                                                       parameter copy panel (shown above) and select the values to be copied.
  10) Blk Read (Alt+B) ....................... Reads all parameters of the selected inverter station number.
  11) Read (Alt+A) ............................. Reads the data of the parameter numbers selected on the screen.
  12) Blk Check (Alt+C) ..................... Batch-checks the parameters of the inverter against those of the personal
                                                     computer.
  13) Blk write (Alt+K) ........................ Writes new parameter values to the inverter.
                                                     (When there are no values in the Updated value field, the screen for
                                                     selecting whether the present settings will be written or not appears. Per-
                                                     form operation following the screen prompts.)
  14) Write (Alt+I) ............................... Writes the data of the parameter numbers selected on the screen.
                                                              15
Parameter
      CAUTION
If an error occurred during "block read", "block check" or "block write", the parameter list appears on the
panel. Double-clicking the error number in the displayed list shows the details of the error definition on
the panel.
                                                   16
                                                                                                                 Parameter
                                                                                     5)         13)
                             14)      15)        2)    16)      3) 4)
         1)                                                                                                           6)
7)
                                                               17
Parameter
   After choosing the parameters, pressing the [OK] button completes the user setting and displays the individually
   selected list in the following panel. To save the individual list, choose the [File] → [Save] command from the
   menu to save it.
                                                           18
                                                                                                             Parameter
    By pressing the [OK] button, the parameters are set automatically and the new values of the parameters that
    may be set automatically are displayed.
(3) Parameter setting
    When the automatic settings of the parameters are registered, the following panel appears.
    To write the new parameter values to the inverter, press the [Blk Write] button.
                                                                                                                                 2
                                                                                                                                FUNCTONS
                                                            19
Monitor
2.4 Monitor
Choosing the [Monitor] - [Data Display], [Meter Display], [Oscilloscopes], [Alarm History] or [Trace Oscilloscopes]
command in the menu allows you to select the corresponding monitor item.
1) 2) 5) 6)
7)
                                                 4)           3)
Explanation of the buttons and indications
    1) Node setting
       You can enter the station number specified in "System Settings" or use the [ / ] button to choose the sta-
       tion number.
    2) Display items
       Choose the items to be displayed in the menu.
    3) Start/Stop (Alt+A)
       After pressing the [ONLINE/OFFLINE] button to display [ONLINE], click the [Start] button to start monitoring.
       (The function of this button toggles depending upon the mode.)
       Click this button during monitoring to stop monitoring.
    4) Hold (Alt+D)
       Clicking the [Hold] button holds the data being monitored. In this state, the data can also be saved.
       Click this button during holding to cancel hold.
    5) Present value
       Shows the real-time monitor value.
    6) Maximum value
       Shows the maximum value of the monitor value. Once monitoring is stopped, the maximum value is cleared.
    7) I/O status
       When you have chosen "Input Status" or "Output Status" in "Display Item", the I/O status (ON or OFF) is dis-
       played. (ON: red, OFF: gray)
                                                        20
                                                                                                         Monitor
Max Val.
Present Val.
1)
2)
Panel display
    1) Meter display
       Shows monitor values on the meters.
       The present value is indicated by the black pointer and the maximum value by the red pointer.
    2) Meter full-scale
       Shows the full-scale value of the meter display. It can be changed by entering a new value.
2.4.3      Oscilloscopes
Oscilloscopes show four different signals, which had been received from the inverter beforehand, as waveforms on
the personal computer screen.
Choosing the [Monitor] → [Oscilloscopes] command from the menu displays the following screen:
                                                                                                                         2
                                                                                                                        FUNCTIONS
                                                        21
Monitor
[Operating procedure]
   1) Setting (Alt+E)
      Pressing the [Settings] button shows the "Measurement Condi-
      tions" panel.
      a. Choose the station number and measurement item.
      b. Trigger signal setting
          Choose the outside, inside or alarm trigger. For "Outside
          Trigger", pressing the [Measurement Start] button starts
          measurement. For "Inside Trigger", since the signal from the
          inverter is used as a trigger signal, set the station number
          measurement signal, timing, trigger terminal and conditions.
          For "Alarm Trigger", the alarm occurrence signal of the
          inverter is used as a trigger signal. In this case, the trigger
          settings valid are the station number and timing only.
          [Timing] ...................... Choose the displayed data from among "Before", "During" and "After" the trigger
                                          signal.
          [Sampling Time] ......... Set the interval of importing data. (100 to 60000msec)
          [Conditions] ................ Choose the "Rise" or "Down" timing when the trigger is activated.
      c. After setting the measurement conditions, press the [OK] button. The screen returns to Oscilloscopes
          and the station numbers and measurement items set appear.
                                                          22
                                                                                                        Monitor
2)
3)
5) 4) 1)
                                                                                                                     2
                                                                                                                    FUNCTIONS
                                                        23
Monitor
                                                                  Inverter
                         Trace option unit
                                                              (without cover)
              Accessory screw
                  (2 pcs.)
                                                              Slot 1
                                                             Inverter side connector
                                                             Slot 2
                                                             Option fixing hook
                            Option side
                                                             Slot 3
                            connector                                                  The slots 1, 2, and 3 are provided
                                                                                       with an option fixing hook.
      CAUTION
 1. You cannot use more than one same option units.
 2. Option error (E.OP1) is displayed if the inverter does not recognize the mounted option.
(1) Trace function oscilloscope screen
    Choosing the [Monitor] → [Trace Oscilloscopes] command in the menu displays the following screen.
    To use the trace function, you need to make trace function setting. Click the [Settings] button 14 to make trace
    function setting. (Refer to page 27 for details of the trace function setting screen.)
                                                                                                                        11)
                                                                                                                        14)
         2)                                                                                                                 10)
                                                                                                                            9)
3)
         7)
         5)
                                                                                                                            8)
4)
                                                                 6)
                                             Trace function oscilloscope screen
                                                            24
                                                                                                       Monitor
14) Setting
                                                                                                                       2
    Clicking [Setting] displays the trace function setting screen.
                                                                                                                      FUNCTIONS
                                                           25
Monitor
 Clicking [ ]/[ ] varies the reference value setting. Clicking [OK] changes the data reference value. Clicking
 "Cancel" stops the setting and returns to the trace function oscilloscope screen.
                                                     26
                                                                                                          Monitor
1)
2)
3)
6)
                     4)                                                                      8)
                                                                                             9)
                     5)                                                                      7)
                                                                                             10)
                                                        27
Monitor
 REMARKS
1. *: In Pr. 534, set the trigger level value (-400% to 400%) plus 1000.
2. When Pr. 538 = "1", you cannot write any parameter values to Pr. 520 to Pr. 536.
3. You can write parameter values to Pr. 520 to Pr. 536 and Pr. 538 if Pr. 77 = "0".
 REMARKS
• The trace status is displayed instead of the output voltage monitor of the DU/PU main monitor.
  ⋅ Pr. 190 to Pr. 192, Pr. 195 "output terminal function selection"
    When you set "40 (positive logic) and 140 (negative logic)" (Y40 signal: trace status) in Pr. 190 to Pr. 192 and
    Pr. 195, the trace status is output from the output terminals.
                  Y40 Signal
             40              140                                                   Trace Status
      (positive logic) (negative logic)
           OFF                  ON            Stop, trace completed, during data output, data output completed
           ON                   OFF           During pre-trigger, waiting for trigger, during trace
                                                               28
                                                                                                                     Monitor
      CAUTION
 1. A trace start trigger is made valid when Pr. 538 = "1". To trace data again after a trace start trigger, set
    "1" in Pr. 538.
 2. When using the input/output terminal signal as a trigger source, set any of "11 to 17, 22, 31 to 34" in Pr.
    532. Do not set the trace data CH1 to 10 (Pr. 520 to Pr. 529 = "15, 16"), to which the input status/output
    status has been set, as a trigger source.
                                                                29
Monitor
  ⋅ Pr.533 "Trigger source selection 2" (0 to 23, 25, 26, 29 to 40, 46 to 48, 51, 52, 9999)
    Pr.532 "Trigger source selection 1" = When you selected "0 (error)", choose the error that will output the trigger
    signal.
       Setting                   Indication                Code         Setting                    Indication                    Code
        9999                    No error                    E.0           21                        CPU error                    E.CPU
          0      Overcurrent shutoff during acceleration   E.OC1          22                        Fan fault                      FN
                      Overcurrent shutoff during
          1                                                E.OC2          23                       Fin overheat                  E.FIN
                             constant speed
          2      Overcurrent shutoff during deceleration   E.OC3          25        Excessive acceleration deviation detection   E.OSD
                   Regenerative overvoltage shutoff
          3                                                E.OV1          26                   Open cable detection              E.ECR
                           during acceleration
                   Regenerative overvoltage shutoff
          4                                                E.OV2          29                  Brake sequence error 1             E.MB1
                        during constant speed
                   Regenerative overvoltage shutoff
          5                                                E.OV3          30                  Brake sequence error 2             E.MB2
                           during deceleration
          6             Motor overload shutoff             E.THM          31                  Brake sequence error 3             E.MB3
          7            Inverter overload shutoff           E.THT          32                  Brake sequence error 4             E.MB4
                           Momentary voltage
          8                                                E.IPF          33                  Brake sequence error 5             E.MB5
                         interruption protection
         9             Undervoltage protection             E.UVT          34                  Brake sequence error 6             E.MB6
         10         Brake transistor alarm detection        E.BE          35                  Brake sequence error 7             E.MB7
                       Output side ground fault
         11                                                E.GF           36            24VDC power output short circuit         E.P24
                         overcurrent protection
         12           External thermal operation           E.OHT          37        Operation panel power supply short circuit   E.CTE
         13                  Stall prevention              E.OLT          38          Lost output phase failure protection        E.LF
         14                   Option alarm                 E.OPT          39                      P12 alarm                      E.P12
         15                Option slot 1 alarm             E.OP1          40                  Encoder phase error                E.EP
         16                Option slot 2 alarm             E.OP2          46                         Error 1                      E.E1
         17                Option slot 3 alarm             E.OP3          47                         Error 2                      E.E2
         18        Parameter storage device alarm           E.PE          48                         Error 3                      E.E3
         19          Parameter unit disconnection          E.PUE          51                         Error 6                      E.E6
         20                Retry count excess              E.RET          52                         Error 7                      E.E7
5. Trigger level setting (Pr.534, Pr.535)
   A trigger is enabled when the value of the data set in Pr. 532 "Trigger source selection 1" reaches the trigger level
   set in Pr. 534 on the trigger condition set in Pr. 535.
   This setting is made valid when Pr. 532 = "1 to 10".
 REMARKS
 Set the trigger level (Pr. 534, Pr. 535) when Pr. 532 = "1 to 10". However, the trigger level is made invalid when the channel
 where "4: alarm display" is set to the trace data CH setting (Pr. 520 to Pr. 529) is used as a trigger source.
  ⋅ Pr.534 "Trigger level" (-400% to 400%)
    Refer to the following table for calculation of the trigger level.
                                   Reference                                      Reference                                  Reference
          Trigger Data                                 Trigger Data                                  Trigger Data
                                     Value                                          Value                                      Value
                                                  Converter voltage peak                                       Inverter
               Speed                  Pr.55                                       400V/800V           Motor output
                                                          value                                                capacity
       Output current value          Pr.56           Input status (DI)       ---         Feedback pulse         0×ffff/4
       Output voltage value        400V/800V        Output status (DO)       ---         Torque monitor         Pr.866
          Alarm display                 1              Load meter          Pr.866     U phase output current Rated current
           Set speed                 Pr.55         Motor exciting current
                                                                        4096/rating V phase output current Rated current
        Output frequency              120             Position pulse      0×ffff/4    W phase output current Rated current
          Motor torque               Pr.866         Energization time     0×ffff/4        Torque current     Rated current
                                                                                         U phase voltage
         DC bus voltage           500V/1000V          Operation time      0×ffff/4                            400V/800V
                                                                                         command value
                                                                                         V phase voltage
     Regenerative brake duty          100%           Motor load factor     100%                               400V/800V
                                                                                         command value
                                                                                         W phase voltage
       Thermal load factor            100%           Torque command     Rated current                         400V/800V
                                                                                         command value
     Output current peak value        Pr.56      Torque current command Rated current
      CAUTION
When setting the trigger level on the setup software, set it within the range -400% to 400%. When directly
setting the parameter (Pr. 534) of the inverter, set the calculated trigger level plus 1000 (600% to 1400%).
                                                                   30
                                                                                                             Monitor
6. Pre-trigger (Pr.536)
   ⋅ Pr.536 "Pre-trigger" (0 to 100%)
     Used to trace the data before a trigger.
     Specify the percentage of the trigger point on the assumption that the recording starting point is 0% and the
     recording end point is 100%.
     <Example>
     Pr.536 = "85%"                               Trigger point
                                        Pre-trigger
                                            85%                               15%
                                                 Recording length
                                                                                                 Time
                                                      Trace record
       CAUTION
 If a trigger occurs during a pre-trigger, the trigger signal is not made valid. The trigger signal is made
 valid after the pre-trigger time zone has ended.
                                                                                                                        2
                                                                                                                       FUNCTIONS
                                                                     31
Monitor
1) 2)
3) 4)
                                                       32
                                                                                                     Diagnosis
2.5 Diagnosis
2.5.1     VFD Status
Choosing the [Diagnosis] → [VFD Status] command in the menu displays the following screen.
      CAUTION
 This command can be chosen in the online mode only.
VFD Status: Displays the output current, output voltage, DC link V, Regenerative brake duty, THM factor, Power on
            Time and Running Time data of all inverter stations specified in the system settings in real time. The
            data can also be locked by pressing the [Hold] button (Alt+D). The values displayed can be switched
            between absolute value indication and % indication (Alt+V).
      CAUTION
 The FR-E500 series or FR-S500 series displays only the output currents/output voltages.
2.5.2     Diagnosis
Choosing the [Diagnosis] → [Diagnosis] command from the menu displays the following screen:
      CAUTION
 This command can be chosen in the online mode only.
Alarm
Diagnosis (Alarm): Click the [Block Read] button (Alt+B) to batch-read the information of the inverters where alarms
                    have occurred. By clicking the corresponding item, its comment appears.
• Alarm Clear (Alt+C)
  Clicking the [Alarm Clear] button clears the alarm history of the chosen station inverter.
• VFD Reset (Alt+R)
  Clicking the [VFD Reset] button resets the chosen station inverter.
                                                                                                                        2
                                                                                                                       FUNCTIONS
                                                        33
Diagnosis
No Alarm
Diagnosis (No Alarm): Shows the diagnosis items. When you choose the corresponding item, the panel appears.
                      Enter data in accordance with the display. As a result, the estimated cause, etc. is shown.
                      For diagnosing the running status, the online mode must be selected.
                                                        34
                                                                                                Test Running
Operation procedure
1) Set the station number of the inverter to be run and the operation mode (PU or LNK (Link) operation).
2) Enter the running frequency (running speed for the FR-V500 series) and press the   key to confirm.
3) Click the [JOG FWD] (Shift+F5) or [JOG REV] (Shift+F6) button. The motor rotates while the button is being
   pressed. The output frequency (speed for the FR-V500 series), output voltage and output current are monitored
   on the screen.
       CAUTION
 1. If your inverter is the FR-E500 series, set any value other than "0" in Pr. 146 "frequency setting com-
    mand selection".
 2. When selecting [JOG REV (Shift+F6)] for the FR-S500 series, set "---" in Pr. 63 "STR terminal function
    selection". Setting other than "---" does not enable [JOG REV (Shift+F6)].
 3. The inverter stops if the F6 key is pressed and then released while the inverter is running with [JOG
    FWD (shift+F5)].
    Likewise, the inverter also stops if the F5 key is pressed and then released during running with [JOG
    REV (shift+F6)].
auto tuning parameters in advance. If they have not been set, the following screen appears:
                                                        35
Test Running
<Operation procedure>
   1) Set the station number of the inverter to be run and the operation mode (PU or LNK (Link) operation).
      After entering all parameter set values, click the [Blk Write] button to write the new parameter values to the
      inverter.
                                                       36
                                                                                      Advanced Function
Machine analyzer reads and analyzes the torque and speed data available when the inverter oscillates the motor at
random torque for about 0.5 to 4 seconds.
This allows measurement of the response frequency characteristic of speed relative to the motor torque of the
machine so that you can grasp the frequency at which the mechanical system has the resonance point.
       CAUTION
 1. The machine analyzer function is available for only the system that can perform PLG vector control
    with the FR-V500 series.
 2. The machine analyzer function is not performed in any of the following cases.
    ⋅ During inverter operation
    ⋅ When the second motor is selected (Pr. 450 ≠ "9999")
    ⋅ When the control mode is other than the PLG vector control mode (Pr. 800 ≠ "0 to 5")
                                                                                                   2)
                                                                                                  3)
                                                                                                  4)
1)
5)
6)
                                                       37
Advanced Function
                                                                 38
                                                                                            Advanced Function
      Clicking the [OK] button returns to the Machine analyzer setting screen.
      ⋅ "Stml mode" ....................... In the "normally mode", the Machine analyzer operation start screen appears.
                                            The following screen appears when the "vertical axis mode" is selected.
      Clicking the [Cancel] button returns to the Machine analyzer setting screen.
      Clicking the [OK] button displays the Machine analyzer operation start screen.
       CAUTION
 1. When Machine analyzer is executed in the vertical shaft mode, a servo lock is first placed, the "Oper-
    ation ready 2" signal is then output, and in 0.5 seconds, the motor is started.
 2. When an electromagnetic brake is used, assign the "Operation ready 2" signal to any of the output
    terminals (DO1 to DO3, ABC) and modify the circuit to open the electromagnetic brake using this sig-
    nal. If this is not done, a machine drop or an overcurrent or similar alarm may occur. (For details of Pr.
    190 to Pr. 192 and Pr. 195 "output terminal function selection", refer to the instruction manual (basics)
    of the inverter.)
2) Operation start
                                                                                                                              2
                                                                                                                             FUNCTIONS
                                                          39
Advanced Function
    The following screen appears if the motor rotation stroke exceeds the permissible range or the motor speed
    exceeds 3000r/min during oscillation.
    Clicking the [OK] button returns to the Machine analyzer setting screen.
    ⋅ If the motor rotation stroke exceeds the permissible range
    On normal completion of Machine analyzer, the frequency characteristics are displayed on the Machine ana-
    lyzer screen.
                                                               40
                                                                                                 Advanced Function
2)
          1)
                                                                                                                  3)
2)
          Type                    SERIAL                                                                                          2
  FR-V520-1.5K to 7.5K     F 2 2 !!!!!!
  FR-V520-37K              C 2 2 !!!!!!
                                                                                                                                 FUNCTIONS
           F     2     2    !!!!!!
         Symbol Year Month Control number
                 SERIAL number
                                                               41
Saving, Reading and Printing the Files
        CAUTION
 When saving the file, the stations whose data are not opened are judged as "data absence". Therefore, if
 the file is saved as it is, the previous data will be erased. Always save the file with the data open.
2) *.ADT, *.MDT, *.MMT, *.ODT, *.HDT, *.TXT, *.CSV and *.XLS files
    Choose the [File] → [Save] command from the menu on the corresponding display screen. The "Save As" panel
    appears. Choose "Save as type" to save the file with the "File name".
    The file is saved in the "invsupe1" folder in the hard-disk where the Setup S/W is installed.
3) *.TDT file
    Choose the [File] → [Save] command on the trace screen.
    Choose a location for the file to be saved and save it with a file name. The file is saved in a TDT file format. You can
    edit TDT files using various application software, e.g., spreadsheet software, and graph out their traced data, etc.
2.8.3     Reading the file
To read the saved file, choose the [File] → [Open] command from the menu. The "Open" panel appears. Choose
the file to be read and click the [OK] button to read the saved data.
2.8.4     Printing
Calling the screen to be printed and choosing the [File] → [Print] command in the menu displays the "Print" panel.
Make printer and other settings and click the [OK] button to start printing.
                                                              42
                                                                                              Help
2.9 Help
                                                                                                        2
                                                                                                       FUNCTIONS
                                                       43
MEMO
       44
  3
                      ERROR INDICATIONS
                                              45
Error codes
  REMARKS
 When making communication with the inverters, set a value other than 0 in Pr. 122 "communication check time interval" on the
 inverter's operation panel. For the FR-S500 series, set a value other than 0 in the communication parameter n6 (336) "com-
 munication check time interval". (Refer to the inverter instruction manual for the setting method.)
                                                                46
  4
                  APPENDICES
This chapter provides the "appendices" for use of this product.
Always read the instructions before using this equipment.
                                         47
Supplementary Software
4.1.1     Introduction
The parameter file edit software (hereafter "PREDIT") is specifically designed to make changes/additions to the
models supported by the VFD setup software (hereafter "setup software") and additions/deletions/changes to the
display parameters. Please acknowledge that the PREDIT is not supported.
                                                         48
                                                                                      Supplementary Software
2) 3)
1) 4)
APPENDICES
                                                           49
Supplementary Software
5) 6) 7) 8) 9)
10)
   5) Minimum ...................... Choose the minimum setting increment from among "1", "0.1", "0.01" and "0.001" in
                                          the combo box.
   6) Unit .............................. Write the parameter unit. This column may be left blank for parameters which do not
                                          have units.
   7) Factory setting ............. Write the value set at the factory.
   8) Help ID......................... Write the help ID. Used to display help relating to the chosen parameter. When add-
                                          ing a parameter, you cannot add its help and therefore set "0".
   9) Function list ................. Enter the hexadecimal code as the function class for display on the functional list for-
                                          mat screen. Choosing "Edit" → "Functional List Code" shows the functional list code
                                          edit panel.
   10) Condition count .......... Shows the number of conditions set in parameter read condition editing.
 REMARKS
 The number of parameters and the number of setting ranges need not be entered as they are set automatically.
(2) Functions
   1) File
      • Open
          Opens the parameter file (Tool button available)
      • Close
          Closes the currently open file.
      • Save
          Overwrites the currently open file. (Tool button available)
      • Save As
          Shows the file saving combo box and saves the file with a new name.
      • Print
          Prints the open file. (Tool button available)
      • Exit
          Exits from the software.
                                                            50
                                                                                           Supplementary Software
   2) Edit (may also be displayed with the right button of the mouse)
      • Cut
         Cuts the currently chosen range and pastes it to the clipboard. (Tool button available)
      • Copy
         Copies the currently chosen range and pastes it to the clipboard. (Tool button available)
      • Paste
         Pastes the data of the clipboard. (The clipboard data from another application may not be pasted cor-
         rectly.) (Tool button available)
      • Insert & Paste
         Inserts the data cut or copied on a line basis. (Tool button available)
      • Insert
         Inserts a blank line to above the currently chosen line. (Tool button available)
      • Delete
         Deletes the currently chosen line. (Tool button available)
      • Functional list code edit
         Shows the functional code list of the currently chosen parameter.
         Clicking the item to be displayed in the functional list and pressing the [OK] button automatically shows
         the functional list code.
3)
                                                4)
                                                       2)
                         1)
                                                                                                                       APPENDICES
REMARKS
Refer to the inverter instruction manual for the parameter reading conditions of the inverter.
                                                              51
Supplementary Software
  1) Parameter condition
     Set the read disable conditions for other parameters.
     When adding a condition, press the [Add] button and add one row. Enter the parameter number that will be
     the read disable condition into the Pr. item, = (equal) or <> (not equal) as the condition, and the parameter
     setting into the Cond1 item. When the setting has a range, enter the range into Cond1 and Cond2. To delete
     the condition, choose the item to be deleted and press the [Delete] button.
     ex) When Pr. 19=9999, Pr. 60=1 to 6, Pr. 71<>2
  4) Number of Condition
     Display setting condition. Automatic setting "OK" button.
     • Machine information edit
        Shows the machine information part edit panel of the parameter file. (Tool button available)
        You can edit the inverter type, voltage code, model code, inverter rating, rated current and compatible
        options.
                                                      52
                                                                              Supplementary Software
  3) Display
     • Display column
        Choose whether the display column (refer to the input items) is to be displayed or not.
     • Toolbar
        Choose whether the toolbar is to be displayed or not.
     • Status bar
        Choose whether the status bar is to be displayed or not.
     • Font
        Choose the font of the display list. The set font is also displayed after the next startup.
  4) Window
     • Cascade display
        Shows the displayed windows side by side.
     • Tile display
        Shows the displayed windows one over another.
  5) Help
     • Contents
       Shows the contents of help.
     • Version information
       Shows the version information panel.
  6) Parameter count
     Shows the number of parameters currently being displayed. Line insertion or deletion automatically changes
     the number of parameters.
  7) Parameter No.
     Shows the parameter number currently being chosen. After entering the parameter number, pressing the
     return key displays the entered parameter number at the front of the list.
  8) Automatic cell width adjustment
     Double-click the item name (Pr., name, range check ...) in the list to adjust the cell width to the maximum
     width of the column.
  9) Mouse right-click
     Press the right button of the mouse to show the edit menu.
  10) Tool button function display
      Placing the mouse on the tool button shows the button function details on the status bar.
  11) By relating this software with the parameter file, you can open this software from the parameter file.
     CAUTION
Before editing the parameter file, always make a backup copy of the file.                                          APPENDICES
                                                     53
REVISIONS
                                                 *The manual number is given on the bottom left of the back cover.