Question 1:
Which of the following is muda?
Demand fluctuations
Stressful environment
Defects
Sign boards
Question 2:
In calculating OEE (Overall Equipment Effectiveness) what will be the quality factor, if
in 8 hours shift the machine needed adjustment and 1 hour was lost in that.
0.875
1.0
56
Question 3:
Which of these tools can help in reducing the excess motion waste?
SMED
5S
Tukodu
None of these
Question 4:
Which of these is used for timely flow of material and to reduce inventory?
Kanban
Kaizen
SMED
TQM
Question 5:
Which of these tools is used for leveling the product mix and volumes even over time?
SMED
5D
8D
Heijunka
Question 6:
Calculate the OEE (Overall Equipment Effectiveness), when in a shift of 8 hours, there
are three breaks of 30min, 10 min and 20 mins. Cycle time is 1 minute and at the end
of the shift 240 good pieces and 40 defective pieces are produced.
0.5
0.875
0.583
1.0
Question 7:
Which of these is not one of the eight wastes?
Transportation
Excess machine capacity
Motion
Defects
Question 8:
What does Theory of Constraints tells us in simple language?
Improve the strongest link in the chain
Make all efforts to improve the weakest link
A chain is as strong as its strongest link
Work on improving strengths, and not the weaknesses
Question 9:
In pull system, who creates demand?
next operation
production manager
sales targets
stakeholders
Question 10:
Which of the following is the first step in 5S approach?
Seiton
Seiso
Seiri
Seiketsu
Question 11:
What is the target setup time in SMED (Single Minute Exchange of Die)?
less than one minute
less than 10 minutes
Maximum of one setup every day
No more than of one setup every shift