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Cooling Tower Checklist

The document provides a checklist for cooling tower maintenance with inspection and cleaning frequencies. It lists components to check daily, weekly, monthly, and annually including the fan motor, suction screen, water samples, makeup water, vibration, structure, belts, lubrication, motor supports, drift eliminators, and motor condition. A second table outlines additional monthly, quarterly, and six-month procedures such as inspecting general conditions, water levels, float balls, line voltage, and cleaning sump strainers and spray nozzles. The overall goal is to ensure proper operation, safety systems, and prevent equipment issues through regular visual checks and cleaning.

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Laiq
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90% found this document useful (10 votes)
7K views2 pages

Cooling Tower Checklist

The document provides a checklist for cooling tower maintenance with inspection and cleaning frequencies. It lists components to check daily, weekly, monthly, and annually including the fan motor, suction screen, water samples, makeup water, vibration, structure, belts, lubrication, motor supports, drift eliminators, and motor condition. A second table outlines additional monthly, quarterly, and six-month procedures such as inspecting general conditions, water levels, float balls, line voltage, and cleaning sump strainers and spray nozzles. The overall goal is to ensure proper operation, safety systems, and prevent equipment issues through regular visual checks and cleaning.

Uploaded by

Laiq
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Cooling Tower Checklist

Maintenance Frequency
Description Comments
Daily Weekly Monthly Annually

Cooling Tower use/ Turn Off / Sequence unnecessary cooling


Sequencing tower *
Complete overall visual inspection to be sure
Overall visual inspection all equipment is operating and safety system *
are in place
Inspection for clogging Make sure water in flowing in tower *
Checked the condition of the fan motor
Fan motor condition through temperature or vibration analysis *
and compare to base values
Clean suction screen Physically clean of all debris *
Test for proper concentration of dissolved
Test water sample solids and chemistry adjust blowdown and *
manually as necessary
Operate switch manually to ensure proper
Operator makeup water
float switch operation *
Checked for excessive vibration in motor fan
Vibration
and pump *
Checked tower structure Check for all belts and pulleys *
Check belts and pulleys Adjust all belts and pulleys *
Assure that all bearings are lubricated per
Check lubrication
the manufactures recommendation *
Check motor supports and fan Check for excessive wear and secure
blades fastening *
Alignment the motor coupling allows for
Motor alignment
efficient torque transfer *
Check drift eliminators Look for proper positioning and scale build
louvers and fill up *
Remove all dust ,scale, and algae from
Clean tower
tower, basin , fill and spray nozzles *
Inspect bearings and drive belts for wear
Check bearings
adjust, repair or replace as necessary *
Checking the condition of the motor through
Motor condition temperature or vibration analysis assures *
long life

Prepared By Laiq Uz Zaman


1
Preventative Maintenance Checklist
Procedure Monthly Every 3 Months Every 6 Months
Inspect general conditions of the cooling tower and clarity of
X
sump water.

Check the water level in the cold water basin and adjust if
X
needed.

Check the float ball and make-up valve for proper operation. X

Check the line voltage, motor amperage, and water pressure X

Clean Sump Strainers, if installed. X

Lubricate Motor Bearing, (if motor has fitting for greasing. Most
motors require no external greasing). Use proper lubricants.
X
Increase frequently, as necessary depending on the conditions
of service

Check for obstructed water flow through nozzle orifices. Clean


X
and flush spray nozzles, as required

Check ALL bolts at fan assemblies. Retighten to specified


X
torque. Inspect fan/motor assembly

Meet with water treatment company who is regularly


monitoring tower chemical treatment to review records and X
future treatment recommendations

Clean and flush cold water sump X

Prepared By Laiq Uz Zaman


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