Activity sampling:-
An analysis sheet & a production summary sheet are given below-
On the basis of those sheets calculate smv of all respective
operation:-
activi operati Op- Op- Op- Op- Op- Op- Op- Op-
ty on 1% 2% 3% 4% 5% 6% 7% 8%
Op 41.4 43.4 44.6 40.2 37.8 35.8 41.8 43.8
3 2 2 3 4 5 3 2
Ma 17.9 16.3 20.7 18.7 19.5 20 19.1 18.3
2 4 1 2 2 2 2
A 16.7 15.5 18.3 18 15.5 19.1 15.1 15.5
3 4 2 3 2 3 3
I 13.9 16 12 14 15.5 12 11.1 10.3
4 3 5 5
Od 9.9 8.77 4.38 9.16 11.1 13.1 12.7 12
6 5 4 4
total 100 100 100 100 100 100 100 100
% % % % % % % %
Table(production summary)
0p-1 Op- Op- Op- Op- Op- Op- Op-
2 3 4 5 6 7 8
Hourly 120pcs 110 130 80 70 90 85 95
production pcs pcs pcs pcs pcs pcs pcs
Time for per .5min .54 .46 .75 .85 .67 .70 .63
pcs
production(t)
For op-1 time for per pcs production(T)=60/120=.5min
Op-2=.54,op-3=.46,op-4=.75,op-5=.85,op-6=.67,op-7=.70,op-8=.63
For op-1---------------
Op=104/251*100=41.43%
Ma=45/251*100=17.92%
A=42/251*100=16.73%
I=35/251*100=13.94%
Od=25/251*100=9.96%
For op-2----------
Op=43.42%
Ma=16.34%
A=15.54%
I=16%
Od=8.77%
Now smv calculation--------------
SMV=BT+M/A+R/A
Op-1:-----------------------------------
BT=OP*T
=41.43%*.5=.207
M/A=MA*T=17.92%*.5=.089
R/A=RA*T=16.73%*.5=.08
SMV=.207+.089+.08
=.37min
individual target=60/individual smv=60/.37=162.16=162pcs/hr
op-2----------------------
BT=.23
M/A=.089
R/A=.08
Smv=.39
Individual=60/.39=153.84=154