Engine/hybrid system

Lubrication

Lubrication system (FA20)

Function inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-2
Oil & oil filter (FA20)
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-4
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-4
Engine oil pressure switch ASSY (FA20)
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-7
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-8
Oil pump ASSY (FA20)
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-9
Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-13

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Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LU-18
LU-22
LU
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LU-26
 LU–2 Lubrication － Lubrication system (FA20)

Lubrication system (FA20)

Engine/hybrid system
Lubrication

Function inspection
1. Engine oil level check
(1) Park the vehicle on a level surface.
(2) Remove the oil level gauge and wipe away the oil.
(3) Reinsert the oil level gauge all the way. Be sure that the oil level gauge is correctly inserted and properly orientated.
(4) Pull out the oil level gauge again, and check both sides of the oil level gauge. Use a lower side to determine the engine
oil level. If the engine oil level is below the L mark, check the engine for oil leakage and refill the oil to bring the level up
to the F mark.
(5) Start the engine to circulate the oil in the engine.

(6) Five minutes after stopping the engine, check that the engine oil
& ' level is between the L and F marks of oil level gauge. If the oil level
is low, check for oil leakage and refill the oil up to the F mark.
( NOTE:
• To prevent overfilling of the engine oil, do not refill the oil above
the F mark when the engine is cold.
• As the oil level gauge is used for daily maintenance, the F and
L marks are set assuming that the engine is cold.

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LU )
Captions in illustration
*1 Oil level gauge
*2 Oil filter
+ *3 Oil filler cap
*4 F mark
*
*5 L mark
*6 Approx. 1.0 L (1.1 US qt, 0.9 Imp qt)
LU-02950

2. Engine oil quality check

(1) Check the oil for degradation, mixture of moisture, discoloration and dilution. Replace the oil when its quality has deterio-
rated clearly.
3. Oil pressure check
CAUTION:
Wash the equipment and hoses before and after measurement.
(1) Remove the engine oil pressure switch ASSY. (Refer to LU - 7)

(2) Install the oil pressure gauge using the adapter.

(3) Install the air cleaner case SUB-ASSY. (Refer to EM - 8)

(4) Warm up the engine.
(5) Measure the oil pressure.
Standard value:
Engine Speed Oil temperature Oil pressure

During idling 80°C {176°F} 50 kPa {0.5 kgf/cm2, 7.3 psi} or more
6,000 r/min 80°C {176°F} 350 kPa {3.6 kgf/cm2, 51 psi} or more

(6) Remove the air cleaner case SUB-ASSY. (Refer to EM - 5)

 Lubrication － Lubrication system (FA20)
LU–3

(7) Remove the oil pressure gauge.

(8) Install the engine oil pressure switch ASSY (Refer to LU - 8)

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LU
 LU–4 Lubrication － Oil & oil filter (FA20)

Oil & oil filter (FA20)

Engine/hybrid system
Lubrication

Exploded view

Oil filler cap

Gasket
14 {143, 10.3}

Oil filter

45 {459, 33.2}
Oil filter union

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LU

Gasket

41.7 {425, 30.8}

Oil pan drain plug
N*m {kgf*cm, ft*lbf} : Tightening torque

Non-reusable part
LU-10118

Replacement
1. Oil filter removal
(1) Remove the dirt and foreign matters on the engine side installing surface.
 Lubrication － Oil & oil filter (FA20)
LU–5

(2) Remove the oil filter using the SST.

SST 18332AA020

LU-03010
2. Oil filter union removal
(1) Remove the oil filter union.
NOTE:
Perform this operation as necessary.

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LU
3. Oil filter union installation
(1) Install the oil filter union.
Standard value:T=45N·m {459kgf·cm} {33.2ft·lbf}
NOTE:
Perform this operation as necessary.
4. Oil filter installation
(1) Remove the dirt and foreign matters on the engine side installing surface and inner side.
(2) Apply a thin coat of engine oil to the seal rubber of a new oil filter.
(3) Tighten the oil filter by hand.
CAUTION:
Be careful not to damage the seal rubber of oil filter.
(4) Tighten the oil filter using the SST.
SST 18332AA020
Standard value:T=14N·m {143kgf·cm} {10.3ft·lbf}
CAUTION:
• When extending the overall tool length by combining a torque wrench with the SST during tightening, tightening to the point
where the value on the torque wrench reaches the specified tightening torque will cause the actual tightening torque to be
excessive.
• This manual only indicates the specified tightening torque. If using an SST, it is necessary to use the following formula to
calculate the proper torque wrench reading.

• Formula T'=T×L2/(L1+L2)
T' Torque wrench reading [N·m {kgf·cm}]
T 14N·m {143kgf·cm}{10.3ft·lbf}
/ / L1 0.080m {3.150 in}
L2 Torque wrench effective length (m {in})

NOTE:
• This torque value is valid when the SST and torque wrench are
aligned on a line.
• Attach the SST and torque wrench so that they are aligned on
a line.
ME-20629

5. Engine oil refill

(1) Fill the engine oil.
(2) Install the oil filler cap.
 LU–6 Lubrication － Oil & oil filter (FA20)

6. Engine oil level check (Refer to LU - 2)

7. Engine oil leakage check
(1) Start the engine and make sure that there is no oil leakage at the connected and tightened portions where the work has
done.

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LU
 Lubrication － Engine oil pressure switch ASSY (FA20)
LU–7

Engine oil pressure switch ASSY (FA20)

Engine/hybrid system
Lubrication

Exploded view

2.0 {20,1.5}
2.0 {20,1.5}
6.0 {61,4.4} x3

Ventilation hose No.2

Air cleaner case SUB-ASSY

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LU
18 {184,13.3}

Engine oil pressure

switch ASSY

N•m {kgf•cm, ft•lbf} : Tightening torque Anti-loosening parts

LU-02992

Removal
1. Disconnection of the battery ground terminal (Refer to IN - 6)
2. Removal of air cleaner case SUB-ASSY (Refer to EM - 5)
3. Engine oil pressure switch ASSY removal
(1) Disconnect the connector of engine oil pressure switch ASSY.
 LU–8 Lubrication － Engine oil pressure switch ASSY (FA20)

(2) Remove the engine oil pressure switch ASSY.

Captions in illustration
*1 Deep socket wrench

 CAUTION:
Catch the engine oil using cloth and the like to prevent it from splash-
ing.

Installation
1. Engine oil pressure switch ASSY installation
(1) Degrease the threaded portion of engine oil pressure switch ASSY.

(2) Apply THREE BOND 1324 to the threaded portion.

CAUTION:
Do not apply THREE BOND 1324 to the oil hole.
Captions in illustration

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*1 THREE BOND 1324

LU


LU-02948

(3) Install the engine oil pressure switch ASSY.

Standard value:T=18N·m {184kgf·cm} {13.3ft·lbf}
CAUTION:
Do not start the engine within 1 hour after the assembly.
(4) Connect the connector of oil pressure switch.
2. Installation of air cleaner case SUB-ASSY (Refer to EM - 8)
3. Connection of the battery ground terminal
Standard value:T=6.0N·m {61kgf·cm} {4.4ft·lbf}
4. Engine oil leakage check (Refer to LU - 6)
 Lubrication － Oil pump ASSY (FA20)
LU–9

Oil pump ASSY (FA20)

Engine/hybrid system
Lubrication

Exploded view

Intake manifold protector

(Bank 1 side)
6.4 {65,4.7} x3
19 {194,14.0}
x2

Injector driver

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LU
7.5 {77,5.5}
x2

Water filler SUB-ASSY

7.5 {77,5.5}
x2
Radiator reserve tank ASSY

Radiator outlet hose

N•m {kgf•cm, ft•lbf} : Tightening torque

LU-02993
 LU–10 Lubrication － Oil pump ASSY (FA20)

Aalternator bracket

36 {367, 26.6}
x4

Idler pulley cover

36 {367, 26.6}

Idler pulley SUB-ASSY No. 2

Cap

25 {255, 18.0}

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LU V-ribbed belt tensioner ASSY

Idler pulley SUB-ASSY No. 1

Idler pulley cover

36 {367, 26.6}
Water pump pulley
36 {367, 26.6} x3

14 {143, 10.3}
Idler pulley cover

Idler pulley SUB-ASSY No. 1

N*m {kgf*cm, ft*lbf} : Tightening torque

LU-10104
 Lubrication － Oil pump ASSY (FA20)
LU–11

Oil level gauge

O-ring

O-ring
Oil level gauge guide
6.4 {65,4.7}
O-ring

O-ring
14 {143,10.3}
6.4 {65,4.7}

O-ring

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45 {459,33.2}

Wiring harness
Oil filter Oil filter union LU
clamp bracket

Oil filler cap

Wiring harness
clamp bracket
Gasket

Chain cover
6.4 {65,4.7}

6.4 {65,4.7}
Wiring harness x5
clamp bracket 25 {255,18.4}
x27
10 {102,7.4}
Gasket
18 {184,13.3}
Engine oil temperature sensor

18 {184,13.3}
Engine oil pressure switch ASSY

1st: 20 Chain cover oil seal

{204,14.8}
2nd: Further- Crankshaft pulley boss
tighten 90°
O-ring

Crankshaft pulley

N*m {kgf*cm,ft*lbf} : Specified torque Non-reusable parts Locking part Oil application
LU-10482
 LU–12 Lubrication － Oil pump ASSY (FA20)

6.4 {65, 4.7}

Camshaft position sensor
(intake side bank 1)

O-ring Camshaft position sensor

(intake side bank 2) 6.4 {65, 4.7}

O-ring

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LU
O-ring

Camshaft position sensor

(exhaust side bank 1) 6.4 {65, 4.7}

O-ring

Camshaft position sensor

(exhaust side bank 2)

6.4 {65, 4.7}

N*m {kgf*cm, ft*lbf} : Specified torque

Non-reusable part
ME-20577
 Lubrication － Oil pump ASSY (FA20)
LU–13

Camshaft timing oil control valve

ASSY (bank 1 intake side)

Back-up ring

O-ring

x2

6.4 {65,4.7}

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LU
O-ring
Back-up ring

O-ring

x2 Camshaft timing oil control valve

ASSY (bank 1 exhaust side)
6.4 {65,4.7}

Camshaft timing oil control valve Back-up ring

ASSY (bank 2 intake side)
x2
O-ring
6.4 {65,4.7}
Back-up ring
x2
N*m {kgf*cm,ft*lbf} : Tightening torque
Camshaft timing oil control valve
6.4 {65,4.7} ASSY (bank 2 exhaust side)
Non-reusable parts
Oil application
LU-03274

Removal
1. Disconnection of the battery ground terminal (Refer to IN - 6)
2. Draining of coolant (SUBARU Super Coolant) (Refer to CO - 16)
3. Generator ASSY removal (Refer to BH - 31)
4. Removal of injector driver (Refer to FU - 43)
5. Removal of radiator reservoir tank ASSY (Refer to CO - 25)
6. Water filler SUB-ASSY removal (Refer to EM - 77)
7. Removal of exhaust manifold (Refer to IE - 35)
8. Disconnection of radiator outlet hose (Refer to EM - 82)
 LU–14 Lubrication － Oil pump ASSY (FA20)

9. Engine oil draining

(1) Remove the oil filler cap.
(2) Remove the oil pan drain plug and gasket.
(3) After draining the oil, install the oil pan drain plug with a new gasket.
Standard value:T=41.7N·m {425kgf·cm} {30.8ft·lbf}
10. Water pump pulley removal (Refer to CO - 19)
11. Crankshaft pulley removal (Refer to EM - 49)
12. Removal of intake manifold protector (bank 1 side) (Refer to FU - 22)
13. Engine wiring disconnection
(1) Remove the two bolts and disconnect the two wiring harness clamp brackets and wiring harness.

(2) Remove the bolt and disconnect the wiring harness clamp bracket
and wiring harness.

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LU
(3) Disconnect the connector for camshaft position sensor.

(4) Disconnect the connector of cam position sensor and two connec-
tors of cam timing oil control valve ASSY.

(5) Disconnect the connector of cam position sensor and connectors

of cam timing oil control valve ASSY.

(6) Disconnect the connector of engine oil temperature sensor and connector of engine oil pressure switch ASSY.
(7) Disconnect the clamp.
 Lubrication － Oil pump ASSY (FA20)
LU–15

(8) Disconnect the connector of cam position sensor and connectors

of cam timing oil control valve ASSY.

14. Oil level gauge guide removal

(1) Remove the oil level gauge.
(2) Remove the bolt and remove the oil level gauge guide.
(3) Remove the O-ring from the oil level gauge guide.

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LU-02942 LU
15. Idler pulley SUB-ASSY NO. 2 removal
(1) Remove the bolt and remove the idler pulley SUB-ASSY NO. 2
and idler pulley cover.

16. V-ribbed belt tensioner ASSY removal

NOTE:
V-ribbed belt tensioner ASSY can be removed together with the alternator bracket.

(1) Remove the cap.

ME-21748
 LU–16 Lubrication － Oil pump ASSY (FA20)

(2) Use a 8-mm socket hexagon wrench to remove the V-ribbed belt
tensioner ASSY.

ME-21749

17. Removal of the alternator bracket.

(1) Remove the four bolts and remove the alternator bracket.

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LU ME-21750

18. Idler pulley SUB-ASSY NO. 1 removal

(1) Remove the bolt and remove the idler pulley SUB-ASSY NO. 1
and idler pulley cover.

(2) Remove the bolt and remove the idler pulley SUB-ASSY NO. 1
and idler pulley cover.

19. Chain cover oil seal removal (Refer to EM - 50)

20. Chain cover removal
(1) Remove the 32 bolts.
 Lubrication － Oil pump ASSY (FA20)
LU–17

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LU-02968
LU
(2) Push out the portions shown in the figure using a bar or similar wrapped with protective tape to remove the chain cover.







LU-02969

Captions in illustration
*1 Protective tape - -

CAUTION:
• Do not damage the chain cover, cylinder head, camshaft timing gear and cylinder block.
• The chain cover may contact the protrusion "a" of the sensor plate of the cam sprocket and cause damage. Therefore, for
removal, move the chain cover horizontally to the position where the cam sprocket is not contacted, and then carefully
remove the chain cover.
 LU–18 Lubrication － Oil pump ASSY (FA20)

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LU LU-10106

(3) Remove the four O-rings.

LU-10107

Disassembly
1. Oil filter removal (Refer to LU - 4)
2. Oil filter union removal (Refer to LU - 5)
 Lubrication － Oil pump ASSY (FA20)
LU–19

3. Engine oil pressure switch ASSY removal

(1) Remove the engine oil pressure switch ASSY.
Captions in illustration
*1 Engine oil pressure switch ASSY


4. Engine oil temperature sensor removal

(1) Remove the engine oil temperature sensor.
Captions in illustration
*1 Engine oil temperature sensor

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LU
5. Cam position sensor removal (bank 1 intake side)
(1) Remove the bolt, and remove the camshaft position sensor.
(2) Remove the O-ring from the camshaft position sensor.

6. Cam position sensor removal (bank 1 exhaust side)

(1) Remove the bolt, and remove the camshaft position sensor.
(2) Remove the O-ring from the camshaft position sensor.

7. Cam position sensor removal (bank 2 intake side)

(1) Remove the bolt, and remove the camshaft position sensor.
(2) Remove the O-ring from the camshaft position sensor.
 LU–20 Lubrication － Oil pump ASSY (FA20)

8. Cam position sensor removal (bank 2 exhaust side)

(1) Remove the bolt, and remove the camshaft position sensor.
(2) Remove the O-ring from the camshaft position sensor.

9. Removal of camshaft timing oil control valve ASSY (bank 1 intake side)
(1) Remove the two bolts and remove the cam timing oil control valve
ASSY (bank 1 intake side).

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LU
(2) Remove the O-ring from the camshaft timing oil control valve
ASSY.
 Captions in illustration
*1 O-ring
*2 Back-up ring

10. Removal of camshaft timing oil control valve ASSY (bank 1 exhaust
side)
(1) Remove the two bolts and remove the cam timing oil control valve
ASSY (bank 1 exhaust side).
 Lubrication － Oil pump ASSY (FA20)
LU–21

(2) Remove the O-ring from the camshaft timing oil control valve
ASSY.
 Captions in illustration
*1 O-ring
*2 Back-up ring

11. Removal of camshaft timing oil control valve ASSY (bank 2 intake side)
(1) Remove the two bolts and remove the cam timing oil control valve
ASSY (bank 2 intake side).

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LU
(2) Remove the O-ring from the camshaft timing oil control valve
ASSY.
 Captions in illustration
*1 O-ring
*2 Back-up ring

12. Removal of camshaft timing oil control valve ASSY (bank 2 exhaust
side)
(1) Remove the two bolts and remove the cam timing oil control valve
ASSY (bank 2 exhaust side).
 LU–22 Lubrication － Oil pump ASSY (FA20)

(2) Remove the O-ring from the camshaft timing oil control valve
ASSY.
 Captions in illustration
*1 O-ring
*2 Back-up ring

Assembly
1. Installation of camshaft timing oil control valve ASSY (bank 2 exhaust
side)
 (1) Install a new O-ring to the cam timing oil control valve ASSY.
Captions in illustration
*1 O-ring
*2 Back-up ring


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(2) Apply engine oil to the O-ring.
LU

(3) Using 2 bolts, install the camshaft timing oil control valve ASSY.
Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}

2. Installation of camshaft timing oil control valve ASSY (bank 2 intake

side)
 (1) Install a new O-ring to the cam timing oil control valve ASSY.
Captions in illustration
*1 O-ring
*2 Back-up ring

(2) Apply engine oil to the O-ring.
 Lubrication － Oil pump ASSY (FA20)
LU–23

(3) Using 2 bolts, install the camshaft timing oil control valve ASSY.
Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}

3. Installation of camshaft timing oil control valve ASSY (bank 1 exhaust

side)
 (1) Install a new O-ring to the cam timing oil control valve ASSY.
Captions in illustration
*1 O-ring
*2 Back-up ring

(2) Apply engine oil to the O-ring.

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LU
(3) Using 2 bolts, install the camshaft timing oil control valve ASSY.
Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}

4. Installation of camshaft timing oil control valve ASSY (bank 1 intake

side)
 (1) Install a new O-ring to the cam timing oil control valve ASSY.
Captions in illustration
*1 O-ring
*2 Back-up ring

(2) Apply engine oil to the O-ring.
 LU–24 Lubrication － Oil pump ASSY (FA20)

(3) Using 2 bolts, install the camshaft timing oil control valve ASSY.
Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}

5. Cam position sensor installation (bank 2 exhaust side)

(1) Attach a new O-ring to the camshaft position sensor.
(2) Apply engine oil to the O-ring.

(3) Using bolt, install the camshaft position sensor.

Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}

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LU

6. Cam position sensor installation (bank 2 intake side)

(1) Attach a new O-ring to the camshaft position sensor.
(2) Apply engine oil to the O-ring.

(3) Using bolt, install the camshaft position sensor.

Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}

7. Cam position sensor installation (bank 1 exhaust side)

(1) Attach a new O-ring to the camshaft position sensor.
(2) Apply engine oil to the O-ring.

(3) Using bolt, install the camshaft position sensor.

Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}
 Lubrication － Oil pump ASSY (FA20)
LU–25

8. Cam position sensor installation (bank 1 intake side)

(1) Attach a new O-ring to the camshaft position sensor.
(2) Apply engine oil to the O-ring.

(3) Using bolt, install the camshaft position sensor.

Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}

9. Engine oil temperature sensor installation

(1) Install a new gasket to the engine oil temperature sensor.

(2) Install the engine oil temperature sensor.

Captions in illustration

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*1 Deep socket wrench

Standard value:T=18N·m {184kgf·cm} {13.3ft·lbf}

LU

10. Engine oil pressure switch ASSY installation

(1) Degrease the threaded portion of engine oil pressure switch ASSY.

(2) Apply THREE BOND 1324 to the threaded portion.

Captions in illustration
*1 THREE BOND 1324

CAUTION:
Do not apply THREE BOND 1324 to the oil hole.

LU-02948

(3) Install the engine oil pressure switch ASSY.

Captions in illustration
*1 Deep socket wrench

 Standard value:T=18N·m {184kgf·cm} {13.3ft·lbf}

CAUTION:
Do not start the engine within 1 hour after the assembly.

11. Oil filter union installation (Refer to LU - 5)

12. Oil filter installation (Refer to LU - 5)
 LU–26 Lubrication － Oil pump ASSY (FA20)

Installation
1. Chain cover installation
(1) Apply a coat of engine oil to four new O-rings and install them to the engine.
(2) Before applying the liquid gasket, completely remove the old seal material on the sealing portion.
(3) If there are gaps at the locations as shown in the figure, fill the gaps with THREE BOND 1217G/1217H or equivalent.

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LU

LU-10108

(4) Apply THREE BOND 1217G/1217H or equivalent to the locations of chain cover as shown in the figure.
 Lubrication － Oil pump ASSY (FA20)
LU–27

*a *c
14.5 mm 127 mm {5.000 in}
{0.571 in} 24.5 mm
{0.965 in} 18.5 mm
17.5 mm {0.728 in}
{0.689 in}
316.2 mm {12.449 in}

A C

A C

D D
B

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B
LU
A - A (*a)
*e *f B - B (*b) D - D (*d)
*g C - C (*c)
*e

*e *h *e
*i
LU-03003

Captions in illustration
*a Range A *b Boss portion (five locations)
*c Range B *d Other than ranges A and B
*e φ3.5 to 4.5 mm {0.138 to 0.177 in} *f 2 mm {0.079 in}
*g φ12 mm {0.472 in} *h 2.5 mm {0.098 in}
*i 0.5 mm {0.020 in} - -

CAUTION:
• Clean and degrease the installation surface.
• Install within 5 min. after applying liquid gasket.
• The chain cover may contact the protrusion "a" of the sensor plate of the cam sprocket and cause damage. Therefore, for
installation, move horizontally and set the chain cover while being careful not to let the chain cover contact to the cam
sprocket.
 LU–28 Lubrication － Oil pump ASSY (FA20)

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LU LU-10106

• Do not fill the engine oil within 2 hours after the installation.
• Do not start the engine within 2 hours after the installation.
(5) Temporarily install the chain cover with the 32 bolts.
(6) Fully tighten the 32 bolts in the order as shown in the figure.



   

 
 

 


 


  

       
 

ME-20717

Captions in illustration

Bolt A Bolt B

Bolt C Bolt D
 Lubrication － Oil pump ASSY (FA20)
LU–29

Standard value:Bolts A, B
T=10N·m {102kgf·cm} {7.4ft·lbf}
Bolt C, D
T=25N·m {255kgf·cm} {18.4ft·lbf}
NOTE:
Bolt type Bolt length (except for head) Bolt type Bolt length (except for head)
Bolt A 20 mm {0.787 in} Bolt B 50 mm {1.969 in}
Bolt C 25 mm {0.984 in} Bolt D 60 mm {2.362 in}

2. Chain cover oil seal installation (Refer to EM - 50)

3. Idler pulley SUB-ASSY NO. 1 installation
(1) Install the idler pulley cover as shown in the figure.
Captions in illustration
*a Protrusion portion

(2) Install the idler pulley SUB-ASSY NO. 1 and idler pulley cover with
C the bolt.
Standard value:T=36N·m {367kgf·cm} {26.6ft·lbf}

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LU
(3) Install the idler pulley cover as shown in the figure.
Captions in illustration
*a Protrusion portion

(4) Install the idler pulley SUB-ASSY NO. 1 and idler pulley cover with
the bolt.
C Standard value:T=36N·m {367kgf·cm} {26.6ft·lbf}

4. Installation of the alternator bracket

  (1) Temporarily install the alternator bracket with four bolts.
(2) Tighten the four bolts in the order as shown in the figure.
Standard value:T=36N·m {367kgf·cm} {26.6ft·lbf}

 

ME-21751

5. V-ribbed belt tensioner ASSY installation

NOTE:
D E V-ribbed belt tensioner ASSY can be installed together with the alterna-
tor bracket.
(1) Align the anti-rotation pin and the pin fixing hole. Use a 8-mm
socket hexagon wrench to install the V-ribbed belt tensioner ASSY.
Standard value:T=25N·m {255kgf·cm} {18.4ft·lbf}
Captions in illustration
*a Anti-rotation pin
*b Pin fixing hole
ME-21752
(2) Install the cap.
 LU–30 Lubrication － Oil pump ASSY (FA20)

6. Idler pulley SUB-ASSY NO. 2 installation

(1) Install the idler pulley cover as shown in the figure.
Captions in illustration
*a Protrusion portion

(2) Install the idler pulley SUB-ASSY NO. 2 and idler pulley cover with
C
the bolt.
Standard value:T=36N·m {367kgf·cm} {26.6ft·lbf}

7. Oil level gauge guide installation

(1) Install a new O-ring to the oil level gauge guide.
(2) Apply engine oil to the O-ring and install the oil level gauge guide with the bolt.
Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}
(3) Install the oil level gauge.
8. Engine wiring connection
(1) Connect the connector of cam position sensor and connector of cam timing oil control valve ASSY.
(2) Connect the clamp.
(3) Connect the connector of engine oil temperature sensor and connector of engine oil pressure switch ASSY.

cardiagn.com
LU (4) Connect the connector of cam position sensor and connector of cam timing oil control valve ASSY.
(5) Connect the two connectors of cam position sensor and connector of cam timing oil control valve ASSY.
(6) Connect the connector for camshaft position sensor.
(7) Install the wiring harness clamp bracket and wiring harness with the bolt.
Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}
(8) Install the two wiring harness clamp brackets and wiring harness with the bolt.
Standard value:T=6.4N·m {65kgf·cm} {4.7ft·lbf}
9. Installation of intake manifold protector (bank 1 side) (Refer to FU - 28)
10. Crankshaft pulley installation (Refer to EM - 50)
11. Water pump pulley installation (Refer to CO - 20)
12. Connection of radiator outlet hose (Refer to EM - 111)
13. Exhaust manifold installation (Refer to IE - 36)
14. Water filler SUB-ASSY installation (Refer to EM - 114)
15. Radiator reservoir tank ASSY installation (Refer to CO - 31)
16. Installation of injector driver (Refer to FU - 44)
17. Generator ASSY installation (Refer to BH - 35)
18. Connection of the battery ground terminal
Standard value:T=6.0N·m {61kgf·cm} {4.4ft·lbf}
19. Replenishing of coolant (SUBARU Super Coolant) (Refer to CO - 16)
20. Engine oil refill (Refer to LU - 5)
21. Engine oil level check (Refer to LU - 2)
22. Leak check of coolant (SUBARU Super Coolant) (Refer to CO - 2)
23. Engine oil leakage check (Refer to LU - 6)