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Seats: Section 9H

The document provides specifications and repair procedures for vehicle seats. It begins with safety cautions and lists special tools needed. Removal and installation procedures are provided for front bucket seats, head restraints, front seatbacks, and other seat components. Fastener tightening specifications are included at the start.

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Jarry Potter
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0% found this document useful (0 votes)
43 views17 pages

Seats: Section 9H

The document provides specifications and repair procedures for vehicle seats. It begins with safety cautions and lists special tools needed. Removal and installation procedures are provided for front bucket seats, head restraints, front seatbacks, and other seat components. Fastener tightening specifications are included at the start.

Uploaded by

Jarry Potter
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SECTION 9H

SEATS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.

TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-1 Rear Seat Cushion . . . . . . . . . . . . . . . . . . . . . . . 9H-11
Fastener Tightening Specifications . . . . . . . . . . . 9H-1 Rear Seatback (Notchback) . . . . . . . . . . . . . . . . 9H-12
Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-2 60/40 Split Rear Seatback . . . . . . . . . . . . . . . . . 9H-13
Special Tools Table . . . . . . . . . . . . . . . . . . . . . . . . 9H-2 60/40 Split Rear Seatback Hinge . . . . . . . . . . . 9H-13
Maintenance and Repair . . . . . . . . . . . . . . . . . . . . 9H-3 60/40 Split Rear Seatback Lock Striker . . . . . 9H-15
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-3 Seat Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-15
Front Bucket Seats . . . . . . . . . . . . . . . . . . . . . . . . 9H-3 General Description and System
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-17
Front Seatback . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-5 Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-17
Front Seat Cushion . . . . . . . . . . . . . . . . . . . . . . . . 9H-6 Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-17
Front Seat Adjusters . . . . . . . . . . . . . . . . . . . . . . . 9H-8 60/40 Split Rear Seatback . . . . . . . . . . . . . . . . . 9H-17
Front Seat Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-9

SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS

Application NSm Lb-Ft Lb-In


Center Seat Hinge Bolts 25 18 -
Front Seatback Bolts 45 33 -
Front Seat Trim Screws 12 - 106
Lower Seat Cushion Bolts 24 18 -
Lumbar Support Screw 2 - 18
Outer Seat Hinge Bolts 35 26 -
Rear Seatback Bolts 25 18 -
Rear Seatback Lock Striker Bolts 10 - 89
Recliner Adjustment Handle Screw 12 - 106
Seat Cushion Height Adjuster Knob Screw 10 - 89
Seat-to-Floor Bolts (Front) 25 18 -
Seat-to-Floor Bolts (Rear) 25 18 -
Side Seat Cushion Bolts 24 18 -

DAEWOO J-100 BL2 / BL3


9H -- 2 SEATS

SPECIAL TOOLS
SPECIAL TOOLS TABLE

KM-475-B
Trim Remover

A109G029

DAEWOO J-100 BL2 / BL3


SEATS 9H - 3

MAINTENANCE AND
REPAIR
ON-VEHICLE SERVICE
FRONT BUCKET SEATS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the plastic caps to reveal the bolts securing
the rear portion of the front seat to the floor.
3. Remove the bolts securing the rear portion of the seat
to the floor.

B109H001

4. Remove the plastic caps to reveal the bolts securing


the front portion of the front seat to the floor.
5. Remove the bolts securing the front portion of the
front seat to the floor.
6. Disconnect the electrical connector from the driver’s
seat.
7. Remove the seat.

B109H002

Installation Procedure
1. Install the seat.
2. Connect the electrical connector to the driver’s seat.
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
3. Install the bolts into the front portion of the front seat.
Tighten
Tighten the seat-to-floor bolts (front) to 25 NSm
(18 lb-ft).
4. Install the plastic caps.

B109H002

DAEWOO J-100 BL2 / BL3


9H -- 4 SEATS
5. Install the bolts into the rear portion of the front seat.
Tighten
Tighten the seat-to-floor bolts (rear) to 25 NSm (18 lb-
ft).
6. Install the plastic caps.
7. Connect the negative battery cable.

B109H001

HEAD RESTRAINT
Removal Procedure
1. Press in the head restraint adjust button and remove
the head restraint from the seatback.

B109H003

2. Insert two flat head screwdrivers down the front and


back side of the guide sleeves.
3. With the screwdrivers, press in the retaining latches
and remove the guide sleeves.

B109H004

DAEWOO J-100 BL2 / BL3


SEATS 9H - 5

Installation Procedure
1. Install the guide sleeves into the seatback and press
them down in order to engage the guide sleeve re-
taining latches.
2. Install the head restraint into the guide sleeves.

A109H009

FRONT SEATBACK
Removal Procedure
1. Remove the front bucket seat from the vehicle. Refer
to “Front Bucket Seats” in this section.
2. Remove the hog rings at the base of the seatback.

B109H005

3. Reposition the seatback cover.


4. Remove the bolts and the seatback.

B109H006

DAEWOO J-100 BL2 / BL3


9H -- 6 SEATS

Installation Procedure
1. Install the seatback onto the seat cushion.
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
2. Install the front seatback bolts.
Tighten
Tighten the front seatback bolts to 45 NSm (33 lb-ft).

B109H006

3. Install the seat cover to its original position.


4. Install new hog rings onto the base of the seat cover.
5. Install the front bucket seat in the vehicle. Refer to
“Front Bucket Seats” in this section.

B109H005

FRONT SEAT CUSHION


Removal Procedure
1. Remove the front seat from the vehicle. Refer to
‘‘Front Bucket Seats’’ in this section.
2. Remove the seat trim. Refer to ‘‘Front Seat Trim’’ in
this section.
3. Remove the side seat cushion bolts.

B109H007

DAEWOO J-100 BL2 / BL3


SEATS 9H - 7
4. Remove the seat cushion bolts underneath the cush-
ion.
5. Remove the cushion from the seat track.

B109H008

Installation Procedure
1. Install the cushion onto the seat track.
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
2. Install the seat track to the seat cushion with the bolts
on the side of the cushion.
Tighten
Tighten the side seat cushion bolts to 24 NSm (18 lb-
ft).

B109H007

3. Install the seat cushion bolts underneath the cushion.


Tighten
Tighten the lower seat cushion bolts to 24 NSm (18 lb-
ft).
4. Install the seat trim. Refer to “Front Seat Trim” in this
section.
5. Install the front seat in the vehicle. Refer to ‘‘Front
Bucket Seats’’ in this section.

B109H008

DAEWOO J-100 BL2 / BL3


9H -- 8 SEATS

FRONT SEAT ADJUSTERS


Removal Procedure
1. Remove the seatback. Refer to “Front Seatback” in
this section.
2. Remove the seat trim. Refer to ‘‘Front Seat Trim’’ in
this section.
3. Remove the side seat cushion bolts.

B109H007

4. Remove the seat cushion bolts underneath the cush-


ion.
5. Remove the seat track from the seat cushion.

B109H008

Installation Procedure
1. Install the cushion onto the seat track.
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
2. Install the seat track to the seat cushion with the side
seat cushion bolts.
Tighten
Tighten the side seat cushion bolts to 24 NSm (18 lb-
ft).

B109H007

DAEWOO J-100 BL2 / BL3


SEATS 9H - 9
3. Install the seat track to the seat cushion with the bolts
underneath the cushion.
Tighten
Tighten the lower seat cushion bolts to 24 NSm (18 lb-
ft).
4. Install the seat trim. Refer to “Front Seat Trim” in this
section.
5. Install the seatback. Refer to ‘‘Front Seatback’’ in this
section.

B109H008

FRONT SEAT TRIM


Removal Procedure
1. Remove the front bucket seat from the vehicle. Refer
to “Front Bucket Seats” in this section.
2. Remove the screw and the recliner adjustment han-
dle.

B109H009

3. Remove the seat cushion height adjuster knob cap to


reveal the screw.
4. Remove the screw and the seat cushion height ad-
juster knob.

B109H010

DAEWOO J-100 BL2 / BL3


9H -- 10 SEATS
5. Remove the plastic caps to reveal the front seat trim
screws.
6. Remove the screws and the front seat trim.

B109H011

Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the front seat trim with the screws.
Tighten
Tighten the front seat trim screws to 12 NSm (106 lb-
in).

B109H011

2. Install the plastic caps.


3. Install the seat cushion height adjuster knob with the
screw.
Tighten
Tighten the seat cushion height adjuster knob screw
to 10 NSm (89 lb-in).

B109H010

DAEWOO J-100 BL2 / BL3


SEATS 9H - 11
4. Install the seat cushion height adjustment knob cap.
5. Install the recliner adjustment handle with the screw.
Tighten
Tighten the recliner adjustment handle screw to
12 NSm (106 lb-in).
6. Install the front bucket seat in the vehicle. Refer to
“Front Bucket Seats” in this section.

B109H009

REAR SEAT CUSHION


Removal Procedure
1. Remove the rear seat cushion from the floor by slid-
ing it rearward and lifting it off the retaining brackets.

B109H012

Installation Procedure
1. Install the rear seat cushion by inserting the metal
loops into the retaining brackets and sliding the cush-
ion forward.

B109H012

DAEWOO J-100 BL2 / BL3


9H -- 12 SEATS

REAR SEATBACK (NOTCHBACK)


Removal Procedure
1. Remove the rear seat cushion. Refer to “Rear Seat
Cushion” in this section.
2. Remove the bolts that secure the rear seatback.
3. Remove the rear seatback by pulling the base of the
seatback out and sliding the seatback up.

B109H013

Installation Procedure
1. Install the rear seatback by inserting the metal loops
over the hooks.
2. Pull the seatback down over the hooks.

B109H014

Notice: Dissimilar metals in direct contact with each


other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
3. Install the seatback with the bolts.
Tighten
Tighten the seatback bolts to 25 NSm (18 lb-ft).

B109H013

DAEWOO J-100 BL2 / BL3


SEATS 9H - 13

60/40 SPLIT REAR SEATBACK


Removal Procedure
1. Lower the rear seatbacks.
2. Remove the bolts that secure the rear seatbacks to
the hinges.
3. Remove the rear seatbacks by pulling the base of the
seatbacks out and sliding the seatbacks up.

B209H001

Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the rear seatbacks to the hinges with the bolts.
Tighten
Tighten the rear seatback bolts to 25 NSm (18 lb-ft).
2. Raise and secure the rear seatbacks in the upright
position.

B209H001

60/40 SPLIT REAR SEATBACK HINGE


Removal Procedure
1. Remove the rear seatbacks and the cushion. Refer to
“60/40 Split Rear Seatback” and “Rear Seat Cushion”
in this section.
2. Remove the seatback lock strikers. Refer to
“60/40 Split Rear Seatback Lock Striker” in this sec-
tion.
3. Remove the outer hinge bolts.

B209H002

DAEWOO J-100 BL2 / BL3


9H -- 14 SEATS
4. Remove the bolts and the center hinge.

B209H003

Installation Procedure
1. Install the center hinge with the bolts.
Tighten
Tighten the center seat hinge bolts to 25 NSm (18 lb-
ft).

B209H003

2. Install the outer hinge bolts.


Tighten
Tighten the outer seat hinge bolts to 35 NSm (26 lb-
ft).
3. Install the seatback lock strikers. Refer to “60/40 Split
Rear Seatback Lock Striker” in this section.
4. Install the rear seatbacks and the cushion. Refer to
“60/40 Split Rear Seatback” and “Rear Seat Cushion”
in this section.

B209H002

DAEWOO J-100 BL2 / BL3


SEATS 9H - 15

60/40 SPLIT REAR SEATBACK LOCK


STRIKER
Removal Procedure
1. Lower the rear seatbacks.
2. Remove bolts and the seatback lock strikers.

B209H004

Installation Procedure
1. Install the seatback lock strikers with the bolts.
Tighten
Tighten the rear seatback lock striker bolts to 10 NSm
(89 lb-in).
2. Raise and secure the rear seatbacks in the upright
position.

B209H004

SEAT COVERS
Tools Required
KM-475-B Trim Remover
Removal Procedure
1. Remove the seatback and/or the cushion. Refer to
“Front Seatback,” “Front Seat Cushion,” “60/40 Split
Rear Seatback,” and/or “Rear Seat Cushion” in this
section.
2. For vehicles equipped with the lumbar support, re-
move the screw and the lumbar support knob from
the front seat.
3. Remove the retaining clips from the rear seatback us-
ing the trim remover KM-475-B.

B209H005

DAEWOO J-100 BL2 / BL3


9H -- 16 SEATS
3. Remove the hog rings from the seatback and/or the
cushion.
4. Remove the seat cover from the seatback and/or the
cushion.

B209H006

Installation Procedure
1. Install the seat cover onto the seatback and/or the
cushion with new hog rings.

B209H006

2. Install the retaining clips to the rear seatback.


3. For vehicles equipped with the lumbar support, install
the lumbar support knob to the front seat with the
screw.
Tighten
Tighten the lumbar support screw to 2 NSm (18 lb-in).
4. Install the seatback and/or the seat cushion. Refer
to “Front Seatback,” “Front Seat Cushion,” “Rear
Seatback (Notchback),” and/or “Rear Seat Cushion”
in this section.

B209H007

DAEWOO J-100 BL2 / BL3


SEATS 9H - 17

GENERAL DESCRIPTION recline adjustment. The driver seat has a height adjust-
ment andan optional lumbar support.
AND SYSTEM OPERATION
LUMBAR SUPPORT
SEATS The adjustable lumbar support is optional. The lumbar
Important: Do not attempt to change the designed seat support adjustment knob located on the side of the front
position by altering the designed seat adjuster-to-floor seat can be adjusted in order to give more support to the
pan anchor provisions or the seat adjuster-to-seat frame lower back area if needed.
anchor provisions. Changing seat position could affect
the performance of the seat system. 60/40 SPLIT REAR SEATBACK
This vehicle is equipped with bucket front seats with sep- The 60/40 split folding rear seatback is available on the
arate, adjustable head restraints and a three-passenger notchback and standard on the hatchback and wagon.
rear bench seat. Seat cushions and seatbacks have Pressing the button located on the top of the rear seat-
formed foam pads, which fit the contours of the full panel back will unlock the seatback and allow one or both
seatback frame assembly and also the designed contour sides to be lowered.
of the seat cushion frame. The front bucket seats have a

DAEWOO J-100 BL2 / BL3

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