Champ III Packers With Parts Lists: Section
Champ III Packers With Parts Lists: Section
3d
Champ® III Packers with Parts Lists
This section presents illustrations and parts lists for the Champ III® Packers listed in the table below.
                                                             Description                                                              Page
Champ® IIISlip Expansion Chart                                                                                                          2
Conversion Kits for Champ III to Champ IV Packers                                                                                       3
698.4021—Champ III Packer—4 1/2 in., 11.6 to 13.5 lb/ft                                                                                 4
698.4022—Champ III Packer—4 1/2 in., 9.5 to 10.5 lb/ft                                                                                  6
                                1                                                                                                        8
698.4028—Champ III Packer—5 /2 in., 20 to 23 lb/ft
698.4031—Champ III Packer—5 in., 11.5 to 15 lb/ft                                                                                       10
698.4032—Champ III Packer—5 in., 18 to 20.8 lb/ft                                                                                       12
698.40355—Conversion Kit— 4 1/2-in. to 5 1/2-in. Champ III Packer to Champ IV (For 698.4021, 698.4022, 698.4028, 698.4031, and
                                                                                                                                        14
698.4032)
698.40461—Champ III Liner Lock Packer—5 in., 11.5 to 15 lb/ft                                                                           16
698.4036—Champ III Packer—5 1/2 in., 13 to 20 lb/ft                                                                                     18
698.40368—Conversion Kit—5 1/2 in. Champ III Packer to Champ IV (For 698.4036)                                                          20
698.4038—Champ III Testing Packer—5 1/2 in., 13 to 20 lb/ft                                                                             22
698.4094—Champ III Liner Running Packer—7 in., 17 to 38 lb/ft                                                                           24
698.4095—Champ III Packer—7 in., 17 to 38 lb/ft                                                                                         26
(101204806) 698.40962—Conversion Kit—7-in. to 7 5/8-in. Champ III Packer to Champ IV (For 698.4115 and 698.4095)                        28
698.4096—Champ III Packer—with 3 7/8 in. Special Tool Joint Box—7 in., 17 to 38 lb/ft                                                   30
698.4097—Champ III High-Pressure Packer—7 in., 17 to 38 lb/ft                                                                           33
698.4114—Champ III Liner Running Packer Assembly—7 5/8 in., 20 to 39 lb/ft                                                              35
698.4115—Champ III Packer—7 5/8 in., 20 to 39 lb/ft                                                                                     37
698.4116—Champ III Packer—7 5/8 in., 20 to 39 lb/ft                                                                                     39
698.4121—Champ III Testing Packer—7 5/8 in., 20 to 39 lb/ft                                                                             41
698.4131—Champ III Testing Packer—7 in., 17 to 38 lb/ft                                                                                 43
698.4144—Champ III Testing Packer—9 5/8 in., 29.3 to 53.5 lb/ft                                                                         45
698.4145—Champ III Packer—9 5/8 in., 29.3 to 53.5 lb/ft                                                                                 47
698.41534—Conversion Kit—9 5/8 in. Champ III Packer to Champ IV (For 698.4145, 698.415, 698.4147, and 698.4157)                         49
698.4147—Champ III Packer with 3 7/8-in., 6-Stub Acme Special Box Connection—9 5/8 in., 29.3 to 53.5 lb/ft                              51
698.415—Champ III Packer—9 5/8 in., 41 to 71.8 lb/ft                                                                                    53
698.4157—Champ III Packer—9 5/8 in., 40 to 71.8 lb/ft                                                                                   55
698.418—Champ III Packer—10 3/4 in., 55.5 to 81 lb/ft                                                                                   57
698.4191—Champ III Packer—11 3/4 in., 38 to 71 lb/ft                                                                                    59
698.421—Champ III Packer—13 3/8 in., 48 to 72 lb/ft                                                                                     61
698.4215—Champ III Packer—13 3/8 in., 72 to 98 lb/ft                                                                                    63
September 14, 2001                                               Page 1 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                               Copyright 1983, 1999
                                                         Halliburton Energy Services®, Inc.
                                                                All rights reserved.
                                                                                                                              Table 3d-1—Slip Expansion Chart for Champ® III Packers
                                                                                                                                                               Maximum                              Maximum
                                                                                                   Casing Casing                    Casing ID                    OD                                   ODa                               Basic Tool
                                                                                          Tool     OD Size Weight                    Range                                                                                                 OD
                                                                                                                                                       Hyd. Slips     Mech. Slips           Hyd. Slips         Mech. Slips
                                                                                          No.
                                                                                                                                                       Retracted       Retractedb           Extended            Extended
                                                                                                     (in.)     (lb/ft)      (in.)          (mm)        (in.)      (mm) (in.) (mm)           (in.)      (mm) (in.) (mm)              (in.)          (mm)
                                                                                                       1                                         3.782, 11.6 lb/ft 96.1                4.007, 11.6 lb/ft 101.8             3.84—11.6 lb/ft         97.5
                                                                                      698.4021       4 /2     11.6-13.5 3.920-4.000 99.57-101.62                          3.454   87.7                         3.928 99.8
                                                                                                                                                 3.696, 13.5 lb/ft 93.9                3.920, 13.5 lb/ft 99.6              3.75—13.5 lb/ft         95.2
                                                                                      696.4022       4 1/2    9.5-10.5 4.052-4.090 102.92-103.88     3.849         97.8   3.675   93.3     4.290         109.0 4.148 105.3     3.87                98.3
                                                                                      698.4028       5 1/2    20-23      4.670-4.778 118.62-121.36     4.249      108.2 4.390 111.5         4.882      124.0 4.878 123.9             4.40          111.7
                                                                                                                                                                                                                                4.31, 11.5 lb/ft
                                                                                                                                                                                                                                                   109.5
                                                                                      698.4031         5      11.5-15    4.408-4.560 115.82-111.962    4.162      105.7 4.296 109.1         4.689      119.1 4.568 116.0       4.18—13-15 lb/
                                                                                                                                                                                                                                                   106.2
                                                                                                                                                                                                                                       ft
                                                                                      698.4032         5      18-21      4.156-4.276 105.58-108.61     3.990      101.3 3.970 100.8         4.496      114.2 4.415 112.1             3.98          101.1
                                                                                                                                                                                                                               4.31—11.5 lb/ft
                                                                                                                                                                                                                                                   109.5
Page 2 of 64
                                                                                      698.4131         7      17-38     5.920-6.538     150.4-166.5     N/A         N/A   5.633 143.1        N/A         N/A   6.467 164.3           5.65          143.5
                                                                                                                                                                                                                                                           July 1999. Assemblies are no longer available,
                                                                                                                                                                                                                                                           Note: The Champ® III Packer will be obsolete in
                                                                                      698.4144       9 5/8    29.3-53.5 8.535-9.063     216.8-230.2     N/A         N/A   8.142 206.8        N/A         N/A   9.123 231.7           8.15          207.0
                                                                                      698.4145       9 5/8    29.3-53.5 8.535-9.063     216.8-230.2    8.142      206.8 8.142 206.8         9.134      232.0 9.123 231.7             8.15          207.0
                                                                                      698.4147         5      29.3-53.5 8.535-9.063     216.8-230.2    8.142      206.8 8.142 206.8         9.134      232.0 9.123 231.7             8.15          207.0
                                                                                                     9 /8
                                                                                      698.415        9 5/8    41-71.8    8.125-8.835    206.3-227.4    7.798      198.0 7.834 199.0         8.789      223.2 8.858 225.0             7.80          198.1
                                                                                      698.4157       9 5/8    40-71.8    8.125-8.835    206.3-227.4    7.798      198.0 7.834 199.0         8.789      223.2 8.858 225.0             7.80          198.1
                                                                                                        3                  12.347-
                                                                                      698.421        13 /8    48-72                     313.6-322.9   11.867      301.4 11.579 294.1       12.928      328.3 12.809 325.3           11.94          303.2
                                                                                                                            12.715
                                                                                                                           11.937-
                                                                                      698.4215       13 3/8   72-98                     303.2-313.6   11.431      290.3 11.594 294.4       12.491      317.2 12.359 313.9           11.50          292.1
                                                                                                                            12.347
                                                                                      a
                                                                                          Outside diameter less wicker or button height.
                                                                                      b
                                                                                      Lug in running in position; wicker or button height included.
                                                                                                                                                                                                                                                              Service Tools Manual
September 14, 2001                                      Page 3 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                      Copyright 1983, 1999
                                                Halliburton Energy Services®, Inc.
                                                       All rights reserved.
                                          Note: The Champ® III Packer will be obsolete in
                                          July 1999. Assemblies are no longer available,
                                          and parts are available by special order only.                                             Service Tools Manual
                                                         1   9 10                                                                       16
             6.00"
          (152.4 mm)
                                                2 3/16" - 8 stub                                                                        36
                                                Acme thread
                                                        29                                    1.00"                                    17
             2.25"                                                                          (25.4 mm)                             3 3/8" - 6 Acme
           (57.2 mm)                                     2                                                                        thread left-hand
                       2.240" OD
                       (56.9 mm)                                                                                                        41 42 43 44 1
                                                        45
                                                        29
                    3.75" OD
                   (95.3 mm)                            48                                    7.25"                                     19
                4 1/2" 13.5 lb/ft                                                          (184.2 mm)
                                                         6
                    3.84" OD                             5
                   (97.5 mm)                                                                                                            41 42 43 44 1
                4 1/2" 11.6 lb/ft                       30
                                                                                                                                        33
            11.92"                                       3                                                                              20
          (302.8 mm)
                                                         4                             90.54"
                                                                                    (2299.7 mm)                                         33
                                                                                                                                   3 3/8" - 6 stub
                                                                                                                                   Acme thread
                                                                                           3.75" OD
                                                                                          (95.3 mm)
                                                                                                                                    2 11/16" - 8 stub
                                                                                                                                    Acme thread
                                                         7   8     6
                                                                                                                                        21
                                                                                                                                   2 5/32" - 8 stub
                                                                                                                                   Acme thread
                                                                                           1.80" ID
                                                 3 1/2" - 10 stub                         (45.7 mm)
                                                                                                                                        32
                                                 Acme thread
                                                                                                                                        22
            15.50"                                      31
          (393.7 mm)
                                                         9
                                                             2 5/32" - 8 stub
                                                        37   Acme thread
                                                                                                                                        24 8
                     3.365" ID                          32
                    (85.5 mm)
                                                        10                                                                              23
                   2.736" OD
                   (69.5 mm)                            33
                                                        38                                                                              49
                                                                 2 5/32" - 8 stub
                                                        33       Acme thread                                                            25 5
                    3.75" OD                            11
                   (95.3 mm)                                 2 7/8" - 8 stub
                                                        12   Acme thread
                                                         34                                                                             26 2       4
                                                3 1/2" - 8 stub
                   2.62" Dia.                   Acme thread
                   (66.5 mm)
                                                         12
                                                        31
                                                        33
                                                3 1/2" - 8 stub                                                                         27
                                                Acme thread
                                                                                                                                        28 3
             3.00"                                      13
           (76.2 mm)
                                                                                                                                         50
                                               3 7/16" - 6 stub                            3.70" OD                             3 7/16" - 10 UNS thread
                                               Acme thread                                (94.0 mm)                                      51
                                                        35             j-slot
            10.18"
          (258.6 mm)                                                                                                                    29
                                                        14
                                                                                                                                2 3/16" - 8 stub
                                                                                           3.06" OD                             Acme thread
                                                                                           (77.7mm)
                                                                                                                                         1   9     10
                                                                                                                                2 3/8" - 8 round
                                                                                                                                EUE tubing thread
Approx. shipping weight: 130 lb                                                                         Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                 Hyd. slips extended—11.6 lb/ft—4.007 in. (101.8 mm)
3.920 to 4.000 in. (99.57 to 101.62 mm)                       698.4021                                   Mech. slips extended—13.5 lb/ft—3.920 in. (99.6 mm)
                                                    Champ® III Packer
                                                  1
                                                 4 /2 in., 11.6 to 13.5 lb/ft
Section 3d–Champ® III Packers with Parts Lists                     Page 4 of 64                                                        September 14, 2001
                                                           Copyright 1983, 1999
                                                     Halliburton Energy Services®, Inc.
                                                            All rights reserved.
                                            Note: The Champ® III Packer will be obsolete in
                                            July 1999. Assemblies are no longer available,
Service Tools Manual                        and parts are available by special order only.
                                                           698.4021a
                                                        Champ® III Packer
                                                    4 1/2 in., 11.6 to 13.5 lb/ft
                Parts List—698.4021
                                                                             #                             Notes—698.4021
        Part  Number
 #                              Description                                  1     Packer rings not included with assembly. See table below.
       Number Required
                                                                             2     Optional drag-block sleeve with straight J-slot: 696.51733.
  1    698.40201      2       Top adapter
                                                                             3     Optional steel drag-block spring: 697.57122.
  2    698.40234      1       Splined upper mandrel
                                                                                   The drag-block sleeve (696.51732) includes one retainer
  3    698.40218      6       Round hydraulic hold-down slip
  4    698.40221      6       Slip retractor spring                                ring (696.51731), one keeper ring (696.51744), and one
                                                                             4
  5    698.40219     12       Spring keeper                                        cap screw (70.43296). These items are also included on
  6    838.95220     12       Inconel retainer bolt                                the optional drag-block sleeve (696.51733).
  7    698.40203      1       Hydraulic slip body                                  The split-ring collar (696.51623) includes two cap screws
                                                                             5
  8    698.40236      1       Hydraulic slip body                                  (70.43351).
  9    698.40204      1       Upper body                                           Include Item 8 (696.40236), the hydraulic slip-body, with
 10    698.40205      1       Floating piston                                      the assembly. Use hydraulic slip-body 698.40203 (3.75-
 11    698.40206      1       Balancing coupling
                                                                             6     in. OD) in 4 1/2-in., 13.5-lb/ft casing. Use hydraulic slip-
 12    698.40207      2       Face seal sleeve
 13    698.40209      1       Coupling                                             body 698.40236 (3.84-in. OD) in 4 1/2-in., 11.6-lb/ft cas-
 14    698.40211      1       Upper shoe                                           ing.
 15    698.40237      1       Bypass mandrel                                 8     Mechanical slip with steel wickers: 696.51021.
 16    698.40233      1       Packer mandrel
 17    698.40225      1       Top backup ring
                                                                             9     Optional adapter: 698.40296. This part has a 2 7/8-in. 8-
 18    70.43351       2       Split ring screw                               round EUE box thread.
 19    698.40231      1       Spacer ring                                 10 Optional 2 3/8-in. 8-round male thread: 696.40355.
 20    698.40241      1       Lower shoe
 21    698.40238      1       Mechanical slip body
 22    698.40239      1       J-slot lug mandrel                                          1 Packer Rings—698.4021
 23    696.51025      4       Slip retainer bolt
 24    696.51020      4       Carbide mechanical slip                     Casing Size            Packer Ring
 25    696.51623      1       Split-ring collar                                                               Duro    OD
                                                                          and Weight             (2 Required)
 26    696.51732      1       Drag block sleeve                                                   698.40227    60
 27    697.5712       4       Drag block (No. 20)                                4 1/2 in.
                                                                                                  698.40228    75   3.70 in.
 28    697.57123     12       Inconel drag-block spring (No. 23)                  11.6 to
 29    70.34025       3       O-ring                                                              698.40226    85 (93.98 mm)
                                                                                 13.5 lb/ft       698.40229    90
 30    70.33918       6       O-ring
 31    70.34032       3       O-ring
 32    70.33638       3       O-ring                                         Data for Steel Components of New Toolsa
 33    70.34029       5       O-ring
 34    698.40222      1       Bypass face seal                           Tensile strength (lb)                   71,200
 35    70.33978       1       O-ring                                     Burst (psi)                              9,900
 36    70.33977       2       O-ring                                     Collapse (psi)                           8,500
 37    600.00450      3       Backup seal
                                                                         Bull plug burst (psi)                    9,900
 38    600.00449      2       Backup seal
 41    698.40227   Optional   Packer ring                                Bull plug collapse (psi)                 8,500
 42    698.40228   Optional   Packer ring                                a
                                                                          The data listed above is valid only for new
 43    698.40226   Optional   Packer ring                                tools, direct from the manufacturing facility.
 44    698.40229   Optional   Packer ring
 45    600.01004      1       Rod wiper ring
 48    600.00620      2       Backup seal                                                 Differential Pressure Rating (psi)
 49    70.43351       2       Split-ring screw                                                            Temperature (°F)
 50    70.43296       1       Drag-block keeper screw                            Size (in.)
                                                                                                 180       250       325                400
 51    696.57144      1       Drag-block keeper
                                                                             4 1/2 to 5 1/2        8,400       8,400      8,400        8,400
aUse Conversion Kit (Part No. 698.40355) to convert Champ® III Packer (Part No. 698.4021) to a Champ IV
Packer.
September 14, 2001                                            Page 5 of 64                    Section 3d–Champ® III Packers with Parts Lists
                                                            Copyright 1983, 1999
                                                      Halliburton Energy Services®, Inc.
                                                             All rights reserved.
                                           Note: The Champ® III Packer will be obsolete in
                                           July 1999. Assemblies are no longer available,
                                           and parts are available by special order only.                                       Service Tools Manual
                                                                  4
                                                                  3
                                                                                                                                       44 45 46 47 1
            11.92"                                               32                                                                    21
          (302.8 mm)
                            3.87 OD                               5                     90.54"                                         35
                           (98.3 mm)                                                 (2299.7 mm)
                                                                  8                          3.75" OD
                                                                                            (95.3 mm)
                                                                                                                                  2 5/32" - 8 stub
                                                                                             1.80" ID                             Acme thread
                                                                  3 1/2" - 10 stub          (45.7 mm)
                                                                  Acme thread                                                          34
                            3.75" OD                                                                                                   22
                           (95.3 mm)                             33
                                                                 38                                                                    23
                                                                    2 5/32" - 8 stub
            15.50"                                               34 Acme thread
                                                                                                                                       24
          (393.7 mm)       2.736" OD                              9
                           (69.5 mm)                                  38                                                               25
                                                                 35
                                                                    2 5/32" - 8 stub
                                                                 39 Acme thread
                                                                                                                                       49
                             3.365" ID                           11                          3.70" OD
                            (85.5 mm)                               2 7/8" - 8 stub         (93.9 mm)                                  26
                                                                 12 Acme thread
                                                                  13                                                                   27 2     6
                                                         3 1/2" - 8 stub
                           2.62" Dia.                    Acme thread
                           (66.5 mm)                              10
                                                                 12
                                                                 33
                                                                 35
                                                         3 1/2" - 8 stub                                                               28
                                                         Acme thread
                                                                                                                                       29 3
            3.00"                                                15
          (76.2 mm)
                                                                 14
                                                         3 7/16" - 6 stub
                                                         Acme thread
                                                                                                                                   3 7/16" - 10 UNS
                                                                                                                                   - 2A thread
                                                                 36         j-slot
                                                                                                                                       30
                                                                                             3.06" OD
                                                                 16
                                                                                            (78.0 mm)                              2 3/16" - 8 stub
                                                                                                                                   Acme thread
1 4 8
                                                                                                                                  2 3/8" - 8 round
                                                                                                                                  EUE tubing thread
Approx. shipping weight: 131 lb                                                                          Maximum OD: (slip expansion less button height)
Nominal casing ID range:
4.052 to 4.090 in. (102.92 to 103.88 mm)
                                                            698.4022                                      Hyd. slips extended—4.290 in. (109.0 mm)
                                                                                                          Mech. slips extended—4.148 in. (105.3 mm)
                                                     Champ® III Packer
                                                     1
                                                   4 /2 in., 9.5 to 10.5 lb/ft
Section 3d–Champ® III Packers with Parts Lists                Page 6 of 64                                                        September 14, 2001
                                                           Copyright 1983, 1999
                                                     Halliburton Energy Services®, Inc.
                                                            All rights reserved.
                                          Note: The Champ® III Packer will be obsolete in
                                          July 1999. Assemblies are no longer available,
Service Tools Manual                      and parts are available by special order only.
                                                          698.4022a
                                                     Champ® III Packer
                                                     1
                                                   4 /2 in., 9.5 to 10.5 lb/ft
a
 Use Conversion Kit (Part No. 698.40355) to convert Champ® III Packer (Part No. 698.4022) to a Champ IV
Packer.
September 14, 2001                                           Page 7 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                           Copyright 1983, 1999
                                                     Halliburton Energy Services®, Inc.
                                                            All rights reserved.
                                           Note: The Champ® III Packer will be obsolete in
                                           July 1999. Assemblies are no longer available,
                                           and parts are available by special order only.                                        Service Tools Manual
                                                    3
                                                                                                                                       42 43 44 45 1
                                                    6
                       2
    90.50"
 (2298.7 mm)                                        4                                  4.40" OD
                                                                                      (111.8 mm)                                        35
         11.92"
       (302.8 mm)                                                                                                                       3 3/8" - 6 stub
                                                    5
                                                                                                                                        Acme thread
                                                                                                                                        20
                4.38" OD                                                               4.06" OD                                              2 11/16" - 8 stub
               (111.3 mm)                          32                                 (103.1 mm)
                                                                                                                                        21   Acme thread
                                                    7                                  1.80" ID
                                                                                      (45.7 mm)                                        2 5/32" - 8 stub
                                                                                                                                       Acme thread
                                                                                                                                       34
                3.75" OD                     3 1/2" - 10 stub
               (95.3 mm)                     Acme thread
                                                                                                                                       24
                                                   33
                                                                                                                                        23
                                                   38
                                                           2 5/32" - 8 stub
                3.365" ID                           8      Acme thread
               (85.5 mm)                           34
               2.736" OD                            9
               (69.5 mm)
                                                   38                                  4.06" OD
                                                           2 5/32" - 8 stub           (103.1 mm)                                        49
         15.50"                                    39      Acme thread
       (393.7 mm)                                                                                                                      25    4
                                                   35
                                                          2 7/8" - 8 stub
                                                   10     Acme thread                                                                   26 2     5
                                                    11
                                                   12
                                                   13                                                                                   22
                2.62" Dia.
                (66.5 mm)
                                                    11
                                                                                                                                       27
                                                   33
                                                    35
                                              3 1/2" - 8 stub
                                              Acme thread
                                                                                                                                        28 3
         3.00"
       (76.2 mm)                                                                                                                        50
                                                   14
                                                                                                                                        51
29
                                                                                                                                    2 7/8" - 8 round
                                                                                                                                    EUE tubing thread
                                                                 ®
Approx. shipping weight: 194 lb                                                                            Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                    Hyd. slips extended—4.882 in. (124.0 mm)
4.670 to 4.778 in. (118.62 to 121.36 mm)                         698.4028                                   Mech. slips extended—4.878 in. (123.9 mm)
                                                          Champ® III Packer
                                                         5 1/2 in., 20 to 23 lb/ft
Section 3d–Champ® III Packers with Parts Lists                       Page 8 of 64                                                  September 14, 2001
                                                               Copyright 1983, 1999
                                                         Halliburton Energy Services®, Inc.
                                                                All rights reserved.
                                          Note: The Champ® III Packer will be obsolete in
                                          July 1999. Assemblies are no longer available,
Service Tools Manual                      and parts are available by special order only.
                                                         698.4028a
                                                     Champ® III Packer
                                                    5 1/2 in., 20 to 23 lb/ft
aUseConversion Kit (Part No. 698.40355) to convert Champ® III Packer (Part No. 698.4028) to a Champ IV
Packer.
September 14, 2001                                          Page 9 of 64                  Section 3d–Champ® III Packers with Parts Lists
                                                          Copyright 1983, 1999
                                                    Halliburton Energy Services®, Inc.
                                                           All rights reserved.
                                             Note: The Champ® III Packer will be obsolete in
                                             July 1999. Assemblies are no longer available,
                                             and parts are available by special order only.                                        Service Tools Manual
                                                           33
                                                                                                                          44 45 46 47 1
                    2.240" OD                              50
                    (56.9 mm)
                                                           32                                                             20
                                                                                             7.25"
                                                                                          (184.2 mm)
                                                            4
                                                                                                                          44 45 46 47 1
                                                            3
                                                                                                                          37
                                                                                                                          31 21
      11.92"                                               34
    (302.8 mm)                                              5                         91.54"                              37
                                                                                   (2325.1 mm)
                                                            7
                                                            6                             4.18" OD                   3 3/8" - 6 stub
                                                                                         (106.2 mm)                  Acme thread
                      4.18"OD                                                             4.31" OD
                    (106.2 mm)                                                                                       2 11/16" - 8 stub
                                                                                         (109.5 mm)
                                                                                                                     Acme thread
                                                            8
                                                                                          1.80" ID
                                                                                                                          22
                                                                                         (45.7 mm)
                                                                                                                               2 5/32" - 8 stub
                      3.75" OD                       3 1/2" - 10 stub                                                     36   Acme thread
                     (95.3 mm)                       Acme thread
                                                           35
                                                           40
                                                                 2 5/32" - 8 stub
                     2.736" OD                              9    Acme thread
                     (69.5 mm)                                                                                            24
                                                           36
      15.50"
    (393.7 mm)                                                                                                            25
                                                           37
                       3.365" ID                           41
                      (85.5 mm)                               2 5/32" - 8 stub            4.06" OD
                                                           10 Acme thread                                                 51
                                                                                         (103.1 mm)
                                                           37                                                             26
                                                              2 7/8" - 8 stub
                                                           11 Acme thread
                                                           12                                                             27 2     6
                                                           13
                    2.62" Dia.
                    (66.5 mm)                              12                                                             23
                                                           35
                                                   2 7/8" - 8 stub
                                                   Acme thread
                                                           37                                                             28
                                                   3 1/2" - 8 stub
                                                   Acme thread                                                            29 3
       3.00"
     (76.2 mm)                                             15
                                                           14
                                                                                                                          52
                                                   3 7/16" - 6 stub                       4.06" OD
                                                   Acme thread            j-slot         (103.1mm)                  3 7/16" - 10
                                                                                                                    UNS thread
                                                           38
                                                                                                                          53
      10.18"                                                                                                              32
    (258.6 mm)                                             16
                                                                                          3.06" OD                  2 3/16" - 8 stub
                                                                                          (77.7mm)                  Acme thread
1 4 9
                                                                                                                    2 3/8" - 8 round
                                                                                                                    EUE tubing thread
 Approx. shipping weight: 175 lb                                                                       Maximum OD: (slip expansion less button height)
 Nominal casing ID range:                                           698.4031                            Hyd. slips extended—4.689 in. (119.1 mm)
 4.408 to 4.560 in. (111.962 to 115.82 mm)
                                                           Champ® III Packer                            Mech. slips extended—4.568 in. (116.0 mm)
                                                          5 in., 11.5 to 15 lb/ft
Section 3d–Champ® III Packers with Parts Lists                       Page 10 of 64                                                     September 14, 2001
                                                               Copyright 1983, 1999
                                                         Halliburton Energy Services®, Inc.
                                                                All rights reserved.
                                            Note: The Champ® III Packer will be obsolete in
                                            July 1999. Assemblies are no longer available,
Service Tools Manual                        and parts are available by special order only.
                                                           698.4031a
                                                        Champ® III Packer
                                                       5 in., 11.5 to 15 lb/ft
aUse Conversion Kit (Part No. 698.40355) to convert Champ®                       III Packer (Part No. 698.4031) to a Champ IV
Packer.
September 14, 2001                                           Page 11 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                            Copyright 1983, 1999
                                                      Halliburton Energy Services®, Inc.
                                                             All rights reserved.
                                           Note: The Champ® III Packer will be obsolete in
                                           July 1999. Assemblies are no longer available,
                                           and parts are available by special order only.                                            Service Tools Manual
                                                                  31
                                                                                                                                              42 43 44 45 1
                         2.240" OD                                48
                         (56.9 mm)
                                                                  30                                                                          20
                                                                                                     7.25"
                                                                                                  (184.2 mm)
                                                                  4
                                                                                                                                              42 43 44 45 1
                                                                  3
                                                                                                                                              35
                                                                                                                                              21
           11.92"                                                 32
         (302.8 mm)                                               5                           90.77"                                          35
                                                                                           (2305.6 mm)
                                                                  7
                                                                  6                               3.98" OD                               3 3/8" - 6 stub
                                                                                                 (101.1 mm)                              Acme thread
                           3.98"OD
                         (101.1 mm)                                                                                                     2 11/16" - 8 stub
                                                                                                                                        Acme thread
                                                                  8
                                                                                                  1.80" ID
                                                                                                                                              22
                                                                                                 (45.7 mm)
                                                                                                                                                 2 5/32" - 8 stub
                           3.75" OD                        3 1/2" - 10 stub                                                                   34 Acme thread
                          (95.3 mm)                        Acme thread
                                                                  33
                                                                  38
                          2.736" OD
                          (69.5 mm)                                9
                                                                     2 5/32" - 8 stub                                                         24
                                                                  34 Acme thread
           15.50"
         (393.7 mm)                                                                                                                           25
                                                                  35
                            3.367" ID                             39
                                                                     2 5/32" - 8 stub
                           (85.5 mm)                              10 Acme thread                  3.70" OD                                    49
                                                                                                 (94.0 mm)
                                                                  35                                                                          26 5
                                                                     2 7/8" - 8 stub
                                                                  11 Acme thread
                                                                  12                                                                          27 2     6
                                                                  13
                         2.62" Dia.
                                                                  12
                         (66.5 mm)
                                                                                                                                              23
                                                                   33
                                                         2 7/8" - 8 stub
                                                         Acme thread
                                                                  35
                                                         3 1/2" - 8 stub                                                                      28
                                                         Acme thread
                                                                                                                                              29 3
           3.00"
         (76.2 mm)                                                15
14
           10.18"                                                                                                                             30
         (258.6 mm)                                               16
                                                                                                  3.06" OD                                      2 3/16" - 8 stub
                                                                                                  (77.7mm)                                      Acme thread
1 4 10
                                                                                                                                        2 3/8" - 8 round
                                                                                                                                        EUE tubing thread
Approx. shipping weight: 155 lb                                                                               Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                       Hyd. slips extended—4.496 in. (114.2 mm)
4.156 to 4.276 in. (105.56 to 108.61 mm)                   698.4032                                            Mech. slips extended—4.415 in. (112.1 mm)
                                                      Champ® III Packer
                                                     5 in., 18 to 20.8 lb/ft
Section 3d–Champ® III Packers with Parts Lists              Page 12 of 64                                                              September 14, 2001
                                                           Copyright 1983, 1999
                                                     Halliburton Energy Services®, Inc.
                                                            All rights reserved.
                                           Note: The Champ® III Packer will be obsolete in
                                           July 1999. Assemblies are no longer available,
Service Tools Manual                       and parts are available by special order only.
                                                           698.4032a
                                                       Champ® III Packer
                                                      5 in., 18 to 20.8 lb/ft
aUse Conversion Kit (Part No. 698.40355) to convert Champ® III Packer (Part No. 698.4032) to a Champ IV
Packer.
September 14, 2001                                           Page 13 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                            Copyright 1983, 1999
                                                      Halliburton Energy Services®, Inc.
                                                             All rights reserved.
                                           Note: The Champ® III Packer will be obsolete in
                                           July 1999. Assemblies are no longer available,
                                           and parts are available by special order only.          Service Tools Manual
13
13
                                                                                              9
                                                                                              14
                                                                                              10
                                               2.92"
                                             (74.2 mm)
                                               travel                                         6
10
11
12
Section 3d–Champ® III Packers with Parts Lists                  Page 14 of 64                       September 14, 2001
                                                               Copyright 1983, 1999
                                                         Halliburton Energy Services®, Inc.
                                                                All rights reserved.
                                    Note: The Champ® III Packer will be obsolete in
                                    July 1999. Assemblies are no longer available,
Service Tools Manual                and parts are available by special order only.
                                                      698.40355
                                                Conversion Kit
                             4 1/2 to 5 1/2-in. Champ® III Packers to Champ IV
                       (For 698.4021, 698.4022, 698.4028, 698.4031, and 698.4032)
                                                  Parts List—698.40355
                                               Part  Number
                                                                           Description
                                      #       Number Required
                                     1        698.40354        1        Bypass mandrel
                                     2        698.40249        1        Ported mandrel
                                     3        698.40248        1        Sealing coupling
                                     4        698.40247        1        Slotted upper body
                                     5        698.40246        1        Floating piston
                                     6        698.40245        1        Balancing coupling
                                     7        698.40244        1        Splined mandrel
                                     8        70.34032         3        O-ring
                                     9        70.34029         2        O-ring
                                     10       70.33638         2        O-ring
                                     11       70.33976         1        O-ring
                                     12       600.00026        2        Backup seal
                                     13       600.00450        3        Backup seal
                                     14       600.00449        2        Backup seal
September 14, 2001                                      Page 15 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                       Copyright 1983, 1999
                                                 Halliburton Energy Services®, Inc.
                                                        All rights reserved.
                                             Note: The Champ® III Packer will be obsolete in
                                             July 1999. Assemblies are no longer available,
                                             and parts are available by special order only.                                  Service Tools Manual
                                                                                                                                   22
                                                                                                 4.06" OD                          23
                                                     2 3/16" 8 Stub Acme Thread
                                                                                                (103.1 mm)
                                                          39                                                                        57
                                                                                                                                   24
                                                           3
                                                                                     115.52"
                                                                                   (2934.2 mm)
                                                          43
                                                          39
                                                          56                                                                       25
                                                           4
                                                           6 2
                                                           5
                                                                                                                                   26
                                                           8
                               4.18" OD                                                        4.75" OD                            27 3     8
                                                           7                                  (120.7 mm)
                              (106.2 mm)
                                                                                               extended
                                                          37 9                                 4.18" OD
                                                          40                                  (106.2 mm)
                                                                                                                                   28 2
                                                                                            fully collapsed
                                                                                                                                   29
                                                           9
                                                                                                 4.18" OD                          30
                                                      3 1/2" 10 Stub Acme Thread
                               3.75" OD                                                         (106.2 mm)
                              (95.3 mm)
                                                          41
                                                          42
                                                          10
                                                          48                                                                       32
                                                          45
                                                                                                                                   33 2
                                                          44
                                                          11
                                                          12
                                                                                               4.94" OD                            27 3     8
                                                          14                                  (125.5 mm)
                                                                                                                                   31
                                3.75" OD                  13                                   extended
                               (95.3 mm)                                                       4.22" OD
                                                          12                                  (107.2 mm)                           32
                                                                                            fully collapsed
                                                          41                                                                       33 2
                                                          44
                                                      3 1/2" 8 Stub Acme Thread
                                                          15
                                                                                                                                   34
                                                          16
                                                      3 7/16" 8 stub Acme Thread
                                                                                                 4.18" OD                          49
                                                          46                                    (106.2 mm)
                              3.50"
                            (88.9 mm)
                              stroke                                                                                               51
                                                                                                                                   50
                                                          20
                                                                                      4.50"
                                                                                   (114.3 mm)
                                                                                                                             2 7/8" CAS
                                                                                                  1.80" ID                   Tool Joint Thread
                                                          47                                     (45.7 mm)
                            13 to 15 lb/ft                17   7
                             4.18" OD
                            (106.2 mm)
                              11.5 lb/ft
                             4.31" OD                      1
                            (109.5 mm)
                                                          19
                            13 to 15 lb/ft
                             4.18" OD
                                                           1
                                                                                                              698.40461
                            (106.2 mm)                    44             j-slot
                              11.5 lb/ft
                             4.31" OD
                            (109.5 mm)
Approx. shipping weight: 250 lb                                                                        Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                Hyd. slips extended—4.689 in. (119.1 mm)
4.408 to 4.560 in. (111.962 to 115.82 mm)                                                               Mech. slips extended—4.568 in. (116.0 mm)
                                                               698.40461
                                                 Champ® III Liner Lock Packer
                                                     5 in., 11.5 to 15 lb/ft
Section 3d–Champ® III Packers with Parts Lists                     Page 16 of 64                                                September 14, 2001
                                                             Copyright 1983, 1999
                                                       Halliburton Energy Services®, Inc.
                                                              All rights reserved.
                                        Note: The Champ® III Packer will be obsolete in
                                        July 1999. Assemblies are no longer available,
Service Tools Manual                    and parts are available by special order only.
                                                        698.40461
                                             Champ® III Liner Lock Packer
                                                 5 in., 11.5 to 15 lb/ft
September 14, 2001                                        Page 17 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                         Copyright 1983, 1999
                                                   Halliburton Energy Services®, Inc.
                                                          All rights reserved.
                                               Note: The Champ® III Packer will be obsolete in
                                               July 1999. Assemblies are no longer available,
                                               and parts are available by special order only.                                     Service Tools Manual
                                           7
                                                                                           2.95" DIA                               15
                                                                                          (74.93 mm)
                                                   2 3/8" - 8 round                     Area = 6.835 in²
                                                   EUE tubing thread                                                               34
                      3.15" OD
                     (80.01 mm)                     1
                                                                                                                                   39
               6.50"                               31
                                                                                                                                   16
            (165.1 mm)
                                                   2 1/2" - 8 UNS
                                                   thread                            9.87"
                                                                                  (250.7 mm)
                                                                                                                                   17
                          2.00" ID
                         (50.8 mm)
               4.47"                                                        90.46"
            (113.54 mm)                             2                    (2297.68 mm)                                              18
                        2.547" OD
                       (64.69 mm)
                     Area = 5.075 in²
                                                                                                                                   40
                                                   41
                                                                                     1.25"
                                                   32                             (31.75 mm)                                       19
                     4.570“ OD                     42                                                                             4 1/8" 8 UNS
                    (116.08 mm)                                                                     4.55" OD                      thread left hand
                                                    3                                             (115.57 mm)
                                                    4
                                                   33
                                                    5                                7.78"
                                                                                                                                    1
                                                                                  (197.61 mm)
                                                    6
               12.58"
            (319.53 mm)
                                                    7
                                                                                          4.55" OD                                 40
                                                                                        (115.57 mm)
                                                                                                                                   22
                                                                                                                                     4 1/8" - 6 stub
                                                                                                                                     Acme - 3G thread
                                                                                                                                   23
                                                   34
                                                    8
                      2.963" OD                    21
                     (75.26 mm)                    20
                   Area = 6.895 in²                35                                                                              37
                                                    9
                                                   36
                                                                                                                                   24
                                                   10                                                                              25 2
                      3.895" OD                    31
                     (98.93 mm)
                   Area = 11.915 in²               37                                                                              47
                                                   11                                                                              26 3
               16.90"
            (429.26 mm)                                                                                                            27 4       5
                                                   38
                                                                                                                                   28
                                                   12
                                                   13
                      4.45" OD                     14
                     (113.0 mm)
29
                                                                                                                                   30 6
                                                                j-slot
                                                                                                                              2 1/2" - 8 UN
                                                                                                                              thread
                                                                                                                                   31
                                                                                           2.00" ID
                                                                                          (50.8 mm)
                                                                                                                                    1
Approx. shipping weight: 203 lb                                                                            Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                    Hyd. slips extended—5.065 in. (128.6 mm)
4.778 to 5.044 in. (121.36 to 128.12 mm)                            698.4036                                Mech. slips extended—5.033 in. (127.8 mm)
                                                            Champ® III Packer
                                                           5 1/2 in., 13 to 20 lb/ft
Section 3d–Champ® III Packers with Parts Lists                      Page 18 of 64                                                   September 14, 2001
                                                                 Copyright 1983, 1999
                                                           Halliburton Energy Services®, Inc.
                                                                  All rights reserved.
                                       Note: The Champ® III Packer will be obsolete in
                                       July 1999. Assemblies are no longer available,
Service Tools Manual                   and parts are available by special order only.
                                                       698.4036a
                                                  Champ® III Packer
                                                 5 1/2 in., 13 to 20 lb/ft
                   Parts List—698.4036
                                                                        #                                 Notes—698.4036
            Part  Number
       #                           Description                                   Packer rings not included with assembly. See table
           Number Required                                             1
                                                                                 below.
       1   698.40341   2    Top coupling
                                                                                 Mechanical slips with steel wickers (696.53021) are
       2   698.40342   1    Splined mandrel                            2
                            Piston-type hydraulic hold-down                      available.
       3   698.40306   1                                                         Cap screw 70.43372 (three required) are included with
                            body                                       3
     4     695.08127    9   Inconel slip-insert bolt                             the split-ring collar (696.53623).
     5     698.40303   12   Retractor spring                                     Retainer ring 696.53631 (one required), keeper ring
     6     696.53709    6   Round hydraulic hold-down slip                       696.53704 (one required), and hex screw 70.43298
     7     696.53736    3   Slip-holding strap                                   (one required) are included on the drag-block sleeve
     8     698.40307    1   Balancing mandrel
                                                                       4
                                                                                 (696.53632). These items are also included on the
     9     698.40308    1   Floating piston                                      optional drag-block sleeve with straight J-slot
    10     698.40309    1   Balancing coupling                                   (696.53633).
    11     698.40311    1   Bypass case                                          Optional drag-block sleeve with straight J-slot:
    12     698.40312    1   Face-seal retainer                         5
                                                                                 696.53633
    13     698.40313    1   Upper face-seal sleeve
                                                                       6         Optional steel drag-block spring: 697.57122
    14     698.40314    1   Bypass seal
    15     698.40317    1   Lower face-seal sleeve                     7         Optional male handling sub: 696.53037
    16     698.40318    1   Upper shoe
    17     698.40361    1   Bypass mandrel
    18     698.40321    1   Packer mandrel                                                    1
                                                                                    Packer Rings—698.4036
    19     698.40319    1   Backup ring
    20     600.00464    2   Backup seal                             Casing Size End Ring Center Ring
                                                                                                         Duro                       OD
    21     600.00465    2   Backup seal                             and Weight (2 Required) (1 Required)
    22     698.40634    1   Lower shoe                                                                        698.40322      60
    23     698.40632    1   Mechanical slip-body                                                                                  4.50 in.
                                                                      5 1/2 in.               698.40325       698.40323      75
    24     696.53025    6   Slip retainer bolt                                                                                    (114.3
                                                                    13 to 20 lb/ft            698.40326       698.40324      85
    25     696.53724    6   Carbide mechanical slip                                                                                mm)
                                                                                              698.40327                      90
    26     696.53623    1   Split-ring collar
    27     696.53632    1   Drag-block sleeve
    28     698.40363    1   J-slot mandrel                           Data for Steel Components of New Toolsa
    29     697.57120    4   Drag block (No. 20)
    30     697.57123   16   Inconel drag-block spring (No. 23)      Tensile strength (lb)                        88,800
    31     70.34026     3   O-ring                                  Burst (psi)                                   7,100
    32     70.33975     1   O-ring                                  Collapse (psi)                               11,400
    33     70.34020     6   O-ring
                                                                    Bull plug burst (psi)                         7,100
    34     70.33985     2   O-ring
    35     70.33983     1   O-ring                                  Bull plug collapse (psi)                      9,300
    36     70.33979     2   O-ring                                  aThe data listed above is valid only for new
    37     70.34025     2   O-ring                                  tools, direct from the manufacturing facility.
    38     70.34029     2   O-ring
    39     70.33980     2   O-ring
    40     70.33981     3   O-ring                                               Differential Pressure Rating (psi)
    41     600.01022    1   Rod wiper ring                                                       Temperature (°F)
    42     600.00619    2   Backup seal                                 Size (in.)
                                                                                        180       250       325                    400
    47     70.43372     3   Split-ring screw
                                                                       4   1/    to 5   1/        8,400      8,400        8,400   8,400
    49     696.53704    1   Drag-block keeper                                2            2
    50     70.34026     3   O-ring
    51     600.01003    1   Rod-wiper ring
    52     70.43298     1   Cap screw
    53     696.53631    1   Retainer ring
aUse Conversion Kit (Part No. 698.40368) to convert Champ® III Packer (Part No. 698.4036) to a Champ IV
Packer.
September 14, 2001                                      Page 19 of 64                    Section 3d–Champ® III Packers with Parts Lists
                                                       Copyright 1983, 1999
                                                 Halliburton Energy Services®, Inc.
                                                        All rights reserved.
                                      Note: The Champ® III Packer will be obsolete in
                                      July 1999. Assemblies are no longer available,
                                      and parts are available by special order only.    Service Tools Manual
                                                      698.40368
                                                  Conversion Kit
                                     5 1/2 in. Champ® III Packer to Champ IV
                                                  (For 698.4036)
Section 3d–Champ® III Packers with Parts Lists          Page 20 of 64                    September 14, 2001
                                                       Copyright 1983, 1999
                                                 Halliburton Energy Services®, Inc.
                                                        All rights reserved.
                              Note: The Champ® III Packer will be obsolete in
                              July 1999. Assemblies are no longer available,
Service Tools Manual          and parts are available by special order only.
                                                698.40368
                                         Conversion Kit
                            5 1/2 in. Champ® III Packer to Champ IV
                                         (For 698.4036)
                                           Parts List—698.40368
                                         Part    Number
                              #                             Description
                                        Number Required
                              1    698.40365              1        Upper body
                              2    698.40366              1        Balancing coupling
                              3    698.40367              1        Ported housing
                              4    70.34032               1        O-ring
                              5    600.00467              2        Backup seal
                              6    70.33979               1        O-ring
September 14, 2001                                Page 21 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                 Copyright 1983, 1999
                                           Halliburton Energy Services®, Inc.
                                                  All rights reserved.
                                           Note: The Champ® III Packer will be obsolete in
                                           July 1999. Assemblies are no longer available,
                                           and parts are available by special order only.                                     Service Tools Manual
3 1/8" - 8N - M thread
                                                                                                                                        12
                            5.96"                       1
                         (151.4 mm)                                                              4.55" OD
                                                        26                                      (115.6 mm)
                                                                                                                                         32
                  10.53"                                                                   1.25"
                                                2 1/2" - 8UN thread                                                                4 1/8" - 8 UNS -
                (267.5 mm)                                                               (31.8 mm)                                 left hand thread
                                                                                                                                         13
                                                        2
                                                                                                                                         14 1
            15.96"
          (405.4 mm)
                                                                                           7.78"                                         15 1
                                                                                        (197.6 mm)
27
3 14 1
32
                                                                                           4.55" OD                                      16
                                                                                          (115.6 mm)                               4 1/8" - 6 stub
                                                                                                                                  Acme - 2G thread
                                                                                           2.00" ID
                                                        4                                 (50.8 mm)
                  4.45" OD                         4 1/16" - 6 stub
                 (113.0 mm)                       Acme- 3G thread
                                                                                                                                         17
                                                         5                           79.88"
                                                                                  (2028.9 mm)
                                                        26
                                                                                                                                         28
                                                        28
            13.91"                                                                                                                       19 2
          (353.3 mm)
                                                                                                                                         18
                                                        29
                                                         6                                                                               33 3
                                                         7
                                                                                                                                         20
                                                         8
                                                                                                                                         21 4     5
                         2.95"
                       (74.9 mm)                                                                                                         22
                        seal dia.                       9
                                                        30
                                                   4 1/16" - 6 stub                                                                      23
                  4.45" OD                        Acme - 2G thread
                 (113.0 mm)
                                                        31
                                                                         j-slot
             9.87"
          (250.7 mm)                                                                                                                     24   6
                                                        10
11
                                                                                           3.15" OD
                                                                                          (80.0 mm)
                                                                                                                                         26
25
                                                                                                                                 2 3/8" round
                                                                                                                               EUE tubing thread
Approx. shipping weight: 179 lb                                                                         Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                 Hyd. slips extended—NA
4.778 to 5.044 in. (121.36 to 128.12 mm)                                                                 Mech. slips extended—5.033 in. (127.8 mm)
                                                              698.4038
                                                 Champ® III Testing Packer
                                                   5 1/2 in., 13 to 20 lb/ft
Section 3d–Champ® III Packers with Parts Lists                 Page 22 of 64                                                   September 14, 2001
                                                            Copyright 1983, 1999
                                                      Halliburton Energy Services®, Inc.
                                                             All rights reserved.
                                         Note: The Champ® III Packer will be obsolete in
                                         July 1999. Assemblies are no longer available,
Service Tools Manual                     and parts are available by special order only.
                                                            698.4038
                                               Champ® III Testing Packer
                                                 5 1/2 in., 13 to 20 lb/ft
                        Parts List—698.4038
                                                                            #                              Notes—698.4038
             Part  Number                                                           Packer rings not included with assembly. See table
                                         Description                        1
       #    Number Required                                                         below.
       1    698.40371      1     Top adapter                                2       Mechanical slip with steel wickers: 696.53021
       2    698.40372      1     Lugged mandrel                                     Cap screws 70.43372 (three required) are included on
                                                                            3
       3    698.40373      1     Splined cap                                        split-ring collar 696.53623 (Location 20).
       4    698.40375      1     Bypass case                                        Retainer ring 696.53631 (one required), keeper ring
       5    698.40374      1     Center coupling                                    696.53704 (one required), and hex screw 70.43298 (one
       6    698.40312      1     Face-seal retainer                         4       required) are included on drag-block sleeve 696.53632
       7    698.40313      1     Upper face-seal sleeve                             (Location 21). These items are also included on the
       8    698.40314      1     Bypass face seal                                   optional straight J-slot drag-block sleeve (696.53633).
       9    698.40317      1     Lower face-seal sleeve                     5       Optional straight J-slot drag-block sleeve: 696.53633
       10   698.40361      1     Bypass mandrel
                                                                                    Optional steel drag-block springs (697.57122) are avail-
       11   698.40318      1     Upper shoe                                 6
       12   698.40321      1     Packer mandrel
                                                                                    able.
       13   698.40319      1     Backup ring
       14       1          2     End packer ring                                               1
                                                                                          Packer Rings—698.4038
       15       1          1     Center packer ring                                        Packer Ring
                                                                         Casing Size
       16   698.40364      1     Lower shoe                                              End         Center    Duro                   OD
                                                                         and Weight
       17   698.40362      1     Mechanical slip-body                                (2 Required) (1 Required)
       18   696.53025      4     Slip-retainer bolt
                                                                                                               698.40322       60
       19   696.53724      6     Mechanical slip                                                                                    4.50 in.
                                                                            5 1/2 in.          698.40325       698.40323       75
       20   696.53623      1     Split-ring collar                                                                                  (114.3
                                                                          13 to 20 lb/ft       698.40326       698.40324       85
       21   696.53632      1     Drag-block sleeve                                                                                   mm)
       22   698.40363      1     J-slot mandrel                                                698.40327                       90
       23   697.57120      4     Drag block
       24   697.57123      16    Inconel drag-block spring                Data for Steel Components of New Toolsa
       25   698.40341      1     Coupling
       26   70.34026       3     O-ring                                  Tensile strength (lb)                        88,800
       27   600.01003      1     Rod wiper ring                          Burst (psi)                                  7,100
       28   70.34025       2     O-ring                                  Collapse (psi                                11,400
       29   70.34029       2     O-ring
       30   70.33985       1     O-ring                                  Bull plug burst (psi)                         7,100
       31   70.33980       2     O-ring                                  Bull plug collapse (psi)                      9,300
       32   70.33981       2     O-ring                                  a
                                                                          The data listed above is valid only for new tools,
       33   70.43372       3     Split-ring collar screw
                                                                         direct from the manufacturing facility.
September 14, 2001                                           Page 23 of 64                  Section 3d–Champ® III Packers with Parts Lists
                                                            Copyright 1983, 1999
                                                      Halliburton Energy Services®, Inc.
                                                             All rights reserved.
                                                       Note: The Champ® III Packer will be obsolete in
                                                       July 1999. Assemblies are no longer available,
                                                       and parts are available by special order only.                                    Service Tools Manual
                                                                                                                                                             34
                                                                    3 ½" - API IF
                                      4.75" OD
                                                                    Tool Joint Box
                                     (120.7 mm)
                                                                                                                 5.65" OD                                    15
                                                                                            7.27"              (143.5 mm)
                                                                                         (184.7 mm)
                                                                           1
                           9.00"
                        (228.6 mm)
                                                                                                                                                             16
                                                                                           1.50"                                                             17 2
                                                                                                                 5.87" OD
                                                                                         (38.1 mm)             (149.1 mm)                                    35
                                                                          29
                                      3.00" OD                                              7.62"
                   18.32"            (76.2 mm)                             2             (193.5 mm)
                 (465.3 mm)                                                                                                                              1
                                       2.12" ID
                                     (53.8 mm)
                                                                          39
                                                                          30
           30.36"                                                                                                                                            20 2
         (771.1 mm)              5.00"                                                     1.50"                 5.87" OD
                              (127.0 mm)                                                 (38.1 mm)             (149.1 mm)                                    35
                                     4.00" OD                              3
                                                                                                                                                             21
                                    (101.6 mm)
                                      5.65" OD                             4
                                     (143.5 mm)
                                                                          31
                                                                                                                                                             40
                                                                           6
                                                                           7                                                                                 22
                                                                           6
                                                                           4
    98.64"                                                                31
 (2505.5 mm)                                                               6                                                                                 41
                                                                           7                                                                                 23
                                                                           6
                                                                           5                                                                                 24
                                                                           4
                                                                                                                                                             25
36
32
                                      5.37" OD                                                                                                               27
                                     (136.4 mm)                           18
                                                                                                                                                             28
                                                                          32
                                                                                                                                                              4
                                                                           8                          j-slot
                                                                          29
                                        4.75" ID
                                      (120.7 mm)
                                   Area = 17.720 in²
           17.36"
         (440.9 mm)                                                       19
                                                                          33
                                        3.876"
                                                                          18
                                      (96.2 mm)
                                   Area = 11.799 in²                       9
                                                                          10
                                                                           11
                                                                          12
                                     3.68"
                                  (93.5 mm)                                                                                                         3 ½" - API IF
                               Area = 10.636 in²                          13                                                                        Tool Joint Pin
                                      5.65" OD                            14
                                     (143.5 mm)
Approx. shipping weight: 364 lb                                                                                    Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                            Hyd. slips extended— 6.494 in. (165.0 mm)
5.920 to 6.538 in. (150.4 to 166.6 mm)                                                                              Mech. slips extended—6.467 in. (164.3 mm)
                                                                        698.4094
                                                         Champ® III Liner Running Packer
                                                              7 in., 17 to 38 lb/ft
Section 3d–Champ® III Packers with Parts Lists                          Page 24 of 64                                                     September 14, 2001
                                                                       Copyright 1983, 1999
                                                                 Halliburton Energy Services®, Inc.
                                                                        All rights reserved.
                                       Note: The Champ® III Packer will be obsolete in
                                       July 1999. Assemblies are no longer available,
Service Tools Manual                   and parts are available by special order only.
                                                       698.4094
                                         Champ® III Liner Running Packer
                                              7 in., 17 to 38 lb/ft
                  Parts List—698.4094
                                                                        #                          Notes—698.4094
       Part  Number                                                           Packer rings not included with assembly. See table
                                   Description                          1
  #   Number Required                                                         below.
  1 698.40566        1   Top adapter                                          Available backup rings and lower shoes are listed on
                                                                        2
  2 698.40567        1   Upper mandrel                                        the table below.
                         Piston-type hydraulic hold-down                4     Optional steel drag-block spring: 697.57142
  3 698.40582        1
                         body
  4   695.09127    13    Inconel slip-insert bolt
  5   698.40583     3    Hydraulic-slip holding strap                                        1
                                                                                       Packer Rings—698.4094
  6   698.40584    12    Hydraulic-slip retractor spring
  7   698.40593     6    Round hydraulic slip                                          Packer Ring
                                                                     Casing Size
  8   698.40516     1    Floating piston                                             End         Center    Duro                  OD
  9   698.40589     1    Balancing coupling
                                                                     and Weight
                                                                                 (2 Required) (1 Required)
 10   698.40588     1    Bypass seal
                                                                                                            696.57421    60
 11   698.40592     1    Seal retainer                                      7 in.                                               5.95 in.
                                                                                             696.57427      696.57426    75
 12   698.40573     1    Center mandrel                                 17 to 23 lb/ft                                        (151.1 mm)
                                                                                             696.57428                   85
 13   698.40523     1    Upper body
                                                                                                            696.57436    50
 14   698.40905     1    Face-seal sleeve
                                                                                             696.57441      696.57422    60
 15   698.40904     1    Shoe coupling
                                                                                             696.57424      696.57423    75
 16   698.40902     1    Packer mandrel                                     7 in.                                               5.75 in.
                                                                                                            696.57439    80
 17   698.40557     1    Backup ring                                    23 to 32 lb/ft                                        (146.1 mm)
                                                                                             696.57425      696.57440    85
 18   600.00481     3    Backup seal
                                                                                             696.57434                   90
 19   600.00463     2    Backup seal
                                                                                             696.57435                   95
 20   698.40537     1    Lower shoe
                                                                                                            696.57442    60
 21   698.40952     1    Mechanical slip-body
                                                                            7 in.            696.57443      696.57444    75     5.63 in.
 22   696.57720     6    Carbide mechanical slip
                                                                        35 to 38 lb/ft       696.57448      696.57446    85   (143.0 mm)
 23   696.57623     1    Split-ring collar
                                                                                             696.57447                   95
 24   698.40953     1    Drag-block sleeve
 25   697.57140     4    Drag block (No. 40)
 26   697.57144    16    Inconel drag-block spring (No. 625)
 27   698.40574     1    Lower mandrel
                                                                               2
                                                                               Lower Shoes and Backup Rings—698.4094
 28   697.57141     4    Drag-block keeper (No. 41)                      Casing Size                         Upper
 29   70.34029      3    O-ring                                                         Lower Shoe
                                                                         and Weight                       Backup Ring
 30   70.33979      2    O-ring
 31   70.33972      6    O-ring                                                                       698.40563           698.40561
                                                                                7 in.
 32   70.33988      2    O-ring                                                                         6.00-in.            6.00-in.
                                                                            17 to 23 lb/ft
 33   70.33936      1    O-ring                                                                     (152.4-mm) OD       (152.4-mm) OD
 34   70.33795      1    O-ring                                                 7 in.                 698.40537a          698.40557a
 35   70.33984      2    O-ring                                                                         5.87-in.            5.87-in.
                                                                            23 to 32 lb/ft
 36   70.34030      1    O-ring                                                                     (149.1-mm) OD       (149.1-mm) OD
 37   698.40553     1    Backup ring                                                                  698.40564           698.40562
 38   698.40554     1    Lower shoe                                             7 in.
                                                                                                        5.75-in.            5.75-in.
 39   600.01002     1    Rod-wiper ring                                     29 to 35 lb/ft
                                                                                                    (146.1-mm) OD       (146.1-mm) OD
 40   697.95612     6    Slip-stop pin
                                                                                                      698.40554a          698.40553a
 41   70.43371      3    Split-ring screw                                       7 in.
                                                                                                        5.65-in.            5.65-in.
                                                                            35 to 38 lb/ft
                                                                                                    (143.5-mm) OD       (143.5-mm) OD
                                                                    a
                                                                        These shoes and backup rings are included with assembly.
September 14, 2001                                      Page 25 of 64                    Section 3d–Champ® III Packers with Parts Lists
                                                       Copyright 1983, 1999
                                                 Halliburton Energy Services®, Inc.
                                                        All rights reserved.
                                         Note: The Champ® III Packer will be obsolete in
                                         July 1999. Assemblies are no longer available,
                                         and parts are available by special order only.                                     Service Tools Manual
                                                                                        5.87" OD
                                                                                       (149.1 mm) 2
           5.43"                                   2
        (137.9 mm)
                 2.37" ID                                                                                                           44 1
                (60.2 mm)
                                                  16                                                                                37
                                                                                       1.50"
                  4.0" OD                          32                                                                               5" - 6 stub Acme thread
                                                                                     (38.1 mm)
                (101.6 mm)
                                                                                                                                    21 2
           5.0"                                                                                                                     22
        (127.0 mm)
                                                   3                                                                                4 1/16" - 6 stub
                                                                                        5.87" OD                                    Acme thread
                                                                                       (149.1 mm)
                                                                                        2
                 5.65" OD                                                                                                           45
                (143.5 mm)                         4
                                                                                                                                    23
                                                   7
     89.97"
  (2285.2 mm)                                      33
                                                                                      5.65" OD
                                                                                     (143.5 mm)                                     46
          12.04"
        (305.8 mm)                                 6                                                                                24
                                                                                      5.87" OD                                      25
                                                   5                                 (149.1 mm)
                                                                                                                                         3 1/8" - 6 stub
                                                                                                                                         Acme thread
                                                                                                                                    38
26
                                                                                                                                    27 4
                                            5" - 6 stub
                 5.65" OD                   Acme thread
                (143.5 mm)
                                                  34
                                                  19
                                                                                                                                     4
                                                   8                                                                                30
          17.36"                                  31
        (440.9 mm)
                  4.75" ID                                        j-slot
                (120.7 mm)                                                                                                          29
                                                  35
                3.875" OD                         20      2 15/16" - 6 stub
                (98.4 mm)                                 Acme thread
                                                  19                              2.12"                                       2 7/8" - 8 round EUE
                                                          3 1/4" - 8 stub                                                     tubing thread
                                                   9      Acme thread           (54.1 mm)
                 5.37" OD                         10
                (136.4 mm)
                                                   11
                                                  12
                 3.68" Dia.
                 (93.5 mm)
                                                  13
                                             5 1/8" - 6 stub
                5.65" OD                     Acme thread
               (143.5 mm)
           7.27"
        (184.7 mm)                                36
                 2.37" ID                         14
                (60.2 mm)
                                                  15
Section 3d–Champ® III Packers with Parts Lists                 Page 26 of 64                                                  September 14, 2001
                                                              Copyright 1983, 1999
                                                        Halliburton Energy Services®, Inc.
                                                               All rights reserved.
                                                Note: The Champ® III Packer will be obsolete in
                                                July 1999. Assemblies are no longer available,
Service Tools Manual                            and parts are available by special order only.
                                                                698.4095
                                                           Champ® III Packer
                                                           7 in., 17 to 38 lb/ft
                Parts List—698.4095                                                                   1
                                                                                               Packer Rings—698.4095
        Part  Number
  #                            Description                                                      Packer Ring
       Number Required                                                        Casing Size
 1     698.40501      1      Top adapter                                                      End         Center    Duro                        OD
                                                                              and Weight
 2     698.40581      1      Upper mandrel                                                (2 Required) (1 Required)
 3     698.40582      1      Hydraulic hold-down body                                                                696.57421        60
 4     695.09127      13     Inconel slip-insert bolt                                7 in.                                                    5.95 in.
                                                                                                       696.57427     696.57426        75
 5     698.40583      3      Hydraulic-slip holding strap                        17 to 23 lb/ft                                             (151.1 mm)
                                                                                                       696.57428                      85
 6     698.40584      12     Hydraulic-slip retractor spring                                                         696.57436        50
 7     698.40593      6      Round hydraulic slip                                                      696.57441     696.57422        60
 8     698.40516      1      Floating piston                                                           696.57424     696.57423        75
 9     698.40589      1      Balancing coupling                                      7 in.                                                    5.75 in.
                                                                                                                     696.57439        80
 10    698.40588      1      Bypass seal                                         23 to 32 lb/ft                                             (146.1 mm)
                                                                                                       696.57425     696.57440        85
 11    698.40592      1      Seal retainer                                                             696.57434                      90
 12    698.40951      1      Center mandrel                                                            696.57435                      95
 13    698.40523      1      Upper body                                                                              696.57442        60
 14    698.40905      1      Face-seal sleeve                                        7 in.             696.57443     696.57444        75      5.63 in.
 15    698.40904      1      Shoe coupling                                       35 to 38 lb/ft        696.57448     696.57446        85    (143.0 mm)
 16    600.01019      1      Rod wiper ring                                                            696.57447                      95
 17    698.40902      1      Packer mandrel
 18    698.40557      1      Backup ring
 19    600.00481      3      Backup seal                                                          2       Packer Shoes—698.4095
 20    600.00463      2      Backup seal
 21    698.40537      1      Lower shoe                                       Casing Size                 Lower       Upper
                                                                                                                                           OD
 22    698.40952      1      Mechanical slip-body                             and Weight                  Shoe     Backup Ring
 23    696.57720      6      Carbide mechanical slip                                 7 in.                                            6.00 in.
                                                                                                      698.40563     698.40561
 24    696.57623      1      Split-ring collar                                   17 to 23 lb/ft                                     (152.4 mm)
 25    696.57432      1      Drag-block sleeve                                       7 in.                                            5.87 in.
 26    697.57140      4      Drag block (No. 40)                                                      698.40537a   698.40557a
                                                                                 23 to 32 lb/ft                                     (149.1 mm)
 27    697.57144      16     Inconel drag-block spring (No. 625)                     7 in.                                            5.75 in.
 28    600.00621      2      Backup seal                                                              698.40564     698.40562
                                                                                 29 to 35 lb/ft                                     (146.1 mm)
 29    698.41011      1      Lower mandrel                                           7 in.                                            5.65 in.
 30    697.57141      4      Drag-block keeper (No. 41)                                               698.40554a   698.40553a
                                                                                 35 to 38 lb/ft                                     (143.5 mm)
 31    70.34029       3      O-ring                                          a
                                                                              These shoes and backup rings are included with assembly.
 32    70.33979       1      O-ring
 33    70.33972       6      O-ring
 34    70.33988       2      O-ring                                              Data for Steel Components of New Toolsa
 35    70.33936       1      O-ring
 36    70.33795       1      O-ring                                          Tensile strength (lb)                          148,500
 37    70.33984       2      O-ring                                          Burst (psi)                                     12,400
 38    70.34030       1      O-ring                                          Collapse (psi)                                  10,600
 39    698.40553      1      Backup ring
                                                                             Bull plug burst (psi)                           9,100
 40    698.40554      1      Lower shoe
                                                                             Bull plug collapse (psi)                        10,600
 44        1                 Packer element
                                                                             a
                                                                              The data listed above is valid only for new tools,
 45 697.95612         6      Slip-stop pin                                   direct from the manufacturing facility.
 46 70.43371          3      Split-ring screw
aUseConversion Kit (Part No. 698.40962) to convert Champ® III Packer (Part No. 698.4095) to a Champ IV
Packer.
September 14, 2001                                               Page 27 of 64                  Section 3d–Champ® III Packers with Parts Lists
                                                                Copyright 1983, 1999
                                                          Halliburton Energy Services®, Inc.
                                                                 All rights reserved.
                                      Note: The Champ® III Packer will be obsolete in
                                      July 1999. Assemblies are no longer available,
                                      and parts are available by special order only.    Service Tools Manual
                                                            6
                                                            7
Section 3d–Champ® III Packers with Parts Lists          Page 28 of 64                    September 14, 2001
                                                       Copyright 1983, 1999
                                                 Halliburton Energy Services®, Inc.
                                                        All rights reserved.
                                      Note: The Champ® III Packer will be obsolete in
                                      July 1999. Assemblies are no longer available,
Service Tools Manual                  and parts are available by special order only.
                                                   Parts List—698.40962
                               Part  Number
                                                                         Description
                        #     Number Required
                        1    698.40955         1       Upper body—O-ring bypass seal
                        2    698.40957         1       Balancing coupling—O-ring bypass seal
                        3    698.40956         1       Ported housing
                        4    698.40958         1       Bypass seal sleeve—O-ring bypass seal
                        5    698.40959         1       Center mandrel—O-ring bypass seal
                        6    600.00220         2       Backup seal
                        7    70.33983          1       O-ring
                        8    600.00114         2       Backup seal
                        9    70.33938          1       O-ring
September 14, 2001                                     Page 29 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                      Copyright 1983, 1999
                                                Halliburton Energy Services®, Inc.
                                                       All rights reserved.
                                         Note: The Champ® III Packer will be obsolete in
                                         July 1999. Assemblies are no longer available,
                                         and parts are available by special order only.                                         Service Tools Manual
23
                  5.65" OD                                                                                                                45
                 (143.5 mm)                       4
                                                  5
                                                  6
                                                  7
                                                                                              5.65" OD                                    46
                                                 33                                          (143.5 mm)
                                                                                                                                          24
                                                  4                                                                                       3 1/8" - 6 stub
                                                                                                                                          Acme thread
                                                  6
                                                                                                                                          25
                                                  7
                                                  4                                                                                       38
                                                                                              2.37" ID                                    26
                                                                                             (60.2 mm)
                                                                                  92.65"
                                              5" - 6 stub                      (2353.31 mm)                                               27
                                              Acme thread
                                                                                                                                          29
                                                 34
                                                 19                                                                                        4
                                                                                              5.65" OD                                    30
                                                 31                                          (143.5 mm)
                                                  8
                   4.75" ID
                 (120.7 mm)                       9               j-slot
                  2.37" ID                       20
                 (60.2 mm)                       35
                                                 19        2 15/16" - 6 stub
      17.36"                                               Acme thread
                                                 10                                2.12"                                             2 7/8" - 8 round
    (440.9 mm)
                                                                                 (53.8 mm)                                           EUE tubing thread
                                                 11        3 1/4" - 8 stub
                                                           Acme thread
                                                 12
                   3.68" Dia.
                   (93.5 mm)                     13
                  5.65" OD
                 (143.5 mm)
                                                 14
                  5.65" OD
                 (143.5 mm)                               5 1/8" - 6 stub
                                                          Acme thread
       7.27"                                     36
    (184.7 mm)
                                                 15
Approx. shipping weight: 328 lb                                                                           Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                   Hyd. slips extended— 6.494 in. (165.0 mm)
5.920 to 6.538 in. (150.4 to 166.6 mm)                                                                     Mech. slips extended—6.467 in. (164.3 mm)
                                                                 698.4096
                                                  Champ® III Packer
                                               7
                                         with 3 /8 in. Special Tool Joint Box
                                                  7 in., 17 to 38 lb/ft
Section 3d–Champ® III Packers with Parts Lists                    Page 30 of 64                                                   September 14, 2001
                                                              Copyright 1983, 1999
                                                        Halliburton Energy Services®, Inc.
                                                               All rights reserved.
                                         Note: The Champ® III Packer will be obsolete in
                                         July 1999. Assemblies are no longer available,
Service Tools Manual                     and parts are available by special order only.
                                                        698.4096a
                                                    Champ III Packer
                                          with 3 7/8-in. Special Tool Joint Box
                                                    7 in. 17 to 38 lb/ft
September 14, 2001                                        Page 31 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                         Copyright 1983, 1999
                                                   Halliburton Energy Services®, Inc.
                                                          All rights reserved.
                                        Note: The Champ® III Packer will be obsolete in
                                        July 1999. Assemblies are no longer available,
                                        and parts are available by special order only.            Service Tools Manual
                                                      698.4096*
                                                Champ® III Packer
                                              7
                                        with 3 /8 in. Special Tool Joint Box
                                                 7 in., 17 to 38 lb/ft
Section 3d–Champ® III Packers with Parts Lists           Page 32 of 64                             September 14, 2001
                                                        Copyright 1983, 1999
                                                  Halliburton Energy Services®, Inc.
                                                         All rights reserved.
                                          Note: The Champ® III Packer will be obsolete in
                                          July 1999. Assemblies are no longer available,
Service Tools Manual                      and parts are available by special order only.
                        3.84" OD                                                           7.27"
                                               2 7/8" - 8 round                                                                         15
                       (97.5 mm)               EUE tubing thread                        (184.7 mm)
                                                                                                                                        17
                   6.32"                           1                                                                                    37
                (160.5 mm)                                                                1.50"
                                                                                        (38.1 mm)                                       18 2
                                                  31                                                                                   5 3/16" - 8N thread -
                                                                                               5.87" OD                                left-hand
           16.75"
                                               2 15/16" - 6 stub                              (149.1 mm)
         (425.5 mm)                                                                                                                     44 1
                                               Acme thread
                                                                                           7.62"     2
                                                                                                                                        20
                                                                                        (193.5 mm)
                                                   2                                           5.87" OD                                 44 1
                                                                                              (149.1 mm)
                                                                                                                                         21 2
                        3.00" OD                                                          1.50"
                       (76.2 mm)                                                        (38.1 mm)                                        37
                                                                                                                                     5" - 6 Stub Acme thread
                                                                                                                                     3 1/8" - 8 stub Acme thread
                                                  43
                                                                                                                                         22
                                                  28                                           5.65" OD
                                                  32                                          (143.5 mm)
                   5.0"
                (127.0 mm)                         3                                                 2                                  23
                        2.00" ID                                                                                                        45
                       (50.8 mm)
                   5.65" OD
                  (143.5 mm)                       4
     28.79"
                                                   5
   (731.3 mm)
                                                   6                                                                                    46
                                                                                               5.65" OD                                 24
                                                   7                             89.96"
                                                                                              (143.5 mm)
                                                                              (2285.0 mm)
                                                                                                                                        25
                                                  33                                                                                       3 1/8" - 8 stub
                                                                                                                                        38 Acme thread
26
27 3
                                                  5" - 6 stub
                                                  Acme thread
34 30
                                                  41                                           5.65" OD
                                                                                              (143.5 mm)
                                                  34
                   4.75" ID                       31                                                                                    29
     17.36"      (120.7 mm)
   (440.9 mm)
                                                   8                 j-slot
                                                  12                3 1/4" - 8 stub
                                                                    Acme thread
                  3.68" Dia.
                  (93.5 mm)                       13
                                                  5 1/8" - 6 stub
                                                  Acme thread
                  5.65" OD
                 (143.5 mm)                       36
                                                  14
 Approx. shipping weight: 328 lb                                                                           Maximum OD: (slip expansion less button height)
 Nominal casing ID range:                                                                                   Hyd. slips extended— 6.494 in. (165.0 mm)
 5.920 to 6.538 in. (150.4 to 166.6 mm)                      698.4097                                       Mech. slips extended—6.467 in. (164.3 mm)
                                           Champ® III High-Pressure Packer
                                                7 in., 17 to 38 lb/ft
September 14, 2001                                            Page 33 of 64                     Section 3d–Champ® III Packers with Parts Lists
                                                             Copyright 1983, 1999
                                                       Halliburton Energy Services®, Inc.
                                                              All rights reserved.
                                       Note: The Champ® III Packer will be obsolete in
                                       July 1999. Assemblies are no longer available,
                                       and parts are available by special order only.                            Service Tools Manual
                                                        698.4097
                                         Champ® III High-Pressure Packer
                                               7 in., 17 to 38 lb/ft
Section 3d–Champ® III Packers with Parts Lists          Page 34 of 64                                             September 14, 2001
                                                       Copyright 1983, 1999
                                                 Halliburton Energy Services®, Inc.
                                                        All rights reserved.
                                                  Note: The Champ® III Packer will be obsolete in
                                                  July 1999. Assemblies are no longer available,
Service Tools Manual                              and parts are available by special order only.
                                                             3 ½" - API IF                                                                            34
                                      4.75" OD
                                                             Tool Joint Box
                                     (120.7 mm)
                                                                                                            5.65" OD
                                                                                                                                                      15
                                                                                    7.27"                 (143.5 mm)
                                                                                 (184.7 mm)
                                                                    1
                           9.00"
                        (228.6 mm)
                                                                                                                                                      16
                                                                                    1.50"                                                             17 2
                                                                                                           6.35" OD
                                                                   29             (38.1 mm)               (161.3 mm)                                  35
                                      3.00" OD                                      7.68"
                   18.32"            (76.2 mm)                      2            (195.1 mm)
                 (465.3 mm)
                                       2.12" ID                                                                                                   1
                                     (53.8 mm)
                                                                   39
                                                                   30
           30.71"
         (750.0 mm)              4.65"                                                                                                                20 2
                              (118.1 mm)                                            1.50"                  6.35" OD
                                                                                  (38.1 mm)               (161.3 mm)                                  35
                                     4.00" OD                       3
                                    (101.6 mm)                                                                                                        21
                                    6.35" OD
                                   (161.3 mm)                           4
                                                                        31
                                                                                                                                                      41
                                                                        6
                                                                        7                                                                             22
                                                                        6
                                                                        4
    98.64"
 (2505.5 mm)                                                            31
                                                                        6
                                                                        7                                                                             23
                                                                        6                                                                             42
                                                                        5
                                                                        4                                                                             24
36
32
                                      5.37" OD
                                     (136.4 mm)                    18
                                                                   32                                                                                 27
                                                                    8                                                                                 28
                                                                                                 j-slot
                                                                   29                                                                                  4
                                     4.75" ID
                                   (120.7 mm)
           17.36"
         (440.9 mm)                                                19
                                                                   33
                                     3.786" ID                     18
                                     (96.2mm)
                                                                    9
                                                                   10
                                                                   11
                                     5.65“ OD
                                    (143.5 mm)
                                                                   12
                                                                                                                                             3 ½" - API IF
                                                                   13                                                                        Tool Joint Pin
14
Approximate shipping weight: 400 lb                                                                       Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                   Hyd. slips extended— 7.178. (182.3 mm)
6.625 to 7.125 in. (168.3 to 181.0 mm)                                                                     Mech. slips extended—7.122 in. (180.9 mm)
                                                                   698.4114
                                                         Champ® III Liner Running
                                                             Packer Assembly
                                                           7 5/8 in., 20 to 39 lb/ft
September 14, 2001                                                  Page 35 of 64                Section 3d–Champ® III Packers with Parts Lists
                                                                  Copyright 1983, 1999
                                                            Halliburton Energy Services®, Inc.
                                                                   All rights reserved.
                                      Note: The Champ® III Packer will be obsolete in
                                      July 1999. Assemblies are no longer available,
                                      and parts are available by special order only.                           Service Tools Manual
                                                        698.4114
                                             Champ® III Liner Running
                                                 Packer Assembly
                                               7 5/8 in., 20 to 39 lb/ft
Section 3d–Champ® III Packers with Parts Lists          Page 36 of 64                                            September 14, 2001
                                                       Copyright 1983, 1999
                                                 Halliburton Energy Services®, Inc.
                                                        All rights reserved.
                                            Note: The Champ® III Packer will be obsolete in
                                            July 1999. Assemblies are no longer available,
Service Tools Manual                        and parts are available by special order only.
                                2.37" ID
                               (60.2 mm)                                                                                                  42 1
16 37
                                                                                                                                          44
    89.97"                                                                                6.35" OD
 (2285.2 mm)                                                                             (161.3 mm)
                                                       6
                                                                                                                                          25
                                                       7
                                                                                                                                       3 1/8" - 6 stub Acme thread
                                                                                                                                          38
                                                       4
                                                       33                                                                                  26
                             6.35" OD
                            (161.3 mm)                                                                                                     27
                                                    5" - 6 stub
                                                    Acme thread
                              5.65" OD
                             (143.5 mm)
                                                      34                                                                                  29
                                                                                                                                           30
                                                      19                                                                                   4
                                                                                           5.65" OD
        17.36"                                         8                                  (143.5 mm)
      (440.9 mm)                 4.75" ID
                               (120.7 mm)             31
j-slot
                                                      20
                               3.875" OD              35        2 15/16" - 6 stub
                               (98.5 mm)                        Acme thread
                                                      19
                                                                                                                                    2 7/8" - 8 round EUE
                                                       9                              2.12"                                         tubing thread
                                                                3 1/4" - 8 stub
                                                      10        Acme thread
                                                                                    (53.9 mm)
                              5.37" OD                 11
                             (136.4 mm)
12
                               3.68" Dia.
                               (93.5 mm)
13
                                                   5 1/8" - 6 stub
                                                   Acme thread
          7.27"
       (184.7 mm)                                     36
                               5.65" OD
                              (143.5 mm)              14
15
Approx. shipping weight: 350 lb                                                                               Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                       Hyd. slips extended— 7.178 (182.3 mm)
6.625 to 7.125 in. (168.3 to 181.0 mm)                                                                         Mech. slips extended—7.122 in. (180.9 mm)
                                                                 698.4115
                                                         Champ® III Packer
                                                        7 5/8 in., 20 to 39 lb/ft
September 14, 2001                                               Page 37 of 64                  Section 3d–Champ® III Packers with Parts Lists
                                                              Copyright 1983, 1999
                                                        Halliburton Energy Services®, Inc.
                                                               All rights reserved.
                                        Note: The Champ® III Packer will be obsolete in
                                        July 1999. Assemblies are no longer available,
                                        and parts are available by special order only.                           Service Tools Manual
                                                         698.4115a
                                                    Champ® III Packer
                                                   7 5/8 in., 20 to 39 lb/ft
a
 Use Conversion Kit (Part No. 698.40962) to convert Champ® III Packer (Part No. 698.4115) to a Champ IV
Packer.
Section 3d–Champ® III Packers with Parts Lists            Page 38 of 64                                             September 14, 2001
                                                         Copyright 1983, 1999
                                                   Halliburton Energy Services®, Inc.
                                                          All rights reserved.
                                                 Note: The Champ® III Packer will be obsolete in
                                                 July 1999. Assemblies are no longer available,
Service Tools Manual                             and parts are available by special order only.
                                     4.68" OD
                                    (118.9 mm)             3 7/8" - 6 Stub Acme
                                                           Special Tool Joint Thd
                          9.00"
                       (228.6 mm)                                 1
36
                                                                 31                                            5.65“ OD
                                                                                          7.27"              (143.5 mm)
                                                                                                                                                       15
                                                                                       (184.7 mm)
                                     3.00" OD
                  19.08"                                                                                                                               17
                                    (76.2 mm)
                (484.6 mm)                                                                                                                             18
                                                                  2                       1.50"               6.35" OD
                                      2.37" ID
                                    (60.2 mm)                                           (38.1 mm)            (161.3 mm)                                37
                                                                 16                       7.68"
          31.47"                                                                       (195.1 mm)
        (799.3 mm)                                               32
                                4.65"
                                                                                                                                                   1
                             (118.1 mm)
                                                                  3
                                    4.00" OD
                                   (101.6 mm)
                                                                                                                                                       21
                                   6.35" OD                                               1.50"               6.35" OD
                                  (161.3 mm)                           4                (38.1 mm)            (161.3 mm)                                37
                                                                      33                                                                               22
                                                                       6
                                                                       7
                                                                       6
   92.65"
(2353.3 mm)                                                            4
                                                                      33
                                                                                                                                                       42
                                                                       6
                                                                       7                                                                               23
                                                                       6
                                                                       5
                                                                       4
                                                                                                                                                       43
                                                                                                                                                       24
                                                                                                                                                       38
                                                                 34
                                                                 19
                                                                                                                                                       26
                                    4.75" ID
                                  (120.65 mm)                    34
                                                                                                                                                       27
                                                                  8
                                     5.37" OD
                                    (136.4 mm)                   31
          17.36"
        (440.9 mm)                                               35                                                                                    29
                                                                 20                             j-slot                                                 30
                                     3.876"                      19
                                   (98.45 mm)                                                                                                          4
                                                                  9
                                                                 10
                                                                  11
                                                                 12
                                    5.65" OD
                                   (143.5 mm)
Approx. shipping weight: 361 lb                                                                          Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                  Hyd. slips extended—7.178 (182.3 mm)
6.625 to 7.125 in. (168.3 to 181.0 mm)                                                                    Mech. slips extended—7.122 in. (180.9 mm)
                                                                   698.4116
                                                            Champ® III Packer
                                                           7 5/8 in., 20 to 39 lb/ft
September 14, 2001                                                    Page 39 of 64             Section 3d–Champ® III Packers with Parts Lists
                                                                 Copyright 1983, 1999
                                                           Halliburton Energy Services®, Inc.
                                                                  All rights reserved.
                                         Note: The Champ® III Packer will be obsolete in
                                         July 1999. Assemblies are no longer available,
                                         and parts are available by special order only.                           Service Tools Manual
                                                        698.4116a
                                                   Champ® III Packer
                                                  7 5/8 in., 20 to 39 lb/ft
                    Parts List—698.4116
                                                                          #                        Notes—698.4116
            Part   Number
    #                                   Description                       1     Packer rings not included with assembly. See table below.
          Number Required
    1    698.40961    1     Top coupling                                        Change top backup ring and lower shoe for 20
    2    698.40581    1     Upper mandrel                                       to 29.7-lb/ft casing.
                            Piston-type hydraulic hold-down                     Top backup ring: 698.40657
    3    698.40682    1                                                   2
                            body                                                Lower shoe: 698.40637
     4   695.09127   16     Inconel slip-insert bolt                            Do not use this backup ring and lower shoe for other cas-
     5   698.40583    4     Hydraulic-slip holding strap                        ing weights.
     6   698.40584   16     Retractor spring                                    Torque requirement for 3 7/8-in. Stub Acme tool joint
                                                                          3
     7   698.40953    8     Round hydraulic slip                                thread: 800 to 1,200 ft-lb
     8   698.40516    1     Floating piston
     9   698.40589    1     Balancing coupling
    10   698.40588    1     Bypass seal                                                    1
                                                                                       Packer Rings—698.4116
    11   698.40592    1     Seal-ring retainer
    12   698.40951    1     Center mandrel                                               Packer Ring
                                                                       Casing Size
    13   698.40523    1     Upper body                                                 End         Center    Duro                 OD
                                                                       and Weight
    14   698.40905    1     Face seal sleeve                                       (2 Required) (1 Required)
    15   698.40904    1     Shoe coupling                                                                 698.40661      60
    16   600.01002    1     Rod-wiper ring                               7 5/8 in.
                                                                                           698.40665      698.40662      75
    17   698.40902    1     Packer mandrel                            20 to 29.7 lb/ft
                                                                                                          698.40663      80     6.35 in.
    18   698.40653   1      Backup ring                                    Shoe            698.40666                     85
    19   600.00481   3      Backup seal                                  6.50-in.                                             (161.3 mm)
    20   600.00463   2      Backup seal                                (165.1-mm)          698.40667                     90
    21   698.40654    1     Lower shoe                                      OD
    22   698.41152    1     Lower slip body                                                               69840668       60
                                                                         7 5/8 in.
    23   696.57720    6     Carbide mechanical slip                                        698.40672      698.40669      75
    24   696.58623    1     Split-ring collar                         29.7 to 39 lb/ft
                                                                                                          698.40671      80     6.20 in.
    25   696.57432    1     Drag-block sleeve                              Shoe            698.40673                     85
    26   697.57145    4     Drag block (No. 45)                          6.35-in.                                             (157.5 mm)
                            Inconel drag-block spring (No.             (161.3-mm)          698.40674                     90
    27   697.57144   16
                            625)                                            OD
    29   696.57409    1     Lower mandrel
                                                                      .
    30   697.57141    4     Drag-block keeper (No. 41)
    31   70.34029     3     O-ring                                        Data for Steel Components of New Toolsa
    32   70.33979     2     O-ring
                                                                      Tensile strength (lb)                   148,600
    33   70.33972     8     O-ring
    34   70.33988     2     O-ring                                    Burst (psi)                             12,400
    35   70.33936     1     O-ring                                    Collapse (psi)                          10,600
    36   70.33795     1     O-ring                                    Bull plug burst (psi)                    9,200
    37   70.33984     2     O-ring                                    Bull plug collapse (psi)                10,600
    38   70.34030     1     O-ring                                    a
    39   698.40657   1      Backup ring                                The data listed above is valid only for new tools,
    40   698.40637    1     Lower shoe                                direct from the manufacturing facility.
    42   697.95612    6     Slip-stop pin
    43   70.43374     3     Split-ring screw                                       Differential Pressure Rating (psi)
                                                                                                   Temperature (°F)
                                                                          Size (in.)
                                                                                          180       250       325               400
                                                                              7 to 7 5/8    10,000      10,000     10,000      10,000
a
 Use Conversion Kit (Part No. 698.40962) to convert Champ® III Packer (Part No. 698.4116) to a Champ IV
Packer.
Section 3d–Champ® III Packers with Parts Lists            Page 40 of 64                                             September 14, 2001
                                                         Copyright 1983, 1999
                                                   Halliburton Energy Services®, Inc.
                                                          All rights reserved.
                                              Note: The Champ® III Packer will be obsolete in
                                              July 1999. Assemblies are no longer available,
Service Tools Manual                          and parts are available by special order only.
                                                            1                                                                                 11 2
                                                                                               1.50"
                        5.60"                                                                                                              5 3/16" - 8N -
                     (142.2 mm)                                                              (38.1 mm)
                                                            25                                                                          M - left hand thread
                                                                                                                                              28
                                                                                                   6.35" OD                                  14
                                                                                                  (161.3 mm)
                                                                                                                                             12 1
                                                                                                           2
                 11.03"                                                                     7.62"
               (280.2 mm)    2.37" ID                       2                            (193.5 mm)
                            (60.2 mm)                                                                                                        13 1
12 1
                                                                                                                                             28
                                                            26
         28.02"                                                                                1.50"                                        15 2
                             5.65" OD                                                        (38.1 mm)
       (717.7 mm)
                            (143.5 mm)                                                                                                      5 3/8" - 6 stub
                                                            3
                                                                                                                                           Acme - 3G thread
                                                                                                   6.35" OD
                                                                                                                                             16
                                                           5" - 6 stub                            (161.3 mm)
                                                        Acme - 3G thread
                                                                                                           2
                                                                                                                                             32
                                                            25                                                                               17 3
                             5.37" OD
                            (138.4 mm)                      5
18 5
                             2.37" ID
                                                            6                                                                                33
                            (60.2 mm)
    71.84"                                                  7
 (1824.7 mm)
                                                                                                                                             19 4     6
                                                            8              j-slot
                                                                                                                                             29
                            3.68" Dia.
                            (93.5 mm)
                             seal dia.
                                                                                                                                             20
                                                         5 1/8" - 6 stub
                                                        Acme - 3G thread                                                                     21 7
                                                            9
                              5.65" OD
          7.27"              (143.5 mm)                     27
       (184.7 mm)
                                                            10
                                                                                                                                             23
                                                                                                                                             24
22
September 14, 2001                                               Page 41 of 64                Section 3d–Champ® III Packers with Parts Lists
                                                              Copyright 1983, 1999
                                                        Halliburton Energy Services®, Inc.
                                                               All rights reserved.
                                              Note: The Champ® III Packer will be obsolete in
                                              July 1999. Assemblies are no longer available,
                                              and parts are available by special order only.                            Service Tools Manual
                                                               698.4121
                                                         Champ® III Packer
                                                        7 5/8 in., 20 to 39 lb/ft
Section 3d–Champ® III Packers with Parts Lists                 Page 42 of 64                                             September 14, 2001
                                                              Copyright 1983, 1999
                                                        Halliburton Energy Services®, Inc.
                                                               All rights reserved.
                                          Note: The Champ® III Packer will be obsolete in
                                          July 1999. Assemblies are no longer available,
Service Tools Manual                      and parts are available by special order only.
3 1/8" - 8N - M thread
                        5.60"                          1                                                                                   11 2
                     (142.2 mm)                                                          1.50"
                                                                                       (38.1 mm)                                     5 3/16" - 8N - M
                                                      25                                                                             left hand thread
                                                                                                                                            28
                11.03"
                                              2 15/16" - 6 stub
              (280.2 mm)
                                                Acme thread                                                                                14
                                                                                                                                           12 1
                                                       2
                         4.00" OD                                                              5.87" OD
                        (101.6 mm)                                                            (149.1 mm)                                   13 1
                                                                                                      2
                            2.37" ID                                                     7.62"
                           (60.2 mm)                                                  (193.5 mm)
12 1
                                                                                                                                           28
                                                      26
                                                                                         1.50"                                         5" - 6 stub
                5.65" OD                               3                               (38.1 mm)                                    Acme - 3G thread
               (143.5 mm)
                                                                                                                                           15   2
                                                  5" - 6 stub
          28.02"                                 Acme thread                                                                               16
        (711.7 mm)
                                                                                   71.84"                                                  32
                                                       4                        (1824.7 mm)
                5.37" OD                                                                                                                   17   3
               (136.4 mm)                             25
                 2.37" ID
                (60.2 mm)                              6                                                                                   33
                                                       7                                                                                   18 4
                                                                                                                                           19   5     6
                                                       8
                                                                                                                                           29
                  3.68"                                                                                                                    20
                (93.5 mm)
                 seal dia.
                                                  5 1/8" - 6 stub
                5.65" OD                          Acme thread
               (143.5 mm)                                                                                                                  21 7
                                                       9
                                                      27               j-slot
           7.27"
        (184.7 mm)
                                                      10
                                                                                                                                           23
                                                                                                                                           24
22
                                                                                   2.12"
                                                                                 (53.8 mm)                                          2 7/8" round
                                                                                                                                  EUE tubing thread
September 14, 2001                                                Page 43 of 64                    Section 3d–Champ® III Packers with Parts Lists
                                                             Copyright 1983, 1999
                                                       Halliburton Energy Services®, Inc.
                                                              All rights reserved.
                                              Note: The Champ® III Packer will be obsolete in
                                              July 1999. Assemblies are no longer available,
                                              and parts are available by special order only.                         Service Tools Manual
                                                              698.4131
                                                      Champ® III Testing Packer
                                                         7 in., 17 to 38 lb/ft
                                                                                             2 Packer Shoes—698.4131
 Data for Steel Components of New Toolsa
Tensile strength (lb)               148,500
                                                                           Casing Size                      Upper
                                                                                             Lower Shoe                            OD
                                                                           and Weight                    Backup Ring
Burst (psi)                         12,400
                                                                                7 in.                                             6.00 in.
Collapse (psi)                      10,600                                                 698.40563       698.40561
                                                                            17 to 23 lb/ft                                      (152.4 mm)
Bull plug burst (psi)                9,200                                      7 in.                                             5.87 in.
Bull plug collapse (psi)            10,600                                                 698.40537       698.40557
                                                                            23 to 32 lb/ft                                      (149.1 mm)
a
 The data listed above is valid only for new tools,                             7 in.                                             5.75 in.
                                                                                           698.40564a      698.40562
direct from the manufacturing facility.                                     29 to 35 lb/ft                                      (146.1 mm)
                                                                                7 in.                                             5.65 in.
                                                                                           698.40554a      698.40553
                                                                            35 to 38 lb/ft                                      (143.5 mm)
                                                                           aThese shoes furnished with assembly
Section 3d–Champ® III Packers with Parts Lists                 Page 44 of 64                                           September 14, 2001
                                                              Copyright 1983, 1999
                                                        Halliburton Energy Services®, Inc.
                                                               All rights reserved.
                                              Note: The Champ® III Packer will be obsolete in
                                              July 1999. Assemblies are no longer available,
Service Tools Manual                          and parts are available by special order only.
                                                                                                                                           10
                          5.00" OD                     3 1/2" - API FH
                         (127.0 mm)                    tool joint thread                                                                   11
                                                                                                                                           31
                    10.00"                                   1    6    9
                                                                                               1.50"                                       7" - 8UNS -
                  (254.0 mm)                                                                                                            left hand thread
                                                                                             (38.1 mm)
                           2.50" ID                                                                                                        12 10
                          (63.5 mm)
                                                         3 13/16" - 6                               8.15" OD                               13 1
                                                    stub Acme - 3G thread                          (207.0 mm)
                                                             27
                                                                                                                                           14
            15.12"                                                                            8.94"
          (384.0 mm)       2.87" ID                                                        (227.0 mm)
                          (72.9 mm)
                                                             2                                                                             13 1
28 32
                                                                                                                                           38
                                                             27                         95.02"
                     7.80" OD
                                                                                     (2413.5 mm)                                           17
                    (198.1 mm)                               3
                                                          7" - 6 stub                                                                      18 2
                        2.87" ID                       Acme- 3G thread
                       (72.9 mm)                                                               2.87" ID                                    29
                                                                                              (72.9 mm)                                    39
                                                                                                                                           19
                                                             29
                                                                                              8.15" OD                                     33
                     7.80" OD                                                                (207.0 mm)
                                                             4
                    (198.1 mm)                                                                                                             21 3     5
                                                                                                                                           22
                                                             5
                                                             6
                                                                                                                                           23 4
                                                             7
                                                             8
                                                        7 1/8" - 6 stub
                     7.80" OD                           Acme thread                                                                        24
        9.39"                                                                                 8.15" OD
                    (198.1 mm)                                                                                                             25
     (238.5 mm)                                              30                              (207.0 mm)
20 2
j-slot
34
                                                                                              6.25" OD
                                                                                             (158.8 mm)
26
35
                                                                                        4.37"
                                                                                     (111.0 mm)
                                                                                                                                       4 1/2" - API IF
                                                                                                                                      tool joint thread
                                                ®
                                         Champ III Testing Packer
                                             9 5/8" 29 3 53 5 lb/ft
Approx. shipping weight: 744 lb                                                                       Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                              Hyd. slips extended—NA
8.535 to 9.063 in. (216.8 to 230.2 mm)                                                                Mech. slips extended—9.123 in. (231.7 mm)
                                                                  698.4144
                                                    Champ® III Testing Packer
                                                     9 5/8 in., 29.3 to 53.5 lb/ft
September 14, 2001                                                Page 45 of 64               Section 3d–Champ® III Packers with Parts Lists
                                                              Copyright 1983, 1999
                                                        Halliburton Energy Services®, Inc.
                                                               All rights reserved.
                                              Note: The Champ® III Packer will be obsolete in
                                              July 1999. Assemblies are no longer available,
                                              and parts are available by special order only.                                Service Tools Manual
                                                                698.4144
                                                      Champ® III Testing Packer
                                                       9 5/8 in., 29.3 to 53.5 lb/ft
                  Parts List—698.4144
                                                                                #                           Notes—698.4144
          Part  Number
    #                             Description                                         Packer rings not included with assembly. See table
         Number Required                                                        1
     1   698.41445     1      Top adapter
                                                                                      below.
     2   698.41444     1      Upper mandrel                                           Assemble the center-to lower mandrel adapter
                                                                                      (698.41451) and the lower mandrel (696.60409) with
     3   698.41441     1      Champ® III testing cap                            2
     4   698.41442     1      Lugged coupling                                         Loctite (70.47691) on mating threads. Do not use on
     5   698.41407     1      Bypass seal                                             slip-insert bolts).
     6   698.41411     1      Seal retainer                                           Optional drag-block sleeve with straight J-slot:
                                                                                3
     7   698.41443     1      Splined body                                            696.60733.
     8   698.41506     1      Face-seal sleeve                                  4     Optional steel drag-block spring: 697.57142
     9   698.41505     1      Center mandrel                                          Optional left-hand auto J-slot drag-block sleeve for
                                                                                5
    10   698.41507     1      Upper shoe (47 to 53.5 lb/ft)                           liner-running operations: 698.41454
    11   698.41508     1      Packer mandrel                                          Optional top coupling with 3 7/8-in. 6-stub Acme special
    12   698.41416     1      Upper backup ring                                 6
                                                                                      tool joint box thread: 698.41471
    13      1          2      Packer ring
                                                                                      Optional top coupling with 4 1/2-in. API IF tool joint box
                                                                                9
    14   696.60897     1      Spacer ring                                             thread: 602.05218
    15   698.41418     1      Lower shoe (47 to 53.5 lb/ft)                           Available upper and lower shoes are listed in the table
    16   698.41453     1      Mechanical slip-body                             10
                                                                                      below.
    17   696.60020     6      Carbide mechanical slip
    18   698.41451     1      Center-to-lower mandrel adapter
    19   698.41455     1      Split-ring collar
    20   696.60409     1      Lower mandrel                                                   1   Packer Rings—698.4144
    21   696.60732     1      Drag-block sleeve
    22   697.57165     8      Drag block (No. 65)                             Casing Size
                                                                                                   Packer Ring Duro              OD
    23   697.57144     32     Inconel drag-block spring (No. 625)             and Weight
    24   697.57141     8      Drag-block keeper (No. 41)                                            696.60381        50
    25   695.09127     8      Inconel slip-insert bolt                           9 5/8 in.          696.60382        70       8.18 in.
    26   696.60882     1      Lower pin                                      29.3 to 43.5 lb/ft     696.60383        80     (207.8 mm)
    27   70.33936      3      O-ring                                                                696.60384        90
    28   600.01001     1      Rod-wiper ring                                                        696.60391        50
    29   70.33938      3      O-ring                                             9 5/8 in.          696.60392        70       7.95 in.
    30   70.34003      1      O-ring                                                                696.60393        80     (201.9 mm)
    31   70.33996      2      O-ring
                                                                              47 to 53.5 lb/ft
                                                                                                    696.60394        90
    32   70.33987      1      O-ring
    33   70.33990      1      O-ring
    34   70.34044      1      O-ring
    35   70.34047      1      O-ring                                                     Optional Shoes—698.4144
    36   698.41456     1      Upper backup ring (29.3 to 43.5 lb/ft)                Lower shoe         Upper shoe
    37   698.41457     1      Lower shoe (29.3 to 43.5 lb/ft)
    38   697.95612     6      Slip-stop pin                                          698.41418                     698.41416
.   39   70.43374      3      Cap screw                                      9 5/8 in., 47 to 53.5 lb/ft    9 5/8 in., 47 to 53.5 lb/ft
                                                                                      8.15 OD                        8.15 OD
                                                                                    698.41457                      698.41456
    Data for Steel Components of New Toolsa
                                                                            9 5/8 in., 29.3 to 43.5 lb/ft 9 5/8 in., 29.3 to 43.5 lb/ft
Tensile strength (lb)                       387,900
                                                                                       8.25 OD                      8.25 OD
Burst (psi)                                  8,700
Collapse (psi)                              10,100
                                                                                         Differential Pressure Rating (psi)
Bull plug burst (psi)                        8,700
                                                                                                         Temperature (°F)
Bull plug collapse (psi)                    10,100                              Size (in.)
a
                                                                                                180       250       325                   400
 The data listed above is valid only for new tools,                                  5
                                                                                    9 /8           10,000      10,000        8,000        7,000
direct from the manufacturing facility.
Section 3d–Champ® III Packers with Parts Lists                  Page 46 of 64                                                September 14, 2001
                                                               Copyright 1983, 1999
                                                         Halliburton Energy Services®, Inc.
                                                                All rights reserved.
                                         Note: The Champ® III Packer will be obsolete in
                                         July 1999. Assemblies are no longer available,
Service Tools Manual                     and parts are available by special order only.
                                                   5
                                                   6                                                                                    54
22
                                                                                                                                        23
             17.87"                                                                                                                        3 13/16" - 6 stub
           (453.9 mm)                                                                                                                   35 Acme thread
                                                                                             8.15" OD
                                                                                            (207.0 mm)                                  55
                                                                                                                                        24
                                                                                                                                           4 7/8" - 6 stub
                                                                                                                                        40 Acme thread
                                              6 15/16" - 6 stub                                                                         26 3        6
                                              Acme thread
                    7.80" OD
                   (198.1 mm)                      8
                                                   34
                                                   9
                                                                                                                                        28 4
                    6.785" ID                      45
                   (172.3 mm)                      35
                                                   36
                                                                                                                                        27
                                                   46
                                                                                             8.15" OD                                   3
                    5.571" OD                      45                                       (207.0 mm)
                                                   10                                                                                   29
                   (141.5 mm)                                        j-slot
                                                   11
             18.06"
                                                             3 7/8" - 6 stub
           (458.7 mm)                              12
                                                             Acme thread
                                                                                                                                        25
                    5.566" dia.                              4 1/2" - 6 stub
                   (141.3 mm)                                Acme thread
                                                   14                                                                             4 7/8" - 6 stub
                                                   7 1/8" - 6 stub                                                                Acme thread
                    7.80" OD                       Acme thread
                   (198.1 mm)
                                                   37                                                                                   41
                     2.87" ID                                                                6.25" OD
                                                   13                                       (158.8 mm)
                    (72.9 mm)
                                                                                             3.75" ID
                                                                                            (95.3 mm)
                                                                                                                                        30
44
September 14, 2001                                               Page 47 of 64                   Section 3d–Champ® III Packers with Parts Lists
                                                              Copyright 1983, 1999
                                                        Halliburton Energy Services®, Inc.
                                                               All rights reserved.
                                               Note: The Champ® III Packer will be obsolete in
                                               July 1999. Assemblies are no longer available,
                                               and parts are available by special order only.                             Service Tools Manual
                                                               698.4145a
                                                          Champ® III Packer
                                                         5
                                                       9 /8 in., 29.3 to 53.5 lb/ft
Section 3d–Champ® III Packers with Parts Lists                  Page 48 of 64                                              September 14, 2001
                                                               Copyright 1983, 1999
                                                         Halliburton Energy Services®, Inc.
                                                                All rights reserved.
                                       Note: The Champ® III Packer will be obsolete in
                                       July 1999. Assemblies are no longer available,
Service Tools Manual                   and parts are available by special order only.
                                                                 4
                                                                 3
                                                                 4
                                                                 7
                                                                 6
September 14, 2001                                      Page 49 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                       Copyright 1983, 1999
                                                 Halliburton Energy Services®, Inc.
                                                        All rights reserved.
                                      Note: The Champ® III Packer will be obsolete in
                                      July 1999. Assemblies are no longer available,
                                      and parts are available by special order only.             Service Tools Manual
                                                      698.41534
                                                  Conversion Kit
                                     9 5/8 in. Champ® III Packer to Champ IV
                                 (For 698.415, 698.4145, 698.4147, and 698.4157)
                                                 Parts List—698.41534
                                   Part  Number
                                                                           Description
                             #    Number Required
                             1   698.41525       1        Upper body—O-ring bypass seal
                                                          Balancing coupling—O-ring bypass
                             2   698.41527       1
                                                          seal
                             3   70.33795        1        O-ring
                             4   600.00254       2        Backup seal
                             5   698.41526       1        Ported housing—O-ring bypass seal
                             6   600.00406       2        Backup seal
                             7   70.33825        1        O-ring
                             8   698.41528       1        Sleeve—O-ring bypass seal
                             9   698.41529       1        Center mandrel—O-ring bypass seal
Section 3d–Champ® III Packers with Parts Lists          Page 50 of 64                             September 14, 2001
                                                       Copyright 1983, 1999
                                                 Halliburton Energy Services®, Inc.
                                                        All rights reserved.
                                               Note: The Champ® III Packer will be obsolete in
                                               July 1999. Assemblies are no longer available,
Service Tools Manual                           and parts are available by special order only.
                                                                                                                                                 38
                                                                                                     1.50"
                                                                                                                                                 17
                                                                                                   (38.1 mm)
                                                           3 7/8" - 6 stub                                                                   1
                        4.68" OD                           Acme special
                       (118.9 mm)                          tool joint box                      8.94"    8.15" OD
                                                            thread                          (227.1 mm) (207.0 mm)                                19
                                                          1    7
                11.00"
              (279.4 mm)
                                                                                                                                             1
       16.06"                                                                                  1.50"
     (407.9 mm)                                                                              (38.1 mm)                                           20
                                                                                                                                                 38
                                                          31
                                                                                                                                                 21
                       3.875" OD
                       (98.4 mm)                          2
                                                                                 119.55"
                            2.87" ID                                           (3036.6 mm)
                           (72.9 mm)
                                                                                                                                                 49
                                                          32
                                                          45                                                                                     22
                                                          31                                                                                     23
                                                                                                                                                 24
                                                                                                   8.15" OD
                        8.15" OD                                                                                                                 35
                                                                                                  (207.0 mm)
                       (207.0 mm)                         4
                                                                                                                                                 50
                                                                                                 4 7/8" 6 Stub
                                                          3                                      Acme - 3G
                                                                                                                                                 40
       17.87"                                             5
     (453.9 mm)
                                                          33                                                                                     25
                                                                                                                                                 26
6 27
28 4
                                                                                                   8.15" OD                                      29
                                                                                                  (207.0 mm)
                                                          34                                                                                      3
42
                        6.785" ID                         34
                       (172.3 mm)                         35
                            2.87" ID                      8
       18.06"              (72.9 mm)                      9
     (453.9 mm)
                       3 7/8" 6 Stub                      43
                       Acme - 3G                          36          j-slot
                                                                                                                                                      4 7/8" 6 Stub
                                                          42                                                                                          Acme - 3G
                                                          10
                                                          11                                                                                     41
                                                               4 1/2" 6 Stub
                                                          12   Acme - 3G Thd
                        7.80" OD                          13
                       (198.1 mm)                                                                   6.25" OD
                                                                                                  (158.75 mm)                                    30
                                                          14
                                                               7 1/8" 6 Stub
                                                               Acme - 3G Thd
                                                          37
        9.39"
     (238.5 mm)                                           15
                                                                                  4.37"                                                               4 1/21“ - API IF
                                                                               (111.0 mm)                                                             Tool Joint Pin
16
Approx. shipping weight: 936 lb                                                                                  Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                          Hyd. slips extended—9.134 in. (232.0 mm)
8.535 to 9.063 in. (216.8 to 230.2 mm)                                                                            Mech. slips extended—9.123 in. (231.7 mm)
                                                                   698.4147
                                                            Champ® III Packer
                                               7
                                         with 3 /8-in., 6-Stub Acme Special Box Connection
                                                        9 5/8 in., 29.3 to 53.5 lb/ft
September 14, 2001                                                 Page 51 of 64                    Section 3d–Champ® III Packers with Parts Lists
                                                               Copyright 1983, 1999
                                                         Halliburton Energy Services®, Inc.
                                                                All rights reserved.
                                        Note: The Champ® III Packer will be obsolete in
                                        July 1999. Assemblies are no longer available,
                                        and parts are available by special order only.                             Service Tools Manual
                                                        698.4147a
                                                 Champ® III Packer
                              with 3 7/8-in., 6-Stub Acme Special Box Connection
                                             9 5/8 in., 29.3 to 53.5 lb/ft
a
Use Conversion Kit (Part No. 698.41534) to convert Champ® Packer (Part No. 698.4147) to a Champ IV Packer.
Section 3d–Champ® III Packers with Parts Lists            Page 52 of 64                                             September 14, 2001
                                                         Copyright 1983, 1999
                                                   Halliburton Energy Services®, Inc.
                                                          All rights reserved.
                                         Note: The Champ® III Packer will be obsolete in
                                         July 1999. Assemblies are no longer available,
Service Tools Manual                     and parts are available by special order only.
                                                1                                                                                          37
          11.00"
        (279.4 mm)                                                                          1.50"                                       7" - 8 UNS
                                                                                          (38.1 mm)                                     thread - left-hand
                                                                                                                                           41 17 2
                                                                                                  7.95" OD
                                                                                                 (201.9 mm)
                                                                                                                                           51 1
                                                                                                      2
                                          3 13/16" - 6 stub
                                          Acme thread                                       8.94"
                                                                                         (227.1 mm)
                                                                                                                                           19 2
                                               30
                  2.87" ID
                 (72.9 mm)                                                                            2
                                                                                                                                           51 1
                                                2                                                 7.95" OD
           5.06"                                                                                 (201.9 mm)
        (128.5 mm)
               3.875" OD                                                                    1.50"                                          7" - 6 stub
               (98.4 mm)                        31                                        (38.1 mm)                                        Acme thread
                                               30                                                                                          20 42 2
                                               46                                                 7.80" OD                                 37
                                                                                                 (198.1 mm)
                                                3                                                                                          21
                                                                                                                                           5 1/4" - 6 stub
                                                5                                                                                          Acme thread
                                                4
                                                                                                                                           52
                                                                                                                                           22
                                                6
          17.87"                                                                                                                            3 13/16" - 6 stub
        (453.9 mm)                                                                                                                          Acme thread
                                                                                                  7.75" OD                                 34
                                                32                                               (196.9 mm)
                                                                                                                                           53
                                                                                                                                           23
                 7.80" OD                       7
                (198.1 mm)
                                                                                                                                           24
                                                                                                                                           25
                                                6 15/16" - 6 stub
                                                Acme thread
                                               33
                 6.785" ID
                (172.3 mm)                                                                                                                 27
                                               44
                                                     3 13/16" - 6 stub
                                                9    Acme thread
     111.56"
  (2833.6 mm)                                  34
                                                     3 7/8" - 6 stub
                                                     Acme thread                                                                           26
                 5.571" OD                     45
                (141.5 mm)                     35                                                 7.80" OD                                 3
                                                                                                 (198.1 mm)
                                               44                                                                                          28
          18.06"                                                           j-slot
        (458.7 mm)                             10                                                                                      4 3/8" - 6 stub Acme thread
                                                11                                                                                         40
                                               12
                                                                                                  6.25" OD
                                                                                                 (158.8 mm)
                 5.566 Dia.                     8              4 1/2" - 6 stub
                (141.4 mm)                                     Acme thread
                                                                                                                                           29
                                               14
                                             7 1/8" - 6 stub
                 7.80" OD                    Acme thread
                (198.1 mm)
                                               36                                                                                          43
           9.39"
        (238.5 mm)                             13                                                                                       4 1/2" - API IF
                                                                                       4.37"                                            tool joint thread
                                               15
                                                                                    (111.0 mm)
                                                                 ®
                                           CHAMP III Packer
Approx. shipping weight: 821 lb                     9 5/8" 40 71 8 lb/ft                                      Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                       Hyd. slips extended—8.789 in. (223.2 mm)
8.125 to 8.835 in. (206.3 to 224.4 mm)                                                                         Mech. slips extended—8.858 in. (225.0 mm)
                                                                     698.415
                                                        Champ® III Packer
                                                        5
                                                       9 /8 in., 41 to 71.8 lb/ft
September 14, 2001                                                Page 53 of 64                    Section 3d–Champ® III Packers with Parts Lists
                                                             Copyright 1983, 1999
                                                       Halliburton Energy Services®, Inc.
                                                              All rights reserved.
                                           Note: The Champ® III Packer will be obsolete in
                                           July 1999. Assemblies are no longer available,
                                           and parts are available by special order only.                           Service Tools Manual
                                                           698.415a
                                                      Champ® III Packer
                                                    9 5/8 in., 41 to 71.8 lb/ft
a
 Use Conversion Kit (Part No. 698.41534) to convert Champ® III Packer (Part No. 698.415) to a Champ IV
Packer.
Section 3d–Champ® III Packers with Parts Lists              Page 54 of 64                                             September 14, 2001
                                                           Copyright 1983, 1999
                                                     Halliburton Energy Services®, Inc.
                                                            All rights reserved.
                                         Note: The Champ® III Packer will be obsolete in
                                         July 1999. Assemblies are no longer available,
Service Tools Manual                     and parts are available by special order only.
                                                                                                                                          37
                                                                                          1.50"
                                                                                                                                          17 40 1
                                                                                          (38.1)
                                                                                                                                          18   1
                        4.68" OD
                       (118.9 mm)                         3 7/8" - 6 Stub
                                                          Acme thread
                                                                                           8.94"                                          19   1
                                                                                          (227.1)
                                                     1
                11.00"
              (279.4 mm)                                                                                                                  18
       16.06"                                                                             1.50"
     (407.9 mm)                                                                           (38.1)                                          20 41 1
                                                                                                                                          37
                                                    30                                         7.80" OD                                   21
                                                                                              (198.1 mm)
                       3.875" OD
                       (98.4 mm)                     2
                                                                               111.56"
                            2.87" ID                                        (2833.6 mm)
                           (72.9 mm)
                                                    31
                                                                                                                                          50
                                                    30
                                                    45
                                                                                                                                          22
                                                     3                                     3 13/16" 6 Stub
                                                                                           Acme - 3G
                                                                                               7.75" OD
                        7.80" OD                                                              (196.9 mm)                                  38
                       (198.1 mm)                    4
                                                                                                                                          51
                                                                                                                                          23
       17.87"                                        5
     (453.9 mm)                                                                                                                           24
                                                    32
                                                                                                                                          25   2
6 26
27 3
                                                     8
                                                                                               7.80" OD                                   28
                                                                                              (198.1 mm)
                        7.80" OD                    33                                                                                    3
                       (198.1 mm)
                                                    42
                        6.785" ID                   33
                       (172.3 mm)                   34
                                                                 j-slot
       18.06"          3 7/8" 6 Stub                 9
     (458.7 mm)        Acme - 3G                    43
                                                    35
                        5.571" dia                                                                                                             4 3/8" 6 Stub
                       (141.5 mm)                   42                                                                                         Acme - 3G
                                                    10
                                                    11                                                                                    39
                                                         4 1/2" 6 Stub
                                                    12   Acme - 3G Thd
                        7.80" OD                    13
                       (198.1 mm)                                                              6.25" OD
                                                                                              (158.8 mm)                                  29
                                                    14
                                                                                                3.50" ID
                                                         7 1/8" 6 Stub                         (88.9 mm)
                                                         Acme - 3G Thd
                                                    36
        9.39"                                                                                                                             44
     (238.5 mm)                                     15
                                                                                        4.37"                                                  4 1/2“ - API IF
                                                                                     (111.0 mm)                                                Tool Joint Pin
16
Approx. shipping weight: 821 lb                                                                         Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                 Hyd. slips extended—8.789 in. (223.2 mm)
8.125 to 8.835 in. (206.3 to 224.4 mm)                                                                   Mech. slips extended—8.858 in. (225.0 mm)
                                                          698.4157
                                                   Champ® III Packer
                                                   5
                                                  9 /8 in., 40 to 71.8 lb/ft
September 14, 2001                                        Page 55 of 64                       Section 3d–Champ® III Packers with Parts Lists
                                                         Copyright 1983, 1999
                                                   Halliburton Energy Services®, Inc.
                                                          All rights reserved.
                                               Note: The Champ® III Packer will be obsolete in
                                               July 1999. Assemblies are no longer available,
                                               and parts are available by special order only.                          Service Tools Manual
                                                               698.4157a
                                                           Champ® III Packer
                                                         9 5/8 in., 40 to 71.8 lb/ft
a
    Use Conversion Kit (Part No. 698.41534) to convert Champ® Packer (Part No. 698.4157) to a Champ IV Packer.
Section 3d–Champ® III Packers with Parts Lists                  Page 56 of 64                                           September 14, 2001
                                                               Copyright 1983, 1999
                                                         Halliburton Energy Services®, Inc.
                                                                All rights reserved.
                                        Note: The Champ® III Packer will be obsolete in
                                        July 1999. Assemblies are no longer available,
Service Tools Manual                    and parts are available by special order only.
                                            4 1/2" API IF
                                            tool joint thread                                                                    17
                    6.12" OD                                                                                                     39
                                                     1                            1.50"
                   (155.4 mm)
                                                                                (38.1 mm)
                                                                                                                                 18 8
        17.52"
      (445.0 mm)                                                                                                                 19 1
                                            4 3/4" - 6 stub
                                            Acme thread                           8.90"
                                                                               (226.1 mm)                                        20
                                                    31
                                                                                                                                 19 1
                    4.875" OD
                   (123.8 mm)
                                                                                  1.50"                                   8 1/8" - 6 stub
                         3.25" ID                    2                          (38.1 mm)                                 Acme thread
                        (82.6 mm)
                                                                                                                                 21 8
                                                                                                                                 39
                                                    32
                                                                                        8.85" OD                                 22
                                                    31
            8.85" OD                                                                   (224.8 mm)
           (224.8 mm)                                3
                                                                                                                                 45
                                                    33                                                                           23    6
                                                     4
                                                                                                                                 40
                                                     5                            8.85" OD
                                                                                 (224.8 mm)                                      46
                                                     6                                                                                 2
                                                                           117.50"                                               24
                                                                         (2984.5 mm)
        17.17"
      (436.1 mm)
                                                                                                                                 25    3      4
                                                                                                                                 26
                                                     7
                                                                                                                                 27
                                                     8 1/8" - 6 stub                                                             28    5
                                                     Acme thread
                                                    34
               7.94" ID
              (60.2 mm)
                                                     8                                                                           29
                                                                                  9.00" OD
                                                    35                           (228.6 mm)                                       3
        24.47"                                                                                                                   41
      (621.5 mm)
                                                    36
               6.471" OD                                                          3.75" ID
              (164.4 mm)                            37                           (95.3 mm)
                                                                                                                                 30
                                                     9
                                                                                  6.12" OD
                                                    10                          (155.45 mm)
                                                    39
               3.00" ID                                                                                                          42
              (76.2 mm)                             38
                                                     11         j-slot      4.37"
                                                    12                   (111.0 mm)                                       4 1/2" API IF
                                                                                                                          tool joint thread
                                                    13
                                                    14
                6.25" ID                             8 1/8" - 6 stub
              (158.8 mm)                             Acme thread
         8.89"                                      34
      (225.8 mm)
                                                    15
                                                    16
September 14, 2001                                              Page 57 of 64               Section 3d–Champ® III Packers with Parts Lists
                                                          Copyright 1983, 1999
                                                    Halliburton Energy Services®, Inc.
                                                           All rights reserved.
                                        Note: The Champ® III Packer will be obsolete in
                                        July 1999. Assemblies are no longer available,
                                        and parts are available by special order only.                              Service Tools Manual
                                                          698.418
                                                   Champ® III Packer
                                                 10 3/4 in., 55.5 to 81 lb/ft
Section 3d–Champ® III Packers with Parts Lists           Page 58 of 64                                               September 14, 2001
                                                        Copyright 1983, 1999
                                                  Halliburton Energy Services®, Inc.
                                                         All rights reserved.
                                        Note: The Champ® III Packer will be obsolete in
                                        July 1999. Assemblies are no longer available,
Service Tools Manual                    and parts are available by special order only.
                                                                                     8.89"
                                            4 1/2" API
                                            tool joint thread                     (225.8 mm)                                    17
                 6.12" OD                                                                                                       40
                (155.4 mm)                            1                              1.50"
                                                                                   (38.1 mm)                                    18 8
                                                                                                                               8 1/8" - 8 UNS
                                                                                                                               thread - left-hand
                                                                                           10.10"
                                                                                         (256.5 mm)                             19 1
                  3.25" ID
                 (82.6 mm)                            2
                                                                                    1.50"                                       21 8
                 4.875" OD
                                                                                  (38.1 mm)                                     40
                 (82.6 mm)                                                                                                      8 1/8" - 6 stub
                                                     33                                    10.10"                               Acme 3G thread
                                                                                         (256.5 mm)
                                                                                                                                22
                                                     32
                                                      3
                10.10" OD                            34                                                                         47
               (256.5 mm)                                                    117.50"
                                                      4                    (2984.5 mm)                                          23
                                                      5                                                                         41
                                                                                   10.10"
                                                      6                                                                         48
            17.17"                                                               (256.5 mm)
          (436.1 mm)                                                                                                            24 2
25 3 4
26
                                                      7
                                                                                                                                27
                                                 8 1/8" - 6 stub
                                                 Acme thread
28 5
                 7.94" ID                            35
               (201.7 mm)
                                                      8                           9.00" OD                                      29
            24.47"
          (621.5 mm)                                                             (228.6 mm)                                     30
                                                     36
                                                                                                                                42
                                                     37
                                                                                   3.75" ID                                     31
                 6.471 OD
                                                                                  (95.3 mm)
                (164.4 mm)                           38
                                                      9
                                                                                   6.12" OD
                  3.00 ID                                                        (155.45 mm)
                (76.2 mm)                            10           j-slot
                                                     40
                                                                                                                                43
                                                     39
                                                     11                       4.37"                                     4 1/2" API IF
                  8.85" OD                           12                    (111.0 mm)                                   tool joint thread
                 (224.8 mm)
                                                     13
                  6.25"
               (158.8 mm)
                                                    14
                                                8 1/8" - 6 stub
                                                Acme thread
                  8.85" OD                           35
                 (224.8 mm)
                                                     15
                                                     16
                                                                698.4191
                                                     Champ® III Packer
                                                    11 3/4 in., 38 to 71 lb/ft
September 14, 2001                                              Page 59 of 64                 Section 3d–Champ® III Packers with Parts Lists
                                                          Copyright 1983, 1999
                                                    Halliburton Energy Services®, Inc.
                                                           All rights reserved.
                                        Note: The Champ® III Packer will be obsolete in
                                        July 1999. Assemblies are no longer available,
                                        and parts are available by special order only.                              Service Tools Manual
                                                        698.4191
                                                   Champ® III Packer
                                                  11 3/4 in., 38 to 71 lb/ft
Section 3d–Champ® III Packers with Parts Lists           Page 60 of 64                                               September 14, 2001
                                                        Copyright 1983, 1999
                                                  Halliburton Energy Services®, Inc.
                                                         All rights reserved.
                                           Note: The Champ® III Packer will be obsolete in
                                           July 1999. Assemblies are no longer available,
Service Tools Manual                       and parts are available by special order only.
                                                      1
                                                                                                                                       21
                  11.50"
                (292.1 mm)                                                                1.75"                                       10 1/4" - 8 UNS
                                                                                        (44.5 mm)                                     thread - left-hand
          16.30"                                                                                                                       22
                                                      36                                        11.94" OD
        (414.0 mm)                                                                             (303.3 mm)                              37
                                                5 1/4" - 6 stub
                                                Acme thread                                                                            55 1
                                                                                         10.75"
                         3.75" ID                     2                                (273.1 mm)                                      24
                        (95.3 mm)
                        5.500" OD
                       (139.7 mm)                     38                                                                               55 1
                                                      47
                  11.50" OD                           51                                                                               25
                                                                                          2.25"
                 (292.1 mm)                           3                                                                               10 1/4" - 6 stub
                                                                                        (57.2 mm)
                                                                                                                                      Acme thread
                                                      39
                                                                                                                                       37
                                                      5                                         11.94" OD                                 6 9/16" - 6 stub
                                                                                               (303.3 mm)                              26 Acme thread
                  11.94" OD
                                                      39
                 (303.3 mm)
                                                      6
                                                                                                                                       56
                                                      40
          25.75"                                                                                                                       27
        (654.1 mm)
                                                      4
                                                      39
                                                      9 Locking pin                                                                    28   2
                                                        not shown
                                                                                          11.70" OD                                    57
                                                      7                                  (297.2 mm)                                          7 1/2" - 6 stub
                                                                                                                                             Acme thread
                                                      8                                                                                29 3     4       5
                                                                                                                                       45
    141.84"
  (3602.7 mm)                                                                                                                          30
                                                      10
                                                      39
                                                                                                                                       31
                                                      11
                                                   10 1/4" - 6 stub
                                                   Acme thread                                                                         32 6
                                                      44
                                                      48
                                                      12
                                                                                          11.50" OD                                    34
                                                      41                                 (292.1 mm)
                                                                        j-slot                                                         33
                        9.520" ID
                                                      13
                       (241.8 mm)
                                                               5 3/8" - 6 stub
          27.06"                                               Acme thread
                                                      41
        (687.3 mm)
                                                      42
                                                                                                                                       45
                                                      49
                       7.750" OD                      48                                                                           7 1/2" - 6 stub
                      (196.9 mm)
                                                         5 3/8" - 6 stub                                                           Acme thread
                                                      14 Acme thread
                                                            6 1/4" - 6 stub
                    11.25 OD                                Acme thread                    4.12" ID
                   (285.8 mm)                         43                                 (104.6 mm)
                                                      15                                                                               35
                                                      16
                                                                                          6.25" OD
                                                      17                                 (158.8 mm)
                       7.75 Dia.
                                                                                                                                       46
                      (196.9 mm)
                                                      18                            4.37"
                      11.50 OD                                                   (111.0 mm)                                         4 1/2" - API IF
                     (292.1 mm)                      10 1/4" - 6 stub                                                               tool joint thread
          10.25"                                     Acme thread
        (260.4 mm)                                    44
                                                      19
                                                                    698.421
                                                        Champ® III Packer
                                                       13 3/8 in., 48 to 72 lb/ft
September 14, 2001                                                Page 61 of 64                Section 3d–Champ® III Packers with Parts Lists
                                                                Copyright 1983, 1999
                                                          Halliburton Energy Services®, Inc.
                                                                 All rights reserved.
                                        Note: The Champ® III Packer will be obsolete in
                                        July 1999. Assemblies are no longer available,
                                        and parts are available by special order only.                                Service Tools Manual
                                                          698.421
                                                  Champ® III Packer
                                                 13 3/8 in., 48 to 72 lb/ft
                    Parts List—698.421
                                                                         #                           Notes—698.421
         Part  Number                                                        Packer rings not included with assembly. See tables below for
                                      Description                        1
    #   Number Required                                                      a list of available packer rings and spacer rings.
    1   698.42119    1     Top adapter                                       Cap screws 70.43435 (four required) are included with the
                                                                         2
    2   698.42101    1     Upper mandrel                                     split-ring collar (696.63123).
    3   696.63814    1     Hydraulic slip-body sleeve-retainer           3   Optional drag-block sleeve with straight J-slot: 696.63633
    4   696.64218    30    Retractor spring                                  Optional left-hand auto J-slot drag-block sleeve for liner-run-
                                                                         4
    5   696.63815    15    Holding strap                                     ning operations: 698.42123
    6   696.63819    2     Seal cylinder                                     Spring retainer 696.63259 (one required) is included with the
    7   695.09127    30    Inconel slip-insert bolt                          drag-block sleeve with auto J-slot (696.63632).It is also
    8   696.64203    15    Round hydraulic hold-down slip                5   included with the optional straight J-slot drag-block sleeve
    9   696.63818    15    Locking pin (not shown)                           (696.63633) and with the optional left-hand auto J-slot drag-
                           Piston-type hydraulic hold-down                   block sleeve (698.42123).
   10 696.63816      3
                           sleeve                                        6   Optional steel drag-block spring: 697.57142
   11   698.42118    1     Hydraulic slip-body mandrel                   7   Optional pickup bail: 640.52856
   12   698.42132    1     Body—upper O-ring bypass seal
   13   698.42131    1     Floating piston
   14   698.42133    1     Balancing coupling                                          1
                                                                                  Packer Rings—698.421
   15   698.42109    1     Upper face seal ring
   16   698.42113    1     Bypass seal
                                                                                  (2-Ring Element)
   17   698.42104    1     Seal retainer                              Casing Size Packer Ring
                                                                                               Duro    OD
   18   698.42117    1     Face-seal sleeve                           and Weight (2 Required)
   19   698.42103    1     Center mandrel                                                   696.63681         50
   20   698.42107    1     Upper shoe                                     13 3/8 in.        696.63682         70        11.74 in.
   21   698.42108    1     Packer mandrel
                                                                         48 to 72 lb/ft     696.63683         80      (298.2 mm)
   22   698.42124    1     Backup ring
                                                                                            696.63684         90
   24   696.63997    1     Spacer ring
   25   696.63668    1     Lower shoe
   26   698.42111    1     Mechanical slip-body
   27   696.63020    8     Carbide mechanical slip                              1
                                                                              Packer Rings and Spacer Rings—698.421
   28   696.63123    1     Split-ring collar                                           (4-Ring Element)
   29   696.63632    1     Drag-block sleeve
   30   696.63109    1     Lower mandrel                             Casing Size Packer Ring                Spacer Ring
                                                                                             Duro     OD
   31   697.57165    8     Drag block (No. 65)                       and Weight (4 Required)                (3 Required)
   32   697.57144    32    Inconel drag-block spring (No. 625)                             696.63034     50                     696.63022
   33   697.57141    8     Drag-block keeper (No. 41)                 13 3/8 in.           696.63017     70       11.90 in.      11.94-in.
   34   696.53776    8     Inconel slip-insert bolt                                                             (302.3 mm)     (303.3-mm)
   35   696.63801    1     Lower pin
                                                                     48 to 72 lb/ft        696.63018     90
                                                                                                                                   OD
   36   70.34012     1     O-ring
   37   70.34013     2     O-ring
   38   70.33997     1     O-ring                                    Data for Steel Components of New Toolsa
   39   70.34138     6     O-ring
   40   70.33978     15    O-ring                                    Tensile strength (lb)                 651,300
   41   70.33995     2     O-ring                                    Burst (psi)                            12,300
   42   70.34016     1     O-ring                                    Collapse (psi)                           9,300
   43   70.34014     1     O-ring
   44   70.34009     3     O-ring                                    Bull plug burst (psi)                  12,300
   45   70.34065     2     O-ring                                    Bull plug collapse (psi)                 8,800
   46   70.34047     1     O-ring                                    a
                                                                      The data listed above is valid only for new
   47   70.34004     1     O-ring
                                                                     tools, direct from the manufacturing facility.
   48   600.00395    3     Backup seal
   49   600.00396    2     Backup seal
   51   600.00617    2     Backup seal                                             Differential Pressure Rating (psi)
   55       1        2     Packer element                                                          Temperature (°F)
                                                                          Size (in.)
   56 697.95612      8     Slip-stop pin                                                  180       250       325                   400
   57 70.43435       4     Split-ring screw                                  13 5/8          7,500      5,000         3,000         —
Section 3d–Champ® III Packers with Parts Lists           Page 62 of 64                                                 September 14, 2001
                                                        Copyright 1983, 1999
                                                  Halliburton Energy Services®, Inc.
                                                         All rights reserved.
                                           Note: The Champ® III Packer will be obsolete in
                                           July 1999. Assemblies are no longer available,
Service Tools Manual                       and parts are available by special order only.
                      6.50" OD                                                               11.50" OD
                                              4 1/2" - API IF                                                                             20
                     (165.4 mm)               tool joint thread                             (292.1 mm)
                                                    1                                                                                     21
                                                                                       1.75"                                               22
                 11.50"
                                                                                     (44.5 mm)                                          10 1/4" - 8 UNS
               (292.1 mm)
                                                                                                                                        thread - left-hand
                                                                                             11.50" OD                                    37
                                                   36                                       (292.1 mm)
                                                                                                                                          55 1
                                              5 1/4" - 6 stub
                                              Acme thread
                                                                                      10.75"                                              24
                                                    2                               (273.1 mm)
         16.30"
                     3.75" ID
       (414.0 mm)
                    (95.3 mm)                                                                                                             55 1
                                                    38
                     5.50" OD
                                                    47
                                                   51                                  2.25"                                              25
                                                                                     (57.2 mm)                                            37
                                                    3                                                                                   10 1/4" - 6 stub
                11.50" OD                                                                    11.50" OD                                  Acme thread
                                                   39
               (292.1 mm)                                                                   (292.1 mm)
                                                    5                                                                                     26
                                                                                             3.75" ID
                                                                                            (95.3 mm)                                   6 9/16" - 6 stub
                                                                                                                                        Acme thread
9 6 56
         25.75"                                     40
                                                                                                                                          27
       (654.1 mm)
                                                                                             11.50" OD                                    57
                                                                                            (292.1 mm)                                          7 1/2" - 6 stub
                                                                                                                                          28    Acme thread
                                                    7
   141.84"
 (3602.7 mm)                                                                                                                              29 3      4    5
                                                    8                                                                                     45
                                                                                                                                          30
10 31
11
                                                 10 1/4" - 6 stub                                                                         32 6
                                                 Acme thread
                                                    44
                                                    48
                                                                                             11.50" OD                                    34
                                                   12
                  9.520" ID                                                                 (292.1 mm)                                    33
                 (241.8 mm)                        41
                                                                      j-slot
                                                   13
         27.06"
       (687.3 mm)                                           5 3/8" - 6 stub
                                                            Acme thread
                  7.750" OD                        41                                                                                     45
                 (196.9 mm)
                                                   42                                                                                7 1/2" - 6 stub
                                                                                                                                     Acme thread
                                                   49
                  11.25" OD
                                                   48
                 (285.8 mm)                                5 3/8" - 6 stub
                                                   14      Acme thread                                                                    35
                                                          6 1/4" - 6 stub                     4.12" ID
                                                   43     Acme thread                       (104.6 mm)
                                                   15
                                                                                             6.25" OD
                                                   16                                       (158.8 mm)
                                                   17
                                                                                                                                          46
                   7.75" Dia.
                  (196.9 mm)                                                      4.37"
                                                   18
                                                                               (111.0 mm)                                            4 1/2" - API IF
                                                                                                                                     tool joint thread
                                                 10 1/4" - 6 stub
                                                 Acme thread
                                                   44
19
                                                                      ®
                                                    Champ III Packer
Approx. shipping weight: 2,250 lb                                                                        Maximum OD: (slip expansion less button height)
Nominal casing ID range:                                                                                  Hyd. slips extended—12.491 in. (317.2 mm)
11.937 to 12.347 in. (303.2 to 313.6 mm)                                                                  Mech. slips extended—12.359 in. (313.9 mm)
                                                                    698.4215
                                                          Champ® III Packer
                                                         13 3/8 in., 72 to 98 lb/ft
September 14, 2001                                                  Page 63 of 64              Section 3d–Champ® III Packers with Parts Lists
                                                               Copyright 1983, 1999
                                                         Halliburton Energy Services®, Inc.
                                                                All rights reserved.
                                        Note: The Champ® III Packer will be obsolete in
                                        July 1999. Assemblies are no longer available,
                                        and parts are available by special order only.                            Service Tools Manual
                                                         698.4215
                                                   Champ® III Packer
                                                  13 3/8 in., 72 to 98 lb/ft
Section 3d–Champ® III Packers with Parts Lists           Page 64 of 64                                                September 14, 2001
                                                        Copyright 1983, 1999
                                                  Halliburton Energy Services®, Inc.
                                                         All rights reserved.