DENSO: Injector Coding
Injector
                                              Coding
The purpose of injector coding               the following issues.
is to ensure that the ECU knows
the injectors tolerances, so that
                                             Performance
it can adjust fuel quantity offsets          In some vehicles, if the
accordingly into its base map.               coding is not done right,
                                             the car can be driven away, but
When an injector goes through the OE                                                 QR Code
                                             the driver will notice performance
test, it generates a unique code which
                                             issues at times of need and also fuel
identifies the injector tolerance range of                                              Injector code
                                             consumption could be very high due
the needle and also nozzle assembly fit.
                                             to incorrect coding known to ECU.
This process enables the ECU to vary the
                                             This can result in excessive black        have just been replaced.
fuelling accordingly and optimises the
                                             smoke under heavy acceleration.           This will result in poor
performance of the engine.
                                                                                       performance, unstable
Denso injectors all require coding done      No Start / Unstable Idle                  idle (hunting idle). The
correctly (some earlier releases may         Mostly in the newer diesel systems,       ECU will retard all timing
not need to be coded). The typical           it’s almost vital to code the injectors   due to incorrect injection
length of the code for each injector will    correctly using the correct process or    and underload will put the
be between 16 and 24 alphanumeric            the result will be unstable idle of the   vehicle into Limp Mode.
characters depending on vehicle type.
The code will be found on the injector
                                             vehicle. The vehicle will struggle to    Knocking Noise
                                             keep idle RPM and be hard to start.
connector head and usually will be                                                    If the injector/s have not
accompanied with a QR Code for easy          Poor or Hunting Engine                   been coding properly, then
scanning if your workshop has a QR code      If the injectors are not coded into      the driver will complain
reader.                                      the ECU, then the ECU will inject fuel   about poor performance. A
                                             according to the old coding which        technician will also be able
When the injectors are not coded into the
                                             would belong to the injectors that       to hear a knocking noise
ECU properly, the vehicle may encounter
                                                                                      coming from the engine
                                                                                      which is an indication of
                                                                                      an injector not injecting
                                                                                      correct quantity or at the
                                                                                      right time.
                                                                                      MIL Light ON
                                                                                      Whenever the ECU can’t compensate
                                                                                      or deems a certain amount of
                                                                                      compensation as a fault, the ECU will
                                                                                      illuminate the MIL light on the dash.
                                                                                      Hopefully, the driver takes the vehicle to
                                                                                      a workshop ASAP, so no further damage
                                                                                      is done to the engine.
                                                                                      A compatible scan tool is required to
                                                                                      code injectors to the ECU.
     These are the injector codes that are stored in the vehicles ECU. These
     codes can be found on the top of each injector and must be entered               For technical support or further
     manually with a compatible scan tool for the engine to perform correctly.               information go to:
                                                                                            www.denso.com.au
   4820                                                                                    Tech Talk – January / February 2020