Chapter 3        LOAD DETERMINATION                                             111
Fi       η       m              0.98
                                                  = vi       =1                             = 1 285.9                     force
                                               W       gδ st    s           m
                                                                        9.81 2 (0.00006 m )                               ratio
                                                                            s
                                                                                                               (c )       7 000
                                                Fi = 1 285.9(9.81 N ) = 12 612 N
                                                                                                                          6 000
                        The variation in force ratio with changes in l / d ratio for a constant amount of                                                3
                        moving mass and a constant impact velocity (i.e., constant input energy) is shown in              5 000
                        Figure 3-20. As the l / d ratio is reduced, the rod becomes much stiffer and generates            4 000
                        much larger dynamic forces from the same impact energy. This clearly shows that
                        impact forces can be reduced by increasing the compliance of the impacted system.                 3 000
                   3 For part (b), we will keep the l / d ratio constant at 10 and vary the ratio between                 2 000
                     the moving mass and the rod mass over the range of 1 to 20. The files EX03-01B                       1 000
                     on the CD-ROM calculate all values for a range of mass ratios. The results for a
                     mass ratio of 16.2 are the same as in part (a) above. Figure 3-21a shows that the                         0
                     dynamic force ratio Fi / W varies inversely with the mass ratio. However, the value                           0       10      20
                     of the dynamic force is increasing with mass ratio as shown in Figure 3-21b, because
                                                                                                                                       l/d ratio
                     the static force W is also increasing with mass ratio.
                                                                                                                        force in
                                                                                                                        Newtons
                                                                                                                         70 000
                  3.9       BEAM LOADING
                                                                                                                         60 000
                  A beam is any element that carries loads transverse to its long axis and may carry loads
                                                                                                                         50 000
                  in the axial direction as well. A beam supported on pins or narrow supports at each end
                  is said to be simply supported, as shown in Figure 3-22a. A beam fixed at one end and                  40 000
                  unsupported at the other is a cantilever beam (Figure 3-22b). A simply supported beam                  30 000
                  that overhangs its supports at either end is an overhung beam (Figure 3-22c). If a beam
                  has more supports than are necessary to provide kinematic stability (i.e., make the ki-                20 000
                  nematic degree of freedom zero), then the beam is said to be overconstrained or inde-                  10 000
                  terminate, as shown in Figure 3-22d. An indeterminate beam problem cannot be
                  solved for its loads using only equations 3.3 (p. 78). Other techniques are necessary.                       0
                  This problem is addressed in the next chapter.                                                                   0       10      20
                                                                                                                                       l/d ratio
                      Beams are typically analyzed as static devices, though vibrations and accelerations
                  can cause dynamic loading. A beam may carry loads in three dimensions, in which case
                  equations 3.3a apply. For the two-dimensional case, equations 3.3b suffice. The review              FIGURE 3-20
                  examples used here are limited to 2-D cases for brevity.                                            Dynamic Force and Force
                                                                                                                      Ratio as a Function of l/d
                                                                                                                      Ratio for the System in
                                                                                                                      Example 3-1
                  Shear and Moment
                  A beam may be loaded with some combination of distributed and/or concentrated forces
                  or moments as in Figure 3-22. The applied forces will create both shearing forces and
                  bending moments in the beam. A load analysis must find the magnitudes and spatial
                  distributions of these shear forces and bending moments on the beam. The shear forces
                  V and the moment M in a beam are related to the loading function q(x) by
                                                                  dV d 2 M
                                                       q( x ) =      =                                    (3.16 a)
                                                                  dx   dx 2
Ch 03 4ed Final                      111                                                        10/18/09, 10:18 AM
    112                                 MACHINE DESIGN          -   An Integrated Approach
                                        The loading function q(x) is typically known and the shear V and moment M distribu-
          force
          ratio
                                        tions can be found by integrating equation 3.16a:
          5 000                                                           VB             xB
          4 500
          4 000
                                                                        ∫VA
                                                                                 dV =
                                                                                        ∫x   A
                                                                                                 qdx = VB − VA             (3.16b)
3         3 500                         Equation 3.16b shows that the difference in the shear forces between any two points, A
          3 000                         and B, is equal to the area under the graph of the loading function, equation 3.16a.
          2 500
          2 000                             Integrating the relationship between shear and moment gives
          1 500                                                          MB              xB
          1 000
            500
                                                                       ∫M    A
                                                                                 dM =
                                                                                        ∫x   A
                                                                                                 Vdx = M B − M A           (3.16c)
              0
                                        showing that the difference in the moment between any two points, A and B, is equal
                  0       10       20
                                        to the area under the graph of the shear function, equation 3.16b.
                      mass ratio
                                        SIGN CONVENTION The usual (and arbitrary) sign convention used for beams is to con-
                                        sider a moment positive if it causes the beam to deflect concave downward (as if to
     force in
                                        collect water). This puts the top surface in compression and the bottom surface in ten-
     newtons
                                        sion. The shear force is considered positive if it causes a clockwise rotation of the sec-
      16 000                            tion on which it acts. These conventions are shown in Figure 3-23 and result in positive
      14 000                            moments being created by negative applied loads. All the applied loads shown in Fig-
      12 000                            ure 3-22 are negative. For example, in Figure 3-22a, the distributed load magnitude
                                        from a to l is q = –w.
      10 000
       8 000                            EQUATION SOLUTION The solution of equations 3.3 (p. 78) and 3.16 for any beam prob-
       6 000                            lem may be carried out by one of several approaches. Sequential and graphical solu-
                                        tions are described in many textbooks on statics and mechanics of materials. One
       4 000
                                        classical approach to these problems is to find the reactions on the beam using equa-
       2 000                            tions 3.3 and then draw the shear and moment diagrams using a graphical integration
             0                          approach combined with calculations for the significant values of the functions. This
                  0       10       20   approach has value from a pedagogical standpoint as it is easily followed, but it is cum-
                                        bersome to implement. The approach most amenable to computer solution uses a class
                      mass ratio        of mathematical functions called singularity functions to represent the loads on the
    FIGURE 3-21
                                        beam. We present the classical approach as a pedagogical reference and also introduce
                                        the use of singularity functions which offer some computational advantages. While this
    Dynamic Force and Force
    Ratio as a Function of              approach may be new to some students, when compared to the methods usually learned
    Mass Ratio for the                  in other courses, it has significant advantages in computerizing the solution.
    System in Example 3-1
                                        Singularity Functions
                                        Because the loads on beams typically consist of collections of discrete entities, such as
                                        point loads or segments of distributed loads that can be discontinuous over the beam
                                        length, it is difficult to represent these discrete functions with equations that are valid
                                        over the entire continuum of beam length. A special class of functions called singu-
                                        larity functions was invented to deal with these mathematical situations. Singularity
                                        functions are often denoted by a binomial in angled brackets as shown in equations 3.17.
                                        The first quantity in the brackets is the variable of interest, in our case x, the distance
                                        along the beam length. The second quantity a is a user-defined parameter that denotes
                                        where in x the singularity function either acts or begins to act. For example, for a point
                                                    Chapter 3            LOAD DETERMINATION                                       113
        y              l                                      y              l
                                                                                                                    V    V
              a                                                     a    F
                       w 〈x–a〉0                                              〈x–a〉–1
                                                         M1
                                               x                                                   x             positive shear         3
       R1                              R2                          R1
        (a) Simply supported beam with                        (b) Cantilever beam with                              M    M
            uniformly distributed loading                         concentrated loading
        y              l                                      y                  l
                                                                                                                positive moment
              a            w〈x–a〉1                                               b
                                                                    a
                                                                                            w 〈x–a〉0       FIGURE 3-23
  Mz                                                                                                       Beam Sign Convention
                                               x                                                       x
  〈x–0〉–2
                  R1                   R2                     R1                     R2     R3
        (c) Overhung beam with moment                         (d) Statically indeterminate beam with
            and linearly distributed loading                      uniformly distributed loading
FIGURE 3-22
Types of Beams and Beam Loadings
load, the quantity a represents the particular value of x at which the load acts (see Fig-
ure 3-22b). The definition of this singularity function, called the unit impulse or Dirac
delta function, is given in equation 3.17d. Note that all singularity functions involve
a conditional constraint. The unit impulse evaluates to ∞ if x = a and is 0 at any other
value of x. The unit step function or Heaviside step function (Eq. 3.17c) evaluates
to 0 for all values of x less than a and to 1 for all other x.
     Since these functions are defined to evaluate to unity, multiplying them by a coef-
ficient creates any magnitude desired. Their application is shown in the following three
examples and is explained in the most detail in Example 3-2B. If a loading function
both starts and stops within the range of x desired, it needs two singularity functions to
describe it. The first defines the value of a1 at which the function begins to act and has
a positive or negative coefficient as appropriate to its direction. The second defines the
value a2 at which the function ceases to act and has a coefficient of the same magni-
tude but opposite sign as the first. These two functions will cancel beyond a2, making
the load zero. Such a case is shown in Example 4-6 in the next chapter.
    Quadratically distributed loads can be represented by a unit parabolic function,
                                                         2
                                                   x−a                                           (3.17a)
which is defined as 0 when x ≤ a, and equal to (x – a)2 when x > a.
    Linearly distributed loads can be represented by a unit ramp function,
                                                         1
                                                   x−a                                           (3.17b)
    114   MACHINE DESIGN           -   An Integrated Approach
          which is defined as 0 when x ≤ a, and equal to (x – a) when x > a.
             A uniformly distributed load over a portion of a beam can be represented math-
          ematically by a unit step function,
                                                                0
                                                          x−a                                  (3.17c)
3
          which is defined as 0 when x < a, unity when x > a, and is undefined at x = a.
              A concentrated force can be represented by the unit impulse function,
                                                                −1
                                                          x−a                                 (3.17d )
          which is defined as 0 when x < a, ∞ when x = a, and 0 when x > a. Its integral evalu-
          ates to unity at a.
              A concentrated moment can be represented by the unit doublet function,
                                                                −2
                                                          x−a                                  (3.17e)
          which is defined as 0 when x < a, indeterminate when x = a, and 0 when x > a. It gen-
          erates a unit couple moment at a.
               This process can be extended to obtain polynomial singularity functions of any order
          <x – a>n to fit distributed loads of any shape. Four of the five singularity functions de-
          scribed here are shown in Figure 3-22, as applied to various beam types. A computer
          program is needed to evaluate these functions. Table 3-7 shows five of the singularity
          functions implemented in a “BASIC-like” pseudocode. The For loops run the variable
          x from zero to the beam length l. The If test determines whether x has reached the value
          of a which is the location of the start of the singularity function. Depending on this test,
          the value of y(x) is set either to zero or to the specified magnitude of the singularity
          function. This type of code can easily be implemented in any computer language (e.g.,
          C+, Fortran, BASIC) or in an equation solver (e.g., Mathcad, MATLAB, TK Solver,
          EES).
               The integrals of these singularity functions have special definitions that, in some
          cases, defy common sense but nevertheless provide the desired mathematical results.
          For example, the unit impulse function (Eq. 3.17d) is defined in the limit as having zero
          width and infinite magnitude, yet its area (integral) is defined as equal to one (Eq. 3.18d).
          (See reference 8 for a more complete discussion of singularity functions.) The integrals
          of the singularity functions in equations 3.17 are defined as
                                            x                          3
                                                      2         x−a
                                        ∫ −∞
                                                λ − a dλ =
                                                                 3
                                                                                               (3.18a)
                                            x                         2
                                                      1         x−a
                                        ∫ −∞
                                                λ − a dλ =
                                                                 2
                                                                                               (3.18b)
                                            x
                                                      0               1
                                        ∫ −∞
                                                λ − a dλ = x − a                               (3.18c)
                                            x
                                                      −1                  0
                                        ∫ −∞
                                                λ−a       dλ = x − a                          (3.18d )
                                                       Chapter 3          LOAD DETERMINATION                                   115
Table 3-7         Pseudocode to Evaluate Singularity Functions
‘ Pulse Singularity Function
         For x = 0 to l
                  If ABS (x - a) < 0.0001 Then y(x) = magnitude, Else y(x) = 0*
         Next x
                                                                                                                                        3
‘ Step Singularity Function
         For x = 0 to l
                  If x < a Then y(x) = 0, Else y(x) = magnitude
        Next x
‘ Ramp Singularity Function
        For x = 0 to l
                  If x < = a Then y(x) = 0, Else y(x) = magnitude * (x – a)
        Next x
‘ Parabolic Singularity Function
        For x = 0 to l
                  If x < = a Then y(x) = 0, Else y(x) = magnitude * (x – a)^2
         Next x
‘ Cubic Singularity Function                                                                     * Note: This routine does not
                                                                                                 generate the infinite value of the
         For x = 0 to l                                                                          Dirac delta function. Rather, it
                  If x < = a Then y(x) = 0, Else y(x) = magnitude * (x – a)^3                    generates the magnitude of a
                                                                                                 point load applied at location a for
         Next x                                                                                  use in plotting a beam’s loading
                                                                                                 function.
                                       x
                                   ∫
                                                 −2                −1
                                           λ−a        dλ = x − a                       (3.18e)
                                    −∞
where λ is just an integration variable running from –∞ to x. These expressions can be
used to evaluate the shear and moment functions that result from any loading function
that is expressed as a combination of singularity functions.
 EXAMPLE 3-2A
Shear and Moment Diagrams of a Simply Supported Beam
Using a Graphical Method
Problem:           Determine and plot the shear and moment functions for the simply
                   supported beam with uniformly distributed load shown in Figure 3-22a.
Given:             Beam length l = 10 in, and load location a = 4 in. The magnitude of the
                   uniform force distribution is w = 10 lb/in.
Assumptions:       The weight of the beam is negligible compared to the applied load and
                   so can be ignored.
Solution:          See Figures 3-22a and 3-24.