Parts and More

Catalogue 2005
Wirtgen Group Original Spare Parts

Wirtgen GmbH

Picks 4
• Top-quality picks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
• Picks for road milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
• Picks for cold recyclers and soil stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
• Picks for Surface Miners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Toolholders 36
• Toolholder systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
• Welded toolholders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
• Ejectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Milling drums 52
• Milling drums from the market leader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
• Milling drums for your machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Scraper blades and wear protection segments 68
Conveyors 72
• Conveyor belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
• Drive and return pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
• Idle pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Water system 78
• Service packages for pump- and nozzle units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Levelling 82
• Levelling systems for road milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
• Components of the levelling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Crawler unit parts 90
• Crawler track units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
• Track pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
• Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Tyres and wheels 96
Clutches 98
Power belts and belt pulleys 102
Filters 104
Hydraulic pumps and -motors 110
Hydraulic cylinders 116
Electrical accessories 118
• Electrical Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
• Work light, partol light, horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Tools 122
• Tools for milling drums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
• Test Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
• Special service tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Electric and hydraulic vibrators 128

3
Get ahead with quality picks
for high-performance milling machines

Mio. pcs.
14,0
13,0
12,0
11,0
10,0
9,0
8,0
7,0
6,0
5,0
4,0
3,0
2,0
1,0

90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 Years
Sales of tools for road milling machines High-quality, low-wear tools minimise
operating costs.

If you want low operating System partnership made for

costs, use superior quality success
equipment
The result is coordinated system
A fast advance rate, plus few tool components with a high savings
changes, equals high daily output. To potential for users. The user gets
make this equation for low operating everything he needs from a single
costs work out right, you need source and reliable delivery to any job
powerful machines and high-quality site around the globe. Comprehensive
tools. Only picks of the highest quality, support is provided to the user, even on
which are closely adapted to the a job site if necessary. If problems or
machine and application, can questions arise, a solution is elaborated
guarantee a long service life and immediately, even if it means providing
flawless rotation. special tools for difficult milling tasks.
Rising sales figures confirm the
Wirtgen, together with BETEK, effectiveness of this formula for
recognises the critical nature of this success, the main objective of which is
issue and has taken steps to ensure to ensure customer satisfaction.
Tungsten carbide particles encased in soft
better economic efficiency. The techni- cobalt.
cal expertise of the two leading manu- Furthermore, extensive practical
facturers has been pooled to result in experience guarantees continuous
unique collaboration in all sectors: improvement: new application sce-
development, production, quality narios frequently occasion the
assurance, consulting and sales. optimisation of picks or the
development of new products.

Despite the high demands imposed on

the engineers of both companies, they
achieve short cycles times from
development to production - further
proof of effective collaboration for the
benefit of customers.

4
 Quality as a result of
production, not follow-up
controls
Consistent quality management,
certified to DIN EN ISO 9001 and 9002,
guarantees high quality at BETEK in
every production step, all the way to
final inspection. Similarly, the
environmental friendliness of the
production process is certified to
DIN ISO 14 001.

BETEK offers a comprehensive range of picks for all Wirtgen machines and every application.

Treatment

Sintering lends the picks high wear

resistance.

Machine Holder system/drum

Pick

The relationship between all parameters is taken into account in the development of BETEK The carbide tips are optimized using the
picks. finite element method (FEM).

5
Original Wirtgen-Betek picks for road milling
machines: Low operating costs in daily use
Wirtgen road milling machines are
used on job sites around the world.
Operating costs incurred during use
can be reduced considerably by using
high-quality milling tools. The system
partnership between Wirtgen and
BETEK, a global leader in tungsten
carbide manufacturing, has proven to
be particularly successful for this
purpose. BETEK produces the W6H
pick - the most frequently used cutting
tool in Wirtgen road milling machines
worldwide.

Rough-grain carbide tip with 6% cobalt

for long tool life

Optimised carbide shapes

for maximum advance speeds

Special hard soldering process to ensure

a high-strength joint between the carbide and the steel base

Extremely hardened pick head and soft pick

shank to minimise steel wear

Pick head geometry adapted

for high cutting capacity

Collar for good chip-breaking behaviour

and optimum toolholder protection

1.2 mm thick R-sleeve made of high-quality spring

steel for constant tension force over a long period of time

Original Wirtgen logo for unequivocal identification

of high-quality picks

Hardened spring steel plate with System 44

for low toolholder wear

Pretensioned R-sleeve for simple pick assembly

R-sleeve technology to minimise wear

of the toolholder bore

6
The complete delivery range of picks 2005
for milling machines

Carbide tip Standard with Standard without Special designs Stabilizing, recycling
extractor groove Ø 20 extractor groove Ø 22 without extractor without extractor
groove Ø 13 / Ø 20 groove Ø 22

W4 W4 E WM4-13

W5 W5 E W5 H

W6 W6 W6 H W6 S W6 / 22

W6 E W6 E W6 E H

W7 W7 E H

W7 S P W7 S P

W8 W8 / 22

W8 E W8 E H

W1-10 W1-10

W1-13 W1-13 W1-13 / 22

W1-17 W1-17 / 22

7
Optimum milling performance
with low pick costs
Every pick is subject to constant
wear due to contact with the highly
abrasive material to be milled. The
extent to which the machine can
penetrate into the pavement material
decreases as the pick becomes
increasingly worn.

The maximum possible rate of advance

also declines as the picks become
increasingly worn. In other words,
milling performance deteriorates when
using severely worn picks.

However, the machine’s potential can

be maximized by replacing the picks in
good time.

Typical signs of wear: as soon as the base material begins to display distinct notches (right) it
will be more economical to change the picks than to continue working with the same.

Penetration Penetration Penetration Penetration

100% 97% 83% 33%

.5 .65 .54 18
.2
10 10 11 Ø
Ø Ø Ø
48

45

42

39

= Material wear

The effective diameter of the carbide tip becomes larger as the pick wears down. At the same time, its penetration is reduced and the
maximum possible machine performance declines.

8
Working economically
with the right choice of pick
If the pick is used in excessively soft
material, the base material will wear
down more rapidly than the carbide tip.
Result: the base material can no longer
Features of an optimally support the carbide tip and it may
worn pick: break. The disadvantageous form of
• Symmetrical form the pick will additionally cause the tool-
of the remaining carbide tip holder to wear down more rapidly.

• Uniform tapered form The situation is different in the case of

of the base material picks which have worn down irregular-
• Sufficient base material ly and therefore too rapidly. Such picks
to support the hard metal core always indicate that the picks cannot
rotate in the toolholders due, among
other things, to a worn toolholder or
small particles of milled material
between the pick shank and the
clamping sleeve.
It is always worth examining the wear pattern, for a pick can only produce the best possible
results throughout its service life if it wears down optimally.

Example 1: Example 2: Example 3:

Pick W5 used in excessively Pick W1–13 used in excessively Pick which could not rotate
soft material soft material in the toolholder

Recommendation: Recommendation: Recommendation:

Use a pick with larger Use a pick with mushroom- • Check toolholder for
carbide tip, e.g. W6 or W7 H shaped carbide tip, e.g. W6 signs of wear
(protects the base material more
effectively)
• Check water spray
system in drum chamber
or water level in tank

Typical wear patterns of incorrectly used picks. The use of other picks is recommended for examples 1 and 2 as this will permit a longer tool
life and higher milling performances. The toolholder should be examined for signs of wear in the case of example 3.

9
Pick WM4 / 13
for road milling machines NEW!

WM4 / 13
ø 8.5
Part No.: 182598
16

28
ø 16

The new miniature pick with a ø 26

shank diameter of 13 mm for

55
super-fine milling drums
• Optimized carbide tip for low cutting
forces and long service life
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base
• Hardened pick head for optimized ø 13
pick life
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service

Unit of measurement in mm

Our delivery service

Packaging:
Handy toolbox
Quantity:
200 picks per toolbox
Weight:
approx. 16.4 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

10
Pick W4 E
for road milling machines

W4 E ø 8.5
Part No.: 175592

16
48
ø 16
ø 30

The new all-round pick for use

88 on any site in small milling
machines

ø 44 • Optimized carbide tip for low cutting

forces and long service life
• Special hard soldering process to
ensure a high-strength joint between
4

the carbide and the steel base

• Extractor groove in the pick head for
ø 20 drawing out the pick with the pick
extractor
• Hardened pick head for optimized
pick life
• Pick head with ridges for improved
Unit of measurement in mm asphalt breaking properties and
optimized pick rotation
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
Our delivery service
• Centring function on the wear plate
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for
a constant clamping force, even over
a long period of service
Packaging: • Prestressed R-sleeve for simple and
Handy toolbox rapid pick assembly
Quantity: • Long R-sleeve to minimize wear to
50 picks per toolbox the toolholder bore
Weight:
approx. 13.6 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

11
Pick W5 E
for road milling machines NEW!

W5 E
ø 9.5
Part No.: 128301
16

48
ø 17.5
ø 34

88
The new universal pick in the
one-metre class for all job
sites
• All-round carbide tip for tough ø 44
operations in small milling machines
and machines of the one-metre class
• Special hard soldering process to

4
ensure a high-strength joint between
the carbide and the steel base
• Extractor groove in the pick head for ø 20
drawing out the pick with the pick
extractor
• Hardened pick head for optimized
pick life
• Wear plate with outer diameter of Unit of measurement in mm
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
for low wear toolholder bore
Our delivery service
• Thick-walled, cylindrical R-sleeve for
a constant clamping force, even over
a long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to Packaging:
the toolholder bore Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 14.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

12
Pick W5 H
for road milling machines

W5 H ø 9.5
Part No.: 121475

16
48
ø 17.5

ø 34

The pick with the excellent

88 price-performance ratio
• All-round carbide tip for tough
operations in small milling machines
ø 44 and machines of the one-metre class
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base
4

• Hardened pick head for optimized

ø 20 pick life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
Unit of measurement in mm for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for
a constant clamping force, even over
a long period of service

Our delivery service • Prestressed R-sleeve for simple and

rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore

Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 15.7 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

13
Pick W6
for road milling machines

ø 10.5 W6
Part No.: 128302
17.5

48
ø 19

ø 34

One of the top-selling large

88
milling machine picks
worldwide for use on all job
sites
ø 44
• Long, sturdy carbide tip for all-round
use in large milling machines
• Special hard soldering process to

4
ensure a high-strength joint between
the carbide and the steel base
ø 20
• Extractor groove in the pick head for
drawing out the pick with the pick
extractor
• Hardened pick head for optimized
pick life
• Wear plate with outer diameter of Unit of measurement in mm
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
for low wear toolholder bore Our delivery service
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to Packaging:
the toolholder bore Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 15.1 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

14
Pick W6 H
for road milling machines

W6 H ø 10.5
Part No.: 126696

17.5
48
ø 19

ø 34

The cost-efficient "excavating

88 pick" for large job sites
• Long, sturdy carbide tip for all-round
use in large milling machines
ø 44
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base
4

• Hardened pick head for optimized

pick life
ø 20 • Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
for low wear toolholder bore
Unit of measurement in mm • Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and
Our delivery service rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore

Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 15.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

15
Pick W6 E
for road milling machines

ø 10.5 W6 E
Part No.: 158400
19.6

48
ø 19
ø 34

The cost-effective pick for

88
high milling performance
• Extremely long carbide tip for long
service life
ø 44
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base

4
• Extractor groove in the pick head for
drawing out the pick with the pick
extractor ø 20
• Hardened pick head for optimized
pick life
• Pick head with ridges for improved
asphalt breaking properties and
optimized pick rotation Unit of measurement in mm
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate Our delivery service
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly Packaging:
• Long R-sleeve to minimize wear to Handy toolbox
the toolholder bore Quantity:
50 picks per toolbox
Weight:
approx. 15.2 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

16
Pick W6 E H
for road milling machines NEW!

W6 E H ø 10.5
Bestell-Nr.: 178386

19.6
48
ø 19
ø 34

88
The pick with an impressive
service life
• Extremely long carbide tip for long
ø 44 service life
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base
4

• Hardened pick head for optimized

pick life
ø 20
• Pick head with ridges for improved
asphalt breaking properties and
optimized pick rotation
• Wear plate with outer diameter of 44
mm for low degree of toolholder wear
Unit of measurement in mm and optimized pick rotation
• Centring function on the wear plate
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
Our delivery service constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore
Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 16.3 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

17
Pick W6 S
for road milling machines

W6 S
ø 10.5
Part No.: 175602
17.5

48
ø 19
ø 37

88
The high-performance pick
with a reinforced steel base
for milling and stabilizing work
• Long, sturdy carbide tip for all-round
ø 44
use in large milling machines
• Special hard soldering process to
ensure a high-strength joint between

4
the carbide and the steel base
• Hardened pick head for optimized
ø 20
pick life
• Particularly large pick head for long
service life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation Unit of measurement in mm
• Centring function on the wear plate
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a Our delivery service
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 13.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

18
Pick W7 S P
for road milling machines NEW!

W7 S P ø9
Part No.: 175603

12.5
48
ø 20.5
ø 34

88
Extremely economical milling
on sites with soft asphalt and
heavy wearing of the steel
base
ø 44
• New carbide technology for particularly
low wear to pick heads in soft asphalt
• Special hard soldering process to
4

ensure a high-strength joint between

the carbide and the steel base
ø 20
• Hardened pick head for optimized
pick life
• Pick head with ridges for improved
asphalt breaking properties and opti-
mized pick rotation
Unit of measurement in mm • Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
Our delivery service for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
Packaging: • Long R-sleeve to minimize wear to
Handy toolbox the toolholder bore
Quantity:
50 picks per toolbox
Weight:
approx. 14.5 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

19
Pick W7 E H
for road milling machines NEW!

ø 11 W7 E H
Part No.: 146000
20.5

48
ø 20.5
ø 34

The pick with an impressive

88
service life thanks to its large
carbide tip
• Extremely long carbide tip for long
service life ø 44

• Special hard soldering process to

ensure a high-strength joint between

4
the carbide and the steel base
• Hardened pick head for optimized
pick life ø 20

• Wear plate with outer diameter of

44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
for low wear toolholder bore Unit of measurement in mm
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and Our delivery service
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore

Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 16.1 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

20
Pick W8 E H
for road milling machines NEW!

W8 E H ø 11.5
Part No.: 126336

23
48
ø 22
ø 34

88
The pick with a particularly
robust carbide tip for milling
the hardest pavements
ø 44 • Extremely robust carbide tip for
milling particularly hard pavements
• Special hard soldering process to
ensure a high-strength joint between
4

the carbide and the steel base

• Hardened pick head for optimized
ø 20 pick life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
Unit of measurement in mm for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
Our delivery service • Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore

Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 16 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

21
Pick W1-10
for road milling machines

W1-10
ø 10.0 Part No.: 134728
25.0

48
ø 27

88
The robust pick for milling
milling concrete pavements
with small milling machines
• Cylindrical carbide tip for use in hard ø 44
milling materials, ensuring low
cutting forces and a long service life
• Special hard soldering process to
ensure a high-strength joint between

4
the carbide and the steel base
• Extractor groove in the pick head for ø 20
drawing out the pick with the pick
extractor
• Hardened pick head for optimized
pick life
• Wear plate with outer diameter of Unit of measurement in mm
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
for low wear toolholder bore
Our delivery service
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to Packaging:
the toolholder bore Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 14.4 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

22
Pick W1-13
for road milling machines

W1-13
Part No.: 134729 ø 13.0

25.0
48
ø 33

88
The pick with an outstanding
price-performance ratio for
cutting hard materials
ø 44 • Cylindrical carbide tip for use in hard
milling materials, ensuring low
cutting forces and a long service life
• Special hard soldering process to
4

ensure a high-strength joint between

the carbide and the steel base
ø 20 • Hardened pick head for optimized
pick life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
Unit of measurement in mm • Centring function on the wear plate
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
Our delivery service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore

Packaging:
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 16.5 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

23
Selection table 2005
for road milling machines

Used in
Machine type
soft asphalt medium-hard asphalt hard asphalt concrete

SF 300 C

W 350 / W 350 E

SF 500 C-C/3-C/4

W4 E W1-10
Part No.: 175592 Part No.: 134728

W 50

W 500

W 50 DC

500 DC

W 600 DC

W5 E W6 E W1-13
Part No.: 128301 Part No.: 158400 Part No.: 134729
SF 1000 C / CBA

W 1000

W 1000 L
W5 H W6 E H
Part No.: 121475 Part No.: 178386

24
 Used in
Machine type
soft asphalt medium-hard asphalt hard asphalt concrete

W 1000 F

W 1200 F

W6 E W6
Part No.: 158400 Part No.: 128302
W 1300 F

1300 - 1500 DC W7 S P
Part No.: 175603

1900 - 2000 DC

W6 E H W6 H W1-13
W 1500 Part No.: 178386 Part No.: 126696 Part No.: 134729

W 1900

W 2000

2100 DC
W6 W7 E H W8 E H
Part No.: 128302 Part No.: 146000 Part No.: 126336

W 2100

W 2200 W6 H
Part No.: 126696

25
Pick W6 S
for cold recyclers and soil stabilizers

W6 S
ø 10.5
Part No.: 175602
17.5

48
ø 19
ø 37

88
The all-round pick for cold
recycling and soil stabilizing
• Long, sturdy carbide tip for all-round
use in large milling machines
ø 44
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base

4
• Hardened pick head for optimized
pick life
ø 20
• Particularly large pick head for long
service life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate Unit of measurement in mm
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service Our delivery service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore

Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 13.8 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

26
Pick W1-13
for cold recyclers and soil stabilizers

W1-13
ø 13.0
Part No.: 134729

25.0
48
ø 33

88
The pick for stabilizing soil
studded with rock
• Cylindrical carbide tip for use in hard
ø 44 milling materials, ensuring low
cutting forces and a long service life

• Special hard soldering process to

ensure a high-strength joint between
4

the carbide and the steel base

ø 20 • Hardened pick head for optimized

pick life

• Wear plate with outer diameter of 44

mm for low degree of toolholder wear
and optimized pick rotation
Unit of measurement in mm
• Centring function on the wear plate
for low wear toolholder bore

• Thick-walled, cylindrical R-sleeve for a

Our delivery service constant clamping force, even over a
long period of service

• Prestressed R-sleeve for simple and

rapid pick assembly

• Long R-sleeve to minimize wear to

Packaging: the toolholder bore
Handy toolbox
Quantity:
50 picks per toolbox
Weight:
approx. 16.5 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

27
Pick W6 / 22
for cold recyclers and soil stabilizers

W6 / 22
ø 10.5
Part No.: 146004
17.5

51
ø 19
ø 40

The economical all-round pick

92
for recycling and soil
stabilizing
• Long, sturdy carbide tip for all-round
use in large milling machines ø 44

• Special hard soldering process to

ensure a high-strength joint between

5
the carbide and the steel base
• Hardened pick head for optimized
pick life ø 22
• Particularly large pick head for long
service life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation Unit of measurement in mm
• Centring function on the wear plate
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a Our delivery service
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 16.5 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

28
Pick W8 / 22
for cold recyclers and soil stabilizers NEW!

W8 / 22
ø 11.5
Part No.: 146005

20
51
ø 22
ø 40

The robust pick for recycling

92 and soil stabilizing
• Extremely robust carbide tip for
milling particularly hard pavements
ø 44 • Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base
5

• Hardened pick head for optimized

pick life
ø 22 • Particularly large pick head for long
service life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation
Unit of measurement in mm • Centring function on the wear plate
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
Our delivery service long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore

Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 17.2 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

29
Pick W1-13 / 22
for cold recyclers and soil stabilizers

W1-13 / 22
ø 13.0
Part No.: 175604
25.0

51
ø 40

The pick for stabilizing soil

92
studded with rock
• Cylindrical carbide tip for use in hard
milling materials, ensuring low cutting
forces and a long service life ø 44
• Special hard soldering process to
ensure a high-strength joint between
the carbide and the steel base

5
• Hardened pick head for optimized
pick life ø 22
• Particularly large pick head for long
service life
• Wear plate with outer diameter of
44 mm for low degree of toolholder
wear and optimized pick rotation Unit of measurement in mm
• Centring function on the wear plate
for low wear toolholder bore
• Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a Our delivery service
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
the toolholder bore
Packaging:
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 17.4 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

30
Pick W1-17 / 22
for cold recyclers and soil stabilizers

W1-17 / 22
ø 17
Part No.: 146002

28.5
ø 40 51

The extremely robust pick for

92 soil stabilizing under extreme
conditions
• Very large and robust cylindrical
ø 44 carbide tip for use with particularly
high impact loads
• Special hard soldering process to
ensure a high-strength joint between
5

the carbide and the steel base

ø 22 • Hardened pick head for optimized
pick life
• Particularly large pick head for long
service life
• Wear plate with outer diameter of
Unit of measurement in mm 44 mm for low degree of toolholder
wear and optimized pick rotation
• Centring function on the wear plate
for low wear toolholder bore
Our delivery service • Thick-walled, cylindrical R-sleeve for a
constant clamping force, even over a
long period of service
• Prestressed R-sleeve for simple and
rapid pick assembly
• Long R-sleeve to minimize wear to
Packaging: the toolholder bore
Handy toolbox
Quantity:
40 picks per toolbox
Weight:
approx. 17.9 kg per toolbox
Dimensions:
approx. 26 x 18.5 x 22 cm

31
Picks
for WR 2000, WR 2500 S and Raco 350

32
Selection table 2005
for recyclers

Application Shank WR 2000 - WR 2500 - WR 2500 S Raco 350

20 mm W6 S
Part No.: 175602

Soil stabilization W6 / 22 W6 / 22
Part No.: 146004 Part No.: 146004

22 mm

W8 / 22 W8 / 22
Part No.: 146005 Part No.: 146005

20 mm W1-13
Part No.: 134729

Stabilization of W1-13 / 22 W1-13 / 22

stony soil Part No.: 175604 Part No.: 175604

22 mm

W1-17 / 22 W1-17 / 22
Part No.: 146002 Part No.: 146002

20 mm W6 S
Part No.: 175602

Cold recycling W6 / 22
Part No.: 146004

22 mm

W8 / 22
Part No.: 146005

33
Picks
for Surface Miners
W 47 K13 Part No.: 95744 W 47 K15 Part No.: 47571 W 47 K17 Part No.: 48350
Locking ring Part No.: 155281 Locking ring Part No.: 155281 Locking ring Part No.: 155281

ø 54 ø 54 ø 54

77

77
77

ø 13 ø 15 ø 17.5

28.5
24
28

W 47 K19 Part No.: 70225 W 47 K22 LE Part No.: 97442 W 47 K24 LE Part No.: 185018
Locking ring Part No.: 155281 Locking ring Part No.: 155281 Locking ring Part No.: 155281

ø 54 ø 54 ø 54
77

77

77

ø 11.5
ø 19 ø 17
18.7
20
30

ø 22 ø 24

34
Selection table 2005
for Surface Miners

Applications

The applications listed here are guide numbers. The cuttability, cutting performance and pick wear depend upon the
uniaxial pressure strength, the tensile strength, abrasiveness, crevasse formation and inhomogenity.

Soft Medium-hard Hard Very hard

Machine type
layers layers layers layers
Sand, clay, marl, Limestone, bituminous Hard limestone, Granite, dolomite,
lignite coal, marl, sandstone carboniferous sandstone, hard limestone
dolomite

Compressive strength Compressive strength Compressive strength Compressive strength

0 - 20 N/mm2 20 - 50 N/mm2 50 - 80 N/mm2 over 80 N/mm2

2100 SM
and
2200 SM

W47 K22 LE W47 K13 W47 K15 W47 K17 W47 K19
Part No.: 97442 Part No.: 95744 Part No.: 47571 Part No.: 48350 Part No.: 70225

2500 SM

W47 K13 W47 K15 W47 K17 W47 K19 W47 K24 LE
Part No.: 95744 Part No.: 47571 Part No.: 48350 Part No.: 70255 Part No.: 185018

3700 SM

W47 K15 W47 K17 W47 K19 W47 K24 LE

Part No.: 47571 Part No.: 48350 Part No.: 70255 Part No.: 185018

4200 SM

W47 K15 W47 K17 W47 K19 W47 K24 LE

Part No.: 47571 Part No.: 48350 Part No.: 70255 Part No.: 185018

35
Original Wirtgen quick-change toolholder systems –
The standard of quality and economy
Optimized systems for picks
and toolholders
Toolholders are highly stressed
components. Almost the entire engine
power is converted into cutting
performance via the toolholders. When
cutting through extremely hard
materials, a toolholder must withstand
up to five million load cycles during its
service life and guarantee optimum
rotation of the picks. That is why
Wirtgen engineers attach particular
importance to using extremely wear-
resistant materials and optimally
designed toolholder systems.

Wirtgen – setting standards in

toolholder systems
Instead of welding the toolholders onto
the drum as in older machines,
Wirtgen´s concept was to develop
holders which could be replaced
quickly and easily.
The first generation of Wirtgen quick-
change toolholders was ready for
series production in 1992 and ensured
that worn or damaged toolholders
could be replaced in a matter of
minutes: on site and without requiring
any cut-off or welding machines. The
cash value of this advantage was
immediately appreciated by the
contractors.
In addition to being easy to replace,
the Wirtgen quick-change toolholder
systems are characterized by a long
service life, thanks to the elimination of
welds and the use of high-quality
materials.
The success of Wirtgen´s unique
quick-change toolholder systems is
due not only to the detailed theoretical
analyses and computer simulations,
but also to exhaustive practical tests
by customers on innumerable sites and
in extreme special jobs.

Wirtgen's quick-change toolholder systems (HT3 Plus shown here) set new standards for quick
pick changes and accurate positioning of the toolholders: on-site replacement is a simple matter.

36
Top quality manufacturing
The operating costs of road milling
machines and recyclers are largely
determined by the service life of the
tools subject to wear, meaning the
picks and the toolholders. Con-
sequently, these parts must meet the
highest quality requirements.
Manufacturing by the forging method
makes it possible to process quality
materials at relatively low cost and
achieve extremely high component
strengths. Tight tolerances are main-
tained by subsequent machining to
make the precision components requi-
red for milling applications such as
fine milling.
Subsequent heat treatment and Forging process for the upper part of the quick-change toolholder.
hardening of the toolholders is of
critical importance. Special methods
are used for this step as well, in order
to obtain high hardness for low wear,
and the necessary toughness. Only in
this way can a long service life be
achieved under the highly dynamic
loads generated by the milling process.

High-precision, automatic machining of the upper part of the quick-change toolholder.

A delight for every contractor and machine operator: the quick-change toolholders from Wirtgen not only cut costs, but are also easy to
replace on site.

37
Low operating costs
thanks to controlled wear
Toolholders that wear evenly
produce optimum milling
results
Increasingly strict quality requirements
imposed on construction companies
by road building authorities necessitate
continuous improvements in the
performance of construction machin-
ery. Wirtgen road milling machines live
up to these requirements with their
high-precision milling drums and
intelligent levelling systems.
However, the wear displayed by the
individual toolholders on a milling drum
differs increasingly as time goes on,
which results in uneven surfaces. For
this reason, it is very important for
machine operators to be able to
accurately assess the wear of the
individual toolholders, so that an
optimum milled surface can be
obtained again after changing the
upper parts.
Controlled wear thus ensures ideal
milling results, even after the milling
drums and toolholders have been in
use for a long time.
ca. 25 mm

20 mm + 12 mm = 32 mm

Different wear patterns on the picks and toolholders cause irregular surfaces.

38
Assessing toolholder wear by
means of wear markers New Old

Toolholder wear is generally influenced

by numerous parameters, including the
specific characteristics of the machine
being used, such as engine output,
milling width, milling depth and
spacing on the milling drum. Environ-
mental conditions, such as the material

20
to be removed and the temperature at
which milling is performed, also play a
key role.
Therefore, continuously observing
wear is of crucial importance for
obtaining consistently good milling
results. Virtually all Wirtgen toolholder
systems now have wear markers that
help to accurately assess wear. The
markers make it easy to determine the
best time to replace a toolholder.
New Old

Unit of measurement in mm

25
Large milling machines max

Large milling machines 20

average

Large milling machines min 15

Longitudinal wear in mm

Small milling machines max 10

Small milling machines

average 5

Small milling machines min

100 200 0 300 400 500 600 700 800 900 1000 1200
Operation hours
Longitudinal wear of toolholders in large-volume and small milling machines as a function of operating hours.

39
The new Wirtgen HT11 quick-change toolholder -
Designed to meet practical requirements
The new, rugged HT11 quick-
change toolholder system
After many years of development and
extensive testing, the new HT11 quick-
change toolholder system for large-
volume milling machines will be installed
in Wirtgen milling machines as stan-
dard equipment starting in 2005. The
primary design objective of Wirtgen's
engineers was to ensure simple and
quick operation and maintenance for
machine users. The result of their efforts
is a complete system comprising pick,
milling drum and milling machine, which
has been enhanced by a variety of detail
solutions and will further cut operating
costs for customers.

40
 Wear markers Up to 20 percent longer service
at intervals of 5 mm life of the upper part thanks to
System 44

Complete coverage by the

upper part provides improved
protection of the bottom part
Chip breaking web for
additional crushing of milled
material
Optimised shank angle
geometry for greater
component strength

Protective plug for

bolt head

Conical stud for

reliable transmission
of clamping force

Contact surface between upper

and bottom parts increased
by 35 percent to prolong the
surface life of the bottom part

Strong fixing screw with

M30x2 thread and 17 mm
hexagon socket

Seal between upper and

bottom parts for simple and quick
assembly/dismantling
of the upper part

41
The essential advantages
of the new HT11
Strong retaining bolt
The retaining bolt is significantly larger
than the one used in the HT3 quick-
change toolholder system. The external
M30x2 thread is now combined with a
17 mm hexagon socket drive, which
reliably transfers the necessary torque
of 500 Nm. The conical stud can
transmit enormous clamping forces
and thus minimises any loosening of
the upper part on its own.

HT3

HT11

Bottom part covered

by upper part
Enlargening the contact surface of the
upper part to completely cover that of
the bottom part ensures an absolutely
even and tight fit between the two. As
a result, when the upper part needs to
be quickly replaced on a job site, the
bottom part requires only minimal
cleaning, meaning that changes can be
made more quickly and easily.

Seal between upper and

bottom parts
During the milling process fine dirt
particles combined with water enter
into the gap between upper and
bottom part and occasionally cause
the shank of the upper part to jam in the
bottom part making it more difficult to
replace the upper part. In the new
HT11 quick-change toolholder system,
the bore in the bottom part is protected
by a seal against contamination. The
seal optimises the position of the upper
part in the bottom part, and even
further reduces the time required to
change parts.

42
The wearing parts
of the new HT11
The HT11 quick-change
Retainer screw HT11 M30x2
toolholder system for simple Torque 500 Nm
operation and maintenance of Part No.: 158501
the milling drum

In designing the new HT11 quick-

change toolholder system, priority was
given to simple operation and reliable
maintenance in rough use at a job site.
The result is simple components that
together guarantee a long service life
for all wear parts and the entire milling
drum. As with the HT3 quick-change
toolholder system, just a few parts are
needed to equip a wide variety of
milling drums.

Toolholder HT11 Toolholder HT11 D22 Bottom part sealing HT11

for shaft diameter D20 for shaft diameter D22 Part No.: 158509
Part No.: 158500 Part No.: 158510

Hexagon plug HT11

Part No.: 158508

43
Quick-change toolholder system HT3 Plus

The quick-change toolholder system • Standard upper part for picks with
HT3 is a further development of the first 20 mm shank for Retainer screw HT3 M24x2
generation of Wirtgen’s quick-change - Cold milling machines W 600 DC, Torque 500 Nm
toolholders taking practical experience W 1000 L, W1000, W 1000 F, W1200 F, Part No.: 79998
into account. The system was decisively W 1300 F, 1300-2000 DC, W 1500,
optimized in 2001 when the contact W 1900, W 2000, 2100 DC,W 2100
surface of the wear plate was increased and W 2200
by more than 50% to 44 mm, thus - recycler WR 2500 and WR 2500 S
reducing wear on both the pick and the
toolholder. • Special upper part for picks with
22 mm shank
Since then, the “HT3 Plus” system has - for recycler WR 2500, WR 2500 S
been installed on all new milling drums. and soil stabilizer Raco 350
In addition to the contact surface, the
protective cladding on the upper part • Dummy upper part to protect the bot-
has also been enlarged. The additional tom part of the quick-change toolhol-
wear volume similarly extends the ser- der in modified pick arrangements for
vice life. - milling machines with fine milling
drums
- recycler WR 2500 and WR 2500 S

Toolholder HT3 plus D20 Toolholder HT3 plus D22 Dummy upper part
for shaft diameter D20 for shaft diameter D22 Part No.: 101472
Part No.: 128299 Part No.: 98241

44
 Hexagon plug HT3
Part No.: 126110

Upper part reliably Large contact surface,

supported by bottom part Ø 44 mm, for low
wear and tear

Hexagon plug for screw Wear marker

protection for simple monitoring

Optimized head shape

for better wear values

Same upper part

for all milling drums

Pentagonal shank for

Screw without limiting stop, accurate positioning
with self-locking thread

45
Quick-change toolholder system HT2
(1992 – 1996)
The quick-change toolholder system • Correcting upper part with modified
HT2 was especially developed for a square shank for use on milling

16
wide variety of machine types and drums with more than 2000 hours of
applications. operation

56
- for milling machines 1300-2000 DC
• Standard upper part for picks with and 2100 DC
20 mm shank
- for milling machines W 1000 F, • Dummy upper part to protect the
1300-2000 DC and 2100 DC bottom part of the quick-change
toolholder in modified pick arrange-
• Standard upper part for picks with ments
20 mm shank - for milling machines with fine Example of wear:
- for milling machine W 1000 milling drums
- for recycler WR 2500 - for recycler WR 2500 approx. 800 hours
of operation
• Special upper part for picks with with a 2100 DC
22 mm shank
- for recycler WR 2500
Optimum work throughout the whole service
life.

Quick-change toolholder system HT2 – upper parts

with 20 mm shank
56
56

ø2
0
56

ø 20

ø 20

Correcting toolholder HT2

Part No.: 82755

Toolholder HT2 – 170

Part No.: 74801

Toolholder HT2
Part No.: 49765

46
 Retaining screw HT2
Torque 400 Nm
ø 30 Part No.: 56290

67
50
M 20 x 2.5

Quick-change toolholder system HT2 – upper parts

with 22 mm shank
56
56

ø2
2

ø 22

Dummy upper part

Part No.: 89888

Toolholder HT2 - 170 D22 (Optional)

Part No.: 97180

Toolholder HT2 D22 (Optional)

Part No.: 59308

47
Welded toolholders
for road milling machines
Small toolholders
for miniature pick systems
The miniature pick system is used on
milling drums or various cutting wheels
requiring extremely small installed
sizes.

Two types are available here:

• HT04: Wrought toolholder for

miniature picks without positioning.

• HT4: Socket-type toolholders for

miniature picks with precise
positioning in a prepared milling
drum tube.

Toolholder HT04 Toolholder HT4

for shaft diameter D13 for shaft diameter D13
Part No.: 57629 Part No.: 72258

Toolholders for 20 mm
Toolholder HT03
shank diameter for shaft diameter D20
Part No.: 5243
These toolholders represent the world-
wide standard for the conventional
shank diameter of round shank picks
for road milling machines.

Good weldability and a long service life

are due to the use of high-quality
materials and special tempering
processes.

The following types are available:

• Toolholder HT02 and HT03: Simple
wrought toolholders without
positioning.

48
 • Toolholder HT01: Tried-and-tested
Toolholder HT02 nopped holder with enlarged contact
for shaft diameter D20 area (diameter 42 mm) and two
Part No.: 5244 positioning pins for accurate
positioning on the welded helical
elements. The toolholders are
chamfered for easier welding.

• Toolholder HT5: Socket-type tool-

holders for round shank picks with
accurate positioning on a prepared
milling drum tube.

• Edge protectors: Triple toolholders

with preset contact angles. Primarily
used in the outer ring areas of milling
drums on large machines.

Toolholder HT01
for shaft diameter D20
Part No.: 36780

Toolholder HT5 Edge protector 3-er

for shaft diameter D20 for shaft diameter D20
Part No.: 74745 Part No.: 69902

49
Welded toolholders
for Surface Miners
Highly robust toolholders for
Surface Miners
The toolholders on Surface Miners are
subjected to extremely high stresses,
particularly when cutting through hard
rock. Unlike the relatively homogeneous
structure of an asphalt pavement, the
irregular rock formations can cause
enormous peak loads on the individual
toolholders. For this reason, special
systems have been developed in which
all the components and their connec-
tions on the milling drum are adapted
specifically to the loads encountered.

• Toolholder HT06: Heavy-duty nopped

holder with two positioning pins for
accurate positioning on the welded
helical elements. The toolholders are
chamfered for easier welding.
Toolholder HT06
• Toolholder HT6: Socket-type tool- for shaft diameter D38-30
holder for round shank picks with Part No.: 78556
precise positioning on the prepared
bottom part of the milling drum tube.
The toolholder is specially shaped in
relation to the bottom part so that
high loads can be transmitted, but
only small loads are applied to the
welds during operation. The in-
creased wall thickness of the tool-
holder head offers sufficient reserve
strength to permit use on machines
with higher drive ratings.

Toolholder HT6
for shaft diameter D38-30
Part No.: 95781

50
Ejectors

Long-life ejectors
Optimally arranged ejectors on the
milling drum facilitate the direct transfer
of the reclaimed asphalt pavement
(RAP) from the drum chamber to the
loading conveyor. These ejectors owe
their long service life to a special steel
alloy containing mixed carbides.

• 150 mm wide ejectors for machines

W 600 DC, W 1000 L, W 1000, W 1000 F,
W 1200 F and W 1300 F.

• 250 mm wide ejectors for machines

1300 - 2000 DC, W 1500, W 1900,
W 2000, 2100 DC, W 2100 and
W 2200.

Ejector width 150

Part No.: 45220

Ejector width 250

Part No.: 44097

51
Milling drums from the market leader

The leader in engineering

design and production
of milling drums
Milling drums designed and produced
in the Windhagen plant form the central
element of the Wirtgen road milling
machines known throughout the world.
The mere fact that Wirtgen is a market
leader in this sector explains the
importance of cutting technology
within the company.

It also explains why Wirtgen has

continuously invested in expanding
this central area of competence to the
benefit of the company’s customers.
Both the design of standard milling drums as well as the design of special milling aggregates
is done using modern CAD-equipment.

Top quality: proven professionals and modern

welding technology in the production hall.

The key to versatile milling

machines
Operators want to use their milling
machines for as many different jobs as
possible. That is why Wirtgen supplies
a large variety of optional drums as part
of its standard range.

This allows the customer to engage in

a wealth of applications for machining
pavements, performing recycling
contracts or in the selective extraction
of hard rock. The decision to buy a
Wirtgen machine is underlined by this
versatility.

Accuracy: the optimized design data are processed in the CNC-controlled tacking line. This
ensures that each toolholder is positioned precisely.

52
 Special projects bring The engineering design and production
proximity to the customer departments are equipped with state-
of-the-art CAD- and CNC-technology
New requirements are repeatedly im- so that these solutions can be realized
posed upon the construction industry cost-efficiently. The new product is
and that is why almost never a day born on a computer screen and based
passes without Wirtgen receiving at on decades of experience accumulated
least one enquiry for a solution using by the engineering and production ex-
milling technology. perts. It is then optimized with the aid
of intelligent computer programs.
And solutions have evidently been found, Finally, after corresponding simula-
as proved by the numerous special tions and analyzes, and after approval
milling drums supplied for machines by the competent project manager, the
built by Wirtgen and other companies, data are transferred online to the
as well as for special machines, such production department so that the
as stationary processing plants or even customer can use his special milling
minesweepers. drum on-site in the shortest possible
space of time.
Pavement markings are removed quickly and
accurately with a special unit.

Milling drum Fine milling drum Saw blade

Cutting wheel Micro fine milling drum Micro fine milling drum

A choice of different drums for the W 350 showing the various possibilities of the original Wirtgen milling drums.

53
Original Wirtgen fine milling drums
for new milling jobs with optimized surface results
Fine milling is setting new
standards in milling results
Fine milling drum LA6x2 Fine milling drum LA8 Milling drum LA15
pick spacing: pick spacing: pick spacing:
world-wide
6 x 2 mm 8 mm 15 mm
By special and precise finishing
processes Wirtgen can nowadays
design pick spacings up to 3 mm. So
milling contractors are offered a
multitude of new applications: Their
Wirtgen milling machines can work on
sites with high quality demands on the
surface. The new patented Flexible
Cutter System (FCS) makes the milling
drum exchange much easier.

The various uses of Wirtgen fine milling drums

Improving the skid resistance of the pavement Restoring the evenness / levelling Preparing to apply thin pavement layers

Preparing the pavement for the application Milling off resin surfaces / synthetic Removing surface courses meanwhile
of road markings surfaces in factory halls exposed to high traffic loads

54
Milling

4.33
Pick spacing 15 mm

Fine milling
2.31

Pick spacing 8 mm
1.73

Pick spacing 6 mm

Micro fine milling

1.44

Pick spacing 5 mm
1.15

Pick spacing 4 mm
0.87

Pick spacing 3 mm

55
Original Wirtgen milling drums
delivery range 2005

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

300 C 52990 Milling drum 300 15 60 HT03 28 5243 28

4935 Fine milling drum 300 8 40 HT03 43 5243 43

72259 Micro fine milling 250 +2x25 4 30 HT04 76 57629 76

drum
85092 Micro fine milling 300 4 30 HT04 76 57629 76
drum
W 350 68850 Milling drum 350 12 100 HT01 36 36780 36

133848 Milling drum 500 12 100 HT01 47 36780 47

105073 Milling drum 200 10 100 HT02 29 5244 29

151642 Milling drum 100 10 100 HT02 16 5244 16

139699 Fine milling drum 450 +2x25 6 x2 30 HT4 164 72258 164

81564 Fine milling drum 300 +2x25 6 x2 30 HT4 116 72258 116

72257 Fine milling drum 350 6 x2 30 HT4 116 72258 116

74737 Fine milling drum 350 6 50 HT5 57 74745 57

129694 Micro fine milling 300 +2x25 3 30 HT4 117 72258 117
drum
Micro fine milling
134590 150 +2x25 3 30 HT4 67 72258 67
drum
Micro fine milling
140808 350 3 30 HT4 117 72258 117
drum

105487 Cutting wheel 80 160 HT02 18 5244 18

86750 Saw blade 19 100 18

78569 Saw blade 14 100 24

* Unit of measurement in mm

56
Original Wirtgen milling drums
delivery range 2005

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

W 50 166076 Milling drum 500 15 160 HT01 50 36780 50

172193 Milling drum 400 12 160 HT01 46 36780 46

172195 Milling drum 300 12 160 HT01 38 36780 38

172199 Fine milling drum 500 6 50 HT5 82 74745 82

Micro fine milling
172201 drum 300 +2x25 3 30 HT4 117 72258 117
Micro fine milling
179276 drum 500 3 30 HT5 166 74745 166

176725 Milling drum (curb) 500 15 160 HT5 40 74745 40

172197 Cutting wheel 80 160 HT02 24 5244 24

W 500 67920 Milling drum 500 15 160 HT01 50 36780 50

89502 Fine milling drum 500 6 50 HT5 82 74745 82

56855 Cutting wheel 80 220 HT02 24 5244 24

113292 Saw blade 19 120 16

79855 Saw blade 14 120 24

W 50 DC 166444 Milling drum 500 15 210 HT01 50 36780 50

178814 Milling drum 400 12 210 HT01 46 36780 46

178815 Milling drum 300 12 210 HT01 38 36780 38

183191 Fine milling drum 450 +2x25 6 x2 30 HT4 164 72258 164

177179 Fine milling drum 500 6 50 HT5 82 74745 82

Micro fine milling
178362 drum 500 3 30 HT4 166 72258 166

183119 Cutting wheel 80 210 HT02 24 5244 24

179301 Cutting wheel 80 300 HT02 30 5244 30

* Unit of measurement in mm

57
Original Wirtgen milling drums
delivery range 2005

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

W 600 DC 185260 Milling drum 600 15 300 HT11 54 158500 66

185276 Milling drum 500 15 300 HT11 46 158500 58
185277 Milling drum 400 15 300 HT11 40 158500 52
185278 Milling drum 300 15 250 HT11 32 158500 56
111335 Cutting wheel 80 250 HT02 36 5244 36
W 1000 L 184990 Milling drum 1000 15 250 HT11 80 158500 92
185272 Fine milling drum 1000 8 100 HT11 130 158500 130
W 1000 71250 Milling drum 1000 15 180 HT01 80 36780 84
184990 Milling drum 1000 15 250 HT11 80 158500 92
04.10 185272 Fine milling drum 1000 8 100 HT11 130 158500 130
W 1000 F 185280 Milling drum 1000 15 300 HT11 84 158500 102
161484 Fine milling drum 1000 6 x2 30 HT5 340 74745 340
185279 Fine milling drum 1000 8 100 HT11 131 158500 149
185288 FCS-milling drum 1000 15 300 HT11 84 158500 102
185286 FCS-milling drum 900 15 300 HT11 84 158500 102
185296 FCS-milling drum 750 15 300 HT11 66 158500 84
185285 FCS-milling drum 600 12 300 HT11 62 158500 80
185313 FCS-milling drum 500 15 300 HT11 48 158500 72
185309 FCS-milling drum 300 12 300 HT11 31 158500 55
150396 FCS-fine milling 1000 6 x2 30 HT5 340 74745 340
drum
185295 FCS-fine milling 1000 8 100 HT11 131 158500 149
drum
185319 FCS-fine milling 1000 6 50 HT11 168 158500 168
drum

* Unit of measurement in mm

58
Original Wirtgen milling drums
milling drum table HT3 plus (until 2004)

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

W 600 DC 99250 Milling drum 600 15 300 HT3 plus 54 128299 66

102291 Milling drum 500 15 300 HT3 plus 46 128299 58

104142 Milling drum 400 15 300 HT3 plus 40 128299 52

110917 Milling drum 300 15 250 HT3 plus 32 128299 56

W 1000 L 79852 Milling drum 1000 15 250 HT3 plus 80 128299 92

97419 Fine milling drum 1000 8 100 HT3 plus 130 128299 130

W 1000 79852 Milling drum 1000 15 250 HT3 plus 80 128299 92

05.10 97419 Fine milling drum 1000 8 100 HT3 plus 130 128299 130

W 1000 F 93480 Milling drum 1000 15 300 HT3 plus 84 128299 102

111304 Fine milling drum 1000 8 100 HT3 plus 131 128299 149

136275 FCS-milling drum 1000 15 300 HT3 plus 84 128299 102

128230 FCS-milling drum 900 15 300 HT3 plus 84 128299 102

148980 FCS-milling drum 750 15 300 HT3 plus 66 128299 84

128225 FCS-milling drum 600 12 300 HT3 plus 62 128299 80

164404 FCS-milling drum 500 15 300 HT3 plus 48 128299 72

162754 FCS-milling drum 300 12 300 HT3 plus 31 128299 55

FCS fine milling

147285 1000 8 100 HT3 plus 131 128299 149
drum
FCS fine milling
180189 1000 6 50 HT3 plus 168 128299 168
drum
* Unit of measurement in mm

59
Original Wirtgen milling drums
delivery range 2005

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

W 1200 F 185290 Milling drum 1200 15 300 HT11 97 158500 115

185284 Fine milling drum 1200 8 100 HT11 156 158500 174

185287 FCS-milling drum 1200 15 300 HT11 97 158500 115

185288 FCS-milling drum 1000 15 300 HT11 84 158500 102

185286 FCS-milling drum 900 15 300 HT11 84 158500 102

185296 FCS-milling drum 750 15 300 HT11 66 158500 84

185285 FCS-milling drum 600 12 300 HT11 62 158500 80

185313 FCS-milling drum 500 15 300 HT11 48 158500 72

185309 FCS-milling drum 300 12 300 HT11 31 158500 55

FCS-fine milling
179345 drum 1200 6 x2 30 HT5 410 74745 410
FCS-fine milling
185297 1200 8 100 HT11 156 158500 174
drum
W 1300 F 185281 Milling drum 1320 15 300 HT11 105 158500 123

185312 FCS-milling drum 1320 15 300 HT11 105 158500 123

185287 FCS-milling drum 1200 15 300 HT11 97 158500 115

185288 FCS-milling drum 1000 15 300 HT11 84 158500 102

185286 FCS-milling drum 900 15 300 HT11 84 158500 102

185296 FCS-milling drum 750 15 300 HT11 66 158500 84

185313 FCS-milling drum 500 15 300 HT11 62 158500 80

185285 FCS-milling drum 600 12 300 HT11 48 158500 72

185309 FCS-milling drum 300 12 300 HT11 31 158500 55

185308 FCS-fine milling 1320 8 100 HT11 170 158500 188

drum
* Unit of measurement in mm

60
Original Wirtgen milling drums
milling drum table HT3 plus (until 2004)

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

W 1200 F 106177 Milling drum 1200 15 300 HT3 plus 97 128299 115

123788 Fine milling drum 1200 8 100 HT3 plus 156 128299 174

128240 FCS-milling drum 1200 15 300 HT3 plus 97 128299 115

136275 FCS-milling drum 1000 15 300 HT3 plus 84 128299 102

128230 FCS-milling drum 900 15 300 HT3 plus 84 128299 102

148980 FCS-milling drum 750 15 300 HT3 plus 66 128299 84

128225 FCS-milling drum 600 12 300 HT3 plus 62 128299 80

164404 FCS-milling drum 500 15 300 HT3 plus 48 128299 72

162754 FCS-milling drum 300 12 300 HT3 plus 31 128299 55

FCS-fine milling
150350 drum 1200 8 100 HT3 plus 156 128299 174

W 1300 F 115294 Milling drum 1320 15 300 HT3 plus 105 128299 123

163850 FCS-milling drum 1320 15 300 HT3 plus 105 128299 123

128240 FCS-milling drum 1200 15 300 HT3 plus 97 128299 115

136275 FCS-milling drum 1000 15 300 HT3 plus 84 128299 102

128230 FCS-milling drum 900 15 300 HT3 plus 84 128299 102

148980 FCS-milling drum 750 15 300 HT3 plus 66 128299 84

164404 FCS-milling drum 500 15 300 HT3 plus 62 128299 80

128225 FCS-milling drum 600 12 300 HT3 plus 48 128299 72

162754 FCS-milling drum 300 12 300 HT3 plus 31 128299 55

FCS-fine milling
162594 drum 1320 8 100 HT3 plus 170 128299 188

* Unit of measurement in mm

61
Original Wirtgen milling drums
delivery range 2005

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

1300 DC 185269 Milling drum 1320 15 300 HT11 105 158500 123
185275 Fine milling drum 1320 8 100 HT11 169 158500 187
1500 DC 185268 Milling drum 1500 15 300 HT11 117 158500 135
W 1500 185268 Milling drum 1500 15 300 HT11 117 158500 135
185269 Milling drum 1320 15 300 HT11 105 158500 123
185275 Fine milling drum 1320 8 100 HT11 169 158500 187
1900 DC 185267 Milling drum 1905 15 300 HT11 144 158500 162
185265 Fine milling drum 1905 8 100 HT11 242 158500 260
2000 DC 185266 Milling drum 2010 15 300 HT11 144 158500 162
185264 Fine milling drum 2010 8 100 HT11 256 158500 274
W 1900 185300 Milling drum 2000 15 300 HT11 144 158500 162
123977 Fine milling drum 2000 6 x2 30 HT5 672 74745 672
185283 Fine milling drum 2000 8 100 HT11 256 158500 274
185301 FCS-milling drum 2000 15 300 HT11 144 158500 162
144986 FCS-fine milling 2000 6 x2 30 HT5 672 74745 672
drum
185298 FCS-fine milling 2000 8 100 HT11 256 158500 274
drum
W 2000 185300 Milling drum 2000 15 300 HT11 144 158500 162
123977 Fine milling drum 2000 6 x2 30 HT5 672 74745 672
185283 Fine milling drum 2000 8 100 HT11 256 158500 274
185282 Milling drum 2200 15 300 HT11 156 158500 174
185294 Fine milling drum 2200 8 100 HT11 280 158500 298
185301 FCS-milling drum 2000 15 300 HT11 144 158500 162
144986 FCS-fine milling 2000 6 x2 30 HT5 672 74745 672
drum
185298 FCS-fine milling 2000 8 100 HT11 256 158500 274
drum
* Unit of measurement in mm

62
Original Wirtgen milling drums
milling drum table HT3 plus (until 2004)

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

1300 DC 96941 Milling drum 1320 15 300 HT3 plus 105 128299 123

102007 Fine milling drum 1320 8 100 HT3 plus 169 128299 187

1500 DC 96939 Milling drum 1500 15 300 HT3 plus 117 128299 135

W 1500 96939 Milling drum 1500 15 300 HT3 plus 117 128299 135

96941 Milling drum 1320 15 300 HT3 plus 105 128299 123

102007 Fine milling drum 1320 8 100 HT3 plus 169 128299 187

1900 DC 96937 Milling drum 1905 15 300 HT3 plus 144 128299 162

96933 Fine milling drum 1905 8 100 HT3 plus 242 128299 260

2000 DC 96935 Milling drum 2010 15 300 HT3 plus 144 128299 162

96931 Fine milling drum 2010 8 100 HT3 plus 256 128299 274

W 1900 112000 Milling drum 2000 15 300 HT3 plus 144 128299 162

122732 Fine milling drum 2000 8 100 HT3 plus 256 128299 274

123000 FCS-milling drum 2000 15 300 HT3 plus 144 128299 162
FCS-fine milling
155221 drum 2000 8 100 HT3 plus 256 128299 274

W 2000 112000 Milling drum 2000 15 300 HT3 plus 144 128299 162

122732 Fine milling drum 2000 8 100 HT3 plus 256 128299 274

121230 Milling drum 2200 15 300 HT3 plus 156 128299 174

146971 Fine milling drum 2200 8 100 HT3 plus 280 128299 298

123000 FCS-milling drum 2000 15 300 HT3 plus 144 128299 162
FCS-fine milling
155221 drum 2000 8 100 HT3 plus 256 128299 274

* Unit of measurement in mm

63
Original Wirtgen milling drums
delivery range 2005

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

2100 DC 185274 Milling drum 2200 15 300 HT11 168 158500 186

185270 Milling drum 2100 15 300 HT11 150 158500 168

185263 Milling drum 2000 15 300 HT11 150 158500 168

185273 Fine milling drum 2100 8 100 HT11 270 158500 288

185271 Fine milling drum 2000 8 100 HT11 258 158500 276

W 2100 185274 Milling drum 2200 15 300 HT11 168 158500 186

185270 Milling drum 2100 15 300 HT11 150 158500 168

185263 Milling drum 2000 15 300 HT11 150 158500 168

185273 Fine milling drum 2100 8 100 HT11 270 158500 288

185271 Fine milling drum 2000 8 100 HT11 258 158500 276

W 2200 185310 Milling drum 2200 15 350 HT11 170 158500 188

185307 FCS-milling drum 4300 15 350 HT11 317 158500 344

185299 FCS-milling drum 3800 15 350 HT11 288 158500 315

185317 FCS-milling drum 3500 15 350 HT11 268 158500 295

185316 FCS-milling drum 3000 15 350 HT11 230 158500 262

185315 FCS-milling drum 2500 15 350 HT11 201 158500 219

185314 FCS-milling drum 2200 15 350 HT11 170 158500 188

* Unit of measurement in mm

64
Original Wirtgen milling drums
milling drum table HT3 plus (until 2004)

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

2100 DC 99042 Milling drum 2200 15 300 HT3 plus 168 128299 186

83810 Milling drum 2100 15 300 HT3 plus 150 128299 168

85860 Milling drum 2000 15 300 HT3 plus 150 128299 168

97711 Fine milling drum 2100 8 100 HT3 plus 270 128299 288

96944 Fine milling drum 2000 8 100 HT3 plus 258 128299 276

W 2100 99042 Milling drum 2200 15 300 HT3 plus 168 128299 186

83810 Milling drum 2100 15 300 HT3 plus 150 128299 168

85860 Milling drum 2000 15 300 HT3 plus 150 128299 168

97711 Fine milling drum 2100 8 100 HT3 plus 270 128299 288

96944 Fine milling drum 2000 8 100 HT3 plus 258 128299 276

W 2200 120900 Milling drum 2200 15 350 HT3 plus 170 128299 188

160615 FCS-milling drum 4300 15 350 HT3 plus 317 128299 344

160184 FCS-milling drum 3800 15 350 HT3 plus 288 128299 315

164447 FCS-milling drum 3500 15 350 HT3 plus 268 128299 295

164446 FCS-milling drum 3000 15 350 HT3 plus 230 128299 262

164445 FCS-milling drum 2500 15 350 HT3 plus 201 128299 219

164444 FCS-milling drum 2200 15 350 HT3 plus 170 128299 188

* Unit of measurement in mm

65
Original Wirtgen milling drums
for cold recyclers and soil stabilizer

Delivery range 2005

Machine Milling drum Toolholder Picks
Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

RACO 350 185289 Milling drum 2350 16 450 HT11 D22 176 158510 208

WR 2000 185320 Milling drum 2000 20 500 HT11 134 158500 158

185318 Milling drum 2000 20 500 HT11 D22 134 158510 158

WR 2500, 185304 Milling drum 2438 30 x2 500 HT11 192 158500 216

WR 2500 S 185305 Milling drum 2438 30 x2 500 HT11 D22 192 158510 216

185306 Milling drum 3048 37 x2 500 HT11 192 158500 216

* Unit of measurement in mm
Milling drum table HT3 plus (until 2004)
Machine Milling drum Toolholder Picks
Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

RACO 350 139227 Milling drum 2350 16 450 HT3 D22 176 98241 208

WR 2000 173490 Milling drum 2000 20 500 HT3 plus 134 128299 158

173650 Milling drum 2000 20 500 HT3 D22 134 98241 158

WR 2500, 160500 Milling drum 2438 30 x2 500 HT3 plus 192 128299 216

WR 2500 S 160720 Milling drum 2438 30 x2 500 HT3 D22 192 98241 216

160768 Milling drum 3048 37 x2 500 HT3 plus 192 128299 216

* Unit of measurement in mm

66
Original Wirtgen milling drums
for Surface Miner

Machine Milling drum Toolholder Picks

Machine type Part No. Type Milling width* Pick spacing* Milling depth* System Qty. Part No. Qty.

2100 SM 95819 Milling drum 2000 35 300 HT6 76 95781 76

118216 Milling drum 2000 50 250 HT6 60 95781 60

2200 SM 127333 Milling drum 2200 38 300 HT6 76 95781 76

141663 Milling drum 2200 76 300 HT6 46 95781 46

* Unit of measurement in mm

67
Original Wirtgen scraper blades
for clean milled surfaces
Long-life scraper blades
Scraper blades “Type 1”
The scraper on the rear panel of the
milling machine seals the drum
chamber so that the reclaimed asphalt
pavement can be taken up cleanly. In
addition, it smoothes the milled surface Scraper blade B100
by shearing off the higher asphalt Part No.: 56731
ridges. Carbide-tipped scrapers are
used for this purpose.

Scraper blade B145

Part No.: 60117

Scraper blade FB50

Part No.: 8838
Scraper blade B145 R
Part No.: 56336

Scraper blade B145 L

Part No.: 56335

Scraper blade B248

Part No.: 43408
• Scraper SB 50: Hardmetal elements
with a scraper width of 50 mm can be
replaced individually.
• “Type 1” scraper blades: One-part
carbide-tipped scraper blades in
different widths can be screwed onto
the scraper blade side-by-side in Scraper blade B248 R
accordance with the working width of Part No.: 44638
the milling machine. Hardmetal
elements on the right or left ensure
that these scrapers can also be fitted
at the edges.

Scraper blade B248 L

Part No.: 44639

68
 The new scraper blades ensure that the
Scraper blades “Type 2” reclaimed asphalt pavement is taken
up cleanly and even more efficiently
behind the machine. The new “Type 2”
scraper blades differ from the previous
scraper blades through their outer
Scraper blade B100 Type 2 contours and through the form of the
Part No.: 146459 hard-metal elements. Performance has
been improved in particular by the
optimized position of the hard metal.

“Type 2” scraper blades: One-part

carbide-tipped scraper blades in
different widths are screwed onto the
scraper plate side-by-side in accor-
Scraper blade B145 Type 2
dance with the working width of the
Part No.: 146515
milling machine. Hard-metal elements
on the right or left ensure that these
scrapers can also be fitted at the
edges.

Scraper blade B145 R Type 2

Part No.: 146460

Scraper blade B145 L Type 2

Part No.: 146461

Scraper blade B248 Type 2

Part No.: 146456

Scraper blade B248 R Type 2

Part No.: 146457

Scraper blade B248 L Type 2

Part No.: 146458

69
Original Wirtgen wear protection segments
for a longer life of the milling drum housing
To completely enclose the side of the
milling drum housing and prevent
material from escaping, the side plate
is in full contact with the milled surface
and therefore subject to natural wear.
Special wear elements are used to
minimise this wear and facilitate the
replacement of worn parts. The wear
elements are made of particularly wear-
resistant material – partly tungsten
carbide – and are easy to replace. The
special shape of the front wear runner
supports the lifting of the side plate,
when the machine travels over edges
with the side plate lowered.

Wear protection segments

Protector skid 50 x 625

Part No.: 155630

Protector skid 50 x 490

Part No.: 157828

Protector skid 40 x 180

Part No.: 113001

70
 Side plate segments front Side plate segments rear Scraper wear segments
Machine type Description Qty. Part No. Description Qty. Part No. Description Qty. Part No.

W 1500 Protector skid left 1 157828 Protector skid 1 113001

50 x 490 40 x 180

Protector skid right 1 155630 Protector skid 1 113001

50 x 625 40 x 180

W 1900 Protector skid 2 155630 Protector skid 2 113001

50 x 625 40 x 180

W 2000 Protector skid 2 155630 Protector skid 2 113001 Protector skid 8 113001
50 x 625 40 x 180 40 x 180

W 2100 Protector skid 2 155630 Protector skid 2 113001 Protector skid 8 113001
50 x 625 40 x 180 40 x 180

W 2200 Protector skid 2 155630 Protector skid 2 113001 Protector skid 8 113001
50 x 625 40 x 180 40 x 180

The number of the scraper wear segments is valid for the standard milling width of the corresponding milling machine.

71
Original Wirtgen conveyor belts
for a high conveyor capacity
The milling performance of Wirtgen
milling machines is crucially determined
by the conveyor belt system.

Original conveyor belts from Wirtgen

excel in this field, thanks to their very
great wear resistance and high running
smoothness. The high cleats, which
are typical of Wirtgen conveyor belts,
permit conveyor capacities of up to
400 tonnes per hour.

Smooth running thanks

to special profile Optimised transverse
profile with integrated seal

The highest conveyor capacity

thanks to the particularly high cleats

Extremely high tensile

strength of up to 800 N per
millimetre of belt width

High abrasion resistance

plus durable elasticity

Continuous connection
of cleats and upper
layer due to production
Asphalt-resistant upper layer in one process step

Elastic intermediate layer

Tear-resistant polyester-
polyamide textile layers
(up to five layers)

Base layer with optimised

coefficient of friction

72
Machine type Conveyor type Description Part No.

W 50 Discharge conveyor Conveyor belt B400 50002

W 50 DC Discharge conveyor Conveyor belt B400 97243

W 500 Discharge conveyor Conveyor belt B400 50002

W 600 DC, W 1000 L Discharge conveyor Conveyor belt B400 97243

W 1000 Discharge conveyor Conveyor belt B500 71776

W 1000 F, W 1200 F, W 1300 F Loading conveyor Conveyor belt B600 90123

06.10 Discharge conveyor Conveyor belt B600 51873

W 1000 F, W 1200 F, W 1300 F Loading conveyor Conveyor belt B600 125134

07.10 Discharge conveyor Conveyor belt B600 51873

1300 - 2000 DC Loading conveyor Conveyor belt B800 52890

05.20 Discharge conveyor Conveyor belt B800 57482

W 1500, W 1900 Loading conveyor Conveyor belt B800 52890

Discharge conveyor Conveyor belt B800 57482

W 2000 Loading conveyor Conveyor belt B800 112781

Discharge conveyor Conveyor belt B800 57482

2100 DC Loading conveyor Conveyor belt B1000 53870

Discharge conveyor Conveyor belt B1000 14920

W 2100 Loading conveyor Conveyor belt B1000 53870

Discharge conveyor Conveyor belt B1000 138316

W 2200 Loading conveyor Conveyor belt B1100 116577

Discharge conveyor Conveyor belt B1100 116578

73
Original Wirtgen drive and return pulleys
for reliable conveyor belt drive
The high milling performance of Wirtgen
road milling machines requires reliable
transportation of the milled material.

With their special design and fabrication

processes, original Wirtgen drive and
return pulleys have been specially
developed for these very tasks. A reliable
power transmission, combined with a
high running smoothness, guarantees
the high economical efficiency of Wirtgen
road milling machines.

A long service life thanks to The diamond tread

a special thick-walled, surface design avoids
asphalt-resistant rubber mixture asphalt adhesions

Reliable power transmission

due to material properties
with optimised coefficient Dependable running smoothness due
of friction to steel construction with minimised
process tolerances

Precise centring of belt thanks

to curved external contour with
optimised form

Long service life due

to permanent connection
of rubber and metal

High running smoothness

through use of at least nine
supporting ribs

Durable dimensional
Open design principle avoids stability, even under
asphalt adhesions extremely tough operating
conditions, due to the
High service life thanks to robust steel structure
supporting ribs made from
high-quality steel alloys

74
Machine type Conveyor type Description Part No.

W 500 Discharge conveyor Drive pulley B400 43231

Discharge conveyor Return pulley B400 7654

W 50 Discharge conveyor Drive pulley B400 43231

Discharge conveyor Return pulley B400 7654

W 50 DC Discharge conveyor Drive pulley B400 43231

Discharge conveyor Return pulley B400 7654

W 600 DC, W 1000 L Discharge conveyor Drive pulley B400 43231

Discharge conveyor Return pulley B400 7654

W 1000 Discharge conveyor Drive pulley B500 72052

Discharge conveyor Return pulley B500 72060

W 1000 F, W 1200 F, W 1300 F Loading and discharge conveyor Drive pulley B600 90117

07.10 Loading and discharge conveyor Return pulley B600 90059

1300 - 2000 DC Loading conveyor Drive pulley B800 52667

Loading conveyor Return pulley B800 52666

Discharge conveyor Drive pulley B800 95865

05.20 Discharge conveyor Return pulley B800 110871

W 1500, W 1900 Loading conveyor Drive pulley B800 52667

Loading conveyor Return pulley B800 52666

Discharge conveyor Drive pulley B800 95865

Discharge conveyor Return pulley B800 110871

W 2000 Loading and discharge conveyor Drive pulley B800 95865

Loading and discharge conveyor Return pulley B800 110871

2100 DC Loading and discharge conveyor Drive pulley B1000 15092

Loading and discharge conveyor Return pulley B1000 38279

W 2100 Loading and discharge conveyor Drive pulley B1000 138926

Loading and discharge conveyor Return pulley B1000 128671

W 500 Loading and discharge conveyor Drive pulley B1100 127761

Loading and discharge conveyor Return pulley B1100 111225

75
Original Wirtgen idle pulleys
for low wear to conveyor belt
Wirtgen conveyor belt systems combine
a high conveyor capacity with a low
power consumption.

Original Wirtgen idle pulleys ensure

low-friction circulation of the conveyor
belts. High-quality bearings of the pulleys
and wear-resistant running surfaces
are the essential features. Easily
detachable connections make changing
idle pulleys a simple task.

The freely moveable individual rollers

avoid asphalt adhesions

Reduced stressing of the conveyor High conveyor capacity as the belt

belt thanks to the generously automatically takes on a trough shape
dimensioned buffer rings in the area of the rollers

Fast pulley changing due to easily

detachable yet stable connections
with a high load-bearing capacity

Highly hardened and tempered

connecting elements for the
greatest load-bearing capacity
of the rollers

Low-friction guiding due to

high-quality anti-friction
bearings with labyrinth seal

Effective guidance and

cleaning of the belt thanks
to fully rubberised belt rollers
Reliable directional stability
due to lateral belt guidance
Low wear through use of materials
with a minimum coefficient of friction

76
 Number of components used Number of components used
Machine type Roller type in loading conveyor in discharge conveyor Part No.

W 500 Idle pulley 2 54954

Support idler B400 10 8363
Support idler B400 5 8362
Belt roller B400 6 71844
W 50, W 50 DC Idle pulley 4 54954
Roller B400 9 171832
Belt roller B400 3 71844
W 600 DC, W 1000 L Idle pulley 4 54954
Roller B400 4 99285
Roller B400 6 99286
Belt roller B400 5 71844
W 1000 Idle pulley 4 54954
Roller B500 4 72068
Roller B500 7 71777
Belt roller B500 6 72067
W 1000 F, W 1200 F, W 1300 F Idle pulley 2 4 54954
Roller B600 5 4 90120
Roller B600 7 90122
06.10 Belt roller B600 3 6 90121
W 1000 F, W 1200 F, W 1300 F Idle pulley 4 4 54954
Roller B600 6 4 90120
Roller B600 7 90122
07.10 Belt roller B600 3 6 90121
1300-2000 DC Idle pulley 4 8 54954
Roller B800 20 111363
Roller B800 8 65967
05.20 Belt roller B800 4 8 52889
W 1500, W 1900 Idle pulley 4 8 54954
Roller B800 20 111363
Roller B800 8 65967
Belt roller B800 4 8 52889
W 2000 Idle pulley 4 4 54954
Roller B800 5 10 111363
Belt roller B800 2 5 111348
2100 DC Belt cleaning idler B1000 6 14919
Idle pulley 2 54954
Cushioned idler B1000 10 40746
Cushioned idler B1000 5 40745
Support idler B1000 18 9352
Support idler B1000 9 15744
Belt roller B1000 3 53907
W 2100 Idle pulley 4 4 54954
Roller B1000 5 10 138312
Belt roller B1000 2 146073
Belt roller B1000 5 53907
W 2200 Idle pulley 4 54954
Roller B1100 6 10 116524
Belt roller B1100 2 146072
Belt roller B1100 5 116747

77
Original Wirtgen water system
for effective sprinkling during milling
The water system comes complete
with pump, filter, supply lines and nozzles.
It has been optimised specifically for
sprinkling during cold milling.

The water system effectively reduces

the generation of dust on the conveyor
by thoroughly dampening it. In the
drum housing, the water system cools
the picks and improves their rotation,
meaning that it is essential for assisting
the milling process.

The water system and its individual

components are designed to provide
high system pressure and a flow rate
adapted to respective sprinkling
requirements.

Service packages for the water unit including sealing and repair kits, nozzles and nozzle units ensure any time an effective sprinkling.

78
 Water pump Sealing kits and repair kits
Machine type Series range Description Part No. Description Part No.

W 350 0001 - 9999 Water pump electric with drive 72845 Sealing kit for pump 48445

W 500 0005 - 0281 Water pump electric with drive 43912 Sealing kit for pump 48445

0282 - 9999 Water pump electric with drive 72845 Sealing kit for pump 48445

W 50 0001 - 9999 Water pump electric with drive 72845 Sealing kit for pump 48445

W 50 DC 0001 - 9999 Water pump electric with drive 168560 Sealing kit for pump 15617

W 600 DC, W 1000 L 0001 - 0034 Water pump electric with drive 1876 Sealing kit for pump 15617

0035 - 0515 Water pump electric with drive 112984 Sealing kit for pump 15617

0516 - 9999 Water pump electric with drive 168560 Sealing kit for pump 15617

W 1000 F 0001 - 9999 Water pump hydraulic with drive 72838 Sealing kit for pump 109757

Repair kit for motor 75830

W 1000 F 0001 - 0079 Water pump hydraulic with drive 72838 Sealing kit for pump 109757

Repair kit for motor 75830

0080 - 9999 Water pump hydraulic with drive 134122 Sealing kit for pump 109757

Repair kit for motor 75830

1300 - 2000 DC 0026 - 9999 Water pump hydraulic with drive 72837 Sealing kit for pump 109757

Repair kit for motor 75830

W 1500, W 1900 0001 - 9999 Water pump hydraulic with drive 72837 Sealing kit for pump 109757

Repair kit for motor 75830

W 2000 0001 - 9999 Water pump hydraulic with drive 142023 Repair kit for pump 153824

Clutch pump / motor 178413

79
 Water pump Sealing kits and repair kits
Machine type Series range Description Part No. Description Part No.

2100 DC 0001 - 0140 Water pump hydraulic with drive 38575 Sealing kit for pump 51168

Sealing kit for hydraulik motor 41060

2100 DC 0141 - 9999 Water pump hydraulic with drive 72838 Sealing kit for pump 109757

Repair kit for motor 75830

W 2100 0001 - 9999 Water pump hydraulic with drive 142023 Repair kit for pump 153824

Clutch pump / motor 178413

W 2200 0001 - 9999 Water pump hydraulic with drive 142023 Repair kit for pump 153824

Clutch pump / motor 178413

Sprinkler system drum case Sprinkler system conveyor

Nozzle unit complete Single nozzles Valve for nozzle unit Single nozzles

Machine type Series range Require- Part No. Require- Part No. Require- Part No. Require- Part No.
ment ment ment ment

W 350 0001 - 9999 2 72621 2 15827 2 74328

W 500 0005 - 9999 4 8667 4 15827

W 50, W 50 DC 0001 - 9999 4 71765 4 15827

W 600 DC 0001 - 9999 6 71765 6 15827 6 74328

W 1000 L 0001 - 0003 8 71765 8 15827 8 74328

0004 - 9999 8 112127

W 1000 F 0001 - 9999 10 71765 10 15827 10 74328

W 1200 F, W 1300 F 0001 - 9999 12 12 15827 12

80
 Sprinkler system drum case Sprinkler system conveyor

Nozzle unit complete Single nozzles Valve for nozzle unit Single nozzles

Machine type Series range Require- Part No. Require- Part No. Require- Part No. Require- Part No.
ment ment ment ment

1300 DC 05.20 0026 - 9999 8 73217 2 7537

1500 DC 05.20 0033 - 9999 9

1900 DC 05.20 0067 - 9999 10

2000 DC 05.20 0038 - 9999 12

W 1500 0001 - 9999 12 71765 12 15827 12 74328 20 7537

W 1900 0001 - 9999 16 16 16

W 2000 0001 - 9999 16 71765 16 15827 16 74328 24 7537

2100 DC 0001 - 0117 13 38576 2 15827

0118 - 9999 12 73217 3 15827

W 2100 (FB 2000) 0001 - 9999 16 112127 16 15827 16 74328 20 111743

W 2100 (FB 2100) 0001 - 9999 17 17 17 21

W 2200 0001 - 9999 18 112127 18 15827 18 74328 26 111743

81
The new Wirtgen levelling system:
User friendly and highly accurate
The automatic levelling system is made
up of two separate control loops which
operate independently of one another.
One is for the grade control on right-
hand side of the machine and the other
for the left-hand side, in respect to
each sensor it is connected to.

Control unit with integrated

digital controller
The control units with integrated digital
controller include both the correspond-
ing function keys and the easily legible
displays for the preset setpoint and the
momentary actual milling depth (in cm
or inches). They can be mounted at the
top of the operator's platform for the
right and left-hand sides of the
machine or on the corresponding side
of the machine, in which case they are
operated from the ground. The
controllers are simply connected to the
electrohydraulic depth control in the
control cabinet and to a sensor via two
electrical plug-and-socket connec-
tions (directly or via sockets on the
machine). Automatic or manual
adjustment can be set at the push of a
button.

Everything within view: the digital controllers for adjusting the milling depth on the right and
left-hand sides of the milling machine can be mounted on the operator's platform.

Alternatively: the digital controllers can also be hooked in and connected at ground level of The controller components are hermetically
the corresponding side of the machine. sealed to protect against the elements.

82
Practical sensor systems with The non-contact ultrasonic sensors The sonic ski is also a type of ultrasonic
compatible, plug-in sensors can not only scan the height of the side sensor which can be used for scanning
plate, but also the reference surface a grade line, as well as for scanning the
The control system for the milling beside or in front of the milling drum. height above a reference surface.
depth is designed to permit connection
of a variety of sensors. This ensures Transducing sensors are used to scan Multiplex-systems operate with several
that the operator can choose the a pretensioned grade line. sensors at the same time and are used
optimum sensor system for the job at for high-precision cutting work.
hand. All sensors have compatible The slope sensor operates like an
plugs, thus making modifications electronic pendulum. It is attached to
unnecessary. They simply plug in. the chassis and operates in combi-
nation with a height sensor.
Cable sensors are used for mechanical
scanning on the side plates attached to Laser sensors operate in combination
the drum. with a laser transmitter to produce a
defined area in space, e.g. in halls.

Ultrasonic sensor Cable sensor Transducing sensor Slope sensor Laser sensor Sonic ski sensor
for scanning for scanning on for scanning a grade for milling a selected for milling a for scanning a grade line or
without contact the side panel line transverse slope physically a reference surface without
defined area contact

Various sensors can be connected to the digital controller. The system is characterized by extremely simple handling and high operational
reliability.

S R S S

R
N
R

S R S S

Straightforward connection to existing sockets: The simple levelling system:

S = Sensor sockets; R = controller sockets; N = slope controls plug in and secure.

83
Mechanical levelling via a
cable sensor
For this type of levelling, the cable
sensor is hooked onto the drum panels
which glide over the reference surface.
The long skid on the side panel
compensates any unevenness in its
length. When milling the second lane,
the panel on one side glides on the
milled surface which serves as a
reference height.

Scanning reference surfaces: cable sensors The cable sensor is robust and operates reliably even in unfavorable weather conditions and
on the right and left-hand drum panels. in dust clouds.

Scanning a grade line with the

transducing sensor
A grade line is required when carrying
out extensive rehabilitation work,
including replacement of several
courses and surfacing with the aid of
road finishers. This grade line can also
be used as a reference line for the
milling depth. In this case, the grade
line is scanned by the arm of a
transducing sensor. A slope sensor or
appropriate height sensor is used to
control the milling depth on the other
side.

In this case, the milling depth on the right-hand side of the machine is controlled via a grade
line, while the left-hand side is controlled via a cable sensor on the drum panel.

84
Non-contact scanning with the
Digi-Sonic sensor
This sensor operates without contact
and is therefore not subject to any
mechanical problems. It is known as
an ultrasonic sensor because of its
operating principle. The major
advantage of this type of sensor lies
not only in its accuracy, but also in the
variety of ways in which it can be used
for scanning: on the drum panel,
beside the drum and also in front of the The ultrasonic waves emitted ...where they are reflected and detec-
drum (milling right up to the unpaved at high frequency reach the ted by the sensor. The time between
roadway edge). reference surface... transmission and reception serves as
an indicator for the distance between
sensor and surface.

The simple and reliable principle underlying an ultrasonic sensor.

The area in front of the drum can be scanned

simply by swivelling the holder.

Complex mechanical or hydraulic installation work is not required: the ultrasonic sensor is Any sensor position, e.g. when milling
simply plugged into its holder, the plug inserted in the socket and the sensor plate swung out. alongside pavement deformities.

85
Working with the slope sensor
The milling depth on one side can be
controlled via the slope sensor. The
corresponding side - right or left - can
be selected on the control console. The
main applications for this type of Milling depth controlled Milling depth controlled
by scanning the height via a slope sensor
sensor include specific changes in the (e.g. with a cable
transverse grade by milling a roadway, sensor)
for instance when changing the gra-
dient to ensure that water runs off
effectively, or if a height sensor cannot
be used when milling up to the
unpaved roadway edge.

Example for working with a slope sensor: the lhs. of the machine is controlled by scanning a
grade line, the rhs. by means of a slope sensor along the unpaved edge.

Levelling surfaces with the

laser sensor
Adjustment of the milling depth via
lasers is a special application. In this
case, the reference surface is defined
by a rotating laser beam emitted by a
transmitter. The milling depth on the
right and left-hand sides is adjusted by
two receivers on the machine,
regardless of the actual pavement
geometry. This method is used, for
example, in large halls or on large traffic
areas, such as airports.

The rotating laser beam is detected by the 5-channel laser sensor mounted on the machine.

Universal sensor for

non-contact scanning:
the sonic ski
The sonic ski is a multiple ultra-sonic
sensor permitting even more conven-
ient adjustment of the milling depth Position of the sonic ski for non-contact
and can be used for scanning a grade scanning of a grade line.
line, as well as for scanning a reference
surface. The five sensors (plus one
sensor for temperature compensation)
make it easier to drive along the grade
line and compensate any unevenness
in the pavement to be removed.

Position of the sonic ski for non-contact

scanning of a reference surface.

Possible uses of the sonic ski.

86
Ideal for fine milling work:
Control unit
the multiplex system
3 sensors
When working with the multiplex- left
system, three sensors are fitted on one
or both sides of the machine to scan
the reference surface(s). The controller
then forms a mean value from the three
measured values in order to compen- Neigungsregler
sate any unevenness. The system
basically functions in the same way as
a very long averaging ski, but is
considerably more flexible and very
much easier to handle (installation and
removal after work). The sensors at the 3 sensors
front and rear of the machine are right
normally ultrasonic sensors and can be Control unit
ideally positioned with the aid of swivel
Three sensors are plugged into each side of the machine when working with multiplex. The
arms. The sensor alongside the drum controllers are mounted at the side of the machine or on the operator's console.
may be either an ultrasonic sensor or a
cable sensor.

Applications for this system include

fine milling (in combination with a fine
milling drum) in order to level deformed
surface courses, or to allow water to
run off and to restore skid-resistant
properties. It can also be used to mill
off a few millimeters prior to applying
thin-layer paving.

A very level milled surface is obtained by scanning three widely spaced points on the
reference surface and calculating the mean average height.

Moving arms allow the sensors to be set in Use of the slope sensor and multiplex-system yields optimum results when changing the
the best possible position. grade over several milling lanes.

87
Original Wirtgen levelling system: a versatile,
modular system for precision milling depth control
Modular concept Milling depth regulators Sensors
Suitable for use on all Wirtgen machines, Milling depth regulators are controller The Wirtgen levelling system is just as
the levelling system for controlling the and operating unit in one. An out- diverse as the job sites on which the
milling depth comprises one or two standing feature of the units is their machines are used. Different sensors
milling depth control units and one or user-friendly operation, with clearly are available for the individual
more sensors. It is designed to enable arranged, self-explanatory function functions and to meet the various
connection of several sensors. Thanks keys and two easily legible displays. requirements imposed on the accuracy
to the modular concept, the optimum and precision of the treated surface.
sensor system can be devised and The new software release for the milling
used for every application. depth regulator, with its optimised control All sensors can be used with the milling
characteristics, ensures consistently depth regulator, and have compatible
good milling results. The milling depth plugs: just plug them in and go!
control units can be mounted on the
operator's stand for the left and right
sides of the machine, or on the side of
the machine.

Ultrasonic sensor Cable sensor Transducing sensor Slope sensor Laser sensor Sonic ski sensor
for scanning for scanning on for scanning a grade for milling a selected for milling a for scanning a grade line or
without contact the side panel line transverse slope physically a reference surface without
defined area contact

Sensor system Height regulation Slope regulation

Ultrasonic Sonic ski Cable Multiplex System Transducing Laser Slope sensor with
Operating mode sensor sensor sensor (3 or 7) sensor sensor height-sensor system

Increasing precision

Ground scanning at x x x With x --- --- x

the front, rear and be- additional
side the milling drum equipment
Increasing precision

Scanning on the x --- x --- --- --- x

side panel

Scanning a --- x --- --- x --- x

grade line

Scanning a laser --- --- --- --- --- x x

signal

88
 Description Part No.

Milling depth regulator 161400

Ultrasonic sensor 58614

Tracer II 110157

Wire rope exchange set II 112024

Tracer III 161455

Wire rope exchange set III 165399

Revolution sensor digital 76309

Slope sensor fluid 157449

Laser sensor 112162

Sonic-Ski sensor 101244

Sensor and power cables are available Power cables

in various lengths for mounting the
sensors and milling depth regulators The power cables connect the milling
on the machine in different positions, depth regulators to the machine. They
which considerably increases flexibility provide a secure electrical power
for daily tasks. With their spiral design, supply and reliably transmit control
they save space but are still long data for the CAN bus via built-in lines.
enough - cables won't get in the way.

Sensor cables
The sensor cables connect the individual
sensors to the milling depth regulators
and transmit the measurement data.
The cables and plugs are of highly
durable design in order to ensure reliable
function despite the rough conditions
of constant use on a construction site.

Description Length spiral / stretched Part No.

Sensor cable (7-polar) - / 700 98676

Sensor cable (7-polar) 900 / 3100 74459

Sensor cable (7-polar) 1500 / 5300 102137

Sensor cable, plug one-sided angular (7-polar) 900 / 3100 117835

Power cable, plug one-sided angular (10-polar) 500 / 1750 117833

Power cable (10-polar) - / 1500 102136

89
Original Wirtgen crawler track units
for reliable traction
With Wirtgen’s modern milling machines,
reliable tractive power transmission
goes without saying, even under the
toughest conditions on site.

Original Wirtgen crawler track units,

with their bolted-on track pads, fulfil all
requirements such as the greatest
strength and stability and long service,
even under extreme strain.

Reduction of the number of wearing parts

through modular building-block system

Good hinging
properties, even with
extreme soiling

Hardened and
tempered chain pins
and chain bushings
ensure the highest
strain resistance

Optimum wear properties due

to induction hardened, curved
running surfaces

The optimised expansion length

ensures the highest dynamic Special form ensures continuous
load-bearing capacity of the edge stability
bolted connection

High inherent strength of the crawler

links, optimised according to the Finite
Elements Method (FEM)

90
Machine type Description Part No.

W 1000 F, W 1200 F, W 1300 F Crawler unit W1 without track pads 131296

Crawler unit W1 including 20 POLY GRIP W1 track pads 131303

Driving gear W1 55602

1300 - 2000 DC, W 1500, W 1900 Crawler unit W1 without track pads 108750

Crawler unit W1 including 24 POLY GRIP W1 track pads 108756

Driving gear W1 55602

W 2000 Crawler unit W3 without track pads 121236

Crawler unit W3 including 23 POLY GRIP W3 track pads 121235

Driving gear W3 121234

2100 DC Crawler unit W4 without track pads 43357

Crawler unit W4 including 25 POLY GRIP W4 track pads 43358

Driving gear W4 41346

W 2100 Crawler unit W4 without track pads 41344

Crawler unit W4 including 24 POLY GRIP W4 track pads 41345

Driving gear W4 41346

W 2200 Crawler unit W5 without track pads 176322

Crawler unit W5 including 26 POLY GRIP W5 track pads 176321

Driving gear W5 133013

91
Optimized pads
from the POLY GRIP series
In the tough everyday conditions on job
sites, plastic pads prevent the asphalt
pavement being damaged by road
milling machines. Wirtgen permanently
cooperates with one of the world’s
leading manufacturers of plastic
components to optimize the material
properties, form and quality of the
pads. The latest result of this co-
operation is the POLY GRIP series of
pads which sets new standards in
terms of service life and machine
traction.

Special new polyurethane Longer service life due to

blend with extremely high 30% higher polyurethane volume
resistance to tearing
Optimized adhesive bond
Logo symbolizes between steel and polyurethane
Original Wirtgen part

High-strength pad bolts

with rounded head for
durable bolt connections

Rounded edges increase

the resistance to tearing Fine screw thread
Heavy-duty
for reliable bolt
square pad nut
connections

Inclined running surface Highly tempered, all-round sandblasted

for optimized steering and treated steel plate of special boron
steel with good hinging properties

92
Machine type Description Part No.

W 1000 F, W 1200 F, W 1300 F, POLY GRIP track pad W1 150740

1300 - 2000 DC, W 1500, W 1900 Bolt for track pad POLY GRIP W1 18501

Nut for track pad POLY GRIP W1 18502

POLY GRIP track pad kit W1

W 1000 F, W 1200 F, W 1300 F 162455
(includes track pads, bolts and nuts for one crawler unit)

POLY GRIP track pad kit W1

1300 - 2000 DC, W 1500, W 1900 85186
(includes track pads, bolts and nuts for one crawler unit)

W 2000 POLY GRIP track pad W3 150821

Bolt for track pad POLY GRIP W3 1861

Nut for track pad POLY GRIP W3 1860

POLY GRIP track pad kit W3

162456
(includes track pads, bolts and nuts for one crawler unit)

2100 VC, 2100 DC, W 2100 POLY GRIP track pad W4 144728

Bolt for track pad POLY GRIP W4 37824

Nut for track pad POLY GRIP W4 37825

POLY GRIP track pad kit W4

2100 VC, 2100 DC 85236
(includes track pads, bolts and nuts for one crawler unit)

POLY GRIP track pad kit W4

W 2100 165045
(includes track pads, bolts and nuts for one crawler unit)

W 2200 POLY GRIP track pad W5 144727

Bolt for track pad POLY GRIP W5 43500

Nut for track pad POLY GRIP W5 43499

POLY GRIP track pad kit W5

130346
(includes track pads, bolts and nuts for one crawler unit)

93
Original Wirtgen track rollers
for high performance and long service intervals
Wirtgen road milling machines achieve
high advance speeds even in deep
cuts.

The crawler units on milling machines

and especially the track rollers are ex-
posed to very high load conditions.
They have to absorb high machine
loads, varying surface conditions and
slopes and still provide true in-line
tracking.

Original Wirtgen track rollers consist of

precisely manufactured, high-quality
components, which allows the best
running performance with long service
intervals.

Friction ring seal

O-ring made of Viton for high
temperature stability

Deflection-free permanent mould

casting material with micro-
porosity for reliable oil lubrication

Lapped sealing surfaces

Additional
lubrication
passages

High-quality
O-ring seal sleeves made
of special
bronze with
rolled friction
surfaces

Super-polished
axle surface
Filled with
synthetic,
biodegradable
lubricant

Extremely hard, high-precision profiled

Reliable axle lock provided by rolling surfaces, complementing the
a high tensile strength split pin Wirtgen track chains

94
 Machine type Description Part No.

W 1000 F, W 1200 F, W 1300 F,

Track roller W1 friction bearing 32007
1300 - 2000 DC, W 1500, W 1900

W 1000 F, W 1200 F, W 1300 F,

Track roller W1 on roller bearing 90998
1300 - 2000 DC, W 1500, W 1900

2000 VC, 2100 VCL, 2100 DC/L Track roller W2 friction bearing 41190

W 2000 Track roller W3 friction bearing 118717

2100 VC, 2100 DC, W 2100 Track roller W4 on roller bearing 85700

W 2200 Track roller W5 friction bearing 118719

Parts with no. # 90998 and # 32007 can both be used on the above mentioned machines and are compatible to each other. The roller-bearing
track rollers provide extended service life under same conditions.

95
Original Wirtgen wheels and tyres
made from vulcanized elastomer rubber
The smaller milling machines especially
require maximum traction to develop
their full performance potential. It is
very important to use tyres that have
been specially designed for correspon-
ding applications and models.
Original Wirtgen tyres and wheels have
been optimized in years of testing to
allow these machines to perform at peak
levels. Design features to enhance wear
and tear resistance minimize operating
costs. Original Wirtgen tyres, made
from vulcanized elastomer rubber, are
replaceable, reducing operating costs
and the impact on the environment.
Original Wirtgen tyres and wheels pro-
vide high traction and low wear in a
combination of unsurpassed quality.

Surface cross-section is
specifically matched to Calm and consistent machine
each model performance due to shock
absorbant material properties

Logo symbolizes
Original Wirtgen part Exact fit due to
CNC machined
surfaces

High tensile
Exact tolerances strength steel
ensure consistent rims comply to
surface to surface contact highest demands
allowing full transfer
of drive system torque

Longlasting rubber
to steel bond

Highly optimized wear and tear

resistant vulcanized elastomer Clear part numbering
rubber compound in form of Wirtgen Part No.

96
Machine type Position Description Part No.

W 350 front Wheel complete 56529

Rubber tyre 57151

rear Wheel complete 109638

W 500 3wheel front + rear Wheel complete 53348

Rubber tyre 57151

4wheel front Wheel complete 62602

Rubber tyre 74626

4wheel rear Wheel complete 53348

Rubber tyre 57151

W 50 3wheel front Wheel complete 180726

4wheel front Wheel complete 180218

3wheel, 4wheel up to m/c 67 rear Wheel complete 172139

Rubber tyre 171108

3wheel, 4wheel from m/c 68 onwards rear Wheel complete 180719

W 50 DC 3wheel front Wheel complete 180726

4wheel front Wheel complete 180218

3wheel, 4wheel up to m/c 50 rear Wheel complete 173684

Rubber tyre 57151

3wheel, 4wheel from m/c 51 onwards rear Wheel complete 180719

W 600 DC, W 1000 L 3wheel up to m/c 32 front Wheel complete 97720

Rubber tyre 57151

3wheel from m/c 33 onwards front Wheel complete 111868

Rubber tyre 56052

4wheel up to m/c 106 front Wheel complete 102476

Rubber tyre 74626

4wheel from m/c 107 onwards front Wheel complete 117051

Rubber tyre 117053

rear Wheel complete 97720

Rubber tyre 57151

W 1000 front + rear Wheel complete 72790

Rubber tyre 1512

W 1000 F, W 1200 F, W 1300 F front + rear Wheel complete 90040

06.10 Rubber tyre 1512

W 1000 F, W 1200 F, W 1300 F front + rear Wheel complete 125782

07.10 Rubber tyre 123417

97
Original Wirtgen clutches effectively transfer power

The clutches in milling machines must Based on machine requirements and

be capable of transmitting their high field experience, Wirtgen has developed
power output and reliably connecting individual service packages. The
and disconnecting the power in the natural wear of the clutch element,
milling power train. toothed ring and outer discs is com-
pensated for. During maintenance
Wirtgen clutches are specially work, replacing all the seals included in
designed for use in the respective the seal kit ensures reliable operation.
power train. They are optimised to
handle the stresses generated by the
dynamic action of the cutting process.

Service packages for clutches including clutch elements, toothed rings, outer discs and sealing kits guarantee a powerful milling job.

98
 Require-
Machine type Description Series range Part No.
ment

W 350 0001 - 0449 1 66626

Clutch complete
0450 - 9999 1 148656

0001 - 0449 1 74339

Clutch element
0450 - 9999 1 185025

Toothed Ring 0001 - 9999 1 1556

Outer Disc 0001 - 9999 1 5568

Rotary Duct 0001 - 9999 1 68180

0001 - 0449 1 74338

Sealing Kit
0450 - 9999 1 185019

W 600 DC, W 1000 L, W 1000 Clutch complete 0001 - 9999 1 70196

Clutch element 0001 - 9999 1 76650

Toothed Ring 0001 - 9999 1 1568

Outer Disc 0001 - 9999 2 13882

Rotary Duct 0001 - 9999 1 68180

Sealing Kit 0001 - 9999 1 76651

W 1000 F, W 1200 F, W 1300 F 0001 -0149 1 70196

Clutch complete
0150 - 9999 1 138200

Toothed Ring 0001 - 9999 1 1568

Outer Disc 0001 - 9999 2 13882

Rotary Duct 0001 - 9999 1 68180

0001 - 0149 1 76651

Sealing Kit
07.10 0150 - 9999 1 185020

1300 - 1500 DC 0001 - 0524 1 73213

Clutch complete
0525 - 9999 1 101822

0001 - 0524 1 58717

Clutch element
0525 - 9999 1 135110

0001 - 0524 1 59946

Toothed Ring
05.20 0525 - 9999 1 135109

We recommend to always replace outer disc and toothed ring both together.

99
 Require-
Machine type Description Series range Part No.
ment

1300 - 1500 DC 0001 - 0524 3 13882

Outer Disc
0525 - 9999 3 135108

Rotary Duct 0001 - 9999 1 66852

0001 - 0524 1 74364

Sealing Kit
05.20 0525 - 9999 1 134277

1900 - 2000 DC 0002 - 0463 1 80740

Clutch complete
0464 - 9999 1 101823

0001 - 0463 1 58717

Clutch element
0464 - 9999 1 135110

0001 - 0463 1 59946

Toothed Ring
0464 - 9999 1 135109

0002 - 0463 3 13882

Outer Disc
0464 - 9999 3 135108

Rotary Duct 0001 - 9999 1 66852

0001 - 0463 1 74364

Sealing Kit
05.20 0464 - 9999 1 134277

W 1500 Clutch complete 0113 - 9999 1 159244

Toothed Ring 0113 - 9999 1 133789

Outer Disc 0113 - 9999 2 82243

Rotary Duct 0001 - 9999 1 66852

Sealing Kit 0113 - 9999 1 185024

W 1900 Clutch complete 0129 - 9999 1 159245

Clutch element 0001 - 9999 1 135110

Toothed Ring 0001 - 9999 1 135109

Outer Disc 0001 - 9999 3 135108

Rotary Duct 0001 - 9999 1 66852

Sealing Kit 0129 - 9999 1 134277

We recommend to always replace outer disc and toothed ring both together.

100
 Require-
Machine type Description Series range Part No.
ment

W 2000, W 2100 Clutch complete 0001 - 9999 1 113902

Clutch element 0001 - 9999 1 156163

Toothed Ring 0001 - 9999 1 133789

Outer Disc 0001 - 9999 2 82243

Rotary Duct 0001 - 9999 1 66852

Sealing Kit 0001 - 9999 1 155377

2100 DC Clutch complete 0118 - 9999 1 82041

Clutch element 0118 - 9999 1 65601

Toothed Ring 0118 - 9999 1 65598

Outer Disc 0118 - 9999 3 82243

Rotary Duct 0118 - 9999 1 66852

Sealing Kit 0118 - 9999 1 65603

W 2200 Clutch complete 0001 - 9999 1 116937

Clutch element 0001 - 9999 1 156164

Toothed Ring 0001 - 9999 1 155368

Outer Disc 0001 - 9999 2 155369

Rotary Duct 0001 - 9999 1 66852

Sealing Kit 0001 - 9999 1 155378

WR 2000 Clutch complete 0001 - 9999 1 159871

Clutch element 0001 - 9999 1 185021

Toothed Ring 0001 - 9999 1 59946

Outer Disc 0001 - 9999 3 13882

Rotary Duct 0001 - 9999 1 66852

Sealing Kit 0001 - 9999 1 185022

WR 2500 S Clutch complete 0001 - 9999 1 155280

Clutch element 0001 - 9999 1 185026

Toothed Ring 0001 - 9999 1 182696

Outer Disc 0001 - 9999 3 82243

Rotary Duct 0001 - 9999 1 66852

Sealing Kit 0001-9999 1 185023

We recommend to always replace outer disc and toothed ring both together.

101
Original Wirtgen power belts and belt pulleys
for reliable power transmission
The power belts and belt pulleys make
up a system that reliably transmits power
from the engine to the milling drum and
dampens disturbing vibrations. In the
highly dynamic environment of the
milling drum drive, this system is the-
refore the heart of the machine.
The durable power belts and belt
pulleys are precisely coordinated and
optimised with regard to their coefficients
of friction, so as to enable reliable
transmission of the high tractive forces.
The belt pulleys are made of high-
precision casting materials and are
dynamically balanced. Their shape has
been optimised to dissipate heat at the
contact surface between the power
belt and the belt pulley.

The V-belt compound unit with several ribs effectively transfer power to the milling drum.

102
 Belt Pulley 1 Belt Pulley 2
Machine type V-Belt Compound Unit Diameter Part No. Diameter Part No.

W 350 (valid up to machine 0594) 77050 150 mm 77052 187 mm 77051

W 350 (valid from machine 0595) 176066 160 mm 175664 200 mm 175665

W 350 E 77050 187 mm 77051 150 mm 77052

W 50 171089 215 mm 170161 230 mm 170170

W 50 DC 171088 215 mm 170161 230 mm 170170

W 600 DC 97153 250 mm 97146 300 mm 97148

W 1000 L 97153 250 mm 97146 280 mm 109646

W 1000 72069 280 mm 52201 250 mm 52203

W 1000 F, W 1200 F, W 1300 F 92815 250 mm 52203 325 mm 90042

1300 - 2000 DC 05.20 66894 280 mm 67150 250 mm 67151

W 1500, W 1900 143377 330 mm 142158 280 mm 67150

W 2000 113850 315 mm 72438 280 mm 114274

2100 DC 33142 355 mm 72437 315 mm 72438

W 2100 138901 400 mm 80028 355 mm 72437

W 2200 120650 400 mm 118543 355 mm 118547

WR 2000 173713 315 mm 170796 355 mm 170797

WR 2500, WR 2500 S 33142 400 mm 80028 355 mm 72437

Belt pulley 1 is the pulley on the engine when shipped; belt pulley 2 is on the drum when shipped.

103
Original Wirtgen filter elements
for the highest possible milling performance
Wirtgen road milling machines, renow-
ned for their high milling performance,
are driven by modern diesel and
hydraulic engines.

Provided they are regularly maintained,

original Wirtgen filter elements form the
basis for a high milling performance
and long engine service life.

Wirtgen has also optimised the adap-

tation of lubricants and fuels to the
requirements of the corresponding
filter systems, also guaranteeing the
requisite system purity and hence
minimising operating costs.

Different oil filters, air and fuel filters ensure smooth operation of your machine and increase the life-span of the engine.

104
 Replacement Require-
Machine type Description Series range Part No.
interval ment
if necessary, 1 74332
W 350 Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
0001 - 0594 every 250 h 1 10877
Engine oil filter
0595 - 9999 every 250 h 1 175499
0001 - 9999 1 45287
Fuel filter every 250 h
0595 - 9999 1 179862
if necessary,
Main air filter 0001 - 9999 1 35721
at least 1 x p.a.
if necessary, 1 30294
W 500 Hydraulic oil filter 0005 - 9999
at least 1 x p.a. 1 36519
if necessary,
Hydraulic oil filter* 0276 - 9999 1 80741
at least 1 x p.a.
every 1000 h,
Filling and ventilation filter 0005 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0005 - 9999 every 250 h 1 56561
0005 - 0903 1 57299
Fuel filter every 250 h
0904 - 9999 2 57299
Main air filter if necessary, 1 2299
0005 - 0275
Safety air filter at least 1 x p.a. 1 1942
Main air filter if necessary, 1 76494
0276 - 9999
Safety air filter at least 1 x p.a. 1 76495
if necessary,
W 50 Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.
Filling and ventilation filter every 1000 h, 1 5068
0001 - 9999
Ventilation filter at least 1 x p.a. 1 179642
Engine oil filter 0001 - 9999 every 500 h 1 175499
Fuel filter 1 184822
0001 - 9999 every 500 h
Preliminary fuel filter 1 179862
Main air filter if necessary, 1 170004
0001 - 9999
Safety air filter at least 1 x p.a. 1 169003
if necessary,
W 50 DC Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.
Filling and ventilation filter every 1000 h, 1 5068
0001 - 9999
Ventilation filter at least 1 x p.a. 1 179642
Engine oil filter 0001 - 9999 every 500 h 1 1936
Fuel filter 2 1940
0001 - 9999 every 500 h
Preliminary fuel filter (water separator) 1 162055
Main air filter if necessary, 1 151322
0001 - 9999
Safety air filter at least 1 x p.a. 1 151321

* This filter is additionally required for the serial numbers mentioned.

105
 Replacement Require-
Machine type Description Series range Bestell-Nr.
Part No.
interval ment
if necessary, 1 74332
W 600 DC, W 1000 L Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 45452
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 500 h 1 1936
Fuel filter 0001 - 0515 1 1944
Fuel filter 0516 - 9999 2 1940
every 500 h
Preliminary fuel filter (mesh) 0001 - 0269 1 37785
Preliminary fuel filter (water separator) 0270 - 9999 1 122648
Main air filter if necessary, 1 3181
0001 - 9999
Safety air filter at least 1 x p.a. 1 34310
if necessary, 1 74332
W 1000 Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 45452
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 1880
Fuel filter 0001 - 9999 1 77338
Preliminary fuel filter (water separator) 0357 - 0577 every 250 h 1 110563
Preliminary fuel filter (water separator) 0578 - 9999 1 119393
Main air filter 1 74320
0001 - 0286
Safety air filter 1 77339
Main air filter if necessary, 1 97824
0287 - 0577
Safety air filter at least 1 x p.a. 1 97825
Main air filter 0578 - 9999 1 162084
Safety air filter 0578 - 9999 1 162085
if necessary,
W 1000 F, W 1200 F, Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.
W 1300 F
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 500 h 1 1936
Fuel filter 1 1944
0001 - 9999 every 500 h
Preliminary fuel filter (mesh) 1 37785
Main air filter if necessary, 1 3179
06.10 0001 - 9999
Safety air filter at least 1 x p.a. 1 97201

* This filter is additionally required for the serial numbers mentioned.

106
 Replacement Require-
Machine type Description Series range Part No.
interval ment
if necessary,
W 1000 F, W 1200 F, Hydraulic oil filter 0001 - 9999 1 90200
at least 1 x p.a.
W 1300 F
if necessary,
Hydraulic oil filter* 0330 - 9999 1 156576
at least 1 x p.a.
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 5068
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 500 h 1 1936
Fuel filter 0001 - 0559 1 1944
Fuel filter 0560 - 9999 2 1940
every 500 h
Preliminary fuel filter (mesh) 0001 - 0074 1 37785
Preliminary fuel filter (water separator) 0075 - 9999 1 122648
Main air filter if necessary, 1 3179
07.10 0001 - 9999
Safety air filter at least 1 x p.a. 1 97201
if necessary,
1300 - 2000 DC Hydraulic oil filter 0001 - 9999 5 30294
at least 1 x p.a.
every 1000 h,
Filling and ventilation filter 0001- 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 40113
Fuel filter 2 33023
Preliminary fuel filter 0001 - 9999 every 250 h 1 40103
Preliminary fuel filter 1 84128
Preliminary fuel filter (water separator)* 0420 - 9999 every 250 h 1 122648
Main air filter if necessary, 1 41925
0001 - 0099
Safety air filter at least 1 x p.a. 1 41924
Main air filter if necessary, 1 85691
05.20 0100 - 9999
Safety air filter at least 1 x p.a. 1 90980
1 30294
W 1500, W 1900 if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 145939
Fuel filter 1 145940
0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 122648
Main air filter if necessary, 1 85691
0001 - 9999
Safety air filter at least 1 x p.a. 1 90980

* This filter is additionally required for the serial numbers mentioned.

107
 Replacement Require-
Machine type Description Series range Part No.
interval ment
1 30294
W 2000 if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 1877
Fuel filter 1 119391
Preliminary fuel filter (water separator) 0001 - 9999 every 500 h 1 119393
Preliminary fuel filter (mesh) 1 50978
Main air filter if necessary, 1 85691
0001 - 9999
Safety air filter at least 1 x p.a. 1 90980
Hydraulic oil filter (DC/SM) 5 30294
2100 DC if necessary,
Hydraulic oil filter (DCR) 0001 - 9999 6 30294
at least 1 x p.a.
Hydraulic oil filter (DCR with screed) 7 30294
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 401113
Fuel filter 0001 - 9999 2 33023
Preliminary fuel filter 0001 - 0149 1 40103
every 250 h
Preliminary fuel filter 0150 - 9999 1 84128
Preliminary fuel filter (water separator)* 0410 - 9999 1 122648
Main air filter if necessary, 2 41925
0001 - 9999
Safety air filter at least 1 x p.a. 2 41924
1 30294
W 2100 if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 0129 every 250 h 1 1877
Engine oil filter 0130 - 9999 every 250 h 2 1877
Fuel filter 1 119391
Preliminary fuel filter (water separator) 0001 - 9999 every 500 h 1 119393
Preliminary fuel filter (mesh) 1 50978
Main air filter if necessary, 1 85691
0001 - 0129
Safety air filter at least 1 x p.a. 1 90980
Main air filter if necessary, 2 182496
0130 - 9999
Safety air filter at least 1 x p.a. 2 182497

* This filter is additionally required for the serial numbers mentioned.

108
 Replacement Require-
Machine type Description Series range Part No.
interval ment
2 30294
W 2200 if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 2 1877
Fuel filter 2 119391
0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 119393
Main air filter if necessary, 2 85691
0001 - 9999
Safety air filter at least 1 x p.a. 2 90980
1 30294
WR 2000 if necessary,
Hydraulic oil filter 0001 - 9999 1 118266
at least 1 x p.a.
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 177725
Fuel filter 2 145940
0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 162055
Main air filter if necessary, 1 85691
0001 - 9999
Safety air filter at least 1 x p.a. 1 90980
if necessary, 4 30294
WR 2500 Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 4 45452
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 40113
Fuel filter 2 33023
0001 - 9999 every 250 h
Preliminary fuel filter 1 84128
Preliminary fuel filter (water separator)* 0150 - 9999 every 250 h 1 122648
Main air filter if necessary, 2 41925
0001 - 9999
Safety air filter at least 1 x p.a. 2 41924
1 30294
WR 2500 S
if necessary, 1 118266
Hydraulic oil filter 0001 - 9999
at least 1 x p.a. 1 74332
1 74334
every 1000 h,
Filling and ventilation filter 0001 - 9999 1 14171
at least 1 x p.a.
Engine oil filter 0001 - 9999 every 250 h 1 40113
Fuel filter 2 33023
0001 - 9999 every 250 h
Preliminary fuel filter (water separator) 1 162055
Main air filter if necessary, 2 41925
0001 - 9999
Safety air filter at least 1 x p.a. 2 41924

* This filter is additionally required for the serial numbers mentioned.

109
Original Wirtgen hydraulic pumps and motors
for high-performance machine functions
Thanks to their flexibility, power density
and easy maintenance, hydraulic
drives have proven to be very effective
in mobile machines. In Wirtgen
machines, they assume a variety of
functions: hydraulic drives ensure
reliable operation, from advance drive
and material transport, all the way to
auxiliary functions such as hydraulic
cylinder control.
The pumps and motors were designed
specifically for Wirtgen with an
optimised set of characteristics for the
individual functions. Based on practical
experience, service packages have
been developed for these components
which ensure long-term, trouble-free
operation of a machine, because they

provide for complete replacement of all

seals during maintenance work.

The pumps and motors for the advance

drive have been specifically adapted to
the milling function. The highly
sensitive, controllable drives have been
precisely designed to suit the milling
process in terms of power transmission
and control response.
The compact structural design has
been optimised to meet the
requirements in Wirtgen milling
machines. It allows the components to
be installed directly in the crawler unit
or the wheel, which significantly
improves responsiveness.

The drives for the conveyor have been

optimised for the transport of large-
volume material flows. The pumps and
motors have a high power density in
order to guarantee the reliable start-up
of a fully-loaded conveyor following
work-related interruptions.

110
Sealing kits hydraulic pumps

Series- Conveyor belt

Machine type Advance drive Fan drive Cylinder
range drive
W 350 Pump*: 68411 Pump: 80714
0001 - 0314 Sealing kit cpl.: 53865 Sealing kit cpl.: 64797
Sealing ring: 58907
Pump*: 110158 Pump: 80714
0315 - 9999
Sealing ring: 95832 Sealing kit cpl.: 64797
W 500, 3 wheel Pump*: 53603 Pump: 47964 Pump: 47964
0005 - 0765 Sealing kit cpl.: 53865 Sealing kit cpl.: 40913 Sealing kit cpl.: 40913
Sealing ring: 58907 Sealing ring: 42020
Pump*: 89088
0766 - 1181 Sealing ring: 95832
Pump: 36965 Pump: 36965
Sealing kit cpl.: 40913 Sealing kit cpl.: 40913
Pump*: 138829
Sealing ring: 42020 Sealing ring: 42020
1182 - 9999 Sealing ring: 95832

W 500, 4 wheel Pump*: 53603 Pump: 47964 Pump: 47694

0005 - 0765 Sealing kit cpl.: 53865 Sealing kit cpl.: 40913 Sealing kit cpl.: 40913
Sealing ring: 58907
Pump*: 89086 Pump: 36965 Pump: 36965
0766 - 1198 Sealing ring: 78164 Sealing kit cpl.: 40913 Sealing kit cpl.: 40913
Sealing ring: 42020 Sealing ring: 42020
Pump*: 138833 Pump: 36965 Pump: 36965
1199 - 9999 Sealing ring: 78164 Sealing kit cpl.: 40913 Sealing kit cpl.: 40913
Sealing ring: 42020 Sealing ring: 42020
W 50 Pump*: 170046 Pump: 171599 Pump: 171599 Pump: 171599
0001 - 9999
Sealing ring: 95832 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033
W 50 DC 0001 - 9999 Pump*: 170044 Pump: 30975 Pump: 171597
Sealing ring: 78164
W 600 DC, W 1000 L Pump*: 93856
Sealing ring: 95832
Pump*: 93857 Pump: 93858 Pump: 93858
0001 - 0224
Sealing ring: 95832 Sealing kit cpl.: 39302 Sealing kit cpl.: 39302
Pump*: 14975
Sealing kit cpl.: 23589
Pump*: 93856
Sealing ring: 95832
Pump*: 93857 Pump: 96368 Pump: 96368
0225 - 0294
Sealing ring: 95832 Sealing kit cpl.: 39302 Sealing kit cpl.: 39302
Pump*: 14975
Sealing kit cpl.: 23589
Pump*: 138837
Sealing ring: 95832
Pump*: 138840 Pump: 96368 Pump: 96368
0295 - 9999
Sealing ring: 95832 Sealing kit cpl.: 39302 Sealing kit cpl.: 39302
Pump*: 14975
Sealing kit cpl.: 23589

* Position of drive pump: different assembly position

111
Sealing kits hydraulic pumps

Series- Conveyor belt

Machine type Advance drive Fan drive Cylinder
range drive
W 1000 0001 - 0556 Pump*: 78036 Pump: 78034 Pump: 78035
Sealing kit cpl.: 78033 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033
Pump*: 69896
Sealing ring: 78164
Pump*: 78036
Sealing kit cpl.: 78033 Pump: 78034 Pump: 78035
0557 - 0577
Pump*: 156587 Sealing kit cpl.: 78033 Sealing kit cpl.: 78033
Sealing ring: 87708
Pump*: 78036
Sealing kit cpl.: 78033 Pump: 78034 Pump: 90144 Pump: 78035
0578 - 9999
Pump*: 152240 Sealing kit cpl.: 78033 Sealing kit cpl.: 64797 Sealing kit cpl.: 78033
Sealing ring: 87708
W 1000 F, W 1200 F, Pump*: 92601 Pump: 92602 Pump: 90144 Pump: 92603
0001 - 9999
W 1300 F 06.10 Sealing ring: 102948 Sealing ring: 78164 Sealing kit cpl.: 64797 Sealing kit cpl.: 103330
W 1000 F, W 1200 F, Pump*: 92601
0001 - 0556
W 1300 F Sealing ring: 102948 Pump: 92602 Pump: 90144 Pump: 92603
Pump*: 138842 Sealing ring: 78164 Sealing kit cpl.: 64797 Sealing kit cpl.: 103330
0557 - 9999
07.10 Sealing ring: 87708
1300 - 2000 DC 0001 - 0049 Pump*: 36964 Pump: 58086 Pump: 36965
Sealing kit cpl.: 40846 Sealing kit cpl.: 62649 Sealing kit cpl.: 40913
Pump: 64795
Sealing ring: 42975 Sealing ring: 42020
Sealing kit cpl.: 23649
0050 - 9999 Pump*: 84389 Pump: 80026 Pump: 84388
5.20 Sealing ring: 88774 Sealing ring: 87708 Sealing kit cpl.: 47741
W 1500, W 1900 0001 - 0091 Pump: 141745
Pump*: 137165 Pump: 137167 Sealing kit cpl.: 135152 Pump: 123347
0092 - 9999 Sealing ring: 88774 Sealing ring: 87708 Pump: 151331 Sealing ring: 129382
Sealing kit cpl.: 135152
W 2000 0001 - 0185 Pump*: 113993 Pump: 113994
Sealing ring: 88774 Sealing ring: 87708 Pump: 51890
0186 - 0210 Pump: 15543 Sealing kit cpl.: 40913
Pump*: 137165 Pump: 137167 Sealing kit cpl.: 23649
0211 - 9999 Sealing ring: 88774 Sealing ring: 87708 Pump: 123347
Sealing ring: 129382
2100 DC 0001 - 0094 Pump: 36967
Sealing kit cpl.: 40847
Pump: 40445
0095 - 0117 Sealing kit cpl.: 43733 Pump: 36965
Pump*: 36964
Sealing kit cpl.: 40913
Sealing kit cpl.: 40846 Pump: 58086
Sealing ring: 42020
Sealing kit cpl.: 62649
0118 - 0256
Sealing ring: 42975
Pump: 71477
Sealing kit cpl.: 23649
0257 - 0282
Pump*: 84389 Pump: 80026 Pump: 84388
0283 - 9999 Sealing ring: 88774 Sealing ring: 87708 Pump: 94907 Sealing kit cpl.: 47741
Sealing kit cpl.: 135152
W 2100 0001 - 9999 Pump*: 138885 Pump: 137166 Pump: 15543 Pump: 123347
Sealing ring: 92082 Sealing ring: 135969 Sealing kit cpl.: 23649 Sealing ring: 129382
W 2200 0001 - 0050 Pump*: 115181 Pump: 113994
Sealing ring: 92082 Sealing ring: 87708 Pump: 123238 Pump: 123347
0051 - 9999 Pump*: 138885 Pump: 137167 Sealing ring: 129382 Sealing ring: 129382
Sealing ring: 92082 Sealing ring: 87708
WR 2000 0001 - 9999 Pump*: 167036 Pump: 31291 Pump: 154412
Sealing ring: 92082 Sealing kit cpl.: 23649 Sealing ring: 129382
* Position of drive pump: different assembly position

112
Sealing kits hydraulic pumps
Sealing kits hydraulic motors
Series- Conveyor belt
Machine type Advance drive Fan drive Cylinder
range drive
W 2500 Pump*: 80019 Pump: 71477 Pump: 79129
Sealing ring: 29986 Sealing kit cpl.: 23649 Sealing kit cpl.: 47741
Pump*: 80020
0001 - 0041
Sealing Kit kpl.: 20231
Sealing ring: 29986
Pump*: 80019 Pump: 94907 Pump: 79129
Sealing ring: 29986 Sealing kit cpl.: 135152 Sealing kit cpl.: 47741
0042 - 0109 Pump*: 80020
Sealing kit cpl.: 20231
Sealing ring: 29986
Pump*: 80020 Pump: 94907 Pump: 79129
Sealing kit cpl.: 20231 Sealing kit cpl.: 135152 Sealing kit cpl.: 47741
Sealing ring: 29986
0110 - 0259
Pump*: 112624
Sealing kit cpl.: 20231

Pump*: 149739 Pump: 94907 Pump: 79129

Sealing ring: 78164 Sealing kit cpl.: 135152 Sealing kit cpl.: 47741
0260 - 9999
Pump*: 149740
Sealing ring: 78164
W 2500 S Pump*: 154408 Pump: 161467 Pump: 154412
0001 - 9999 Sealing ring: 78164 Sealing ring: 129382
Pump*: 154409
Sealing ring: 78164
* Position of drive pump: different assembly position

Series-
Machine type Advance drive motor Conveyor belt motor Fan motor
range
W 350 Motor*: 23397
0001 - 0058 Sealing kit cpl.: 20258
Sealing ring: 43711
Motor*: 76498
0059 - 0314 Sealing kit cpl.: 73602
Sealing ring: 80607
Motor*: 90051
0315 - 9999 Sealing kit cpl.: 130618
Sealing ring: 80607
W 500 Motor**: 43270
0005 - 0236 Sealing kit cpl.: 48360

Motor*: 24316 Motor**: 62926

0237 - 0430 Sealing kit cpl.: 53867 Sealing kit cpl.: 62752
Sealing ring: 43011
Motor**: 51659
0431 - 9999 Sealing kit cpl.: 62752

W 50 Motor**: 51659 Motor: 44617

0001 - 9999
Sealing kit cpl.: 62752 Sealing kit cpl.: 25451
W 50 DC Motor**: 51659
0001 - 9999
Sealing kit cpl.: 62752

* Advance drive motor: with / without Pick up or right / left machine side; ** Conveyor belt motor: Primary conveyor / discharge conveyor

113
Sealing kits hydraulic motors

Series-
Machine type Advance drive motor Conveyor belt motor Fan motor
range
W 600 DC, W 1000 L Motor*: 90051 Motor**: 51659
0001 - 9999 Sealing kit cpl.: 130618 Sealing kit cpl.: 62752
Sealing ring: 80607
W 1000 Motor*: 23397
0001 - 0010 Sealing kit cpl.: 20258
Sealing ring: 43711
Motor*: 76498 Motor**: 72082
0011 - 0374 Sealing kit cpl.: 73602 Sealing kit cpl.: 62752
Sealing ring: 80607
Motor*: 90051
0375 - 9999 Sealing kit cpl.: 130618
Sealing ring: 80607
W 1000 F, W 1200 F, Motor: 90196
0001 - 0054
W 1300 F Sealing kit cpl.: 78241
Motor*: 90051 Motor**: 43643
Motor: 132565
0055 - 0329 Sealing kit cpl.: 130618 Sealing kit cpl.: 39929
Sealing kit cpl.: 78241
Sealing ring: 80607
Motor: 44617
0330 - 9999
Sealing kit cpl.: 254541
1300 - 2000 DC Motor*: 76496 Motor**: 14711
0001 - 0317 Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607 Motor: 48051
Motor*: 110028 Motor**: 41685 Sealing kit cpl.: 51204
0318 - 9999 Sealing kit cpl.: 130618 Sealing kit cpl.: 23592
05.20 Sealing ring: 80607
W 1500, W 1900 Motor**: 14711
Motor*: 110028 Motor: 89818
Sealing kit cpl.: 23592
Sealing kit cpl.: 130618 Sealing kit cpl.: 24159
0001 - 9999 Motor**: 41685
Sealing ring: 80607 Sealing ring: 68759
Sealing kit cpl.: 23592
W 2000 Motor*: 114879
Sealing ring: 80607
0001 - 0479
Motor*: 114163
Sealing ring: 80607 Motor**: 41685 Motor: 2209
Motor*: 172614 Sealing kit cpl.: 23592 Sealing ring: 68759
Sealing ring: 80607
0480 - 9999
Motor*: 114163
Sealing ring: 80607
W 2100 Motor*: 147121
Motor: 89818
Sealing ring: 129396 Motor**: 126430
0001 - 0099 Sealing kit cpl.: 24159
Motor*: 147120 Sealing kit cpl.: 152960
Sealing ring: 68759
Sealing ring: 129396
Motor*: 172615
Motor: 89818
Sealing ring: 129396 Motor**: 126430
0100 - 9999 Sealing kit cpl.: 24159
Motor*: 147120 Sealing kit cpl.: 152960
Sealing ring: 68759
Sealing ring: 129396
2100 DC Motor**: 14711
0001 - 0008
Sealing kit cpl.: 23592
Motor*: 38450
Motor**: 41685 Motor: 38192
0009 - 0021 Sealing kit cpl.: 20258
Sealing kit cpl.: 23592 Sealing kit cpl.: 53880
Sealing ring: 43711
Motor**: 13526
0022 - 0117
Sealing kit cpl.: 22734
Motor*: 38450 Motor**: 41685 Motor: 38192
0118 - 0120
Sealing kit cpl.: 20258 Sealing kit cpl.: 23592 Sealing kit cpl.: 53880
Sealing ring: 43711

* Advance drive motor: with / without Pick up or right / left machine side; ** Conveyor belt motor: Primary conveyor / discharge conveyor

114
Sealing kits hydraulic motors

Series-
Machine type Advance drive motor Conveyor belt motor Fan motor
range
2100 DC Motor*: 43460 Motor**: 13526 Motor: 38192
0118 - 0120 Sealing kit cpl.: 20258 Sealing kit cpl.: 23592 Sealing kit cpl.: 53880
Sealing ring: 43711
Motor*: 72618 Motor**: 41685
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607 Motor: 38192
0121 - 0176
Motor*: 73086 Motor**: 13526 Sealing kit cpl.: 53880
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607
Motor*: 76496 Motor**: 41685
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607 Motor: 38192
0177 - 0282
Motor*: 76497 Motor**: 13526 Sealing kit cpl.: 53880
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607
Motor*: 76496 Motor**: 41685
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Motor: 89818
Sealing ring: 80607
0283 - 0355 Sealing kit cpl.: 24159
Motor*: 76497 Motor**: 13526
Sealing ring: 68759
Sealing kit cpl.: 73602 Sealing kit cpl.: 23592
Sealing ring: 80607
Motor*: 110028 Motor**: 41685
Motor: 89818
Sealing kit cpl.: 130618 Sealing kit cpl.: 23592
0356 - 9999 Sealing kit cpl.: 24159
Motor*: 110039 Motor**: 13526
Sealing ring: 68759
Sealing kit cpl.: 130618 Sealing kit cpl.: 23592
W 2200 Motor*: 115302
Sealing ring: 129396 Motor**: 44871 Motor: 123237
0001 - 0127
Motor*: 115303 Sealing kit cpl.: 22734 Sealing ring: 29703
Sealing ring: 129396
Motor*: 115302
Sealing ring: 129396 Motor**: 44871 Motor: 123237
0128 - 9999
Motor*: 172616 Sealing kit cpl.: 22734 Sealing ring: 29703
Sealing ring: 129396
WR 2000 Motor*: 179857
Sealing ring: 84805
Motor*: 179858 Motor: 155626
0001 - 9999
Sealing ring: 84805 Sealing kit cpl.: 163338
Motor*: 179859
Sealing ring: 84805
WR 2500 Motor*: 80022
Sealing ring: 84805 Motor: 38192
0001 - 0041
Motor*: 80023 Sealing kit cpl.: 53880
Sealing ring: 84805
Motor*: 80022
Motor: 89818
Sealing ring: 84805
0042 - 9999 Sealing kit cpl.: 24159
Motor*: 80023
Sealing ring: 68759
Sealing ring: 84805
WR 2500 S Motor*: 80023 Motor: 89818
Sealing ring: 84805 Sealing kit cpl.: 24159
0001 - 0071
Motor*: 80022 Sealing ring: 68759
Sealing ring: 84805
Motor*: 170608 Motor: 89818
Sealing ring: 84805
0072 - 9999 Sealing kit cpl.: 24159
Motor*: 80022
Sealing ring: 84805 Sealing ring: 68759
* Advance drive motor: with / without Pick up or right / left machine side; ** Conveyor belt motor: Primary conveyor / discharge conveyor

115
Original Wirtgen hydraulic cylinders for precision
responsiveness and accurate positioning
Hydraulic cylinders are used whenever
linear movements requiring high power
must be executed. They are used in
Wirtgen milling machines for numerous
purposes, e.g. to swing the conveyor,
for steering, for the side plate, and for
height adjustment.

On some sites, material contact is

unavoidable. In such instances, the
hydraulic cylinders are exposed to
increased wear due to contact with
dirt.
Two solutions are available for
maintenance: if the cylinder displays
mechanical damage, it is advisable to
replace it in order to ensure full
operability.
If the cylinder material is intact, a
Wirtgen service package can be used,
which contains all the seals required to
allow continued, reliable use of the
cylinder for an extended period of time.

Wirtgen hydraulic cylinders are

adapted and optimised for individual
applications and operating conditions.
They reliably transmit high forces and
provide for exact positioning in any
situation thanks to their precision
responsiveness.
Wirtgen hydraulic cylinders are
characterised by high mechanical
strength and corrosion resistance. As a
result, machines are guaranteed to
remain operational even over a long
period of time.

116
 Side plate Scraper Depressor Belt tensioner
Machine type Series range Cylinder Sealing Kit Cylinder Sealing Kit Cylinder Sealing Kit Cylinder Sealing Kit

W 500 0001-9999 61124 76301 8814 6395

W 50 0001-0067 172087 76301

Side plate right

173624 76301 100429 6395 172087 76301

0068-9999
Side plate left

172087 76301

W 50 DC 0001-9999 173624 76301 100429 6395 172087 76301

W 600 DC, W 1000 L 0001-9999 90224 76301 100429 6395 57301 38870

W 1000 0001-9999 61124 76301 8814 6395 57301 38870

W 1000 F, W 1200 F, 0001-9999 90224 76301 8813 6395 62603 55812 57301 38870

W 1300 F

1300 - 2000 DC 0001-0226 52280 55808

34144 6394 3266 6394 57301 38870
05.20 0227-9999 106527 106530

W 1500, W 1900 0001-9999 113565 74376 113317 106530 3266 6394 57301 38870

W 2000 0001-0519 113565 74376

113317 106530 16689 6395 57301 38870
0520-9999 163871 55812

2100 DC Milling depth 300

3265 6395
0001-9999 34144 6394 38737 6400 57301 38870
Milling depth 400

16689 6395

W 2100 0001-0106 113565 74376

113317 106530 16689 6395 57301 38870
0107-9999 163871 55812

W 2200 0001-0123 Milling width 2200

113565 74376

Milling width 3800

34144 6394

0001-0055 SM 132596 132067 45450 6395 57301 38870

113565 74376

0056-0123 SM

34144 6394

0124-9999 163871 55812

117
Original Wirtgen electrical accessories
for continuously reliable and safe machine operation
Electrical Service Kit included for electrical tests, adjust-
for machine operators ments and other service tasks.
The contents of the Electrical Service
Minor faults in the electrical system, Kit enable a machine operator to
such as blown fuses or failed relays, remedy minor problems on his own.
can seriously impede work on a job site.
The Electrical Service Kit for machine
operators is a handy case with all the
tools and parts required to get a
machine up and running again on site
without wasting a lot of time and effort.

The service kit contains a variety of

electrical parts, such as relays, fuses,
valve connectors, auxiliary switches
and front elements. A simple multi-
meter with instrument leads is also

Machine type Series range Part No.

W 350, W 350 E 0001 - 9999 147320

W 500 0001 - 9999 147320

W 50, W 50 DC 0001 - 9999 148616

W 1000 0001 - 0577 147320

0578 - 9999 148616

W 1000 F 0001 - 0164 147320

0165 - 9999 148616

1300 - 2000 DC 05.20 0001 - 9999 147320

W 1500, W 1900 08.20 0001 - 9999 148616

W 2000 0001 - 0215 147320

0216 - 9999 148616

W 2100 0001 - 0011 147320

0012 - 9999 148616

W 2200 0001 - 0059 147320

0060 - 9999 148616

WR 2000 0001 - 9999 148616

WR 2500 0001 - 9999 147320

WR 2500 S 0001 - 9999 148616

118
Electrical Service Kit different parts totalling more than 1,000
for workshop staff items.
The variety of electrical hardware in this
The rough use of Wirtgen milling service kit greatly facilitates the work of
machines, frequently under difficult service and maintenance staff. A
conditions, makes routine main- perfect match for this service kit is the
tenance of the electrical system Electrical Test Kit (tools).
necessary in order to ensure availability
of a machine at all times.
The Electrical Service Kit for workshop
staff contains the most common and
essential hardware for servicing a
machine, all neatly arranged in a case:
relays, blade-type fuses, wire end
sleeves, flat plugs, proximity switches,
auxiliary switches, front elements and
much more. It contains over 100

Machine type Series range Part No.

W 350, W 350 E 0001 - 9999 83980

W 500 0001 - 9999 83980

W 50, W 50 DC 0001 - 9999 161003

W 1000 0001 - 0577 83980

0578 - 9999 161003

W 1000 F 0001 - 0164 83980

0165 - 9999 161003

1300 - 2000 DC 05.20 0001 - 9999 83980

W 1500, W 1900 08.20 0001 - 9999 161003

W 2000 0001 - 0215 83980

0216 - 9999 161003

W 2100 0001 - 0011 83980

0012 - 9999 161003

W 2200 0001 - 0059 83980

0060 - 9999 161003

WR 2000 0001 - 9999 161003

WR 2500 0001 - 9999 83980

WR 2500 S 0001 - 9999 161003

119
Original Wirtgen electrical accessories
for continuously reliable and safe machine operation
Worklights
Work is performed round-the-clock on
a lot of job sites, and many types of
work can only be done at night.
Optimum illumination of the site is
essential for such tasks.
To meet these demands, Wirtgen offers
an extensive range of worklights that
can be used flexibly for a variety of
jobs.
The lamps can be mounted in existing
fixtures at various points on a machine,
or entirely as needed at other spots.
The lamps are easy to disassemble and
store to prevent vandalism and theft.

Xenon worklights
Xenon worklights are particularly
suitable for demanding lighting
situations. The ultramodern Xenon
lamps are very bright, providing ideal
illumination of a construction site.
The mounting options and connections
are fully compatible with the
conventional worklight system.

Safety equipment
Wirtgen machines conform to the
highest European and international
safety standards. To maintain this
prescribed level of safety on a
permanent basis, individual pieces of
safety equipment must be complete
and fully functional, even when
subjected to extensive use.
If their operation is impaired, for
example because of damage, the
corresponding parts must be replaced.

120
Description Part No.

Work light 10906

Work light with cable and plug 31926

Work light with spiral cable and plug 37013

Work light with quick fastening 57775

Work light with magnetic bracket 117676

Bulb for work light 9778

Work light Xenon 144623

Work light Xenon with spiral cable and plug 161026

Work light Xenon with magnetic bracket 146979

Bulb for work light Xenon 144624

Patrol light yellow 68407

Bulb for patrol light 16224

Horn 8015

Reversing alarm 19836

121
Original Wirtgen tools
for everyday use

Extractor for picks Ejector drift for picks Ejector drift Copper hammer for
Part No.: 28812 Part No.: 45275 for picks driving in the picks
Part No.: 82747 Part No.: 5442

Pneumatic ejector drift for picks Pneumatic hammer set with

Part No.: 84252 driver and ejector drift
Part No.: 60604

Pneumatic driver for picks

Part No.: 84251

122
 Rapid replacement of picks
Pick changes mean machine stop-
pages. The milling drums on all Wirtgen
machines are easily accessible to keep
3/4” extension these downtimes short. The next step
Part No.: 10747 is to drive out the worn picks and insert
the new ones. Wirtgen can offer
suitable tools for this purpose: manual
Hexagon socket, ejector drifts and extractors, copper
17 mm for HT2 hammers for driving in the new picks
Part No.: 11886 and pneumatic tools for changing
picks.

Assembly tools for quick-

Ratchet 3/4” change toolholder systems
Part No.: 97204
In addition to the standard tool kit
supplied with every machine, special
tools are required for the optional
milling drums with quick-change
toolholders. These tools have been
carefully selected by Wirtgen.
Hexagon socket,
14 mm for HT3 Assembly tools for Surface
Part No.: 11151 Miner picks
Special pliers are available from
Wirtgen for mounting and dismounting
the locking rings.

Torque wrench
up to 700 Nm
Part No.: 68273

Assembly pliers Locking rings Adapter for

for locking rings for Surface Miner picks thread cutter
Part No.: 5447 Part No.: 155281 Part No.: 169132

Thread cutter for HT3

M 24 x 2
Part No.: 101772

123
Original Wirtgen Test Kits ensure
the performance of your machine
Regular maintenance of Wirtgen hydraulic pressure tests and perform Electrical Test Kit
machines greatly increases their adjustments and service work on Part No. 89900
service life and enhances their Wirtgen machines. The main items
performance. include pressure gauges for different The Electrical Test Kit contains a variety
To carry out maintenance and service pressure ranges, hydraulic fittings and of high-quality tools required to take
work professionally, Wirtgen has put manometer adapters. electrical measurements and perform
together two test kits for service staff, Other tools are also available, such as adjustments and service work on
which contain all the tools required to different double open-ended spanners, Wirtgen machines.
test and adjust electrical and hydraulic a set of metric hex wrenches with ball The test kit's basic equipment includes
components. end, and a set of SAE hex wrenches. a high-quality multimeter with an
The kit is rounded out by sets of seals extensive set of accessories, such as
Hydraulic Test Kit for several different valves, and O-rings instrument leads, test probes, clip-type
in the most common sizes. probes and test adapters. These are
Part No. 12782
supplemented by a wire stripper, a
The Hydraulic Test Kit contains a crimping tool for wire end sleeves,
variety of tools required to carry out diagonal side cutters, needle-nose
pliers and a set of screwdrivers.

124
Service Master Test Kit The standard equipment includes a
Part No. 156825 hand-held test unit, pressure sensors,
temperature probes, an rpm speed
Wirtgen machines offer a variety of sensor, an electronic module and
innovative functions with different sufficient instrument leads.
settings to help the machines operate Pressure, flow rate, temperature, rpm
at full potential and ensure optimum speed (frequency), current and voltage
productivity. can be tested with the kit. Six channels
The Service Master Test Kit was are available to simultaneously record
developed to support the correspon- the test data. With the help of the soft-
ding diagnostic and service work. It ware provided, the test data can be
can be used to take hydraulic, thermal transferred via the integrated RS232
and electrical measurements, or to interface directly to a PC or printer for
perform adjustments and service work. further processing or printing.

125
Original Wirtgen tools
for an effective service
Vacuum Kit hydraulic tank using one of the
Part No. 95304 adapters provided. The pump then
generates a vacuum in the air space
When working on the hydraulic system, above the hydraulic fluid, which
it is important to prevent hydraulic fluid minimises fluid leakage.
from escaping. Special precautionary
measures should be taken particularly
on a job site to comply with
environmental regulations.
Using the Vacuum Kit can effectively
help prevent excessive amounts of
fluid from escaping when discon-
necting a hydraulic hose or dismantling
a valve.
For this purpose, the vacuum pump
from the kit is connected to the

126
Spanners for slotted nuts on
conveyor system
Part No. 161468/161472

To secure the return roller of the

conveyor unit in the correct axial
position, the slotted round nuts with
tensioner bushes are fixing the return
roller. For tightening and loosening the
slotted round nuts without damaging
them, the original Wirtgen spanners are
required.

Machine type Part No.

W 1000 F, W 1200 F, W 1300 F 161468

1300 - 2000 DC 05.20 161468

W 1500, W 1900 161468

W 2000 161472

W 2100 161472

W 2200 161472

127
Original Wirtgen vibrators
for maximum compaction and reliability
Wirtgen Slipform Pavers cover a variety
of applications for high-quality offset
slipforming and roadway paving, all of
which centre on the compaction of
concrete.
The structural design and model
features of the Wirtgen vibrators used
for compaction are adapted to the
various applications and optimised
with regard to form and function.
Their most outstanding feature is
maximum compaction combined with
maximum reliability. Other character-
istics include durability, high efficiency
and long service life, which enable
economical use.

Shock proved plug which is unbreakable

An additional smooth protection hose even at low temperatures
prevents concrete sticking

Changed geometry of the inner vibrator

prevents the protection hose rubbing
against its own suspension

High efficiency by using

high quality 3-phase
asynchronous motors

Bigger effective diameter and

higher compaction performance
due to increased unbalance

Long life due to special roller

Completely casted connections for bearings
protection against mechanical
damage, improved insulation safety
and better heat rejection

128
Offset applications
For offset pavement, which usually
involves the paving of a profile, the
mould is located alongside of the
actual machine.
During offset paving, the vibrators are
positioned directly in the moulds and
arranged such that the concrete is
evenly distributed and compacted
even in small or complex moulds.
Straight vibrators are generally used in
the offset process. The number and
arrangement of the vibrators depends
on the shape of the profile and the
volume of concrete placed.

Road pavement
When it comes to road pavement,
curved vibrators are usually used,
which are submerged in the concrete in
front of the slipform pan. The vibrators
are distributed across the paving width
in such a way that optimum com-
paction is achieved.
In the case of two-layer paving, “T-
vibrators” are used to compact the
second layer. For other applications,
e.g. profiled surfaces, the various
vibrators can be flexibly combined to
ensure the best possible results for
concrete paving.

Vibrator electric
Application Description Part No.
Offset application Vibrator straight D66 180705

Offset application Vibrator bent D66 145963

Road pavement 1. Layer Vibrator bent D66 145963

Road pavement 1. Layer Vibrator bent D76 145961

Road pavement 2. Layer T-vibrator D76 180706

Vibrator hydraulic
Application Description Part No.
Offset application Vibrator straight (hydraulic) 75721

Offset application Vibrator bent (hydraulic) 75722

Road pavement Vibrator bent (hydraulic) 75722

129
 Abbildungen sind unverbindlich. Technische Änderungen bleiben vorbehalten. Leistungsdaten sind abhängig von den Einsatzbedingungen. – Nr. 40-10 / 186038 DT 11/04 © by Wirtgen GmbH 2004 Printed in Germany
Wirtgen Group
Hohner Straße 2
53578 Windhagen · Deutschland
Telefon: 0 26 45 /131- 0
Telefax: 0 26 45 /131- 397
E-Mail: service@wirtgen.de
Internet: www.wirtgen-group.com

Wirtgen GmbH
Hohner Straße 2
53578 Windhagen · Deutschland
Telefon: 0 26 45 /131- 0
Telefax: 0 26 45 /131- 397
E-Mail: service@wirtgen.de
Internet: www.wirtgen.de

Joseph Vögele AG
Neckarauer Straße 168 - 228
68146 Mannheim · Deutschland
Telefon: 06 21/ 81 05 - 0
Telefax: 06 21/ 81 05 - 463
E-Mail: spareparts@voegele-ag.de
Internet: www.voegele-ag.de

Hamm AG
Hammstraße 1
95643 Tirschenreuth · Deutschland
Telefon: 0 96 31/ 80- 0
Telefax: 0 96 31/ 80- 120
E-Mail: parts@hammag-ag.com
Internet: www.hammag.com