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CS5000 English Manual

This document provides a user manual for a CS5000 screw compressor controller. It includes: 1) Instructions for basic operation of the controller including button explanations and displaying status. 2) Details on technical parameters, control principles, temperature control, failure shutdowns, early warnings, and protections. 3) Guidelines for common failure removal including a review of failures and causes. The manual provides comprehensive information and instructions for operating the CS5000 screw compressor controller safely and effectively.

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Taufan Justvands
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83% found this document useful (6 votes)
5K views35 pages

CS5000 English Manual

This document provides a user manual for a CS5000 screw compressor controller. It includes: 1) Instructions for basic operation of the controller including button explanations and displaying status. 2) Details on technical parameters, control principles, temperature control, failure shutdowns, early warnings, and protections. 3) Guidelines for common failure removal including a review of failures and causes. The manual provides comprehensive information and instructions for operating the CS5000 screw compressor controller safely and effectively.

Uploaded by

Taufan Justvands
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 35

Code

2205601302
Edition 06/2014

SCREW AIR COMPRESSOR CONTROLLER

TYPE: CS5000

USER MANUAL
CS5000 screw compressor controller

NOTICE

Please read instruction manual before usage

Installation of CS5000 can be performed only by professional technicians

Assembling position shall be considered carefully during mechanical installation in order to ensure
good heat dissipation and reduce electromagnetism interferences

Wiring shall be performed respectively according to regulations for heavy and weak current to reduce
electromagnetism interferences

Surge absorber must be communicated with inductive load such as AC contactor of output control of
relay

Output wiring shall be inspected carefully before switch up

Earthing terminal of this body part shall be earthed correctly (the third type of earthing) to increase
product’s capacity of resisting signal noise.

Motor’s rated current (current for stopping instrument automatically) shall be set according to rated
current indicated on motor’s name plate × overload current multiplication factor of
motor/ 1.2

● LCD Chinese / English display


● With all-round protection functions of short-circuit, locking, phase failure, overload and imbalance
for motor.
● With control functions of starting, stopping and operation for motor.
● With protection functions of preventing reverse rotation of air compressor.
● Measuring and controlling temperature
● Automatic adjusting of rate of load and controlling of pressure balance
● Selections of remote and local control
● Selections of interlocking and independent
● Function of RS485 communication

Contents
Page 2 of 35
CS5000 screw compressor controller

1、Basic Operation ................................................................................................................................................... 4 


⑴.Button Explanation ....................................................................................................................................... 4 
⑵. Display of status and operations .................................................................................................................. 4 
⑶.Customer Parameter (CUSTOMER SET) and Functions ............................................................................. 6 
⑷.Manufacturer Parameters .............................................................................................................................. 8 
2、 Technical parameters and functions ................................................................................................................... 9 
3、 Control principles ............................................................................................................................................ 10 
⑴、Local Automatic control(ON/OFF mode: Beside Machine; Loading method: Automatic) ..................... 10 
⑵. Network control ......................................................................................................................................... 11 
⑶. Temperature control of fan......................................................................................................................... 11 
⑷. Failure shutdown and emergency shutdown .............................................................................................. 11 
6、 Early-warning and prompts ............................................................................................................................. 11 
⑴. Prompts on display .................................................................................................................................... 11 
7、 Controller protection........................................................................................................................................ 12 
⑴. Motor protection ........................................................................................................................................ 12 
⑵. Gas Exhaust Over-temperature Protection................................................................................................. 12 
⑶. Non-reversing Protection of Air Compressor ............................................................................................ 12 
When three-phase supply phase sequence connected to the air compressor is not the same with that set for the
controller, the on-site failure is displayed as “PHASE REVERSAL”, as a result, the controller cannot start up the
motor. Then just change any arbitrary two-phase power lines leading to check the rotation of motor.................... 12 
⑷. Overpressure Protection of Pressure Supply.............................................................................................. 12 
⑸. Malfunction Protection of Sensor .............................................................................................................. 12 
8、 Removal of Common Failures ......................................................................................................................... 13 
⑴. Failures Review ......................................................................................................................................... 13 
⑵. Common Failures and Causes ................................................................................................................... 13 

Page 3 of 35
CS5000 screw compressor controller

1、Basic Operation

⑴.Button Explanation

Figure 1.1.1

——Start Button: Press this button to start the compressor。。

——Stop button:Press this button to stop the compressor。

——Set Button/ Loading / unloading Button: After modification, press this to confirm and
save modified data;When the compressor is running ,press this to load or unload under a
certain pressure.

——Move up button/increase button: Data at current position is increased by pressing this button when
data are modified; Menu is moved upwards when menu is selected.

——Move down” button / Descending button: Data at current position is descended by pressing this
button when data are modified; menu is moved downwards when menu is selected.

——Shift button /Enter button: This button services as shift button when data are modified and services
as enter button when menu is selected.

——Back button / Reset button: This button services as back button when operate menu to come back
parent menu; resetting is carried out by pressing this button for a little long time when failure
shutdowns

⑵. Display of status and operations


The display screen will be as follow when the units are powered on:
WELCOME USING

SCREW COMPRESSOR

Page 4 of 35
CS5000 screw compressor controller

After 5 seconds, the main page will show up as:

AIR T:20℃
AIR P:0.60MPA
NORMAL STOP
C001 NEAR

Press “▼” to enter into Menu Selection Interface:

RUN PARAMETER
CUSTOMER SET
FACTORY SET

Viewing Run Parameter:


Press “▼”or “▲” to move the black cursor to “RUN PARAMETER”, press “X“ to pop up
submenu:

MOTORS CURRENT
TOTAL RUN TIME
CURRENT RUN TIME
MAINTENANCE SET
Press “X“ again to pop up:

MAIN(A) FAN (A)


R 0.0 0.0
S 0.0 0.0
T 0.0 0.0

If the menu popped up is at the last level, the black cursor will disappear. Press the return
button “C” to return to the upper menu or the main page. If the operation stops at a certain
page, it will automatically return to the main page shortly.
Using moving buttons “ ▼ ”, “ ▲ ”; confirm button “X“ to view other parameters like:
Maintenance Parameter, History Failure, Production Time, Current Failure and etc. and to
return to the upper menu by using return button “C”.
User Parameter (Customer Parameter):
Parameter Modification
---------- User Parameter and Manufacturer Default Parameter can not be modified during running status and
stop delay period ------------
To view and modify User Parameter you can use the same method of “Viewing Run Parameter”, If
you want to modify “HOST START”, please follow the instructions below:
Press “▼”or “▲” black moving cursor to “Customer Parameter” and then press “X” to pop up:

SET P、T
SET TIME E
OPERATION MODE
BLOCKING MODE Page 5 of 35
CS5000 screw compressor controller

Press “▼”move the cursor to “SET TIME”and then Press “X” again to pop up:

HOST START:0012S
FAN START :0006S
STAR DELAY:0010S
LOAD DELAY:0006S

Now you can view the data, if you press “X“ again, the following interface will be popped up
which requires you to input password.

ENTER PASSWORD
****

Attention: User Password can be modified in the “Customer Parameter”; Factory


Password is fixed to be
Now you can modify the data in the previous page. There will be a blinking cursor. “▼”and
“ ▲ ” now turn to be descending and increase Buttons to modify the data. When finish
modification, press “M” to confirm and save.
For example:
HOST START:0012S * when there is a﹡displayed at
FAN START :0006S the up right corner which means
STAR DELAY:0010S user can modify the data now.
LOAD DELAY:0006S

When pressing “▲” or “▼” button to move black cursor to “HOST START ” and press “X“ to
confirm. Now the blinking cursor with﹡appears. User can press “▼”、“▲” and “X“ button to
modify the present data. Press “S” button to confirm when finished. The blinking cursor will
disappear. “▲”, “▼” and “X“ can be used for modifying other parameter and data. If there is no
need for further modification, press “C” to go back to upper menu or main menu.

⑶.Customer Parameter (CUSTOMER SET) and Functions


Preset
First Submenu Second submenu Functions
Value
LOAD P. *.**MPa LOADING PRESSURE VALUE
UNLOAD P. *.**Mpa UNLOADING PRESSURE VALUE
Control the fan starting. This value will be set
SET P. T.
FAN START ***℃ as “120℃” if there is no fan present or the fan
is not required to be protected.”
FAN STOP ***℃ Control the stopping of the fan
When using the controller to protect the motor,
it is required that the time set here will not
HOST START 0008S meet the impulse starting current of the motor,
the value here must be longer than the STAR
SETTIME
DELAY TIME plus LOAD DELAY TIME
When using the controller to protect the motor,
FAN START 0006S it is required that the time set here will not
meet the impulse starting current of the motor.
Page 6 of 35
CS5000 screw compressor controller
STAR DELAY 0006S Star pressure descending start delay time.
The loading delay time after star pressure
LOAD DELAY 0002S
descending.
Load free continuous running time, the
EMPTY DELAY 0020M
machine will automatically stop after this time
The machine will not stop until the load free
STOP DELAY 0010S
running status lasting till this time
Machine can not be restarted before this set
START DELAY 0100S time after stopped or over time operation at
load free state

When the remote mode is set, both the button


on the controller and the remote control button
NEAR/FA
ON/OFF MODE can turn on and off the machines;When the
R
near mode is set,only the button on the
controller can turn on and off the machines.
When the manual mode is set, the
AUTO/M
LOAD MODE Load/Unload function can only be executed by
ANU
pressing “load/unload’button
OPERATION MODE When this is set as “BAN” the communication
function is not available
BAN/CO When this is set as “COMP. ”the Controller
COM MODE MP./BLO as a slave, in accordance with MODBUS
CK protocol communications with external
devices
When this is set block,block control active
COM ADD 0255 Communication address
Service as main or assistant air compressor
BLK STATE SLAVE during interlocking operation. The MAIN
controls the SLAVE
BLK ON/OFF ORDER Standby
During interlocking operation, if one air
compressor continuously operates for time
period more than time set here and rest time of
9999
TURN TIME one air compressor in interlocking network has
Hours
reached the time set here, alternative rest is
achieved by starting the resting air compressor
and stopping the operating air compressor
Number of air compressors in interlocking
BLK NUMER 0016
network during interlocking operation
BLOCKING MODE The main air compressor searches for one
device in the interlocking network for loading
BLK MIN *.**MPa or starting when main air compressor’s gas
supply pressure is less than the value set here
during interlocking operation
The main air compressor searches for one
device in the interlocking network for
unloading or stopping when main air
BLK MAX *.**MPa compressor’s gas supply pressure is more than
the value set here during interlocking
operation

The least waiting time that the main air


BLK DELAY 0000S compressor needs to continuously sends
control commands two time
Page 7 of 35
CS5000 screw compressor controller
0000 Reset time for the duration of oil filter
OIL FILTER
HOURS changing
O/A FILTER 0000 Reset time for O/G Separator changing
CLR LIFE TIME AIR FILTER 0000 Reset time for gas filter changing
LUBE 0000 Reset time for Lubricate Oil Changing
GREASE 0000 Reset time for Lubricate Grease Changing
Set this value to “0” will make the oil filter
OIL FILTER 9999s
alarm not available
O/A Set this value to “0” to disable the O/G
9999s
SEPARATOR separator alarm function
Set this value to “0” to disable the alarm
MAX LIFE TIME AIR FILTER 9999
function of gas filter
Set this value to “0” to disable the time alarm
LUB 9999
of lub. oil
Set this value to “0” to disable the time alarm
GREASE 9999
of Lub. Grease
LANG.SELECT Set this value to “EN” , Display text in English
EN CH Set this value to “CH” , Display text in
Chinese
NEW USER PIN **** **** Customer could modify the user password

⑷.Manufacturer Parameters
The difference between manufacturer parameters and user parameters is in that manufacturer parameters can
be looked over and modified with manufacturer password, but its operation method is the same as that of user
parameters. Please refer to following table for main functions and purposes.

PARAMETER Initial Value Functions


After the starting delay time, when the motor current is
MAXIMUM OVERLOAD
greater than 1.2 times of the set value and less than 4
HOST CUR VAULE OF THE MOTOR
times of the set value, the unit will jump as per overload
/1.2
feature.
Maximum allowable motor
FAN CUR Same as above
overload value/1.2
ALARM T. 105℃ Pre-alarm when the temperature reaches this set value
Alarm when the air exhausting temperature reaches this
STOP T. 110℃
set value.
Alarm and stop the machine when the air supply
STOP P. 1.00MPa
temperature reaches this set value
The Unload Limit Pressure in the Customer Parameter
ULD MAX 0.80MPa
must be set lower than this value.
MOD LOAD ****Hours The manufacturer can modify the load running time
MOD RUN ****Hours The manufacturer can modify the total running time
Input the history failure password to clear all the history
RST FAULT ****
failures.
When (the max. phase current / min. phase current) is
not greater than (1+set value), the unbalance protection
CUR UN.BAL. 0006
will stop the machine. If the set value is greater than 15,
the unbalance protection will be unavailable.
If set time of phase failure ≥20 seconds, phase failure
LACK PAHSE 005.0 doesn’t function; If unbalance protection is activated, it
will stop operation.
POWER FREQ 50H/60HZ Set the power frequency
PROD ****Y**M**D The manufacturer input the product date of the unit.
PROD NO. ****** The manufacturer input the product No. of the unit
Page 8 of 35
CS5000 screw compressor controller
When the compressor run time is greater than PAR.1
PAR.1 9999 value, the controller will stop the compressor and alarm ;
If the value set as ‘0000’the function is disable.
ON:Select sequence protection
PHASE PROT. OFF
OFF:Not select sequence protection

2、 Technical parameters and functions


⑴.Digital input: Digital input of 3# circuit; digital output of relay of 10# circuit;
⑵.Simulation quantity: NTC temperature input of 1# circuit; 4~20mA input of transducer of 1# circuit; two
groups of three phase current input(CT provided);
⑶.Input voltage of phase sequence: three phase 380V/220V;
⑷.Controller’s power supply: AC20V~AC24V、50Hz、40VA;
⑸.Measurement range displayed:
①、Oil temperature:-20~150℃; precision: ±1℃.
②、Air temperature:-20~150℃;precision:±1℃.
③、Operation time: 0~999999 hours.
④、Measurement range displayed for current:0~999.9A.
⑤、Pressure: 0~1.80MPa. Precision: 0.01Mpa.
⑹.Phase-sequence protection: When protector inspects wrong phase, response time≤2s (optional);
⑺. Protection of motor: this controller has five basic protection functions for main motor and fan’s motor
①、block protection:When working current reaches to from 4 times to 8 times of set current after finish
starting, response time ≤0.2s;
②、Short circuit protection: when testing current reaches above 8 times of set current, response time≤0.2s;
③、Protection of phase failure: in case of phase failure of any one phase, operation time equals setup time;
④、Unbalance protection: when currents of any two phase differ 60~75%,operation time equals set time;
⑤、Protection characteristics of reverse time limit of overload (time unit: second),please see following

table(table 2.1.1),multiple=Iactual/Iset

motor operates with delay time according to overload factors and operation time shown in following table
(table 2.1.1) when motor’s working current is larger or equal to from 1.2 times and 3.0 times of set
current.
Iactual/Iset ≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Time parameters
Operation time(S) 60 48 24 8 5 1
Table 2.1.1 curve table of reverse time limit for protection of motor
⑻.Temperature protection: when actual temperature measured is larger than temperature set; response time≤
2s;
⑼.Contact capacity of output relay: 250V,5A;Contact endurance 500000 times
⑽.Error of displayed current is less than 1.0%.;
⑾.RS485 communication

Page 9 of 35
CS5000 screw compressor controller

3、 Control principles

⑴ 、 Local Automatic control(ON/OFF mode: Beside Machine; Loading

method: Automatic)
①. press down start button “︱”for starting: (Y-△start)
There is three seconds of self-test after controller is energized and it can not be started by pressing
down start button “︱”.The air compressor starts by pressing start button “︱”after self-test finished.
The course of compressor’s start as followed: KM3 and KM2 are energized → Y-type status of start
→ delay time is reached (Y-△change-over time); KM3 is de-energized (KM1 and KM3 are
interlocked) and KM1 is energized → motor operates with △ type to finish start. During the course
of starting, all electromagnetism valves are de-energized to achieve no load start.
②. Automatic operation control:
When the motor is started to running in △ status and load the magnetic valve with
power applied after a certain period of delay. air compressor is loaded and pressure inside gas
tank begins to increase. When increased air pressure is more than higher pressures limit (value of
unload pressure), electromagnetism valve for loading is de-energized and electromagnetism valve for
discharging is energized, meanwhile, the air compressor operates without load. If air pressure decreases
to set lower pressure limits (value of load pressure), the electromagnetism valve for loading is energized
again and electromagnetism valve for discharging is de-energized. Air compressor operates normally to
increase pressure in air tank. If the unload run time exceeds the set delay time of non-load, the
compressor will automatically stop motor’s operation to achieve automatic shutdown after works
without load for long time. Only when pressure decreases to lower pressure limits, the motor start
operation according to course of starting, then circularly repeat this step.
③. Manual loading/unloading under automatic status
When compressor in automatically runs state and runs at unload operation, press down load or
unloading button “S “, the electromagnetism valve for loading joggles a little and comes back to
unloading status; if the pressure is less than relief pressure, the electromagnetism valve for loading is
energized and it returns to unloading status until gas supply pressure becomes larger than relief pressure
and device is at loading status. Unloading is performed when press down unloading button “S”. If the
pressure is higher than loading pressure, the electromagnetism valve for loading is de-energized and
turns to status of loading until gas supply pressure is less than loading pressure. If pressure is less than
loading pressure, the unloading button do not function.
④. Normal shutdown:
Press the button “O”, the load magnetic valve will loss power and the unload magnetic will be applied
with power, after a while of delay (stop delay), the motor contactor will loss power, the host and fan will
stop running, after the restarting delay completed, the unload magnetic will loss power. Only pressing
the button “︱”could restart the motor.
⑤. Control of preventing frequent starting
Press stop button “○’to stop operation; Air compressor can not be started up immediately after
shutdown due to operation without load for long time or failure shutdowns, and it can be started up
again when remaining delay time is zero which the time display window of the controller in a variety of
shutdown state shows.
Page 10 of 35
CS5000 screw compressor controller
2). Remote automatic control (way of starting and stopping: remote; way of loading: automatic)
Remote automatic control and local automatic control are basically same, but the difference is that
starting up or stopping of devices can be achieved by means of control of remote switch.
3). Local manual control (way of starting and stopping: local; way of loading: manual)
Control of starting and stopping are same as automatic control, but device is in status of unloading
operation after finish starting up and loading is carried out by pressing down loading and unloading button
“S” to load. When gas supply pressure is more than relief pressure, the device unloads automatically. If
doesn’t press loading, unloading button “S”, the device will operate with unloading until stops without
load. During unloading, press loading and unloading button “S’to load. During loading, press loading and
unloading button “S’to unload.
4).Remote Manual Control (On/Off Mode: Remote; Load mode: Manual)
The remote automatic control is almost the same as the local manual control, the only
difference is that the start and stop of the unit is controlled by remote control.

⑵. Network control
①: When communication method is set “computer”, network control between computer and controllers can
be achieved
②: When communication method is set “interlocking”, network control between controllers can be achieved,
but the main air compressor only can service as 1# compressor.

⑶. Temperature control of fan


When exhausting temperature is higher than fan’s starting temperature, fan operates; when exhausting
temperature is lower than fan’s stopping temperature, fan stops operation.

⑷. Failure shutdown and emergency shutdown


When electrical failure or high exhausting temperature appears during process of operation, the
controller stops motor’s operation immediately. Air compressor only can be started up after failure is
eliminated. In case of emergency, press down emergency stop button to cut off power of controller and
contactors

6、 Early-warning and prompts

⑴. Prompts on display
1). Indication of early warning of air filter
①. early warning for blockage of air filter
the controller displays “AIR FILTER BLOCK” for blockage of air filter on the display through
measuring pressure difference of air filter and switch action.
②. Setting of early warning for using time of air filter
By using time of air filter, the display changes air filter’s using time into “AIR LIFE END”,
2). Indication of early warning for oil filter
setting of early warning for using time of oil filter,By using time of air filter, display changes using
time of oil filter into “OIL LIFE END”
3). Indication of early warning for oil distributor
Page 11 of 35
CS5000 screw compressor controller
setting of early warning for using time of oil distributor,By using time of oil distributor, display
changes using time of oil distributor into “O/A LIFE END”
4).Indication of early warning for lubricating oil
By using time of lubricating oil, display changes using time of lubricating oil into “LUBE LIFE END”
5). Indication of early warning for grease
By using time of grease, display changes using time of grease into “GREASE LIFE END”

7、 Controller protection

⑴. Motor protection
CS5000 air compressor controller provides all-round protection functions of short-circuit, locking, phase
failure, overload and imbalance for motor.
Electronic
Failure Display Reason
failure
Short
Display failure “HOST/FAN SHORT” Short circuit or rated current is set by mistake
circuit
Too large load, bearing wear and other
Blocked Display failure “HOST/FAN BLOCK”
mechanical failure
Display failure “HOST/FAN OVER Too large load, bearing wear and other
Overload
CARRY” mechanical failure
Phase Display failure “HOST/FAN LACK Power supply, contactor and phase failure of
failure PHASE” motor
Poor contact of contactor, inside open-loop of
Unbalance Display failure “HOST/FAN UNBLANCE”
motor

⑵. Gas Exhaust Over-temperature Protection


When the Air exhaust temperature is higher than the upper limit of set temperature, the controller would be
stopped ,The display will show “HIGHT T”.

⑶. Non-reversing Protection of Air Compressor


When three-phase supply phase sequence connected to the air compressor is not the same with that set for
the controller, the on-site failure is displayed as “PHASE REVERSAL”, as a result, the controller cannot
start up the motor. Then just change any arbitrary two-phase power lines leading to check the rotation of
motor.

⑷. Overpressure Protection of Pressure Supply


When the gas exhaust pressure is higher than the upper limit of set pressure, the controller would be stopped
for warning, the on-site failure is displayed as “HIGH P”.

⑸. Malfunction Protection of Sensor


When pressure sensor or temperature sensor is disconnected, the controller would be stopped for warning.
the on-site failure is displayed as “**SENSOR FAULT”.

Page 12 of 35
CS5000 screw compressor controller

8、 Removal of Common Failures


⑴. Failures Review
Shutdown caused by the external parts of controllers may be removed by inquiring the on-site failure or
historic failure, with the details shown as below:
Press Down button “▼” or Up button “▲”, to move the black scroll bar to “RUN PARAMETER” menu,
then press Enter button “X”, the lower menu would be propped out:

MOTORS CURRENT
TOTAL RUN TIME
THIS RUN TIME
MAINTENANCE SET
Press Down key “▼” always and the following menu will appear:

HISTORY FAULT
PROD DATE NO.
THIS FAULT

Press Enter key “X” and the following failure causes will appear:
STOP:T1 SENSOR FAULT
0170℃

In this case, just check if the temperature sensor is disconnected and if the sensor is damaged, etc.

⑵. Common Failures and Causes

Failure Reason Disposal method

Air Exhaust Bad vent condition, Oil lacking Check the vent condition and lubricant
Temperature too high etc. amount etc.
Temperature Sensor
Cable off or NTC damaged Checking the wiring and NTC
Failure
The pressure too high or the
Over Pressure Check the pressure and the pressure sensor
pressure sensor failure
Pressure Sensor Cable off, Sensor damaged or
Check the wiring and sensor transformer
Failure the cable connected reversed

Water Lacking Water Pressure switch damaged Check the water pressure switch

Power phase lacking or the


Lack Phase Check the power and contactors
Contactor terminal damaged
Voltage too low, tubes blocked,
Bearing Wear off or other Check the set data, Voltage, bearings,
Overloaded
mechanical failure or wrong set tubes and other mechanical system.
data etc.
Page 13 of 35
CS5000 screw compressor controller
Power unbalance, Contactor
Unbalance damaged or the internal open of Check the power, contactors and the motor
the motor
Voltage too low, tubes blocked,
Bearing Wear off or other Check the set data, Voltage, bearings,
Rotor Lock
mechanical failure or wrong set tubes and other mechanical system.
data etc.
Wrong Wiring, Incorrect Data Checking the wiring and set the data
Short Circuit
setting etc. correctly
Wrong Phase Reversed Phase sequence or
Check the wiring
Sequence phase off
Fan damaged, Contactor
Fan stopped Check the wiring and control output
damaged, no control output
Overload or Rotor
Host start time set to a valueless Reset the host starting time to be longer
locking during starting
than the star angel time delay than star angel delay + Load delay time
process
Main Contactor
The emergency button loose Check the wiring
activate time to time
Air Exhaust Bad vent condition, Oil lacking Check the vent condition and lubricant
Temperature too high etc. amount etc.
Temperature Sensor
Cable off or NTC damaged Checking the wiring and NTC
Failure
The pressure too high or the
Over Pressure Check the pressure and the pressure sensor
pressure sensor failure

Page 14 of 35
1 2 3 4 5 6 7 8 9 10

A
YV1

44 45

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
C

uc ub ua 28 29 30 31
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 11 - 12 15 R 16 C B A
BP +

temperature
RS485
Emergency

pressure
start/stop
CT1

Remote

Outlet

Outlet
stop

F
copied, used for manufacturing or communicated to any other person or company.
This document is our property and shall not without our permission be altered,

Tolerances,if not indicated,according to:

ATLAS COPCO STANDARD Class


Name 5.5-30KW(7.5-40HP) 380V/400V/440V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
A1B1 0 28 5 7 15 16 35 36 37 38 PE Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600096
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

TYPE QUT.
COMMON

SB1 Push-button ZB2-BS54C + ZB2-104C

TR Transformer JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-250,380-440V/24V,12V B


FU4 Fuse 6A
CT1 Current Transformer 200A
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R NTC 100K -20/+120℃ C
Temp. sensor
XT0 Terminal TC-60A-3P TC-60A-3P TC-60A-3P / TC-100A-3P TC-100A-3P TC-100A-3P TC-100A-3P

KM3 Contactor LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D1201B7C,AC24V LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V 1


KM2 Contactor LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V 1
KM1 Contactor LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V 1
QF Breaker User installa C65N/3P D32A C65N/3P D32A C65N/3P 40A N120H/3P 63A N120H/3P 63A N120H/3P 80A 1
M1 Motor 5.5-7.5KW 11KW 15KW 18.5KW 22KW 30KW 1 D
sheet metal 2205600449

F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 5.5-30KW(7.5-40HP) 380V/400V/440V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner

Drawn by Blank nr. Replaces G


Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600096

Page 16 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

A
YV1

44 45

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
C

uc ub ua 28 29 30 31
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 11 - 12 15 R 16 C B A
BP +

temperature
RS485 Emergency

pressure
start/stop
CT1
Remote

Outlet

Outlet
stop

F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 5.5-30KW(7.5-40HP) 220V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
A1B1 0 28 5 7 15 16 35 36 37 38 PE Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600461

Page 17 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

TYPE QUT.
COMMON
B

SB1 Push-button ZB2-BS54C + ZB2-104C

TR Transformer JBK5-160,220V/24V,12V JBK5-160,220V/24V,12V JBK5-160,220V/24V,12V JBK5-250,220V/24V,12V JBK5-250,220V/24V,12V JBK5-250,220V/24V,12V JBK5-250,220V/24V,12V

FU4 Fuse 6A
CT1 Current Transformer 200A
FU1-3 Fuse 2A
C
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R Temp. sensor NTC 100K -20/+120℃
XT0 Terminal TC-60A-3P TC-60A-3P TC-60A-3P TC-100A-3P TC-100A-3P TC-100A-3P TC-150A-3P

KM3 Contactor LC1-D0901B7C,AC24V LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V 1


KM2 Contactor LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V 1
D
KM1 Contactor LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V 1
QF Breaker User installa 32A 40A 60A 80A 80A 100A 125A 1
M1 Motor 5.5KW 7.5KW 11KW 15KW 18.5KW 22KW 30KW 1
sheet metal 2205600449

F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 5.5-30KW(7.5-40HP) 220V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary


Des checked. Prod checked. Approved. Date
2205600461

Page 18 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

YV1

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
C

28
32 33 35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
uc ub ua

A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
6 7 9 11 - 12 R2 15 R1 16
BP
5 +13 14

temperature

temperature
Emergency

pressure
start/stop
RS485

Remote

Outlet

Outlet
Dryer
stop
F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 15-30KW(20-40HP) IVR DRY 380-400V/50-60HZ CS5000 VACON Confidentiality class
acc. to 1102 K
Material
CONFIDENTIAL:

A1 B1 67 66 0 28 5 7 13 14 35 36 37 38 PE Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600184

Page 19 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

A
TYPE QUT.
COMMON

XTO Terminal TC-100A-4P


SB1 Push-button ZB2-BS54C + ZB2-104C

T Transformer JBK5-250,380V/24V,12V
B
FU4 Fuse 6A
B1 Dryer
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
C
R1 Temp. sensor NTC 100K -20/+120℃
Q2 Breaker C65N/1P D10
KM1 Contactor LC1-D0901B7C
KA Relay TP68X-HH62P/L AC24V
KM Contactor LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V 1
IVR Inverter NXL 0038 5CTH1SSS00 NXL 0046 5CTH1SSS00 NXL 0061 5CTH1SSS00 NXL 0061 5CTH1SSS00 1
QF Breaker User installa C65N/3P 40A N120H/3P 63A N120H/3P 80A N120H/3P 80A 1
D
M1 Motor 18.5KW 22KW 30KW 30KW 1
sheet metal 2205600449

F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 15-30KW(20-40HP) IVR DRY 380-400V/50-60HZ CS5000 VACON Confidentiality class
acc. to 1102 K
Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600184

Page 20 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

YV1

44 45

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
C

uc ub ua 28 29 30 31
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
E
5 6 7 11 - 12 R1
C B A
BP +
15 16
RS485

temperature
Emergency
CT1

pressure
start/stop
Remote

Outlet

Outlet
stop

F
Tolerances,if not indicated,according to:

ATLAS COPCO STANDARD Class


Name 5.5-30KW(7.5-40HP) DRY 380V/400V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
A1 B1 61 60 0 28 5 7 35 36 37 38 PE Material

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600460

Page 21 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

TYPE QUT.
COMMON

Q2 Breaker C65N/IP D10


SB1 Push-button ZB2-BS54C + ZB2-104C
Transformer B
T JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-250,380-440V/24V,12V

FU4 Fuse 6A
CT1 Current Transformer 200A
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R1 Temp. sensor NTC 100K -20/+120℃ C
XT0 Terminal TC-60A-4P TC-60A-4P TC-60A-4P / TC-100A-4P TC-100A-4P TC-100A-4P TC-100A-4P

KM3 Contactor LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D1201B7C,AC24V LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V 1


KM2 Contactor LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V 1
KM1 Contactor LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V 1
QF Breaker User installa C65N/3P D32A C65N/3P D32A C65N/3P 40A N120H/3P 63A N120H/3P 63A N120H/3P 80A 1
M1 Motor 5.5-7.5KW 11KW 15KW 18.5KW 22KW 30KW 1
sheet metal 2205600449 D

F
Tolerances,if not indicated,according to:

ATLAS COPCO STANDARD Class


Name 5.5-30KW(7.5-40HP) DRY 380V/400V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
Material

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600460

Page 22 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

YV1

44 45

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
C

uc ub ua 28 29 30 31 33
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 11 - 12 R2 R1 C B A
BP + 13
14 15 16
RS485

temperature

temperature
CT1

Emergency

pressure
start/stop
Remote

Outlet

Outlet
Dryer
stop
F
Tolerances,if not indicated,according to:

ATLAS COPCO STANDARD Class


Name 5.5-30KW(7.5-40HP) DRY 220V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
A1 B1 61 60 0 28 5 7 35 36 37 38 13 14 PE Material

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600462

Page 23 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

TYPE QUT.
COMMON
KM4 Contactor LC1-D0901B7C,AC24V
Q2 Breaker C65N/2P D10

SB1 Push-button ZB2-BS54C + ZB2-104C

TR Transformer JBK5-160,220V/24V,12V JBK5-160,220V/24V,12V JBK5-160,220V/24V,12V JBK5-250,220V/24V,12V JBK5-250,220V/24V,12V JBK5-250,220V/24V,12V JBK5-250,220V/24V,12V

Fuse B
FU4 熔芯6A
CT1 Current Transformer 200A
FU1-3 Fuse 熔芯2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R Temp. sensor NTC 100K -20/+120℃
XT0 Terminal TC-60A-3P TC-60A-3P TC-60A-3P TC-100A-3P TC-100A-3P TC-100A-3P TC-150A-3P
C

KM3 Contactor LC1-D0901B7C,AC24V LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V 1


KM2 Contactor LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V 1
KM1 Contactor LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V 1
QF Breaker User installa 32A 40A 60A 80A 80A 100A 125A 1
M1 Motor 5.5KW 7.5KW 11KW 15KW 18.5KW 22KW 30KW 1
sheet metal 2205600449

F
Tolerances,if not indicated,according to:

ATLAS COPCO STANDARD Class


Name 5.5-30KW(7.5-40HP) DRY 220V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
Material

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600462

Page 24 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

YV1

44 45

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
C

uc ub ua 28 29 30 31 33
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 11 - 12 R2 R1 C B A
BP +
13 14 15 16

temperature

temperature
RS485

Emergency

pressure
start/stop
CT1

Remote

Outlet

Outlet
Dryer
stop
F
Tolerances,if not indicated,according to:

ATLAS COPCO STANDARD Class


Name 5.5-30KW(7.5-40HP) DRY 380V/400V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K

A1 B1 61 60 0 28 5 7 35 36 37 38 13 14 PE Material

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600098
Page 25 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

TYPE QUT.
COMMON
KM4 Contactor LC1-D0901B7C,AC24V
Q2 Breaker C65N/1P D10
SB1 Push-button ZB2-BS54C + ZB2-104C

T Transformer JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-160,380-440V/24V,12V JBK5-250,380-440V/24V,12V B

FU4 Fuse 6A
CT1 Current Transformer 200A
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R1 Temp. sensor NTC 100K -20/+120℃ C
XT0 Terminal TC-60A-4P TC-60A-4P TC-60A-4P TC-100A-4P TC-100A-4P TC-100A-4P

KM3 Contactor LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D1201B7C,AC24V LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V 1


KM2 Contactor LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V 1
KM1 Contactor LC1-D1201B7C,AC24V LC1-D1801B7C,AC24V LC1-D2501B7C,AC24V LC1-D2501B7C,AC24V LC1-D3201B7C,AC24V LC1-D4011B7C,AC24V 1
QF Breaker User installa C65N/3P D32A C65N/3P D32A C65N/3P 40A N120H/3P 63A N120H/3P 63A N120H/3P 80A 1
M1 Motor 5.5-7.5KW 11KW 15KW 18.5KW 22KW 30KW 1
sheet metal 2205600449 D

F
Tolerances,if not indicated,according to:

ATLAS COPCO STANDARD Class


Name 5.5-30KW(7.5-40HP) DRY 380V/400V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
Material

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt.
Kg Designation Sheet ( ) 02 02
S TATUS
Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600098

Page 26 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

A
YV1

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
C

28
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
uc ub ua

A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
E
6 7 9 11 - 12 15 R 16
BP
5 +

temperature
pressure
Emergency

Outlet
RS485
start/stop

Outlet
Remote
stop

F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 15-30KW(20-40HP)IVR 380-440V 50/60HZ CS5000 VACON Confidentiality class
acc. to 1102 K
Material
A1 B1 0 28 5 7 35 36 37 38 PE
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600094

Page 27 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

A
TYPE QUT.
COMMON

SB1 Push-button ZB2-BS54C + ZB2-104C

T Transformer JBK5-250,380-440V/24V,12V
B
FU4 Fuse 6A

FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
C
R Temp. sensor NTC 100K -20/+120℃
XT0 Terminal TC-100A-3P

KM1 Contactor LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V 1


IVR Inverter NXL 0038 5CTH1SSS00 NXL 0046 5CTH1SSS00 NXL 0061 5CTH1SSS00 NXL 0061 5CTH1SSS00 1
QF Breaker User installa C65N/3P 40A N120H/3P 63A N120H/3P 80A N120H/3P 80A 1 D
M1 Motor 15KW 18KW 22KW 30KW 1
sheet metal 2205600449

F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 15-30KW(20-40HP)IVR 380-440V 50/60HZ CS5000 VACON Confidentiality class
acc. to 1102 K
Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner

Drawn by Blank nr. Replaces G


Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600094

Page 28 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

A
YV1

44 45

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
C

uc ub ua 27 28 29 30 31
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 8 11 - 12 15 16 c b a C B A
BP + R

RS485

temperature
CT2 CT1

Temperature
Emergency

pressure
start/stop
Remote

Outlet

Outlet
stop

switch
F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 30-90KW(40-125HP) 380V/400V/440V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
Material
CONFIDENTIAL:

PE A1 B1 0 28 1U 1V 1W 5 7 8 11 12 15 16 63 35 36 37 38 PE Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600164

Page 29 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

TYPE QUT.
COMMON
CT1 Current Transformer
200A
CT2 Current Transformer 40A

SB1 Push-button ZB2-BS54C + ZB2-104C

T Transformer JBK5-250,380-440V/24V,12V JBK5-250,380-440V/24V,12V JBK5-250,380-440V/24V,12V JBK5-250,380-440V/24V,12V JBK5-250,380-440V/24V,12V JBK5-350,380-440V/24V,12V


B
KM4 Contactor LC1-D0901B7C LC1-D0901B7C LC1-D0901B7C LC1-D0901B7C LC1-D0901B7C LC1-D0901B7C

FU4 Fuse 6A
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
R Temp. sensor NTC 100K -20/+120℃
C
M2 Motor AC380V/50HZ
KM3 Contactor LC1-D2510B7C,AC24V LC1-D3210B7C,AC24V LC1-D3810B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V 1
KM2 Contactor LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V LC1-D9511B7C,AC24V LC1-D11500B7C,AC24V 1
KM1 Contactor LC1-D4011B7C,AC24V LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V LC1-D9511B7C,AC24V LC1-D11500B7C,AC24V 1
XT0 Terminal 150A-3P 150A-3P 150A-3P 150A-3P 200A-3P 200A-3P 1
M1 Motor 30KW 37KW 45KW 55KW 65KW/75KW 90KW 1
QF Breaker User installa 80A 100A 125A 125A 200A 225A 1
sheet metal 2205600449 D

E
Y--D

F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 30-90KW(40-125HP) 380V/400V/440V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner

Drawn by Blank nr. Replaces G


Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600164

Page 30 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

A
YV1

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
C
27 28
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
6 7 8 9 11 12 15 16 c b a E
5 TA BP R

CT2

temperature
RS485

Temperature
Emergency

pressure
start/stop
Remote

Outlet

Outlet
stop

switch
F
copied, used for manufacturing or communicated to any other person or company.
This document is our property and shall not without our permission be altered,

Tolerances,if not indicated,according to:

ATLAS COPCO STANDARD Class


Name 30-75KW(40-100HP) IVR VACON变频器 CS5000 380V-440V/50-60HZ Confidentiality class
acc. to 1102 K

PE A1 B1 0 28 1U 1V 1W 5 7 8 11 12 15 16 63 35 36 37 38 PE Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600192

Page 31 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

TYPE QUT.
COMMON

CT2 Current Transformer 40A


B
SB1 Push-button ZB2-BS54C + ZB2-104C

T Transformer JBK5-250,380-440V/24V,12V JBK5-250,380-440V/24V,12V JBK5-350,380-440V/24V,12V JBK5-350,380-440V/24V,12V JBK5-350,380-440V/24V,12V JBK5-350,380-440V/24V,12V

FU3 Fuse 6A
XT0 Terminal 150A-3P 150A-3P 150A-3P 150A-3P 200A-3P 200A-3P
FU1-2 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V C
BP Pressure sensor 0~18bar 4~20mA
R Temp. sensor NTC 100K -20/+120℃
KM2 Contactor LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V LC1-D0901B7C,AC24V
M2 Motor AC380-440V/50HZ

KM1 Contactor LC1-D8011B7C,AC24V LC1-D9511B7C,AC24V LC1-D11500B7C,AC24V LC1-D15000B7C,AC24V LC1-D15000B7C,AC24V LC1-D17000B7C,AC24V


IVR Inverter NXS 0072 5GTH0STS00 NXS 0087 5GTH0STS00 NXS 00105 5GTH0STS00 NXS 0140 5GTH0STS00 NXS 0140 5GTH0STS00 NXS 0168 5GTH0STS00
User installa 80A 100A 125A 160A 200A 200A D
QF Breaker
M1 Motor 30KW 37KW 45KW 55KW 65KW 75KW
sheet metal 2205600449

F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 30-75KW(40-100HP) IVR VACON CS5000 380V-440V/50-60HZ Confidentiality class
acc. to 1102 K
Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600192

Page 32 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

A
YV1

44 45

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
C

uc ub ua 27 28 29 30 31
35 36 37 38
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

A1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 E
5 6 7 8 11 - 12 15 16 c b a C B A
BP + R

RS485 CT2 CT1

temperature
Temperature
Emergency

pressure
start/stop
Remote

Outlet

Outlet
stop

switch
F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 40-100HP(30-75KW) 220V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
PE A1 B1 0 28 1U 1V 1W 5 7 8 11 12 15 16 35 36 37 38 PE Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600471

Page 33 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

TYPE QUT.
COMMON
CT1 Current Transformer 200A
CT2 Current Transformer 40A
SB1 Push-button ZB2-BS54C + ZB2-104C B
T Transformer JBK5-250,220V/24V,12V JBK5-250,220V/24V,12V JBK5-350,220V/24V,12V JBK5-350,220V/24V,12V JBK5-350,220V/24V,12V

KM4 Contactor LC1-D0901B7C LC1-D0901B7C LC1-D0901B7C LC1-D1201B7C LC1-D1201B7C


FU4 Fuse 6A
FU1-3 Fuse 2A
A1 Controller CS5000
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA C
R Temp. sensor NTC 100K -20/+120℃
M2 Motor AC220V/50HZ
KM3 Contactor LC1-D5011B7C,AC24V LC1-D6511B7C,AC24V LC1-D8011B7C,AC24V LC1-D8011B7C,AC24V LC1-D11500B7C,AC24V 1
KM2 Contactor LC1-D8011B7C,AC24V LC1-D9511B7C,AC24V LC1-D11500B7C,AC24V LC1-D15000B7C,AC24V LC1-D17000B7C,AC24V 1
KM1 Contactor LC1-D8011B7C,AC24V LC1-D9511B7C,AC24V LC1-D11500B7C,AC24V LC1-D15000B7C,AC24V LC1-D17000B7C,AC24V 1
XT0 Terminal 150A-3P 200A-3P 200A-3P 300A-3P 300A-3P 1
M1 Motor 30KW/220V/100A 37KW/220V/120A 45KW/220V/146A 55KW/220V/177A 75KW/220V/240A 1
QF Breaker User installa 150A 200A 200A 250A 300A 1 D
sheet metal 2205600449

KM2-KM3

F
copied, used for manufacturing or communicated to any other person or company.

Tolerances,if not indicated,according to:


This document is our property and shall not without our permission be altered,

ATLAS COPCO STANDARD Class


Name 40-100HP(30-75KW) 220V 50HZ/60HZ CS5000 Confidentiality class
acc. to 1102 K
Material
CONFIDENTIAL:

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 02 02
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary


Des checked. Prod checked. Approved. Date
2205600471

Page 34 of 35
CS5000 screw compressor controller
1 2 3 4 5 6 7 8 9 10

YV1

REMOTE SIGNAL
FAULT SIGNAL

COMMON
RUN
27 28
35 36 37 38
C
40 41 42 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

TYPE QUT.
A1
CT1 Current Transformer
40A
FU4-5 Fuse 3A
SB1 Push-button ZB2-BS54C + ZB2-104C D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Transformer JBK5-500,380-440V/220V/24V/12
T
6 7 8 9 11 12 15 16 c b a C B A
5 TA FU3 Fuse 6A
BP R
XT0 Terminal 300A-3P
CT2 FU1-2 Fuse 2A

Temperature
Emergency
RS485

start/stop

temperature
pressure
Remote

Outlet
A1 Controller CS5000

stop

switch

Outlet
YV1 Unloader AC24V
BP Pressure sensor 0~18bar 4~20mA
E
R Temp. sensor NTC 100K -20/+120℃
KM2 Contactor LC1-D0901B7C,AC24V
M2 Motor 3KW
KA Relay TP68X-HH62P/L AC 24V
KM1 Contactor LC1-D205M7C,AC220V
IVR Inverter NXS02055GTH0STSA1A20000C2

QF Breaker 225A User installa


PEA1 B1 0 28 1U 1V 1W 5 7 8 11 12 15 16 63 35 36 37 38 PE Motor 90KW
M1
sheet metal F
2205600449
Tolerances,if not indicated,according to:

ATLAS COPCO STANDARD Class


Name 90KW(125HP) IVR 380-440V 50HZ/60HZ CS5000 VACON Confidentiality class
acc. to 1102 K
Material

Treatment
ACD
Scale Family Compare
Drawing owner
Drawn by Blank nr. Replaces G
Note Position Modified from Date Intr./Appd. Version Drwg Blank wt. Fini wt. Designation Sheet ( ) 01 01
STATUS
Kg Kg

00 Parent 3D Model Ed.Version 3D Preliminary Des checked. Prod checked. Approved. Date
2205600274

Page 35 of 35

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