Pulleys Sprockets
Pulleys Sprockets
2008
2
Technical Data
Contents
Material . . . . . . . . . . . . . . . . . . . . 6
V-Belt Idlers . . . . . . . . . . . . . . . . . 7
Cable Pulleys. . . . . . . . . . . . . . . . 9
Sprockets . . . . . . . . . . . . . . . . . . 10
Carriage Rollers . . . . . . . . . . . . 10
Mounting Adapters . . . . . . . . . 11
DriveN Pulleys . . . . . . . . . . . . . . . . . 12
Custom Solutions . . . . . . . . . . . . . . 13
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High quality materials are used in our products to ensure years of service
even in the toughest surroundings. Fenner Drives also has in-house
engineering to help you design a custom idler pulley
or sprocket for your application. Our modular
tooling systems allow us to build tools that fit
your budget and your production lead time
requirements.
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s 5LTRA SMOOTH BELT GROOVE
surface for quiet operation
s #ORROSION RESISTANT PERFECT
for washdown applications
(stainless steel bearings are
available in many sizes for
severe applications)
s 0RE
INSTALLED MOUNTING
adapters convert bearings
ada
to sstandard shaft/bolt sizes
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5
s ,IGHTER
WEIGHT COMPOSITE
design means less energy
for start up and running
s !LL CATALOG ITEMS ARE IN STOCK
for immediate shipment
s !VAILABLE IN A WIDE RANGE OF
Photo courtesy of Vectra Fitness
s 3TRINGENT PRODUCT TESTING AND
quality checks ensure that you
only get the best products for
years of dependable service
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6
Technical Data
About Our Material
MATERIAL PROPERTIES
Fenner Drives uses engineering
33% GLASS-REINFORCED NYLON 6/6, dry as molded
composites, which ensure the Property ASTM Code Value
highest level of performance
Tensile Strength at Break D638 20,000 psi
and consistent strength. Our
Flexural Modulus D790 1,300,000 psi
standard material is 33% glass
reinforced nylon 6/6. The Heat Deflection Temp @ 264 psi D648 480°F (249°C)
combination of high strength, Continuous Service Temp. (Min. – Max.) - 32° – 225°F (0° – 107°C)
temperature resistance and Izod Impact Strength (notched 1/8") D256 1.3 – 1.8 ft.-lb/in. of notch
abrasion resistance makes Water Absorption (24 hour immersion) D570 0.7%
nylon a versatile engineering Note: Data listed was generated using molded specimens tested under standard conditions. Many of the mechanical
thermoplastic. properties can be influenced by processing conditions, environmental factors and the application of stress. Therefore,
this data characterizes typical production material, and should not be used either to establish specification limits or
alone as the basis for engineering design.
Bearing Life
How long a bearing will last in an application depends on two variables:
%
first, the bearing’s physical properties (material, design, method of
manufacture); and second, the conditions of operation (load, speed,
s 2EVOLUTIONS , = C
P () 3
%
TEMPERATURE LUBRICATION !LTHOUGH IT IS NOT POSSIBLE TO PREDICT THE EXACT
LIFE OF A BEARING THE DESIGNER CAN CALCULATE THE h, ,IFEv OF A BEARING ,
s (OURS , = C
P() 3
N
IS THE LIFE IN HOURS OR REVOLUTIONS THAT OF A GROUP OF BEARINGS WILL s 7HERE
COMPLETE OR EXCEED 4HE EQUATIONS FOR CALCULATING , life are: , 2ATING ,IFE
# "ASIC $YNAMIC #APACITY
0 2ADIAL ,OAD IN LBS
. 3PEED IN 20-
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V-Belt Idlers
0OWER-AX 6
"ELT )DLERS ARE
designed for strength and
durability. For use with standard
! " AND 6 SECTION BELTS IN A
variety of industrial applications.
The use of radial supporting
ribs provides additional belt
support and prevents groove
deformation. Ideal for use with
&ENNER $RIVES 2OTARY 4ENSIONERS
Mounting adapters are available Type 1 Type 2
to facilitate easy installation (see
PAGE Part DIMENSIONS Belt Bearing Bore
Number Type Grooves A B C D E Size Type Size
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8
FA2001† 1 YES 2.07 1.88 1.37 1.54 .47 13/8" 6203-2RS 17mm
7 8"
FA2002† 1 YES 2.35 1.99 .98 1.15 .47 / 6203-2RS 17mm
13 16"
FA2003 1 NO 2.76 1.94 .82 1.15 .75 / 6203-2RS 17mm
FA2009*† 1 NO N/A 2.00 1.00 N/A .47 1" 6203-2RS 17mm
3 4"
FA2010*† 1 NO N/A 1.98 .75 N/A .47 / 6203-2RS 17mm
FA2501† 1 NO 2.48 1.97 1.55 1.85 .72 1
1 /2" 6203-2RS 17mm
FA2700*† 1 NO N/A 2.71 1.05 N/A .67 1" 6203-2RS 17mm
FA2750† 1 YES 2.75 1.97 1.09 1.40 .67 1" 6203-2RS 17mm
FA2751 1 YES 2.75 2.52 1.00 1.22 .80 1" 6203-2RS 17mm
FA2900* 1 YES N/A 2.91 1.22 N/A .76 11 8"
/ 6203-2RS 17mm
FA3002 1 YES 3.00 2.50 1.02 1.31 .76 1" 6203-2RS 17mm
FA3003* 1 NO N/A 2.96 1.09 N/A .76 1" 6203-2RS 17mm
FA3250*† 1 NO N/A 3.20 1.01 N/A .67 1" 6203-2RS 17mm
FA3251† 1 YES 3.24 2.97 1.04 1.20 .67 1" 6203-2RS 17mm
FA3301 1 YES 3.38 2.97 1.38 1.67 .78 11/4" 6203-2RS 17mm
FA3501 1 YES 3.50 3.00 .77 1.09 .76 3 4"
/ 6203-2RS 17mm
FA3502 1 YES 3.50 3.00 1.00 1.22 .76 1" 6203-2RS 17mm
11 16"
FA3504 1 YES 3.48 2.98 .69 .90 .76 / 6203-2RS 17mm
FA3750† 1 YES 3.75 2.96 1.09 1.38 .67 1" 6203-2RS 17mm
FA3751† 1 YES 3.80 3.25 1.03 1.24 .67 1" 6203-2RS 17mm
FA4501 1 YES 4.50 4.00 1.09 1.39 .76 1" 6203-2RS 17mm
FA4502* 1 NO N/A 4.50 1.21 N/A .82 13 16"
/ 6203-2RS 17mm
FA4750† 1 YES 4.75 3.96 1.09 1.38 .67 1" 6203-2RS 17mm
FA5501† 1 YES 5.56 5.03 1.02 1.29 .72 1" 6203-2RS 17mm
NOTES: FA5504†§ 1 NO 5.72 5.40 1.08 1.37 1.25 1" 6203-2RS 17mm
Flat belt pulleys are available without flanges or FX0001‡ 1 YES 2.75 2.37 1.07 1.39 N/A 1" 6205-2RS 1"
crown. Contact factory for details.
FX0002*‡ 1 YES N/A 2.33 1.39 N/A N/A 13 8"
/ 6205-2RS 1"
* These items are standard without flanges.
F1B6280 2 NO 6.28 6.00 1.22 1.63 1.63 1" 6203-2RS .510/.520
† Insertion molded bearing.
F2B6280 2 NO 6.28 6.00 2.10 2.50 2.50 2" 6203-2RS .510/.520
‡ FX0001 and FX0002 use a special 1" bore
bearing with extended inner-race. F3B6280 2 NO 6.28 6.00 2.91 3.31 3.31 23/4" 6203-2RS .510/.520
§ This item has two 6203-2RS bearings. F4B6280 2 NO 6.28 6.00 3.85 4.25 4.25 33 4"
/ 6203-2RS .510/.520
Please consult your Inside Sales Specialist when
ordering with adapters.
All dimensions are for reference only.
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Cable Pulleys
Molded in our premium glass-reinforced nylon, PowerMax Pulleys can be used with
both coated and uncoated cable and will provide a substantial increase in cable
life over steel or aluminum pulleys. Our cable pulleys feature a non-ribbed, solid
web construction for strength and appearance and are perfect for a variety of cable
APPLICATIONS -OUNTING ADAPTERS ARE AVAILABLE TO FACILITATE EASY INSTALLATION SEE PAGE
5 32"
RA2701 2.75 2.43 .23 .54 .82 / 17mm
1 4"
RA3503† 3.55 2.73 .39 .80 .77 / 17mm
RA3504 3.50 2.81 .31 .65 .77 7/32" 17mm
RA4501† 4.46 3.74 .38 .86 .77 1/4" 17mm
RA4502† 4.46 3.74 .38 .86 .77 3/16" 17mm
RA5001 5.00 4.31 .31 .65 .73 3/16" 17mm
RA5501† 5.50 4.86 .22 .53 .60 5/32" 17mm
RA6001 6.00 5.20 .40 .80 .80 1/4" 17mm
NOTES:
† Insertion molded bearing.
All dimensions are for reference only.
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Sprockets
s 7EAR RESISTANT GLASS
REINFORCED
nylon
s )NSERTION MOLDED !"%#
HIGH
precision bearings
s ,IGHTWEIGHT AND QUIET
s #ORROSION RESISTANT
s ,UBRICATION NOT REQUIRED
s -OUNTING ADAPTERS ARE
available to facilitate easy
INSTALLATION SEE PAGE
Part Chain # Nominal Pitch DIMENSIONS Bearing Bore
s )DEAL FOR USE WITH 4
-AX Number # Teeth O.D. (in.) Diameter A B C Type Size
,INEAR AND 2OTARY 4ENSIONERS
CS3502 35 19 2.48 2.28 .67 1.78 .164 6203-2RS 17mm
CS4002 40 17 2.98 2.72 .67 1.78 .279 6203-2RS 17mm
5 8"
CS4003 40 17 2.98 2.72 .67 1.78 .279 6203-2RS-10 /
3 4"
CS4006 40 17 2.98 2.72 .67 1.78 .279 6203-2RS-12 /
CS5002 50 15 3.36 3.01 .67 1.78 .343 6203-2RS 17mm
5 8"
CS5004 50 15 3.36 3.01 .67 1.78 .343 6203-2RS-10 /
3 4"
CS5005 50 15 3.36 3.01 .67 1.78 .343 6203-2RS-12 /
CS6002 60 13 3.49 3.14 .67 1.78 .449 6203-2RS 17mm
5 8"
CS6003 60 13 3.49 3.14 .67 1.78 .449 6203-2RS-10 /
3 4"
CS6004 60 13 3.49 3.14 .67 1.78 .449 6203-2RS-12 /
CS8002 80 12 4.40 3.86 .67 1.78 .58 6203-2RS 17mm
5 8"
CS8003 80 12 4.40 3.86 .67 1.78 .58 6203-2RS-10 /
3
CS8004 80 12 4.40 3.86 .67 1.78 .58 6203-2RS-12 /4"
Carriage Rollers
s $ESIGNED FOR HIGHER LOADS
IN LOW 20- APPLICATIONS
s 0RECISION AND SEMI
PRECISION
ball bearings for varying load
requirements
s $ESIGNED TO ROLL SMOOTHLY
on round rails
s -OLDED NYLON CONSTRUCTION
for quiet operation
s )NTERNAL SPACER ALLOWS FULL
tightening without binding Type 1 Type 2
28 ONLY
Part DIMENSIONS Radius Bore
Number Type A B C D Inches Size
When installing RA2001, RA2002, or RA2004, the 3 8"
inner race of the bearings must be free to move in the
RA2001 1 1.36 1.20 1.95 1.37 .53 /
1 2"
mounting arrangement – they must not be clamped RA2002 1 1.36 1.20 1.95 1.37 .53 /
tight. For more information on mounting carriage rollers, 1/2"
RA2004 1 1.48 1.20 1.95 1.37 .53
please contact our applications engineering group.
RX0219 2 1.48 1.20 1.95 1.38 .53 3/8"
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Mounting Adapters
Versatile mounting adapters simplify the job of assembly and help to reduce
overall cost. Made of high quality sintered iron materials, they are press-fitted
in place at the factory so that you only need to handle one component — the
“finished” belt idler assembly. The three standard types are available to fit a
MM BORE BEARING IN A CHOICE OF WIDTHS AND BORE SIZES TO MEET MOST MOUNTING
requirements. However, our flexible tooling approach allows specials to be
produced quickly and economically, frequently with little or no tooling charge.
Bore Reducing
Shoulder
Adapters
Adapters
Adapters
Clevis
RB0001 .385 / .395 .472 CB0001 .385 / .395 .26 .472 .50 SB0001 .385 / .395 .26 .472 .50
RB0002 .510 / .520 .472 CB0002 .385 / .395 .51 .472 .75 SB0002 .385 / .395 .51 .472 .75
RB0071 .474 / .486 .472 CB0003 .385 / .395 .76 .472 1.00 SB0003 .385 / .395 .76 .472 1.00
CB0004 .510 / .520 .26 .472 .50 SB0004 .510 / .520 .26 .472 .50
CB0005 .510 / .520 .51 .472 .75 SB0005 .510 / .520 .51 .472 .75
CB0006 .510 / .520 .76 .472 1.00 SB0006 .510 / .520 .76 .472 1.00
CB0013 .385 / .395 .08 .472 .32 SB0013 .385 / .395 .15 .472 .38
CB0015 .314 / .324 .08 .472 .32 SB0016 .385 / .395 .11 .472 .35
CB0016 .385 / .395 .17 .472 .41 SB0017 .385 / .395 .48 .472 .72
CB0020 .314 / .324 .10 .472 .34 SB0018 .385 / .395 .40 .472 .64
CB0023 .394 / .399 .64 .472 .87 SB0019 .385 / .395 .55 .472 .79
CB0036 .385 / .395 .70 .472 .94 SB0020 .385 / .395 .59 .472 .83
CB0058 .385 / .395 .33 .472 .57 SB0032 .385 / .395 .56 .472 .80
CB0100 .397 / .407 .26 .472 .50 SB0052 .385 / .395 .71 .472 .95
SB0033 .385 / .395 .95 .472 1.19
SB0090 .255 / .265 .31 .472 .55
NOTES:
All dimensions are for reference only.
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DriveN Pulleys
l
The latest innovation in
composite power transmission
components from Fenner Drives.
s &OR USE WITH !, SECTION
V-belts
s $IRECTLY INTERCHANGEABLE WITH
INDUSTRY STANDARD h!+v TYPE
pulleys
s -OLDED PREMIUM QUALITY GLASS
reinforced nylon material
s 3INTERED METAL DRIVE HUB
insertion molded for high
strength
s #ORROSION RESISTANT AND
lightweight
s 3TATE
OF
THE
ART PRECISION
molding assures part Type 1 Type 2
consistency
Part DIMENSIONS Belt DIAMETER Number Spoke
s (IGHLY COST EFFECTIVE Number Type E F H L Size Outside Datum Spokes Style
s "ORE SIZES
AFD44 1 .79 .74 2.17 1.53 A/4L 4.25 4.00 – –
/8", 3/", /8
AFD49 1 .79 .74 2.17 1.53 A/4L 4.75 4.50 4 I-Beam
AFD59 1 .79 .74 2.17 1.53 A/4L 5.75 5.50 4 I-Beam
AFD74 1 .79 .74 2.17 1.53 A/4L 7.25 7.00 4 I-Beam
AFD84 2 .78 .75 2.22 1.60 A/4L 8.25 8.00 6 Cross
Shaft AFD94 2 .78 .75 2.22 1.60 A/4L 9.25 9.00 6 Cross
Size Keyseat AFD104 2 .78 .75 2.22 1.60 A/4L 10.25 10.00 6 Cross
5 8", 3 4", 7 8" 3 16" 3 32" AFD112 2 .78 .75 2.22 1.60 A/4L 10.98 10.73 6 Cross
/ / / / x /
1 4" x 1/8" AFD124 2 .78 .75 2.22 1.60 A/4L 12.25 12.00 6 I-Beam
1" /
NOTES:
All dimensions are for reference only.
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13
Custom Solutions
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Automatically
take up the slack.
!S MORE AND MORE CUSTOMERS DEMAND MAINTENANCE
FREE SYSTEMS
4
-AX "ELT 4ENSIONERS FROM &ENNER $RIVES CAN PROVIDE AN OPTIMUM
automatic solution for “hands off” field performance.
s 2UGGED DIE
CAST ALUMINUM HOUSINGS
s #ONSTRUCTED WITH ALLOY STEEL SPRINGS
s 3TAINLESS COMPONENTS AVAILABLE FOR WASHDOWN APPLICATIONS
s 3INTERED BRONZE OIL
IMPREGNATED BEARINGS
s .O EXPOSED RUBBER ELEMENTS TO STRETCH AND COLD
mOW
s 3INGLE BOLT MOUNTING AND GRADUATED SCALE TENSION ADJUSTMENT
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s -AINTAIN CORRECT BELT AND CHAIN TENSION
s %XTEND THE LIFE OF CRITICAL DRIVE COMPONENTS
s 2EDUCE SYSTEM DOWNTIME
s )NCREASE DRIVE EFlCIENCY
s 2EDUCE BELT AND CHAIN WHIP ON LONG CENTER DRIVES
s %NSURE DRIVE COMPONENTS DO NOT SNAG OBSTRUCTIONS
s 2EDUCE RESONANT FREQUENCY OF CHAIN DRIVES
RT1000 on an agricultural sprayer
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Count on Fenner Drives.
We’ve got the right product for your application.
Fenner Drives is a proven leader in the design and manufacture of problem-solving power transmission and motion transfer
components. Recognized widely for our expertise and innovation in manufacturing technology, we consistently blend reliability,
quality and value in our products. Our ISO 9001:2000 certified production facilities are located in Manheim, PA;
Wilmington, NC; and Leeds, UK. As part of our commitment to provide unsurpassed technical support and service, we
maintain extensive engineering, development and testing facilities.
Visit us at www.fennerdrives.com