Surftest SJ-410 Series: Portable Surface Roughness Tester
Surftest SJ-410 Series: Portable Surface Roughness Tester
Form Measurement
Surftest SJ-410 Series
           User
         benefit   1                                User
                                                  benefit   2
          Easy and safe
        measurements that                            Higher level
        anyone can perform                         of quality control
            efficiently
2
                    Touch screen for easier operations
                    The high-visibility color-graphic LCD touch screen clearly
                    displays calculated results and assessed profiles. A backlight
                    enables comfortable viewing even under poor lighting
                    conditions.
          3
                            SJ-412
                            Traverse range 50 mm
  User
benefit
                                                                                     3
                                        1
                                                                                         The auto-set unit* enables
                                                                                         measurements to be made with a
                  User                                                                   single button push, saving you time
                benefit                                                                  and increasing work efficiency.
                 Easy and safe
               measurements that
               anyone can perform
                   efficiently
Auto-set
                                                                                                   Auto-set unit*
                                                                                                   178-010
                       Retraction                                                                  This unit automatically completes a full measurement cycle of stylus
                                                                                                   contact, measurement, stylus retraction and detector auto-return from
                                                                                                   just one button push (stylus retraction and detector auto-return can be
                                10 mm
±1.5°
                                                                  * This is an optional accessory for the SJ-410 Series. It can only be used on the simple column stand (optional accessory, order No. 178-039).
                                                                    When the units are used in combination, straightness for SJ-411 / 412 drive unit will be degraded about 0.2 μm.
                                                                    Cannot be used when the tester’s main unit is an older model (SJ-401 / 402).
4
 Assessing a single measurement result under two different evaluation conditions
A single measurement enables simultaneous analysis under two
different evaluation conditions. A single measurement allows calculation
of parameters and analysis of filtered profiles without the need for
recalculation after saving data, contributing to higher work efficiency.
This table helps make the alignment adjustments required when measuring cylindrical surfaces. The corrections for the pitch angle and the swivel angle
are determined from a preliminary measurement and the Digimatic micrometers are adjusted accordingly. A flat-surfaced workpiece can also be leveled
with this table.
                                                                                                   Aligned             Traverse direction        Not aligned                  Traverse direction
                                                                                                                              Start point
                                                                                                                                                                                     Start point
Recorded profiles
  178-048
  Inclination adjustment angle: ±1.5°
  Table dimensions: 130×100 mm                                                                                                                                 Leveling table (DAT)
  Maximum load: 15 kg
                                                                                                                                                               (Option)
 Powerful support for leveling                                                                               Simple column stand for SJ-410 Series <Option>
The height / tilt adjustment unit comes as standard for leveling the drive unit
prior to making skidless measurements and, supported by guidance from the                                    178-039
                                                                                                             Vertical adjustment range: 250 mm
unique DAT function, makes it easy to achieve highly accurate alignment.                                     Dimensions: 400×250×578 mm
                                                                                                             Mass: 20 kg
                                                                Final measurement
                                                                                     Simple operation
                                                                                                                                                                                                   5
                                     2
                                                                                      Anyone can easily perform
                                                                                      high-level data collection.
                 User
               benefit
                   Higher level
                of quality control                                                                                                       +
                  Wireless communication
                                                                                                                                                              ●●●●●●●●●●●●●●●●●●●●●●●●●●●●●●●● ● ● ● ● ● ● ● ● ● ●
                  and advanced analysis
+ ● ● ● ● ● ● ● ●
     Wireless and quick capture of measurement results on a PC. No more handwriting, and also easy data input with a single touch <Option>
              Wireless Input Tool                                                                  One-touch Input
              U-WAVE                                                                               USB Input Tool
    This unit allows you to remotely load Surftest SJ-410 calculation results            This unit allows you to load Surftest SJ-410 calculation results
    (SPC output) into commercial spreadsheet software on a PC. You can                   (SPC output) into commercial spreadsheet software on a PC via a USB
    essentially use a one-touch operation to enter the calculation results               connector. You can essentially use a one-touch operation to enter the
    (values) into the cells in the spreadsheet software.                                 calculation results (values) into the cells in the spreadsheet software.
    U-WAVE-R (Connects to the PC)          U-WAVE-T * (Connects to the SJ-410)           USB Input Tool Direct                USB keyboard signal conversion type*
    02AZD810D                              02AZD880G                                     USB-ITN-D                            IT-016U
                                           * Requires the optional Surftest SJ-410      06AFM380D                            264-016-10
                                              connection cable.                                                               * Requires the optional Surftest SJ-410
                                             02AZD790D                                                                           connection cable.
                                                                                                                                1 m: 936937
                                                                                                                                2 m: 965014
6
 More advanced analysis with optional software. Also, easy creation of inspection record tables by transferring data to Excel
For SURFTEST SJ-410 Series
Simplified Communication Program (Free software)
The Surftest SJ-410 Series has a USB interface, enabling setting up of measurement conditions and starting the measurement via PC. We also provide a
program that lets you create inspection record tables using a Microsoft Excel* macro.
                                                                                                                    This program can be downloaded free of charge from the Mitutoyo website.
                                                                                                                                   https://www.mitutoyo.co.jp/eng/
                                                                                                                                                    Required environment*
                                                                                                                  ● OS: Windows 7                       ● Spreadsheet software: Microsoft Excel 2010
                                                                                                                        Windows 8                                                Microsoft Excel 2013
                                                                                                                        Windows 10                                               Microsoft Excel 2016
                                                                                                                  * Windows OS and Microsoft Excel are products of Microsoft Corporation.
 Higher accuracy measurements with selectable drive unit                                                     Extending measurement to narrow features
A wide range, high-resolution detector                                                                     Surface roughness measurement requires a run-up distance before starting
                                                                                                           the measurement (or retrieving data). When the SJ-410 Series measures,
■ Detector
                                                                                                           its run-up distance is normally set to 0.5 mm. However, this distance can
Measuring range/resolution: 	
                                                                                                           be shortened to 0.15 mm using the narrow-part measurement function.
 800 µm/0.01 µm
                                                                                                           This function extends the measurement of narrow locations to features
 80 µm/0.001 µm                                        SJ-412
 8 µm/0.0001 µm
                                                                                                           such as piston-ring grooves and O-ring grooves.
                                         ess                                                                       ess
                                  roughn                                                                    roughn
                           Surface nent                                                              Surface nent
                               compo                                                                     compo
                                                Circular
                                                         nt
                                               compone
                                                              R-Surface compensation
                                                                    Circular
                                                                  component Removed
                                                                                                                                                                                                                      7
                                                                                          Supporting not only surface
                                          3
                                                                                          roughness measurement but also
                      User                                                                contour (fine contour) measurement
                    benefit
                   Traverse direction
                                                                                                                                        Traverse direction
                              Detector   Traverse direction                                                           Detector      Traverse direction         Fulcrum point of Skid
          Measuring example of stepped            Measured profile                               Measuring example of stepped                Measured profile
          features: Skidless                                                                     features: Skidded
測 定
8                                                                                                                    測 定
    測 定                                                                                                                                         測 定
 Easy to use and highly functional
This portable surface roughness tester is equipped
with analysis functionality rivaling that of benchtop
surface roughness testers.
                                                                                                                                     ■M
                                                                                                                                       easurement condition
                                                                                                                                     Internal memory: 10 sets
                                                                                                                                     Memory card: 500 sets
                                                                                                                                     ■ Measurement result
                                                                                                                                     Memory card: 10000 sets
 High-speed thermal printer built in                                                Equipped with convenient carrying case as standard
High-speed printer prints out measurement results on site                         The unit is easily transported in a dedicated carrying case which includes
A high-quality, high-speed thermal printer prints out measurement                 holders for the accessories as well as the tester itself. (Standard accessory)
results.
It can also print a BAC curve or an ADC curve as well as calculated results
and assessed profiles. These results and profiles are printed out in
landscape format, just as they appear on the color-graphic LCD.
                                                                                                                                                                   9
     Other Optional Accessories
                                                                                                    4
     alignment much easier because the tilt
     adjustment center is the same as the
                                                                                                    3
     rotation center of the table.                                                       13
     (Order No.178-042-1 / 178-043-1)                                                                                                                                                         Application
                                                               Movement is in X and Y axes only.
         Optional accessories, consumables, and others for SJ-410                                                             Vibration Isolator (Air cushion type)
     ● Printer paper (5 rolls)	                                      270732	                                                 Vibration isolator for simple column stand for SJ-410 Series
     ● Durable printer paper (5 rolls)	                              12AAA876                                                (178-039).
10
Enhanced standard functions
  Multilingual support
The display interface supports 16 languages.
(Japanese, English, German, French, Italian, Spanish, Portuguese, Korean,
Chinese (simplified / traditional), Czech, Polish, Hungarian, Turkish,
Swedish, Dutch)
                                                                                                                                                                     11
     Detectors/Styli
     Detectors
     Skidless                                    11.5 10                                             60                                     14           Unit: mm
                                                                                                                                                                                               Order No.            Measuring force
                                                                        3.1
                                                                                                                  ø14
                                         4
                                       ø1
                                                                                                                                                     ø8
                      ø7                                                                                                                                                           178-397-2*1*4                        4 mN
                                                                                                                                                                                                                                             for general use, etc.
                                                                        Skidless nosepiece                                                          Detector
                               4                                                                                                                                                   178-396*2*3                         0.75 mN               ’97ISO and ’01JIS compliant detectors
                                                                        (12AAB355)
                                                                                                                                                                                                                                             Detectors that comply with previous standards,
     Skidded                                          27.2                                          60                                      14                                     178-397*2*4                          4 mN
                                                                                                                                                                                                         10                                  for general use, etc.
                                       4              24                                                                                                                                                      3.1                          検出器
                                    ø1
                                                                                                                                                                           1.3 4
                                                                                                                                                                              ø1
                                                                                                                                                                                 *1 The skidless nosepiece (12AAB355) is a standard accessory.
                                                                                                                                                                           3.6
                                     6.8 3.6
                                                                                                                                                     ø8
                                                                                                                                                                     ø7
                                                                                                                                                                                 *2 The skidless nosepiece (12AAB355) and the nosepiece (12AAB344) are standard accessories.
                                     10.4
                                                                                                                         ø14
                                                                                                                                                                                          スタイラス ノーズピース
                                   2.8 Skidded                     Nosepiece                        Detector
                                                                                                                                                                                 *4 The standard stylus (12AAB403) is a standard accessory.
                                                                  (12AAB344)
Styli Unit: mm
                                                                                                                                                                                                                                                    5.2
        12AAB403 (5 µm)*5
                                                                                                                                                                                                                                                                                                                                     7.6
                                                                                                                                                                                                                                                    7.6
                                                                                                                                                                                                                                                                                                                                     5.2
                                                                                                                                                                                              12AAB425 (10 µm)*5
                                                                                                                                                                                                                                                                                           ø2.4
                                                                                                7.6
                                                                                                5.2
                                                                                                                          標準スタイラス                                                                                                                               深穴用                                                                         深
       Nosepiece                                                        ø14
                                                                                                                                                                                          3X stylus
                                                                              3.6
                                                                                     R40
        12AAB344                                       ø7.
                                                                                    5.6                    21.5
                                                                                                                                                          Color 0.9                       12AAB414 (5 µm)*5
                                                                                                                                                                                         87.7                                                                                        137.7
                                                                     2.8
                                                                                    3.6                                                                                                                                                        Color 0.9
        Remarks ø2 to 20                                                                                   23.5
                                                                                                                                                          coding*7                      A 12AAB426 (10 µm)*5                                   coding*7                              A
                                                                                    Stylus tip position
                                                                                                                                                               5.2
                                                                                                                                                                                                                                                   7.6
                                                                                                                                                               7.6
                                                                                                                                                                                                                                                   5.2
                                                                        ø1.
                                                                              4                                                                                                               ( ): Tip radius
        For round bar
                                                                                                                                                                                               ø2.4
                                                                                                    ø7.2
                                                                                                                                                                                                                                                                                          ø2.4
                                                                                         3.6
                                                                                                                                                                                  ø1.2                                                                                     ø1.2
        12AAB345
                                                                                     R40
                                                                                     5.6                   21.5
                                                                150°
                                                                 6.8                 3.6                  23.5
                                                                                     Stylus tip position
                                                                   ø0.6
                                                                                                                                     2.4
                                                                                            3.4
                                               1.6
1.6
ø2.4
                                                        Detail-A
                                                                                                                        ø1.2
                                                                                                       A                                    Color
                                                       (S=5/1)
                                                                                                                                            coding*7
                                                                                                              1.6
                                                                             3.6
        12AAB346                                       ø3                                                                                                                                                                                     ø0.6                               30
                                                                                                                                                                                                                                                                                                           ø2.4
                                                                                                                                                                                              12AAE892 (2 µm)
                                                                                                                                                                                                                                                                                                  2.4
        Remarks                                                                                                                3.5
                                                                              3.8
                                                           R2                        5.6
                                                                                                                                                                                              12AAE908 (5 µm)*5
                                                                    0.6
                                                                                                           21.5                                                                                                                        Detail-A
        Hole diameter: ø4 or more                                    1.4             3.6                   23.5
                                                                                                                                                                                                                                                                                ø1.2
                                                                                                                                                                                                                                                  3.4
                                                                                                                                                                                                                                                  1.6
ø2.4
                                                       (S=5/1)                                 A
                                                                                                                                      coding*7
ø7.2
                                                                                                                                                                                                                                                                                                         細穴形状用
                                                                                                                                                                                                                                                                              ø2.4
                                                                                                                                                                                              12AAJ662
                                                                   3.6
                                                                                          6.7
        12AAB347                                                                                                                                                                                                                                                        8.5
                                                                                  R40
                                                                                                                                                                                              (ø0.5 mm)
                                                                                                                                                                                                                                                         3.1
        Remarks
                                                                                                                                                                                                                                           ø0.3
                                                           ø1.9                                                     3.5
                                                                                    2              21.5                                                                                                                                                                                  37.7
                                                                        3.8
1.6
                                                                   ø0.3                                                                                                                  4
                                                                                                                                                              ø7.2
                                                                                                                                                                                 3.6
                                                                                                                    2.5
                                                                                                                                                                     6.7
                                                                                                                                                                                                                                                         ø0.3
                                                                                                                                                                                                                                                                    7                                      37.7
        12AAB418 (10 µm)*5
                                                                                                                                                                           R40
                                                                60°                                                                                                                                                                           ø0.6
                                                                                                                                                                                                                                0.4
                                                                                                                                                                                                                                                                                                  7
                                                                                        0.8
ø2.4
                                                                                                                                     Color
                                                                                                          ø0.6
                                                                                                                                                                            スタイラス先端位置
     *5 Tip angle 90°                                                             *7
                                                                                                                                                                                                                                                                                                              ø2.4
                                                                                                     Tip radius                                           1 µm                                        2 µm                  5 µm                                 10 µm
                                                                                                                                                                                                                                                               A部詳細                               A        250 µm
     *6 For downward-facing measurement only.                                                             超小穴用
                                                                                                    Color coding                                          White                                       Black                No Color                                     Yellow                        No notch or color
                                                                                                                                                                                                                                                                                                      細長穴用
                                                                                  *8 Used for calibration, a standard step gauge (178-611, option) is also required
                                                                                                                                                                                                                                                                                                      極細穴形状用
12
For deep groove (10 mm)                                                                                                                                                                      For knife-edge*4                                                                           44.7
                                                                                                                                               44.7
                                                                                                                                                                                                                                                                     0.9                37.7
                                                                                                                0.9                            37.7                                                                                                            A
   12AAC735 (2 µm)                                                                                                                                                                             12AAC738 (2 µm)                          Color
                                                                                                                                                A
   12AAB409 (5 µm)*1                                                                                                                                                                           12AAB411 (5 µm)*1                        coding*3
7.6
                                                                                                                                                                                                                                                                                         ø2.4
   12AAB421 (10 µm)*1                                                                                                                                                                          12AAB423 (10 µm)*1                                                                ø1.2
                                                                                                 14.2
                                                                                                  13
                                                                                                                                                      ø2.4
                                                                                Color                                                                                                                                                                                      60°
   ( ): Tip radius                                                              coding*3
                                                                                                                                                                                               ( ): Tip radius
                                                                                                                                 ø1.2                                                                                         Detail-A
                                                                     Detail-A
                                                                                                                       60°                                                                    Nosepiece                                                  ø14
                                                                                                                                                                                                                                                                              ø7.2
                                                                                                                                                                                                                                                                3.6
                                                                                                                                                                                                                                                               R40
                                                                                                                                                                                               For knife-edge                                                                        ナイフエッジ用
                                                                                                                                                                                                                                                               6.7
                                                                                                                                                                                                                                                                                            3.5
  Nosepiece                                                                                                                                                                                    12AAB354                                               Flat         5.6         21.5
                                                                                                                                                                                                                                               2.8                 3.6        23.5
   For deep groove 10                                                                     For R-Surface                                                                                                                                              Stylus tip position
   12AAB349                                                                               12AAB351
                                                                                                                           深溝用(10mm)                                                         For eccentric       arm*2                                                                  45.2
                                                                                                                                                                                                                                                     ø2.4
                            ø14                                                                                            14
                                                                                                                                                                                                                                              10
                                  4.5
                                                                                                                           ø
                                                         ø7.2
                                                                                                                                                           ø7.2
                                                                                                                                 3.6                                                                                                                                                    37.7
                                  3.6
                                                                                                                                                                                                                                                                     1.4
                                                R40
ナイフエッジ用ノーズピース
                                                                                                                                                                                               12AAC739 (2 µm)                                                        A
                                                                                                                           5(8.4)
3.5
                                                                                                                                                                                                                                                             7.6
                                                                                                                            13.4
                                        12.8
                                                                                                                                                                                               12AAB412 (5 µm)*1
                             0.6
                                                                                                                                                      10
                                                       10
                                                                         3.5
                                                                                                                                                                                                                                                                              ø1.2
                                                                                                                                                                                                                                                                                        ø2.4
                                                                                                                                         3.8                 19.5
              1.4     4.4
                            R2
                              1.4
                                               3.8            19.5                                       ø1.5
                                                                                                                                         1.8                 21.5                              12AAB424 (10 µm)*1                      Color
                       9
                                               1.8
                                        Stylus tip position
                                                              21.5                                         2.5
                                                                                                                   9
                                                                                                                                Stylus tip position                                                                                    coding*3                            60°
   Remarks                                                                                Remarks                                                                                              ( ): Tip radius
   Depth: 10 or less, Width: 9.5 or more                                                  Convex: R1.5 or more                                                                                                              Detail-A
                                                                                          Concave: R3 or more
   For narrow groove
                                                                                                                                                                                             For deep groove*2 (20 mm)                                                           95.2
   12AAB350                                                                               For vibration
                                                                                                                                                                                                                                                                                 87.7
                            ø1
                              4                                                           12AAB352
                                                                                                                                                                                               12AAE893 (2       µm)*1
                                  3.6
                                                                                                                          ø14
                                                                                                                                 4.5
ø7.2
                                                                                                                                                                                               12AAE909 (5 µm)
                                                                                                                                          R40
              ø7.
                 2
                                                                                                                                                                                                                                                          ø2.4
                                                                                                                                                                                                                          21.8
                                                                                                                                                                                                                                   5.2
                                          R40
                                 13.4
                                                                                                                                                                                                                           23
                                                       10
                                                                                                                                                                            3.5
                                                                                                                                                                                                                                                                                                                               45.2
                                                                                                                            3.6
                                                                                                                           13.4
R2
                                                                                                                                                                                                                                                                                                       ø2.4
                2.8                      3.6                  23.5                                        1.4                                    3           Stylus tip position
                                                                                                                                                                                                                                                             ø1.2                                 10            0.9            37.7
                                                                                                                           1
                                                                                                                                                                                                                                                                                                              7.6
   Depth: 10 or less, Width: 3 or more                                                                            11.6                           5           21.5                            For deep groove*2 (40 mm)                                                                                                      ø1.2
                                                                                                                                                                                                                                                                                                                                    ø2.4
                                                                                                                                                                                                                                                                   37.7
                                                                                                                                                                                                                                                                                        識別色
                                                                                                                                                                                               12AAE895 (2 µm)*1                                                                                                      90°
For deep groove*2 (20 mm)                                                                                                                         44.7                                                                                                       深溝用2倍(20mm)
                                                                                                                                                 37.7                                          12AAE911 (5 µm)
                                                                                                                                                                                                                                                                   ø2.4
   12AAC736 (2 µm)                                                                                                                                                                                                                                                          A部詳細
                                                                                                                                                                                               ( ): Tip radius
                                                                                                                                                                                                                              43.8
                                                                                                                                                                                                                             42.6
   12AAB408 (5 µm)*1
                                                                                                                                       ø2.4
                                                                                                                                                                                                                                                             ø2.4
                                                                                                         24.2
                                                                                                                                                                                                                           5.2
   12AAB420 (10 µm)*1
                                                                                                          23
                                                                                   Color                                                A
   ( ): Tip radius                                                                 coding*3
                                                                                                                                     ø1.2                                                                                                                    ø1.2
                                                                      Detail-A                                                                                                                                                                                                                                                             心
                                                                                                                         60°
                                                                                                                                                                                             For deep groove (30 mm)/                                                                93.8
  Nosepiece                                                                                                                                                                                                                                                                          87.7
                                                                                             ø14                                                                                             Double-length for deep hole*2
                                                                                                                         ø7.2
12AAB348
                                                                                                                                                                                                                                                                             ø3
                                                                                                                                                                                               12AAE910 (5 µm)
                                                                                                   22.8
                                                                                                    27
                                                                                                                                                                                                                          36.5
                                                                                                                        20
                                                                                                                                           3.5
                                                                                                                                                                                                                          35
                                                                                                                                                                                               ( ): Tip radius
                                                                                                                                                                                                                                       5.2
   Remarks
                                                                                 1.4    4.4 1.4           3.8              19.5                                                                     0.9
                                                                                                   0.6
                                                                                                                                                                                                  φ1.2
                                                                                                                                                                                                                                                                           60°
                                                                                                                                                      45.2
   12AAB407 (5 µm)*1                                                                                                                                                                           12AAE896 (2 µm)*1                                                           深溝用(30mm)
                                                                                            31.8
                                                                                              33
                                                                                                                                                       A部詳細                                   90°
                                                                                                                                          A
   12AAB419 (10 µm)*1                                                                                                                                                                          12AAE912 (5 µm)*1                                                           深穴2倍
                                                                                                                                                                                                                                                                                        ø3
                                                                                          5.2
                                                                           Color
                                                                                                                                                                                                                                          6.7
                                                                                                                                                                                                                             36.5
60°
ø2.4
                                                                                                                                                                                               ( ): Tip radius
                                                                                                                                                           ø2.4
                                                                                                                       ø7.2
                                                                                                          R40
                                                                                               0.5                       21.5
                                                                                               2.3                       19.7                                                                                                                 60°
7.4
                                                                                                    Ball ø1.588
                                                                                                                                                                                                                                       6.2
                                                                                                                                                                                                                                                                     5
                                                                                                                                                                                                                                                             ø1
ø2.4
ø1.2
                                                                                                                                                                                                                                                                                                                                   13
     Specifications
14
Dimensions
Unit: mm
                                                                                     63
                                                                                                                                     275                                              109
                           35.8
                                       Vertical travel
                                       length
                                  10
                                                                                      99
                                                                                     90
                           45.8
                 ±1.5°
     Tilting range
                                                                                                  198
                                 25.4
                                 (50.8)                  (60)                                                                                                                                   15°
                           (0.9)     54                  33.5        130.9
                                                           219.3 (245.8)
Note: Dimensions in parentheses indicate those of SJ-412 [equipped with a 50 mm drive unit].
                                                                         25(50)
                                                                                                    578
                                                                                                                                                               8.5
                                                                 250
                                                                                                                                                                            11
                                                                                                                                                                       7
                                                                                                                                                                15
                                                                 35 *2
                                                                                                                                                           T-groove dimensions
                                                                                                  60
                                                                                175(201.5)   40
                                                                                                  12
                                                                                                                                    120
                                                                          400                                              250                        Measuring range
                                                                                                          *2 This is the lowest position of the standard stylus mounted on the simple column stand.
                                                                                                              Since it is 35 mm from the base top, a block of suitable height is required for calibration with
                                                                                                              a roughness specimen. Use the stand in combination with optional accessories such as a
                                                                                                              leveling table (178-016) or an XY leveling table (178-024).
                                                                                                          Note: The dimensions in Code   No.178-039indicate
                                                                                                                                     parentheses     簡易スタ ンド外観寸法図
                                                                                                                                                            those for SJ-412
                                                                                                                                                                                                                 15
                                                                                                                                                                                                    142 2007 (1) e -(DI)HS-(JP10) Printed in Japan
Coordinate Measuring Machines         Vision Measuring Systems                 Form Measurement                       Optical Measuring
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