RMF SYSTEMS

PURE POWER

GIANT
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OFF-LINE FILTER
 GOLU BENEFITS
►►Reduces solid particle contamination
►►Maintains excellent cleanliness levels
►►Reduces water contamination
►►Reduces machine downtime
►►Reduces oxidation of the oil
►►Extends the machines useful life
►►Reduces cost of ownership

GOLU FACTS
►►The water absorbing elements can
remove as much as 1,5 liter of water per The Giant Off-Line Unit
element
The Giant Off-Line Unit is also known as ‘‘The Giant”. The Giant’s filter
►►The micro glass elements can
housing is combined with a pump motor group and an electrical control box.
remove up to 1 kg of solid particle
this is an easy to use plug-and-play filter solution. It only requires electrical
contamination
power, suction and return lines.

The Giant Off-line Filter Unit can be capacity to remove even the smallest APPLICATIONS
easily mounted to new and existing of dirt particles from the oil. When The Giant can be used on hydraulic
hydraulic installations. By means of fitted with water absorbing elements, power units, lube and oil tanks, large
an integrated pump-motor unit in the the reduced water contamination level gearboxes and storage tanks for
off-line filter, the oil is pumped from the prolongs the life of the additive package biodegradable fluids. Industries that
reservoir through the filter unit and after and reduces oxidation of the oil, are successfully applying ‘The Giant’
filtering the oil is then returned to the components and bearing surfaces. include: steel industry, marine industry,
tank. If required, elements are available automotive industry, pulp & paper
in different micron sizes to suit any MONITORING industry.
application. Water absorbing elements The Giant can be equipped with
can also be applied. additional components for Condition SYSTEM CONTAMINATION
Monitoring, such as the CMS In the hydraulic market it is an accepted
THE GIANT (Contamination Monitoring System), fact that contamination causes 80% of all
The RMF Systems Giant Off-line Filter the OQS (Oil Quality Sensor) and the mechanical failures. This contamination
is especially designed for industrial OQD (Oil Quality Display). The electrical results from the presence of solid
hydraulic and lubrication systems. The control box is already prepared for particles such as metal, sand and rubber
pump is a cast steel low noise gear pump these additions. The CMS can report in oil. Water contamination can cause
with a large viscosity range from 12 cSt - oil cleanliness levels in all international corrosion, metal surface fatigue, fluid
800 cSt. Delta P indicator is standard in standard formats (8 channel sensor breakdown and reduced lubricating film
the delivery. 4,6,14,21,25,38,50,70 µm(c)) If required thickness.
A range of filter elements is available the CMS can include the optional
for the giant, running from 1 up to 25 moisture and temperature sensor as to
micron. The filter elements have the report water content in RH %.

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Specification
PRODUCT DETAILS
Dimensions H x W x D 1225 x 581 x 290 mm
Weight 115 kg
230/400VAC
Power supply all 50/60Hz 3ph 400/690 VAC
200/346 VAC
Connections suction return 1 ½” SAE 3.000 psi / 205 Bar
Power rate 2,2 kW (standard)
Flow rate Approx. 80 l/min (depending on frequency)
Viscosity range 12-800 cSt
Pump safety valve 15 bar
Maximum return pressure 1 bar
Fibre glass elements 1, 3, 6, 12, 25 micron
Water absorbing element material Super absorbent polymer, combined with fiber glass A6, A12
Element change 3,5 bar with pressure difference switch (with indicator on control box)
Unit seal All viton seals
Element seal Must be specified
Exta options Optional CMS, OQS, OQD
Fully equipped control box with on/off, motor protection relais, filter saturation alarm,
Control box
24VDC power supply for CMS and OQS unit.

Fig. 1: Flow vs. Pressure drop

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 Main dimensions
TOP VIEW

FRONT VIEW SIDE VIEW

OPTIONAL CMS AND OQD

1350 (WITH OQD)

1509 (WITH CMS)

1224 (BASIC)

OPTIONAL OQS

INLET SAE 1½

A A
112
OUTLET SAE 1½
SECTION A - A DETAIL
125
125

125 125 SAE 1½

3000 PSI

BOTTOM VIEW
175

(2x) Ø20
= 290 =

SAE 1½
3000 PSI 145 105

545
= 585 =

Fig. 2: Main dimensions

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Hydraulic Diagram

Fig. 3: GOLU diagram

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 Contamination Monitoring Sensor
CMS
The CMS in-line contamination monitor automatically measures and displays particulate
contamination, moisture and temperature levels in various hydraulic fluids. It is designed
specifically to be mounted directly to systems where ongoing measurement or
analysis is required, and where space and costs are limited.

CMS WATER EN TEMPERATURE SENSOR

The water sensor option measures water content using
SPECIFICATION a capacitive RH (relative humidity) sensor. The results is
LED Based Light Extinction expressed as percentage saturation.
Automatic Optical Particle 100% RH corresponds to the point at which free water
Counter exists in the fluid, i.e. the fluid is no longer able to
hold the water in a dissolved solution.
Analysis Range
ISO 4406:1999 code 0 to 25 SOFTWARE
NAS 1638 Class 00 to 12 All CMS Units are supplied with software that can be
AS4059 Rev.E. Table 2 installed on you PC. The results can be downloaded
Sizes A-F: 000 to 12 from the CMS to your computer. When the CMS is connected
(lower Limits Test Time to the PC, it can be controlled directly by the software.
dependent)

Alternatively historical results can be downloaded form the CMS’s

Measurement in 8 channels in built memory. The CMS memory has space for around 4000 log entries, when full, the
with particle sizing oldest log entry is overwritten.
4,6,14,21,25,38,50,70 µm(c)
to revised ISO 4406 Standard ►►Which test are logged, and when, are determined by the log settings
►►Each log entry is time-stamped and contains the CMS serial number, so that it can be
identified later.

CMS ALARM RELAY STATUS LED

All CMS versions have a multicoloured indicator on the front panel, which is used to indicate
the status or alarm state. The alarm thresholds can be set from the supplied software via the
serial interfaces.

CMS “USB-I” CONNECTOR

This is a ready-made solution for easily connecting a
PC/ Laptop to the CMS. It comprises of a USB:RS485
interface with a terminal block pre-wired to connect
directly to the CMS. An extra terminal block is
provided for any customer wanting to wire external
devices through two solid state relays. An external DC
adapter can be used to power the complete system,
or if the computer is always connected during use,
power can be taken directly from the USB cable.
6 Powered PC / Laptops only.
Oil Quality Sensor
OQS
The Oil Quality sensor (OQS) from RMF Systems puts you in control with real-time monitoring of
oil degradation due to contamination and water ingress. Expensive oil changes are now based on
oil condition, not on historical schedule.
ENVIRONMENTAL INTELLIGENT
Strict schedule based maintenance The OQS measures the energy loss
programmes have several downsides. component of oil permittivity. All
Environmental experts argue that the contaminants such as metallic particles,
greatest of these is the preventable soot, water, oxidization, glycol and
waste. The Oil Quality Sensor (OQS) particularly burnt fuel dilution increase
real-time monitoring sensor makes this measured value.
extending the oil service life effortless.

MARKET LEADING
The Oil Quality Sensor (OQS) is 60 times
more sensitive to oil degradation than
any other dielectric constant measuring
sensor.

UNIVERSAL BENEFITS OQS FACTS

Reliably measures oil degradation in all ►►Reduced maintenance cost ►►Robust design
industrial equipments, including; ►►Extended oil change intervals ►►Resistant to high fluid temperatures,
►►Diesel and petrol engines ►►Scheduled downtime intervals for -40 C °to 120 C °
►►Compressors increased productivity ►►Resistant to fluid pressures
►►Industrial gear reducers ►►Reduced waste oil cost up to 20 bar
►►Wind turbines ►►Improved equipment reliability
►►Generator sets ►►Low cost investment tool
►►Hydraulic systems ►►Reduced carbon foot print
►►Reduces total cost of ownership

OIL QUALITY DISPLAY

The Oil Quality Display is a simple but powerful device which allows
you to read the quality and temperature of the oil from a sensor
without a PC.
This enables you to set up the display box on site and then be able
to see the oil quality and temperature readings as required. Use an
Android app to connect your Smartphone with the OQD smart via
Bluetooth. With it being IP67 rated (when connected) you do not
need to worry about the need to keep it in a dry place. Also
with it being made from polycarbonate it is a strong durable
product which cannot be damaged easily. The new ‘Rate
of Change ‘ feature allows you to easily monitor the
degradation of oil over a programmable period of
time.

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 Ordering code
GIANT OFF-LINE FILTER

YOUR GOLU ORDERING CODE

TABLE 1 TABLE 2 TABLE 3 TABLE 4 TABLE 5 TABLE 6 TABLE 7 TABLE 8 TABLE 9 TABLE 10 TABLE 11

GOLU 1B 92 10 0

TABLE 1 - BASIC CONFIGURATION CODE

Giant Off-line unit GOLU

TABLE 2 - HOUSING CONFIGURATION CODE

HOUSING NUMBER OF ELEMENTS
Single housing (double length) 1 pcs element - (916 mm) 1B

TABLE 3 - LENGTH ELEMENT CODE

L = 916mm 1B housing 92

TABLE 4 - FILTER MATERIAL CODE

Glass fiber, 1 micron,  ß1 ≥ 200 G01
Glass fiber, 3 micron,  ß3 ≥ 200 G03
Glass fiber, 6 micron,  ß6 ≥ 200 G06
Glass fiber, 12 micron,  ß12 ≥ 200 G12
Glass fiber, 25 micron,  ß25 ≥ 200 G25
Glass fiber with polymer, 6 micron absolute A06
Glass fiber with polymer, 12 micron absolute A12

TABLE 5 - SEAL MATERIAL CODE

Viton (RMF standard) V
Buna-N B

TABLE 6 - THREADED CONNECTION OPTIONS CODE

230/400 VAC 50Hz / 3 Phase 0
255/460 VAC 60Hz / 3 Phase (RMF standard)
200/346 VAC 50/60Hz / 3 Phase P

TABLE 7 - PUMP OPTIONS CODE

STANDARD FOR 50/60 HZ MOTOR STANDARD FOR
50 cc/rev. GOLU1B 10

TABLE 8 - INDICATOR CODE

Δp switch (RMF standard) 0

SUBJECT TO CHANGE WITHOUT PRIOR NOTICE

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TABLE 9 - EXTRA OPTIONS CODE
Standard control box with on/off, motor protection relais and 24VDC power supply for CMS and OQS unit. with 0
integrated double RS485 to USB converter for data transfer
Without control box 1
Control box with on/off, motor protection relais and 24VDC power supply for CMS and OQS unit. with integrated 2
double RS485 to ethernet converter for data transfer.
Standard control box with on/off, motor protection relais and 24VDC power supply for CMS and OQS unit. with 3
integrated double RS485 to USB converter for data transfer and frequency controller.

TABLE 10 - PREPARATION OPTIONS CODE

No options 0
Preparation for CMS 1
Preparation for OQS 2
Preparation for CMS and OQS 3

TABLE 11 - INSTALLATION OPTIONS (FOR DETAILS, SEE ORDERING CODE CMS AND OQS) CODE
No options 0
RMF full option (Standard) CMS installed 1
RMF OQS/OQD installed 2
RMF OQS/OQD and full option (Standard) CMS installed 3
RMF CMS-0-M-K-R-G1 4
RMF CMS-W-M-0-R-G1 5
RMF CMS-O-M-0-R-G1 6
RMF OQS/OQD and CMS-0-M-K-R-G1 7

Ordering code
RMF OQS/OQD and CMS-W-M-0-R-G1 8
RMF OQS/OQD and CMS-O-M-0-R-G1 9

92 SERIES FILTER ELEMENTS

YOUR FILTER ELEMENT ORDERING CODE

TABLE 1 TABLE 2 TABLE 3

92

TABLE 1 - LENGTH ELEMENT CODE

920 mm 92

TABLE 2 - FILTER MATERIAL CODE

Glass fiber, 1 micron, µ1 ≥ 200 (ISO 4572) / µ2,5 ≥ 1000 (ISO 16889) G1
Glass fiber, 3 micron, µ3 ≥ 200 (ISO 4572) / µ5 ≥ 1000 (ISO 16889) G3
Glass fiber, 6 micron, µ6 ≥ 200 (ISO 4572) / µ7 ≥ 1000 (ISO 16889) G6
Glass fiber, 12 micron, µ12 ≥ 200 (ISO 4572) / µ12 ≥ 1000 (ISO 16889) G12
Glass fiber, 25 micron, µ25 ≥ 200 (ISO 4572) / µ25 ≥ 1000 (ISO 16889) G25
Glass fiber with polymer, 6 micron, µ6 ≥ 200 (ISO 4572) A6
Glass fiber with polymer, 12 micron, µ12 ≥ 200 (ISO 4572) A12

TABLE 3 - SEAL MATERIAL CODE

FPM V
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 Details
CONTAMINATION MONITORING SENSOR
YOUR CMS ORDERING CODE
TABLE 1 TABLE 2 TABLE 3 TABLE 4 TABLE 5 TABLE 6

CMS M R G1

TABLE 1 - BASIC CONFIGURATION CODE

Contamination Monitoring Sensor (RMF standard) CMS

TABLE 2 - SENSOR OPTIONS CODE

Moisture sensor option (mineral oil only) (RMF standard) W
No Moisture sensor option 0

TABLE 3 - FLUID COMPATIBILITY CODE

Mineral / synthetic fluid compatibility (RMF standard) M

TABLE 4 - KEYBOARD AND DISPLAY CODE

6 key keypad and 128 x 64 pixel back lit graphical display (RMF standard) K
No keypad and display 0

TABLE 5 - RELAYS CODE

Two fully customisable “alarm” relay outputs to set upper and lower limits for the test results and indicates these via R
a “multicolour” front panel LED indicator and/or remote devices. (RMF standard)

TABLE 6 - PORT OPTION CODE

Test point M16 x 2 (RMF standard) G1

WARRANTY AND RECALIBRATION

The CMS is guaranteed for 12 months from date of receipt and is recommended to be recalibrated every 12 months. Return to RMF
Systems for recalibration.

SUBJECT TO CHANGE WITHOUT PRIOR NOTICE

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Details
OIL QUALITY SENSOR
YOUR OQS ORDERING CODE
TABLE 1 TABLE 2 TABLE 3 TABLE 4 TABLE 5 TABLE 6 TABLE 7

OQS 1 08 0 SC 4 OQD-S-1

TABLE 1 - BASIC CONFIGURATION CODE

Oil Quality Sensor OQS

TABLE 2 - MATERIAL CASE CODE

Stainless steel (RMF standard) 1

TABLE 3 - THREADED CONNECTION OPTIONS CODE

G1/2” BSP male thread (RMF standard) 08
Alternative connections on special request

TABLE 4 - SEALING OPTIONS CODE

DIN 3852-11 Form E / ISO 1179-2 Viton (RMF standard) 0

TABLE 5 - OUTPUT CONNECTION OPTIONS CODE

Straight circular connector SC
Lumberg M16x0,75 (6-pin IP67) (RMF standard)
Note: the connector is not included in the supply

TABLE 6 - COMMUNICATIONS OPTIONS CODE

Smart version - Protocol for RS485 2w / Modbus / Canbus / 4 - 20 mA 4

TABLE 7 - ACCESSOIRES CODE

Display with data logger OQD-S-1

SUBJECT TO CHANGE WITHOUT PRIOR NOTICE

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We’re Here To Help You
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Waddinxveen | The Netherlands
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F (31) 182 30 28 89
E info@rmffilter.com

SUBJECT TO CHANGE
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