Updated Huigong Introduction
Updated Huigong Introduction
汇工(河北)机械集团有限公司创建于 2001 年,公司座落于河北省巨鹿县工业园区,占有面积 13 万平方米,建筑面积 8 万平方米,固定资产 3 亿多元,年产值 5 亿多元,总部员工 300 余名,海外分公司员工 200 余名。二十
多年来,汇工机械一直致力于大型重载矿用自卸车、电铲、工程机械传动装置等关键零部件研发、生产、销售和维修保养服务,并积累了丰富的经验。
Huigong (Hebei) Machinery Group Co., Ltd. was founded in 2001. The company is located in the industrial park of Julu County, Hebei Province,
China with an area of 130000 square meters, a building area of 80000 square meters, fixed assets of over $50 million, an annual output value of
over $72 million, over 300 employees in the headquarters and over 200 employees in overseas branches. For over 20 years, Huigong machinery
has been committed to the R & D, production, sales and maintenance services of key parts such as large heavy-duty mining dump trucks, electric
shovels and transmission devices of construction machinery and has accumulated rich experience.
公司简介
Company Profile
Business License
公司简介
Company Profile
企业资质证书
Enterprise Qualification Certificates
公司简介
Company Profile
企业资质证书及荣誉
Enterprise Qualification Certifications and the Honors
公司简介 - 主要生产设备
Company Profile-Main Production
Equipment
德国“ Gleason--PFAUTER P1600G” 磨齿机具有内齿轮 4 级、外齿轮 3 级的磨齿精度。原始零件的磨削等级为 AGMA 中的 Q10B 级,相当于中国标准中的 7 至 8 级。汇工产品按中国标准
6 级标准生产。齿轮精度的提高可以有效降低齿轮啮合噪声,提高齿轮传动精度,实现齿轮载荷分担,从而达到提高齿轮寿命的目的。
German "Gleason -- PFAUTER P1600G" gear grinding machine has gear grinding accuracy of internal gear of grade 4 and external gear of
grade 3. The grinding grade of original parts is Q10B in AGMA, which is equivalent to grade 7 to 8 in the Chinese standard. Huigong
products are produced according to grade 6 in the Chinese standard. The improvement of gear accuracy can effectively reduce gear
meshing noise, improve gear transmission accuracy, achieve gear load sharing and thus achieve the purpose of improving gear life.
公司简介 - 主要检测设备
Company Profile-Main Testing Equipment
三坐标测量机,具有千分尺测量精度,用于壳体、齿轮精度等关键零部件的离线质量检测。三坐标测量机为高精度产品的控制和生产提供了检测保障,所有关键零部件都接受三坐标测量仪检测,以确保各种减速器产
品的质量稳定性和一致性。
Coordinate Measuring Machine-CMM, with micrometer measurement accuracy, is used for offline quality inspection of key
components such as shell and gear precision. The CMM provides inspection guarantee for the control and production of high-
precision products, and all key parts are subject to CMM inspection to ensure the quality stability and consistency of various reducer
products.
公司简介 - 主要试验设备
Company Profile-Main Test Equipment
这种设备将使我们能够对我们的产品进行更严格和准
确的测试,确保每一项产品都符合我们的质量标准。
有了这个新功能,我们可以更好地模拟真实世界的条
件,以评估产品的性能和耐用性。
车轮电机加载试验台
Wheel Motor loading Test Bench
主要产品
Main Products
控制柜
Control Cabinet
电动轮总成
电阻栅
Wheel Motor Assembly
Resistance Grid Assembly
The casting of the parts strictly follows the GB/T7233-87 flaw detection standard to ensure the internal quality of the product. During the
processing of the product, the GB/T 1184-1996 Geometric Tolerance Standard is implemented and professional measuring tools and
gauges are equipped to ensure effective control of the dimensional and positional tolerances of the workpiece.
930E 电动轮 -GDY106
930E Wheel Motor- GDY106
电机产品优势:
与上海电气合作设计制造
1. 依据 GE 原厂产品尺寸生产,机械接口完全相同。
2. 性能与原装电机同等,完全一致。
The 930E & 980E wheel motor and its components produced by Huigong are made of materials equal to or higher than the
original products, aiming at reducing the cost of the products provided by customers and ensuring the product quality.
GDY106 电动轮齿轮使用数据统计
GDY106 Wheel Motor Gear Usage Data
Statistics
汇工生产的齿轮减速器齿轮采用优质渗碳齿轮钢和完善的
热处理工艺,齿面硬度为 58~62HRC ;采用合理的齿形修
形,减少因齿变形、制造误差和装配误差引起的啮合冲击、振动和
偏心载荷,改善齿面润滑状况,获得均匀的载荷分布,有效提高轮
齿的啮合性能、承载能力和可靠性。该图显示了 930E 轮侧齿轮
在使用 20000 小时后的数据统计,其中有少量磨损。
车轮电机总成参数:
额定功率: 763 kW
电机额定转速: 610 rpm
电机最高转速: 3282 rpm
额定线路电压: 670V
额定电流: 840A
折减率: 31.875:1
冷却方式:强制冷风
冷却空气流量 ): 1.58m³/s
绝缘等级 ): H 级
连续制动功率: 1300kW
行星轮
Planetary Gear
扭力管
Torque Tube
机架,太阳轮
Frame, Sun Gear
Hitachi Wheel Motor & Components
日立电动轮总成及零部件
别拉斯电动轮总成产品的优点:
汇工机械在多年的 GE 系列电动轮产品研发经验的基础上,形成了独
特的生产标准和工艺规范。这些已经充分应用于别拉斯电动轮产品的研
发,优化升级了原材料和工艺。这些产品的性能优于别拉斯原装零件,
并在塞尔维亚紫金矿业等客户中得到了良好的应用。
1. 产品达到与原厂电阻栅尺寸接口、使用性能实现整机互换。
2. 制动电阻从目前的第四代升级到第七代,最高耐温性能从 1200℃ 提升到 1600℃ ,使用寿命提高到 10 年。
3. 风机两侧轴承室均设有油脂加注口和排油口,便于油脂的加注和更换,大大提高了轴承的使用寿命。
4. 电枢线规增加 10% ,损耗减少 20% ,温度降低,绝缘可靠性提高。
1. The size, interface and the usage performance are the same with the original Resistance Grid Assembly which can realize the whole replacement with the
original one.
2. The brake resistance has been upgraded from the current fourth generation to the seventh generation, the highest temperature resistance has been promoted
from 1200℃ to 1600℃ and its life has been increased to 10 years.
3. The bearing chambers on both sides of the fan are equipped with grease filling mouth and oil discharging outlet which can facilitate the filling and
replacement of grease and greatly improve the bearing life span.
4. Armature wire gauge is increased by 10%, loss is reduced by 20%, temperature is lower and insulation reliability is improved.
控制柜
Control Cabinet
控制卡 电压衰减模块
Control Card Voltage Attenuation Module
产品:后桥总成
型号:小松 HD785-7
品牌:特雷克斯 / 北重、徐工、三一矿用自卸车
型号: TR100, XDM91, SRT95
应用于:后桥总成,后桥壳
制动器总成
前轮毂 后轮毂
Brake Assembly
Front Hub Rear Hub
机械自卸车产品
Mechanical Dump Trucks
Products
小松 PC5500 回转减速箱 小松 PC5500 行走减速箱 利勃海尔 R9350 、比塞洛斯 170B 、卡特 6030 行走减
KOMATSU PC5500 Slew Gear KOMATSU PC5500 Travelling Gear 速箱
Liebherr R9350 、 BUCYRUS 170B 、 Cat
6030 Travelling Gear
电铲、液压铲产品
Excavator,Hydraulic Shovel
Procducts
滤芯 油缸 铲斗 履带板
Filter Element Cylinder Bucket Crawler Shoe
电铲、液压铲产品
Excavator,Hydraulic Shovel
Procducts
铲尖 引导轮 支重轮
Tooth Tip Idle Wheel Lower Roller
主要客户
Main Customers
类型 载重 车型 使用单位 销量 SALES QUANTITY
TAPE LOAD TRUCK MODEL CUSTOMERS 单位( SINGLE UNIT )
TEREX TR50 、 TR60 北方股份、三一及国外矿山
50-60T 200
SANY SRT55 NHL,SANY and foreign mines
机械传动自卸车
Mechanical 三一、北方股份及国外矿山、徐工
SRT95 、 TR100 、 XDR100 500
transmission dump SANY,NHL and foreign mines 、 XCMG
truck 90-100T
国外矿山
HD785 15
Foreign mines
类型 载重 车型 电动轮 使用单位 销量
TYPE LOAD TRUCK MODEL WHEEL MOTOR MODEL CUSTOMERS SALES QUANTITY
75131 75132-3112010 国外矿山 Foreign mines 40
130T
SET150S HG130T 三一 SANY 30
630E GE776 江铜、本钢 Jiangxi Copper Company, BXSTEEL 50
150T
MT3300 5GEB23 国外矿山 Foreign mines 3
包钢集团 Baosteel Group
国外矿山 Foreign mines
190T MT3600/MT3700/730E 5GE788 120
国内外矿山电动轮散件
Domestic and foreign mining wheel motor parts
国外矿山 Foreign mines
电传动自卸车 75302/75306 75306-3112010 国内外矿山电动轮散件 170
Electric drive dump Domestic and foreign mining wheel motor parts
truck
包钢集团 Baosteel Group
220T 神华集团 China Shenhua Energy
华能集团 China Huaneng Group
MT4400/830E/SF33900 5GEB25A&B&C 450
国外矿山 Foreign mines
国内外矿山电动轮散件
Domestic and foreign mining wheel motor parts
中煤集团 China Coal
国外矿山 Foreign mines
290T 930E GDY106 45
国内外矿山电动轮散件
Domestic and foreign mining wheel motor parts
配套主机厂
OEM Customers
客户名称 北方重型汽车股份有限公司
Company NHL (TEREX China)
Name
服务时间 始于 2005 年
Cooperation Started in 2005
time
客户名称 徐州徐工机械有限公司
Company XCMG
Name
名称 神华北电胜利能源有限公司 神华北电胜利能源有限公司是中国神华的控股子公司,是中国煤电一体化、煤、电、油、化多元化发展的大型现代化煤电基
Customer Name Shenhua Nortel Shengli Energy Co., Ltd. 地。
Shenhua Nortel Shengli Energy Co., Ltd. is the holding subsidiary of China
服务车型 Hitachi EX2500,EX1900 Shenhua and a large modern coal power base of China's coal and electricity
Cooperation integration, coal, electricity, oil, chemical diversified development.
Model
服务时间 始于 2021
Cooperation Since 2021
Time
服务内容 Service 备件供应和维护服务
Type Spare parts supply and maintenance
services
主要客户
Main Customers
Since the establishment of 1992, Huigong has transformed from a company that manufactures transmission gears for mining dump
trucks to an expert in the field of mining machinery. From providing components to equipment, to being agent for high-end foreign
products and then to contracting maintenance for mining dump trucks, after 30 years of experience, we have accumulated a large
number of high-quality customers and established long-term friendly cooperative relationships. Huigong aims to provide high-quality
products, efficient and convenient services to every customer, while actively exploring new directions and developing flexible and diverse
cooperation methods with customers.
—— 从零部件到总成化到集成化升级、制造;
From accessories to assembly to integrated upgrading and manufacturing;
—— 继续扩展海外分公司及合资建设
Continue to expand overseas branches and joint venture construction
—— 增加设备维修人员,推进矿山设备维护保养业务
Increase equipment maintenance personnel and promote mining equipment maintenance business
—— 将矿车进行电动化改造,助力矿山节能减排。推动纯电池驱动系统的生产,为主机厂配套
Electrify the mining dump truck and assist mines in energy conservation and emission reduction. Promote the
production of pure battery drive systems and provide support for OEM.
子公司邢东锂电项目介绍
Introduction to Xingdong Lithium Battery Project of
Subsidiary
邢东 ( 河北 ) 锂电科技有限公司,是一家深耕于储能电池及储能 pack 系
统研发、制造、销售、运维于一体的全产业链公司。
公司自成立以来,始终专注研发创新,成立专业的研发团队,拥有核心技术知
识产权。产品主要围绕电网侧储能、用户侧储能、工商业储能、风光配储、工程车辆
电动化等应用场景,为客户提供长寿命、高安全性的储能电池产品及全方位的系统解
决方案。
公司当前“ 12GWh 高性能方形锂离子电池”项目,总投资 54 亿元,
占地约 660 亩,拥有全自动方形锂离子电池生产线 7 条,全自动 pack 线
15 条,检验研发设备 120 余件 ( 套 ) 。项目可实现年产方形锂离子电池
2400 万支,年产电池组 300 万组,年产值达 168 亿元。
Xingdong (Hebei) Lithium Battery Technology Co., Ltd. is a full industry chain company deeply engaged in the research and development, manufacturing,
sales, and operation and maintenance of energy storage batteries and energy storage pack systems.
Since its establishment, the company has always focused on research and innovation, established a professional research and development team, and
possesses core technological intellectual property rights. The product mainly focuses on application scenarios such as grid side energy storage, user side
energy storage, industrial and commercial energy storage, wind and solar energy distribution storage, and engineering vehicle electrification, providing
customers with long-life and high safety energy storage battery products and comprehensive system solutions.
The company's current "12GWh high-performance square lithium-ion battery" project has a total investment of 5.4 billion yuan and covers an area of
approximately 660 acres. It has 7 fully automatic square lithium-ion battery production lines, 15 fully automatic pack lines, and more than 120 pieces (sets) of
inspection and research and development equipment. The project can achieve an annual production of 24 million square lithium-ion batteries, 3 million battery
packs, and an annual production value of 16.8 billion yuan.
以 220T 矿用自卸车油改电项目介绍
Introduction to the project of converting 220T mining dump
trucks from diesel-to-electricity
设备投入及保养成本分析对比
Comparison of equipment investment and maintenance costs
analysis
1 、燃油车动力系统投入成本:
发动机 (420 万) + 大修( 245 万 *2 = 490 万) + 保养( 240 次 *0.9 万= 216 万) + 控制柜
及维修( 295 万元) + 主发电机及维修( 178 万)= 1599 万元( 10 年)
1. Diesel powered vehicle power system investment cost:
engine ($600,000)+ overhaul ($350,000 * 2=$700.000) +maintenance
(240times*$184=$308,571)+control cabinet($421,429)+generator
($254,286)=$ 2,284,286 (10 years)
油改电运营成本核算对比
Comparison of operating cost accounting for diesel-to-electricity conversion
年运营成本: 8.5 元 /L *900L (每班油耗) *3 (班 ) *330 (天)= 757.35 万元 / 年 年运营成本: 0.5 元 /L *2500kWh (每班用电量) *3 (班) *330 (天)= 123.75 万元 / 年
Annual operating cost: $0.07 /L* 2500 (kWh) * 3 (shifts) * 330 (days)=$173,250
Annual operating cost: $1.2/L (diesel) * 900L (8 hours diesel consumption) * 3
(shifts)* 330 (days)=$1,069,200
Sep. 2024