Directional Control Valve HDS24: Proportional Flow Sharing
Directional Control Valve HDS24: Proportional Flow Sharing
Reference: 200-P-991240-EN-01
Issue: 03.2017 1/46
Contents Page
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Directional valve installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Directives and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7 Technical specification: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Inlet covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Standard, for fixed/LS pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 PT type - System with LS pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Standard body arrangements KLS/KCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Element hydraulic schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Spools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Spools metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 LS signal adjustable relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Adjustable relief valve on P port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3 Pressure reducing valve VRP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6 Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Anti-shock and anti-cavitation valves UC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Anti-cavitation valves C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 LS signal normally open unloading valve with manual override (SPFE-TFO) . . . . . . . . . . . 20
6.4 LS signal normally open unloading valve without manual override (SPF-TFO) . . . . . . . . . 20
6.5 LS signal normally closed unloading valve without manual override (SPF-TC) . . . . . . . . . 21
6.6 LS signal normally closed unloading valve with manual override (SPE-TC) . . . . . . . . . . . . 21
6.7 Coils for ON-OFF unloading solenoid valves and loking system positioners . . . . . . . . . . . . 22
6.8 LS signal flow compensated drain valve (VRC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.9 VRC plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.10 Proportional pressure reducing valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7 Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1 Standard lever group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.2 Free end spool with dust proof seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.3 Standard joystick control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.4 Joystick control with integrated locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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8 Positioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.1 Spring return to neutral position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8.2 Detent in floating position 4 and spring return to neutral from position 1 and 2 . . . . . . . . . . 28
8.3 Electro-magnetic detent (EMD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
8.4 Electromagnetic ON-OFF control - Push-Push direct acting type . . . . . . . . . . . . . . . . . . . . . 30
8.5 Coils for ON-OFF elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.6 Microswitch positioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8.7 Electro-mechanical locking system (normally locked) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.8 Hydraulic controls (HP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
8.9 Hydraulic control + floating position with step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.10 Hydraulic control + floating position without step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.11 Electro-hydraulic proportional control with lever option (EHM) . . . . . . . . . . . . . . . . . . . . . . . 37
8.12 Electro-hydraulic open loop proportional control (EHO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.13 Stepper motor electronic control (ESM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.14 Spool position transducer / Hall effect sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9 End covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
9.1 End cover plate with tank line port (PH and PM series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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1 General information
1.1 Introduction
The commitment of machine manufacturers, to comply with The flexible and versatile construction with a wide range of
the global guidelines of energy saving and functional safety, inlet and outlet covers as well as of controls, gives the de
is increased considerably, in recent years, forcing the entire signer a high degree of freedom in the choice of the valve
production chain to a big effort in order to follow technologi configuration and of the hydraulic circuit which fits in the
cal innovation trend. best way the machine requirements.
In this context, the consolidated leadership and extensive Each valve section can be equipped with a load holding
know-how in telescopic loaders, material handling and valve as well as flow sharing or priority pressure compen
earth moving applications, the deep experience in the field, sators, whose stability and smooth behaviour grant high
the powerful capacity to develop innovative solutions and levels of system controllability.
the strong commitment to anticipate the upcoming technical The wide range of controls, combined with innovative solu
and application needs of our customers, have guided tions and compact dimensions, makes HDS24 a powerful
Bucher Hydraulics in the development of the new flow-shar and flexible product able to fulfil all the requirements of mod
ing size 12 directional valve HDS24. ern machines.
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1.3 Fittings
In the interest of safety, only fittings with STRAIGHT Our warranty conditions will not be valid in case tapered
THREAD ENDS should be used (e.g. DIN3852). fittings are used.
Fittings with TAPERED THREAD ENDS (e.g. DIN 3852 The work port adaptors have to be fastened respecting the
form C) must never be used, as they can cause deformation tightening torque values indicated in the following table (for
and cracks in the valve body. different port types contact our Sales Dept.):
1.5 Filtration
In order to ensure proper operation and long life of the di It is advisable to fit filters with pressure gauge or dirt
rectional valve components it is extremely important to indicator in order to make it possible to verify the filter con
provide a proper and effective filtration of the hydraulic fluid. dition.
It is advisable to follow filter manufacturers instructions and Particular attention has to be paid to the cleaning of the
recommendations. machine hydraulic circuit and its components before the
The fineness of the filter should be selected in order to first run-in, since the presence of foreign materials could
maintain the fluid contamination level according to the cause damages to the directional valve components even
values listed at section 1.7 (Technical specification) if a proper filtration is provided.
It is advisable to use a pressure filter with by-pass and The filters integrated in the HDS24 are provided to protect
indicator. the valve components against big particles and not to filter
The size of return filters must suit the maximum return flow the system.
whereas the size of pressure filters must suit the maximum
pump flow.
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1.6 Directives and standards
- PED (97/23/EC) - ISO 9001:2015 / ISO 14001:2015
The pressure relief valves assembled into the directional Bucher Hydraulics S.p.A. is certified for research, develop
control valve can not to be considered and/or confused ment and production of directional control valves, power
with the safety valve when the PED Directive is applied to units, gear pumps and motors, electro pumps, cartridge
the hydraulic system. valves and integrated manifolds for hydraulic applications.
- Atex
Attention: The equipment and protective systems
of this catalogue ARE NOT intended for use in po
tentially explosive atmospheres. Ref:
Directive 99/92/EC and Directive 2014/34/UE
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2 Inlet covers
2.1 Standard, for fixed/LS pumps
65 65
2.56" 2.56"
1.61"
41
M VDM
282.7 60
11.13" 2.36"
EV2/2
120.1
4.73"
2.99"
76
1.69"
43
.98"
25
9
M10 .35"
22 42
0.87" 1.65"
42 27
1.65" 1.06"
22
.87"
1.73"
44
70.5
2.78"
M12x1,75
VDM S10
VDM S08
VDM S08
SPFE-TFO/SPF-TC
T817/2
Threads P T T1 P1 LS M
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VDM S10
(Relief valve on P line)
VDM S08
Unloading compensator (Relief valve on LS signal)
Spring
Compensator plug
VS
( Check /restrictor valve ) To switch from fixed pump to LS pump
configuration the unloading compensator
and its spring have to be replaced by the
SPE (Unloading valve) dummy spool (the external plug does not
change)
14
12
10
8
6
4
2
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Flow [l/min]
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2.1.2 Systems with fixed displacement pump (TF) - Examples
With LS relief valve
With LS relief valve + VS valve
LS2 LS2
Pp Pp
Tp Tp
LS1 Ls LS1 Ls
Hp Hp
P P P P
Pp Pp
Tp Tp
T T T T
T1 P1 T1 P1
Pp Pp
Tp Tp
LS1 Ls LS1 Ls
Hp Hp
P P P P
Pp Pp
Tp Tp
T T T T
T1 P1 T1 P1 M
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2.1.3 Systems with LS pump (TV) - Examples
With LS relief valve
With LS relief valve
+ damping with LS output signal
LS2 LS2
Pp Pp
Tp Tp
LS1 Ls LS1 Ls
Hp Hp
P P P P
Pp Pp
Tp Tp
T T T T
T1 P1 T1 P1
With LS relief valve + damping on LS output With LS relief valve + P relief valve
signal + LS signal unloading valve + damping on LS output signal + LS signal
unloading valve
LS2 LS2
Pp Pp
Tp Tp
LS1 Ls LS1 Ls
Hp Hp
P P P P
Pp Pp
Tp Tp
T T T T
T1 P1 T1 P1 M
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2.2 PT type - System with LS pump
130
5.12" M10
65
2.56"
1.61"
41
EV2/2
7.96"
4.61"
117
2.72"
2.72"
69
69
2.11"
53.5
1.18"
1.22"
1.18"
31
30
30
20 4 14
.79" .16" .55"
31 25.8 20
1.22" 1.02" .79"
159 54
6.25" 2.13"
203.3
8"
44
1.73" VDM S08
22 37
.87" 1.46"
.67"
21.5
17
.83"
1.42"
36
Threads P T LS M
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2.2.2 PT type - Systems with LS pump - Examples
With damping on LS ouput signal
With damping on LS ouput signal
+ LS relief valve
+ manometric port on P signal (M)
+ Manometric port on P signal (M)
LS2 LS2
Pp Pp
Tp Tp
LS1 LS LS1 LS
Hp Hp
P P P P
Pp Pp
Tp Tp
T T
T M T M
Pp Pp
Tp Tp
LS1 LS LS1 LS
Hp Hp
P P P P
Pp Pp
Tp Tp
T T
T M M
T
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3 Elements
3.1 Standard body arrangements KLS/KCS
“KLS”: with local compensator with check function “KCS” : with local compensator without check function
Spool axis
119.2
4.69"
4.61"
117
2.66"
67.5
155
6.10"
B 57.5 57.5 A
2.26" 2.26"
28 28
1.10" 1.10"
.83"
21
1.65"
42
Spool axis
119.2
4.69"
4.61"
117
67.5
2.66"
155
6.10"
B A
28 28
1.10" 1.10"
21
.83"
1.65"
42
BSP 1/2”
UNF SAE10
Metric M22X1.5
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3.2 Element hydraulic schemes
KCS KLS
Pp Pp
Tp Tp
Ls Ls
Hp Hp
P P
Pp Pp
Tp Tp
T T
B A B A
Pp Pp
Tp Tp
Ls Ls
Hp Hp
P
P
Pp
Pp
Tp
Tp
T
T
B A
B A
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4 Spools
C0 100 l/min
Specific design for Specific design for hydraulic Specific design for
manual controls and electro-hydraulic controls stepper-motor controls
1 0 2
AB
1 0 2
AB
A port connected to tank
L
B port closed
P T
1 0 2 4
AB
W
Ô Ô Floating position pushing the spool
Ô P
1 0
A
2
Ô
T
S Single effect
P T
1 0 2
B
G Single effect
P T
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4.1 Spools metering
Not symmetric spools example
20 70
A2070S
(*) (*)
B A B A
70 20 20 70
S24KCSA100FA2070**** S24KCSA100FA7020****
Note: contact our Sales Dept. for asymmetrical spool available combinations
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5 Valves
5.1 LS signal adjustable relief valve
P
+3
42 -2 Nm
24
+3
T1
27 -2 Nm
T
19
VMD S08
41.3 max
1.62" LS
+0.5
Ø 28.25 0
+0.2 Pressure setting
Ø 25.7 0 Type Code
+0.1 range bar (PSI)
Ø 20.6 0
Ø 0.08 I
40- 200 VMD S08
3/4”16-UNF-2B (SAE8) ↗ 0.1 I
(580 - 5080) T.20
200533930168
Ø 0.05 G
0.5 ±0.04
200533930167
2.6 0
1.6
0
45°
18.6 ±0.05
20.6 ±0.05
+1
12 0
29.5 -0.05
0
1.6
1.6
30°
+0.027
Ø 12.7 H8 0
24
+3 T
60 -2 VMD S10
P
+0.2
Ø 30 0
Ø0.08 N +0.1 Pressure setting
Ø24 0 Type Code
↗ 0.1 N range bar (PSI)
7/8-14 UNF-2B (SAE10) Ø0.05 M
15°
N 221 - 350
1.6
VMD S10 -
(3200 - 5080)
400
+0.3
+1
15 0
45° 360
2.6
25.5
24
30° 320
Pressure (bar)
34
120° 280
1.6
1.6
240
+0.027
1.6
Ø15.87 H8 0 120°
Ø0.05 N 200
160
120
80
40
Flow
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 (l/min)
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5.3 Pressure reducing valve VRP
+5
45 0 Nm 22
Ø 0.08 C
Filter
Ø 0.05 B
Ø 0.08 C
Pp +1
12 0
Ø 0.08 C
+0.05
Ø 14.3 0
3/4”UNF-2B(SAE8)
+0.1
+0.05
T P
+0.2
140°
Ø20.6 0
Ø 26 0
Ø15.9 0
140°
23
.91" 1.6 1.6
1.6
30°
1.6
Nominal
Type Code
pressure ( bar)
Pressure Vs. Flow Curve P → Pp (Fully open) Pressure Vs. Flow Curve P → Pp (Reducing)
10 40
9 36
8 32
7 28
p [bar]
p [bar]
6 24
5 20
4 16
3 12
2 8
1 4
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Flow [l/min] Flow [l/min]
35
p [bar]
30
25
20
15
10
5
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Flow [l/min]
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6 Valves
6.1 Anti-shock and anti-cavitation valves UC
6.1.1 Fixed setting
50 (720) 200533930240
80 (1160) 200533930370
100 (1450) 200533930250
120 (1740) 200533930260
150 (2170) 200533930270
160 (2320) 200533930380
170 (2460) 200533930280
8 180 (2610) 200533930460
.31"
190 (2750) 200533930290
M18
20
18
T
A/B 16
Pressure [bar]
35±10% Nm 14
A/B 12
13
10
8
T 6
4
2
0
0 10 20 30 40 50 60 70 80 90 100
Flow [l/min]
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6.3 LS signal normally open unloading valve with manual override (SPFE-TFO)
38±10% Nm 24
Ø0.08 Q
↗ Ø0.1 Q
Ø0.05 B
Ø0.05 Q
LS
+0.5
Ø28.25 0
+0.1
+0.2
Manual
45~
T
Ø20.6 0
Ø25.7 0
override
(Screw to
84.2 close)
Ø12.7 H8 ( +0.027 )
3.32"
0
3/4”16-UNF-2B(SAE8)
Q
0.5 ±0.04
+0.3
2.6 0
T LS +1
12 0
18.6 ±0.05
20.6 ±0.05
0
B 29.5 -0.05
6.4 LS signal normally open unloading valve without manual override (SPF-TFO)
38±10%Nm 24
Ø0.08 Q
↗ Ø0.1 Q
Ø0.05 B
Ø 0.05 Q
LS
+0.5
Ø28.25 0
+0.1
+0.2
T
45~
Ø20.6 0
Ø25.7 0
62.7
2.47"
Ø12.7 H8 ( +0.027 )
0
3/4”16-UNF-2B(SAE8)
Q
0.5 ±0.04
T LS +0.3
2.6 0
+1
12 0
18.6 ±0.05
20.6 ±0.05
0
B 29.5 -0.05
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6.5 LS signal normally closed unloading valve without manual override (SPF-TC)
38±10% Nm 24
Ø0.08 Q
↗ Ø0.1 Q
Ø0.05 B
Ø0.05 Q
LS
+0.5
Ø28.25 0
+0.1
+0.2
45~
T
Ø20.6 0
Ø25.7 0
58.8
2.31"
Ø12.7 H8 ( +0.027 )
0
3/4”16-UNF-2B(SAE8)
Q
Prid 0.5 ±0.04
Pp T LS +0.3
2.6 0
+1
12 0
18.6 ±0.05
T
20.6 ±0.05
0
B 29.5 -0.05
6.6 LS signal normally closed unloading valve with manual override (SPE-TC)
38±10% Nm 24
Ø0.08 Q
↗ Ø0.1 Q
⊥ Ø0.05 B
Ø0.05 Q
LS
Manual
+0.5
Ø28.25 0
+0.1
override
+0.2
45~
T
Ø20.6 0
Ø25.7 0
71.5 (Unscrew
2.81" to open)
Ø12.7 H8 ( +0.027 )
0
3/4”16-UNF-2B(SAE8)
Q
Prid 0.5 ±0.04
Pp +0.3
T LS 2.6 0
+1
12 0
18.6 ±0.05
T
20.6 ±0.05
0
B 29.5 -0.05
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6.7 Coils for ON-OFF unloading solenoid valves and loking system positioners
DIN connector AMP connector
13
.51"
.51"
13
24.5
.96"
2.05"
52
23.5
.92"
.92"
23.5
36 38.5
21.5
.85"
16.5
19.5
.65"
.77"
3 1 2
.12"
1 2
11.5
.42"
DT connector
28 For solenoid valve series
19
1.10"
8 1.34" Wire class H (VDE0580)
16.3
.31"
.64"
Coil insulation F
2.05"
1.69"
52
23.5
.93"
22.5 16.5 18
.89" .65" 36 .71"
13 1.42"
.51"
20.4
.80"
16.7
.66"
1 2
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6.7.1 Connector for DIN type solenoids
Code 200544110009
For power input D.C.
Number of poles 2+
Outer material
Glass fibre
reinforced Nylon
Contact mount material
Color Black
Armour clamp Pg 9
42.5 (1.67”)
Ø cable 6-8 mm.
29 (1.14”)
Type Code
VALV VRC D. 0,5 (STD) 200787202320
VALV VRC D. 0,7 200787202102
8
(See end cover section).
35±10% Nm
LS
LS
T
9
.35” T
9 T
.35”
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6.10 Proportional pressure reducing valve
Ø 29.3 Ø21.1±0.1
1.15" DIA
Ø15±0.15
Ø 0.06 C
Ø12.1±0.05
Ø 0.02 C
Ø11.1 H8 (+0.027
0 )
Ø 0.02 C
2.62"
Ø 0.08 D
66.5
4.5±0.1
D
1.67"
42.5
45°
2.5
3.74"
95
.1"
11.3±0.1
+0.2
Tp
23.2±0.1
+0.1
30.2 0
1.12"
28.5
0.25 0 x45°
Pp 20°
U
Ø 9.1 150°
Ø 4.5
.18" DIA
.36"DIA
U
1.17"
29.6
20°
Pp Tp Ø9.1H8 (+0.022
0 )
40.2 Ø0.08 D C
1.58"
49
1.93"
40 40
35 35
30 30
control pressure [bar]
12 V 24 V
control pressure [bar]
25 25
25 bar setting 25 bar setting
20 20
15 15
10 10
5 5
0 0
0 200 400 600 800 1000 1200 1400 1600 0 100 200 300 400 500 600 700 800
Ectro-hydraulic specifications 12 V 24 V
Nominal flow rate 4 l/min (1 GPM)
Max inlet pressure 50 bar (725 psi)
Rated supply voltage 12 VDC 24 VDC
Current supply characteristic PWM (Pulse width modul.)
Maximal current 1500±10 mA 750±10 mA
Superimposed dither frequency 100 Hz
Degree of protection AMP IP65 Deutsch IP69K
Pp filter screen 125 μm
Coil resistance 4.7 Ohm ±5% 20.8 Ohm ±5%
Response time < 50 ms
Leakage from Pp to Tp < 30 cc/min. at 35 bar and 50°C (< 0.9 cu:in./min. at 500 psi and 176 °F)
Duty cycle ED 100%
Connector Type AMP Junior timer (AMP84-9419) / DEUTSCH DT04-2P
Connector colour MOSSY-GREY BLACK
200533960015 (DEUTSCH) 200533960013 (DEUTSCH)
Code - 25 bar setting (*) (**)
200533960016 (AMP) 200533960014 (AMP)
(*) nr. 2 screws M4x12 are not included
(**) For available different setting please contact our Sales Dept.
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7 Levers
7.1 Standard lever group
Code: 200707120570
L100 L300
3 4
1 2 M10 2 0 1
3 - 4 floating stroke
1 - 2 standard stroke
M10
3.14”
79.8
67.8
2.67”
.98”
25
10±10% Nm
3.14”
79.8
37
1.46”
64
2.52”
Lo
Code Body Interface Spool type
mm Type
inches
190 7.48 AL001 200702220010
Lo
10±10% Nm
9
.35”
37
1.46”
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7.3 Standard joystick control
B2
10±10% Nm
B1
18±10% Nm pivot
L133
Pivot
MAN MAN
A1
1 2
A2-A1 A1-B2 M12x1.75
threaded hole
A2 B2
A2-B1 B1-B2
B1
92.5
3.64”
Pivot L134
1 2
B2
M12x1.75
B2-B1 B2-A1 threaded hole
B1 A1
A2-B1 A2-A1
A2
92.5
3.64”
AL010
Code: 200702230040
M12x1.75
Lo=250
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7.4 Joystick control with integrated locking system
10±10% Nm
pivot B2
5
B1
13 18±10% Nm
MAN MAN
Pivot L260
PORT SIDE
A1
Unlocked
M12x1.75
M12x1.75
Locked
A2 B2
B1
Pivot L460
B2
M12x1.75
B1 A1
A2
max 139
max. 5.47"
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8 Positioners
8.1 Spring return to neutral position
5 SPRING FORCE-STROKE DIAGRAM
10±10% Nm
1 0 2
320
39
1.54”
280
240 56
200
Force [N]
275
160
120 79
6 80 349
12.5±10% Nm
40
0 5 7 7,5
0 1 2 3 4 6
Stroke [mm]
Type Code Colour
Body Interface Spool type
349 200768611811 RED
79 - BLACK
56 200768610861 YELLOW
8.2 Detent in floating position 4 and spring return to neutral from position 1 and 2
Floating position 5
pushing the spool
10±10% Nm 1 0 2 4
(W type)
76.8
3.02”
12.5±10% Nm
6
MAN MAN
Detent
Type Code Main spring
spring
06 - RED BLACK
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8.3 Electro-magnetic detent (EMD)
A pre-feeling (force increase) signals the operator that the
detent position is going to be engaged
Detent in Detent in
position 1 1 0 2 position 2 1 0 2
12.5±10% Nm
10±10% Nm
5
10±10% Nm
12.5±10% Nm
10±10% Nm
8
6 119 90.
4.69” 3.54”
125 96
4.92”
DETENT DETENT
3.78”
Min. holding
Spring Detent
Type Code Voltage force (detent Connector
positioner position
position)
DEUTSCH
336 - RED 12 VDC 137 N 2
DT06-2S
DEUTSCH
363 - RED 12 VDC 137 N 1
DT06-2S
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8.4 Electromagnetic ON-OFF control - Push-Push direct acting type
5
10±10% Nm
Body Interface
MAN
107.8 107.8
4.24" 4.24"
Double acting Single acting port “B” Single acting port “A”
1 0 2 0 2 1 0
Double acting Single acting port “B” Single acting port “A”
Type Code Voltage Connector Type Code Voltage Connector Type Code Voltage Connector
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8.5 Coils for ON-OFF elements
DIN connector DT 04 connector
17.9
1.18" .70"
1.96"
1.18"
49.8
30
30
19.8
.78"
67
Ø39.5
2.64" Ø39.5 52.5
1.57" DIA
1.57" DIA 2.07"
67
2.64"
1 2 1 2
1 2
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8.6 Microswitch positioners
8.6.1 Spool movement detection Body Interface Spool type
1 0 2
22
MAN MAN
12.5±10% Nm
DE: microswitch operated in both directions
16
12.5±10% Nm
SE1: microswitch operated in POS.1
10±10% Nm
39
1.54"
87
3.43"
1 0 2
22
12.5±10% Nm
16
Microswitch control
12.5±10% Nm
Current rating .01 - 5.0 DC Amp
5
Temperature range -30 to 120° C
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8.7 Electro-mechanical locking system (normally locked)
With manual override Without manual override
38±10% Nm 24 38±10% Nm 24
128.5
5.06"
4.11"
104.5
5 5
10±10% Nm 10±10% Nm
6 6
12.5±10% Nm 48 12.5±10% Nm 48
1.89" 1.89"
5 87 5 87
3.43" 12.5±10% Nm 3.43"
12.5±10% Nm
Positioner
Type Code Manual override
spring
369 - WHITE Y
368 - WHITE N
MAN MAN
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8.8 Hydraulic controls (HP)
Pmax= 40 bar (580 PSI)
POS52-62
63.5 63.5
2.5" 2.5"
12.5±10% Nm 12.5±10% Nm
6 5
POS58-68
M10x1 M10x1
63.5 63.5
2.5" 2.5"
12.5±10% Nm 12.5±10% Nm
6 5
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8.8.3 HP positioner + stroke limiters
POS50A-60A
1 0 2
B A
1/4” BSP 1/4” BSP
POS52A-62A
100.25 100.25
.3.95" .3.95"
25 24,3
20 20
18.4
15 15
10
10
5
3.9 5
4
0
0
-8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8
Stroke [mm]
Std overlap Stroke [mm]
The metering area depends on the type of spool (see metering curves 4.1)
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8.9 Hydraulic control + floating position with step
Pmax= 40 bar (580 PSI)
POS53
12.5±10% Nm 12.5±10% Nm
B A
1/4” BSP 1/4” BSP
4 2 0 1
63.5 99
2.5" 3.90"
35
Type Code
30
51-53 200768650820
Pilot pressure [bar]
25 24,9
For SAE6 ports positioner please contact our Sales Department
21,5
20
18,4
Body Interface Spool type 15
10
5 3,9
0
-8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12
Stroke [mm]
MAN EH (Standard) - MAN (Admitted) Std overlap
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8.10 Hydraulic control + floating position without step
Pmax= 40 bar (580 PSI)
std lever side
6 POS55
5
POS54 12.5±10% Nm
12.5±10% Nm
B A
1/4”BSP 1/4”BSP
63.5 63.5
2.5" 2.5" 4 2 0 1
25
54-55 200768650790 22.3
20 18,4
16,3
15
Body Interface Spool type 10
5 3.9
0
-8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12
Stroke [mm]
Std overlap
MAN EH
Spool type
Tp Tp
Pp Pp
Coils not included
MAN
For sensor see section 8.14
(not included)
136.5
5.37"
127.5
A special body is requested
5.02"
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8.12 Electro-hydraulic open loop proportional control (EHO)
8.12.1 Standard electro-hydraulic open loop proportional control
Tp Simplified scheme
Pp
Tp Pp 2 0 1 Pp
Pp
Tp Tp
see 4±10% Nm
6.10
3
108.5
4.27"
12.5±10% Nm
12.5±10% Nm
6
5
74.7 74.7
2.94" 2.94"
Y F
Y Flow to port B
B
F Flow to port A
25
Pilot pressure [bar]
5
312B 200768661260 12 VDC Deutsch 3.9
0
313B 200768661270 24 VDC Deutsch -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8
Std overlap Stroke [mm]
The pressure differential between pilot lines Pp and Tp should be > 25 bar in order to be sure to switch the spool to full stroke in all operating conditions
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8.12.2 Electro-hydraulic open loop proportional control + floating position without step
Tp Simplified scheme
Pp
Tp Pp Pp
4 2 0 1
Pp
Tp Tp
EH EH (W version)
see 6.10
4±10% Nm
4.27"
108.5
12.5±10% Nm
74.7 74.7
2.94" 2.94"
Y F
Y Flow to port B
F Flow to port A
25
330B 200768661280 12 VDC AMP 22.3
Pilot pressure [bar]
20 18,4
331B - 24 VDC AMP 16,3
15
10
332B 200768661290 12 VDC Deutsch
5 3.9
333B - 24 VDC Deutsch
0
-8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12
Stroke [mm]
Std overlap
The pressure differential between pilot lines Pp and Tp should be > 25 bar in order to be sure to switch the spool to full stroke in all operating conditions
For further information, please contact our Sales Department.
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8.13 Stepper motor electronic control (ESM)
113.8 42
40.48" 1.65"
107.5
4.23"
1.15"
28.5
Body Interface Spool type
1 0 2
12V/24V
GND
CAN-
CAN+ ESM control must be
combined with positioner
type 79 (see section 8.1)
ST ST
PIN a: CAN+
PIN b: CAN-
PIN c: GND
PIN d: nominal voltage
Technical specification
Version 12 VDC 24 VDC
Communication protocol CAN-BUS SAE J1939 compatible
Power supply* 9 - 16 VDC 16 - 33 VDC
Working stroke** -7.2 / +11.2 mm
Speed *** up to 80 mm/sec up to 100 mm/sec
Standard resolution 0.048 mm/CAN value
Min. Actuating force > 240 N
Max recommended load force 160 N
Max residual force < 50 N
Connector type Delphi Metri Pack 150.2
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8.14 Spool position transducer / Hall effect sensor
8.14.1 Features Electrical Connections (proportional version)
Code : 200544124029 1. Vcc - Blue
2. Gnd - Green/Yellow
3. Proportional Output - Brown
4. n.u. - Black
Mechanical specifications
Maximum mechanical stroke ³±8,5mm 4
3
External diameter 35 mm
Protection class IP 67
Electrical specifications
Output signal control characteristic
Power Supply Voltage 7 ÷ 32 Vdc (proportional version)
Current Consumption < 20 mA 4
Output voltage signal (V)
1.5
Max. Electrical stroke linearity range ± 7,5mm
HP
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9 End covers
9.1 End cover plate with tank line port (PH and PM series)
PH: with integrated pilot lines for electro-hydraulics controls
PM: standard end cover without integrated pilot lines
25.8 4
1.02" .16"
T
VRPR valve
122.25
4.81"
2.72"
69
2.11"
53.5
1.18"
1.22"
31
30
20 10 VRC valve 35
.79" .39" 1.38"
LS (Optional) 99.75 52
31 3.93" 2.05"
1.22"
P (Optional) 181.25
7.14"
Pp
Pp relief valve Tp
(Optional)
PH end cover
PH end cover with LS flow control valve
PM end cover
with LS flow control valve + pilot tank line check valve
with LS flow control
+ external supply pilot oil + pilot oil supply pressure reducing valve
valve + high pressure
+ external drain pilot oil + pilot oil supply relief valve
supply line
+ high pressure supply line
Pp Tp Pp Tp
Pp Pp
Tp Tp
LS LS LS LS LS
Hp Hp
P P P P P
Pp Pp
Tp Tp
T T T
T T T
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10 Suitable applications (Examples)
10.1 Wheel loaders
10.2 Telehandlers
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10.4 Product identification plate
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info.it@bucherhydraulics.com www.bucherhydraulics.com
E 2017 by Bucher Hydraulics S.p.A, I-42124 Reggio Emilia
All rights reserved.
Data is provided for the purpose of product description only, and must not be construed as warranted characteristics in the legal sense. The
information does not relieve users from the duty of conducting their own evaluations and tests. Because the products are subject to continual
improvement, we reserve the right to amend the product specifications contained in this catalogue.
Classification: 430.300.000
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