Item Code: 95010K
March 1996
Provides maintenance free PRODUCTION - LONGER
CERAMIC BRUSH ON
TECHNICAL REFERENCE INFORMATION
CERAMIC BRUSH ON is a highly advanced
thixotropic liquid that contains highly abrasion resistant
ceramic particles suspended within a high strength
epoxy resin. This coating can be easily applied by brush
to equipment to maximize service life by providing
protection against abrasion, corrosion and chemical
attack.
TYPICALLY USED ON:
Agitator assemblies Condensor tube faces
Ducting Exhaust fans
Filter screens Flanges
Impellors Ore processing tanks
Pumps Screw conveyors
Shafts Slurry lines
GENERAL PRODUCT INFORMATION CHEMICAL RESISTANCE
USERS DATA Tested at 21oC. Samples cured for 10 days at 25oC.
Curing at elevated temperatures (ie: > 45oC) will improve
Ratio by weight 3:1
chemical resistance.
Ratio by volume 2.5:1
Pot Life 500g minutes @ 24oC 20
1 = Continuous or long term immersion
Mixed colour Dark Red 2 = Short term immersion
o
Mixed consistency @ 24 C Thick Liquid 3 = Splash and spills
Specific gravity when mixed 1.55 4 = Avoid contact
Coverage, kg/m2 @ 1 mm 1.6
Acetic Acid, 10 % 2 Acetone 2
TYPICAL CURED PROPERTIES Acetic Acid, Glacial 2 Ammonium Chloride 1
Hydrochloric Acid, 5 % 1 Beer 1
Compressive strength ASTM D695, Mpa 74
Hydrochloric Acid, 10 % 1 Dichloromethane 4
Tensile strength ASTM D638, Mpa 28 Hydrochloric Acid, conc 2 Diesel Fuel 1
Flexural strength ASTM D790, Mpa 35 Nitric Acid, 5 % 2 Isopropyl Alcohol 1
Hardness, Shore D 90 Nitric Acid, 10 % 3 Kerosene 1
Phosphoric Acid, 5 % 1 Petrol 1
Thermal conductivity ATSM C177, Kcal/m.hro C 0.42
Phosphoric Acid, 20 % 2 Salt Water 1
Coefficient of thermal expansion ASTM C531 3.7 Sulfuric Acid, 5 % 2 Sewage 1
(cm/cm/o C) x 10-5 Sulfuric Acid, 20 % 3 Skydrol 1
Ammonium Hydroxide, 5 % 1 Sodium Cyanide 1
Dielectric constant ASTM D150 (150KHz) 3.0
Ammonium Hydroxide, 20 % 1 Sodium Hypochlorite 1
Maximum operating temperature, o C 115 Potassium Hydroxide, 5 % 1 Toluene 2
Heat deflection temperature ASTM D648, C o
75 Potassium Hydroxide, 20 % 1 Trichloroethane 2
Sodium Hydroxide, 5 % 1 Wine 1
Cure to handling @ 5mm, Minutes 90
Sodium Hydroxide, 20 % 1 Xylene 1
Cure time @ 5mm, Hours 24
This information is supplied as an indicative reference only. Caution should be used where direct comparisons are to be made.
SURFACE PREPARATION CLEAN UP
It is essential that all surfaces to be treated are properly prepared to obtain a Clean tools and equipment immediately after use with Cleanup or a heavy
strong bond between the substrate and the product. duty industrial hand cleaner or detergent.
• All oil, dirt and other loose contamination must be removed by washing,
degreasing or blasting.
CURE
• Surfaces should preferably be abrasive blasted although roughening using Variations in cure may arise due to the amount of material being applied, the
mechanical alternatives such as wire brush or abrasive disc can be used to thickness of material being applied, the surface temperature, and the product
leave a clean surface, free of scale, rust and other foreign substances. temperature. The cure may be increased by applying external heat to the
For maximum adhesion to metallic surfaces, grit blast to expose a sound prepared surface before application of the product. This can be done with heat
substrate with a nominal surface profile of 50-80 micron. Application should lamps or other heat sources. The cure may be decreased by cooling the product
take place immediately after preparation to avoid oxidation of the freshly before mixing.
prepared surface. SHELF LIFE
Surfaces that have been exposed to extreme environments such as continuous
Store away from heat and direct sunlight. A minimum of 2 years should be
operation in sea water or petroleum products may necessitate alternate
expected if held in original unopened containers.
preparation procedures. Consult National or International standards where
possible. WARRANTY
APPLICATION Since the storage, handling and use of this product is beyond our control, this
product is supplied without guarantee. Furthermore, nothing should be
Apply a very thin scratch or smear coat directly to the prepared surface to construed as a recommendation to use this product in conflict with existing
maximize surface contact before proceeding to apply additional product to patents.
the desired build. Ensure product has been worked into all cracks and voids
to eliminate air bubbles. If applying several coats or layers, any previously
applied product must be roughened if it has been left to cure for more than 24
hours.
Material Safety Data (PART A) Material Safety Data (PART B)
U.N. Number None Allocated U.N. Number None Allocated
Dangerous Goods Class Dangerous Goods Class
and Subsidiary Risk: None Allocated and Subsidiary Risk: None Allocated
Hazchem Code: None Allocated Hazchem Code: None Allocated
Poisons Schedule: 5 Poisons Schedule: 5
Physical Description / Properties Physical Description / Properties
Colour: Dark Red Colour: Off White/Pink
Odour: Slight Odour: Slight Amine
Percent Volatiles: 0% Percent Volatiles: 0%
Specific Gravity: 1.6 Specific Gravity: 1.32
Solubility in Water: Non Soluble Solubility in Water: Non Soluble
Flash Point (o C): Non Flammable Flash Point (o C): Non Flammable
Flammability Limits: Not Applicable Flammability Limits: Not Applicable
Ingredient Chemical entity Proportion Ingredient Chemical entity Proportion
Epoxy Resin Medium Polyamide/Aliphatic Amine Prepolymer Medium
Ceramics (eg: Aluminium Oxide) Medium Ceramics (eg: Aluminium Oxide) Medium
Natural Fillers (eg: Talc, Titanium Dioxide) Low Thixotropes & Suspending Agents (eg: Cellulose) Low
Thixotropes & Suspending Agents (eg: Cellulose) Low
(High>60%) (Medium 10% - 60%) (Low<10%) (High>60%) (Medium 10% - 60%) (Low<10%)
HEALTH HAZARD INFORMATION SAFE HANDLING INFORMATION
Health Effects Storage: No special transporting requirements. When storing, do
not allow to freeze and store below 35 oC. i.e. Store
Swallowed: Possible irritant. Can result in nausea, vomiting, stomach between 5 oC and 35oC.
pain or discomfort. Spills and Disposals: Pick up and consult local authorities for disposal.
Eye: Irritation, no corneal damage likely. Alternatively, cure as per directions for use and landfill.
Skin: Possible irritant. Prolonged or repeated uncontrolled Fire/Explosion Hazard: This product is non flammable, it may burn although auto
exposure may lead to dermatitic effects. ignition is highly unlikely. Fumes in the form of oxides of
Inhaled: None likely, unless heated to extremely high temperatures, carbon and nitrogen will be evolved during combustion.
in which case irritation of the respiratory tract may occur. Self contained breathing apparatus should be available
for firemen and water sprays, foam, dry chemical or CO2
First Aid should be used.
Swallowed: DO NOT induce vomiting. Give a glass of water and
contact a doctor or the Poisons Information Centre. This MSD summarises our best knowledge of the health and safety hazard
Eye: Hold eye lids open and flood with water for 15 minutes. information of the product and how to safely handle and use the product in the workplace.
See a doctor. Each user should read this MSD and consider the information in the context of how the
Skin: Remove contaminated clothing, wash affected area with product will be handled and used in the workplace including use in conjunction with
soap and water. If swelling or blisters occur, seek other products. If clarification or further information is needed to ensure that an appro-
medical attention. priate risk assessment can be made, the user should contact the manufacturer.
Inhaled: Not considered likely, however, if effects are perceived,
remove to fresh air and rinse mouth and nasal passage
PROLONG PRODUCTS ARE MANUFACTURED BY
with water.
PEERLESS INDUSTRIAL SYSTEMS PTY LTD
73 Robinson Ave, Belmont, Western Australia, 6104
PRECAUTIONS FOR USE Telephone: (61) (08) 9477 3788 Facsimile: (61) (08) 9477 3766
Exposure limits: Not determined for this product.
Ventilation: Conventional airflow is generally acceptable. In confined
areas, exhaust fans should be utilised in accordance with
proper safe handling procedures.
Personal protection: Avoid contact with skin and eyes. Wear coveralls, rubber
gloves and eye protection while handling.
Flammability: Non flammable.
