Safety Performance Indicators - Process Safety Events - 2019 Data
Safety Performance Indicators - Process Safety Events - 2019 Data
2019p 2020
DATA SERIES
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DATA SERIES
Revision history
Contents
Executive summary 7
1. Introduction 9
1.1 Data collection 10
1.2 Narrative event descriptions 11
1.3 Normalisation 12
1.4 Database dimensions 12
2. Overall results 15
2.1 Tier 1 and Tier 2 PSE 15
2.2 Sabotage/wilful damage 17
2.3 Onshore and offshore 18
4. Results by activity 25
4.1 Tier 1 26
4.2 Tier 2 26
5. Results by consequence 27
5.1 Tier 1 28
5.2 Tier 2 28
5.3 Injury as consequence 31
5.4 Fire or explosion as consequence 32
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IOGP safety performance indicators 2019 – Process safety events
7. Results by region 35
7.1 Drilling 39
7.2 Production 42
8. Barriers 45
9. Causal Factors 50
9.1 Tier 1 PSE Causal Factors 50
9.2 Fatal Incident Causal Factors 57
9.3 High Potential Event Causal Factors 59
5
IOGP safety performance indicators 2019 – Process safety events / Executive summary
ADNOC MOL
BP PETROBRAS
CEPSA EP PGNIG
CHEVRON PLUSPETROL
CNOOC PTTEP
CONOCOPHILLIPS QATARGAS
DRAGON REPSOL
ENI SASOL
EXXONMOBIL SONANGOL
INPEX WINTERSHALLDEA
KMG WOODSIDE
KOSMOS YPF
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IOGP safety performance indicators 2019 – Process safety events / Executive summary
Executive summary
IOGP Report 456 – Process Safety – Recommended Practice on Key Performance Indicators,
published in 2011 and revised in 2018, provides guidance on Key Performance Indicators (KPI) to
upstream companies for managing process safety hazards and risks and to prevent unplanned and
uncontrolled loss of containment of materials.
2019p – Safety performance indicators - Process safety events – 2019 data is a further step towards
making Process Safety Event (PSE) data and associated KPIs available to stakeholders. PSE data
presented in this report are based on voluntary submissions from participating IOGP member
companies and are not necessarily representative of the entire upstream oil and gas industry.
IOGP started a pilot process of data collection in 2010. Data for the years 2011–2018 have been
previously published in report 2018p.
The collection of PSE data has progressed, with the number of companies reporting increasing from
26 in 2011 to 47 in 2019.
In this report, 2019 data are published together with 2011–2018 data.
The Process Safety Events (PSE) data presented are based on the numbers of Tier 1 and Tier 2 PSE
reported by participating IOGP member companies, broken down for:
• onshore and offshore
• drilling and production
• activities
• consequences
• material released
Tier 3 and Tier 4 process safety KPIs are not included in this report as they are primarily intended
for use at a company or facility level. Guidance on Tier 3 and Tier 4 indicators is available in report
456, Part G.
The Tier 1 and Tier 2 data presented have been normalised against reported work hours associated
with drilling and production activities to provide PSE rates.
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IOGP safety performance indicators 2019 – Process safety events / Executive summary
0.7 Tier 1
0.61
Tier 2
0.6
PSE per million work hours
0.52
0.50 0.50
0.5 0.44 0.44
0.42
0.39 0.39
0.4
0.29
0.3
0.19 0.19
0.16 0.16
0.2 0.14 0.14 0.13 0.14
0.1
0.0
2011 2012 2013 2014 2015 2016 2017 2018 2019
Note: 2011-2012 total incidents and rates reflect the introduction of PSE reporting.
Data collected since 2013 carry greater confidence.
Fatal incident and high potential event descriptions that are process safety related or Process
Safety Events from the Safety performance indicators report are in 2019pfh – Fatal incident and
high potential event report. The intention is to enable feedback of learnings from events and to help
organisations to categorise process safety events.
8
IOGP safety performance indicators 2019 – Process safety events / Introduction
1. Introduction
In response to a number of Major Incidents, the oil and gas industry has identified opportunities to
improve Key Performance Indicators (KPIs) for monitoring and review within management systems
in order to more proactively identify and address barrier weaknesses.
IOGP published Report 456 – Process Safety – Recommended Practice on Key Performance Indicators
in November 2011. A revision was issued in November 2018. This IOGP Report builds on the
framework and definitions included in the API Recommended Practice (RP) 754 (revised in April
2016), Process Safety Indicators for the Refining and Petrochemical Industries on process safety
indicators, with specific emphasis on their application to upstream oil and gas activities.
IOGP Report 456 and API RP 754 adopt a four-tier framework of KPIs which is illustrated in Figure 2.
Tiers 1 and 2 are predominantly lagging indicators related to Loss of Primary Containment (LOPC)
referred to as a Process Safety Event (PSE).
The Tier 1 KPI records events with greater consequence within the four-tier approach.
Key Definitions
Process Safety
A disciplined framework for managing the integrity of hazardous operating systems and processes by applying good
design principles, engineering, and operating and maintenance practices. It deals with the prevention and control of
events with the potential to release hazardous materials or energy. Such releases can result in toxic effects, fire or
explosion, and could ultimately result in serious injuries, property damage, lost production and environmental impact.
Major Incident
Hazardous event that results in:
• multiple fatalities or severe injuries, or
• extensive damage to structure, installation or plant, or
• large-scale impact on the environment (e.g. persistent and severe environmental damage that can lead to loss
of commercial or recreational use, loss of natural resources over a wide area or severe environmental damage
that will require extensive measures to restore beneficial uses of the environment).
9
IOGP safety performance indicators 2019 – Process safety events / Introduction
Tier 1
Le
LOPC events
ad
of greater
consequence
ing
ind
s Tier 2
ic a
tor
tor
ica
s
ind
ng
Tier 3
ggi
Tier 4
Operating discipline & management system performance indicators
Figure 2: Process Safety Indicator Pyramid (from API RP 754, April 2016)
RP 754 Tier 1 and Tier 2 KPI definitions and thresholds have been adopted by IOGP with the intent
that both indicators can be applied across production and drilling operations for the industry
worldwide.
Tier 1 and Tier 2 KPIs include LOPC incidents that are reportable as Process Safety Events (PSEs) if
the incident results in any of the consequences shown in Figure 3.
The definitions refer to material release threshold quantities, which are published in Part E of IOGP
Report 456.
A glossary of terms related to PSE and Process Safety Indicators can be found in 2019s – Safety
performance indicators – 2019 data or online at https://data.iogp.org/Safety/Glossary/.
Information was also requested on fatalities that resulted from PSE, i.e., the number of PSE
that resulted in one or more fatalities, as well as the actual number of fatalities (employees and
contractors, or third parties).
10
IOGP safety performance indicators 2019 – Process safety events / Introduction
The fatal incidents and high potential events that have been collected as part of the annual safety
performance indicators report (at https://data.iogp.org/Safety/FatalIncidents and https://data.iogp.
org/Safety/HighPotentialEvents), which are process safety events or process safety related, are
published as 2019pfh, Fatal incident and high potential event reports. These are narratives of process
safety events and of process safety related events where there are significant learnings but the
criteria for PSE is not met, e.g., equipment not connected to the process. The intention is to enable
feedback on learnings from events and to help organizations to categorize process safety events.
Key Definitions
Primary containment
A tank, vessel, pipe, truck, rail car, or other equipment designed to keep a material within it, typically for purposes
of storage, separation, processing or transfer of gases or liquids. The terms vessel and pipe are taken to include
containment of reservoir fluids within the casing and wellhead valving to the surface.
Secondary Containment
An impermeable physical barrier specifically designed to mitigate the impact of materials that have breached
primary containment (i.e. an LOPC). Secondary containment systems include, but are not limited to: tank
dykes, curbing around process equipment, drainage collection systems, the outer wall of open top double
walled tanks, etc.
11
IOGP safety performance indicators 2019 – Process safety events / Introduction
Note:“Days away from work” injury should be taken to be the same as the IOGP defined Lost Work Day Case (LWDC).
Figure 3: Process Safety Event definitions and thresholds (from IOGP Report 456, extract from API RP 754, 2016)
1.3 Normalisation
Tier 1 and Tier 2 PSE have been normalised against work hours associated with process safety
events using the following formula for the PSE Rate. Refer to IOGP Report 456, Part C, for further
information.
Total Tier 1 PSE Count
Tier 1 PSER = × 1,000,000
Total Hours Worked (for drilling and production activities)
Data are only included for normalised results where both work hours and process safety event data
are reported for the data set and work function.
PSE relating to sabotage or wilful damage are reported separately and are presented in section 2 of
this report. They are not included in the results presented in sections 1–7.
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IOGP safety performance indicators 2019 – Process safety events / Introduction
The entire IOGP safety performance database, which is used to produce the annual Safety
performance indicators report (IOGP report 2019s), contains work hours which are split into offshore
and onshore work hours and five function categories (defined in the glossary of terms in 2019s –
Safety performance indicators – 2019 data as work functions):
• exploration
• drilling
• production
• construction
• unspecified.
For the purposes of the process safety event database, the only applicable functional categories from
the entire IOGP safety performance database are drilling and production, onshore and offshore. The
work hours associated with PSEs reported in 2011–2019 for drilling and production, onshore and
offshore, are shown in Table 1.
Table 1: Related work hours – work hours related to datasets where either Tier 1 or Tier 2 PSE were reported.
Year Drilling work hours Production work hours Total work hours in PSE
(‘000s) (‘000s) reporting database (‘000s)
Onshore 2011 181,886 484,714 666,600
2012 204,503 581,768 786,271
2013 252,936 630,071 883,007
2014 277,704 784,652 1,062,356
2015 308,974 764,793 1,073,767
2016 176,569 538,959 715,528
2017 213,760 753,564 967,324
2018 197,136 839,533 1,036,669
2019 239,913 926,493 1,166,406
Offshore 2011 87,563 217,102 304,665
2012 130,607 292,076 422,683
2013 161,081 288,501 449,582
2014 209,049 431,834 640,883
2015 194,746 402,807 597,553
2016 127,434 253,391 380,825
2017 127,431 354,782 482,213
2018 120,748 337,548 458,296
2019 150,527 410,892 561,419
Total 2011 269,449 701,816 971,265
2012 335,110 873,844 1,208,954
2013 414,017 918,572 1,332,589
2014 486,753 1,216,486 1,703,239
2015 503,720 1,167,600 1,671,320
2016 304,003 792,350 1,096,353
2017 341,191 1,108,346 1,449,537
2018 317,884 1,177,081 1,494,965
2019 390,440 1,337,385 1,727,825
13
IOGP safety performance indicators 2019 – Process safety events / Introduction
The work hours associated with the PSE data reported have been calculated as a subset of the
drilling and production function work hours from the safety performance database (see IOGP Report
2019s – Safety performance indicators – 2019 data) which have been reported for 2011–2019. Work
hours have been used as a reference to provide an indication of scope for the PSE data presented
throughout this report.
Work hours have been included where the company has reported associated Tier 1 or Tier 2 PSE
(PSE values of zero or greater), for the country and onshore/offshore location (data set). Work hours
are excluded for data sets where Tier 1 or Tier 2 PSE figures are not available. The associated work
hours differ between Tier 1 and Tier 2 because, although all companies reported both Tier 1 and
Tier 2 PSE data, not all companies reported PSE data for all of their global operations.
Some companies that reported PSE data do not split work hours by work function. The reported
PSEs and work hours associated with these companies have therefore been excluded from the
normalised analysis. Table 2 shows the number of data sets reported that include Tier 1 or Tier 2
data.
PSE data Overall 322 429 381 574 594 491 517 547 510
sets
Tier 1 322 428 378 571 589 487 507 542 508
Tier 2 270 426 375 547 586 481 513 533 507
by Activity 44 54 56 54 50 47 50 53 43
PSE data set: A set of data with distinct company, country and location (onshore/offshore) where PSE data have been entered
(i.e., not blank).
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IOGP safety performance indicators 2019 – Process safety events / Overall results
2. Overall results
47 companies contributed PSE data in 2019 (vs. 26 in 2011, 32 in 2012, 39 in 2013, 44 in 2014, 44 in
2015, 39 in 2016, 43 in 2017 and 42 in 2018) (see Table 4 and Appendix B). This is in comparison with
48 companies contributing to the safety performance indicators database in 2019 (45 in 2011, 49 in
2012, 50 in 2013, 52 in 2014, 49 in 2015, 43 in 2016, 45 in 2017 and 46 in 2018).
795
Tier 2
795
800 715
637 617 607
Number of PSE
600 496
0
2011 2012 2013 2014 2015 2016 2017 2018 2019
2000 Tier 1
Related production + drilling hours
1,096
971 1,015
913
1000
500
0
2011 2012 2013 2014 2015 2016 2017 2018 2019
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IOGP safety performance indicators 2019 – Process safety events / Overall results
The data presented in Figure 6 have been normalised using the company-reported work hours
associated with drilling and production operations.
Where companies have not provided work hours for the drilling and production functions
specifically, their reported PSEs and overall work hours have been excluded from the normalised
analysis shown in Figure 6. See Table A.1.
0.7 Tier 1
0.61
Tier 2
0.6
PSE per million work hours
0.52
0.50 0.50
0.5 0.44 0.44
0.42
0.39 0.39
0.4
0.29
0.3
0.19 0.19
0.16 0.16
0.2 0.14 0.14 0.13 0.14
0.1
0.0
2011 2012 2013 2014 2015 2016 2017 2018 2019
Number of PSE Tier 1 311 244 291 276 254 192 192 256 260
Tier 2 496 637 912 892 795 715 617 607 795
Number of PSE for Tier 1 278 228 252 227 216 176 187 238 244
normalised results*
Tier 2 475 582 803 808 700 444 558 555 729
PSE Rate Tier 1 0.29 0.19 0.19 0.14 0.14 0.16 0.13 0.16 0.14
Tier 2 0.52 0.50 0.61 0.50 0.44 0.44 0.39 0.39 0.42
*Excludes PSE where no related drilling or production work hours were reported.
For related work hours for normalised results, see Table 4 (Scope – overall results).
In 2019, reported PSE represented approximately 99% of the drilling and production work hours
in the 2019 IOGP safety database, i.e., out of 1,738 million hours (90% in 2018, 90% in 2017, 76% in
2016, 85% in 2015, 70% in 2014, 70% in 2013, 63% in 2012, 52% in 2011).
46 of the 47 participating companies reported data for both Tier 1 and Tier 2 PSE, although not for
all countries reported.
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IOGP safety performance indicators 2019 – Process safety events / Overall results
Companies Overall 26 32 39 44 44 39 43 42 47
reporting
PSE data Tier 1 26 32 39 44 44 39 43 42 47
Tier 2 20 29 38 42 44 39 43 41 47
Related Tier 1 971 1,197 1,326 1,639 1,522 1,096 1,449 1,495 1,712
work hours
(millions) Tier 2 913 1,160 1,311 1,631 1,588 1,015 1,443 1,440 1,724
Data sets Tier 1 322 428 378 571 589 487 507 542 508
reported
Tier 2 270 426 375 547 586 481 513 533 507
PSE data set: A set of data with distinct company, country and location (onshore/offshore) where PSE data have been entered
(i.e., not blank).
Tier 2 PSE 14 51 47 49 20 4 0 5 3
20 Tier 1 PSE related to sabotage or wilful damage were reported in 2019. 18 of the 20 occurred
onshore. All 20 were associated with production operations and resulted in material release.
17
IOGP safety performance indicators 2019 – Process safety events / Overall results
800 Tier 1
710
700 Tier 2 666 664
630
600
Number of PSE
500 469
446
440 434
400 376
300 267
275
247 246 240 226
220 223
200 185 182 183
168 165 155 161
143 131
120
100 59 49
44 44 36 34 37 30 37
0
Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore
2011 2011 2012 2012 2013 2013 2014 2014 2015 2015 2016 2016 2017 2017 2018 2018 2019 2019
Figure 7: Total number of PSE – Tier 1 and Tier 2 – onshore and offshore
800 775
738 716
Million hours
699
667
623 622
579
600 563
531
560 559
482 480 458 448
446 446
423 423
400 381
305 290 316
200
0
Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore
2011 2011 2012 2012 2013 2013 2014 2014 2015 2015 2016 2016 2017 2017 2018 2018 2019 2019
18
IOGP safety performance indicators 2019 – Process safety events / Overall results
0.8
Tier 1
0.7 Tier 2 0.67
0.63
PSE per million work hours
0.0
Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore
2011 2011 2012 2012 2013 2013 2014 2014 2015 2015 2016 2016 2017 2017 2018 2018 2019 2019
Over the nine-year period of 2011–2019, the onshore Tier 1 PSE rate has averaged 2.4 times the
offshore rate, and the onshore Tier 2 PSE rate has averaged 1.5 times the offshore rate, as shown in
Figure 9.
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IOGP safety performance indicators 2019 – Process safety events / Results by function
Tier 1 and Tier 2 data presented represent both onshore and offshore combined.
3.1 Drilling
2019 Tier 1 process safety events relating to drilling activities represent 378 million work hours, 95%
of all drilling hours in the main IOGP safety database (399 million hours). 2019 Tier 2 process safety
events relating to drilling activities represent 387 million work hours, 97% of all drilling hours in the
main IOGP safety database.
150 Tier 1
130
Tier 2
113
120
Number of PSE – Drilling
90
71
60 47
51
45 42
38
34
30 20 17 20 19 16
12 13 10
10
0
2011 2012 2013 2014 2015 2016 2017 2018 2019
200
100
0
2011 2012 2013 2014 2015 2016 2017 2018 2019
20
IOGP safety performance indicators 2019 – Process safety events / Results by function
0.4 Tier 1
0.30 Tier 2
0.3
0.23
0.21
0.2
0.16 0.15
0.12 0.11
0.11
0.09
0.1
0.07 0.05 0.05
0.04 0.04 0.03 0.02
0.02 0.03
0.0
2011 2012 2013 2014 2015 2016 2017 2018 2019
80
Tier 1
69
70 68
Tier 2
61
Number of PSE – Drilling
60
50 45
40 37
34
31 30
30 27
23 24
22
19 20
20 18
16
15
12 12
11 11 10 11
9 9 9 8 9
10 8
6 7 8
3 3 2 1
0
Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore
2011 2011 2012 2012 2013 2013 2014 2014 2015 2015 2016 2016 2017 2017 2018 2018 2019 2019
Figure 13: Total number of PSE – Tier 1 and Tier 2 – Drilling – Onshore and Offshore
350
Tier 1
301
300 Tier 2
276
267
258
250
Million hours – Drilling
50
0
Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore
2011 2011 2012 2012 2013 2013 2014 2014 2015 2015 2016 2016 2017 2017 2018 2018 2019 2019
21
IOGP safety performance indicators 2019 – Process safety events / Results by function
0.5
Tier 1
PSE per million work hours – Drilling
0.42
Tier 2
0.4
0.24 0.24
0.22 0.21
0.2
0.16 0.16
0.13 0.13
0.12
0.10 0.11
0.1 0.09
0.07 0.07
0.08 0.09 0.08
0.06 0.06
0.05 0.05 0.05
0.04 0.04 0.04 0.04
0.03 0.03 0.02 0.03
0.02 0.02 0.01
0.0
Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore
2011 2011 2012 2012 2013 2013 2014 2014 2015 2015 2016 2016 2017 2017 2018 2018 2019 2019
Figure 15: PSE Rate – Tier 1 and Tier 2 – Drilling – Onshore and offshore
3.2 Production
2019 Tier 1 process safety events relating to production activities represent 1,334 million work
hours. This is nearly 100% of all production hours in the IOGP safety database (1,339 million hours).
2019 Tier 2 process safety events relating to production activities represent 1,337 million work
hours, almost 100% of all production hours in the IOGP safety database.
782 779
800 748 753 Tier 1
681 Tier 2
700
Number of PSE – Production
500 451
400
291
271
300 227
257
242 243 250
182 176
200
100
0
2011 2012 2013 2014 2015 2016 2017 2018 2019
22
IOGP safety performance indicators 2019 – Process safety events / Results by function
1500 Tier 1
1,334 1,337
Tier 2
1,174 1,159 1,177
1,104 1,112 1,108 1,105 1,131
1200
Million hours – Production
916 911
862 835
900 792
702 734
652
600
300
0
2011 2012 2013 2014 2015 2016 2017 2018 2019
0.1
0.0
2011 2012 2013 2014 2015 2016 2017 2018 2019
700
642 Tier 1 634
605 607
600 Tier 2
Number of PSE – Production
500
435 425 424
414
400 358
300 256
255
238 230
211 215 214
200 179 177
152 145
131 137 141 148 135
119
93
100
48 41 36
36 33 27 31 34 28
0
Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore
2011 2011 2012 2012 2013 2013 2014 2014 2015 2015 2016 2016 2017 2017 2018 2018 2019 2019
Figure 19: Total number of PSE – Tier 1 and Tier 2 – Production – Onshore and offshore
23
IOGP safety performance indicators 2019 – Process safety events / Results by function
Tier 1
Tier 2
1000
923 926
840
800 785 799
742 756 754 752
Million hours – Production
701
630 624
600 570
543 539
527
485
447
417 411 411
400 390 403
356 355 353 338 331
292 292 286 286
253
217 205 208
200
0
Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore
2011 2011 2012 2012 2013 2013 2014 2014 2015 2015 2016 2016 2017 2017 2018 2018 2019 2019
1.0 Tier 1
Tier 2
PSE per million work hours – Production
0.84
0.62
0.60
0.6 0.54
0.0 Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore Onshore Offshore
2011 2011 2012 2012 2013 2013 2014 2014 2015 2015 2016 2016 2017 2017 2018 2018 2019 2019
Figure 21: PSE Rate – Tier 1 and Tier 2 – Production – Onshore and offshore
24
IOGP safety performance indicators 2019 – Process safety events / Results by activity
4. Results by activity
The Tier 1 and Tier 2 data presented in this section represent production operations both onshore
and offshore and are broken down by activity, i.e., whether the event occurred during normal
operations, start-up or shutdown. Drilling results are not split by activity, since this would not be
meaningful.
‘Other’ is the category used when the event could not be classified under any of the other headings
(start-up, normal operations or shutdown).
‘Unspecified’ is used for PSE where the activity has not been provided.
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IOGP safety performance indicators 2019 – Process safety events / Results by activity
4.1 Tier 1
In 2019, 21 of the companies that reported more than one production PSE provided a breakdown
by activity for Tier 1 PSE. There is an increase in the number of PSE where the activity was not
specified, but the breakdown by activity for 2019 PSE is similar to the breakdown for previous years.
Other 3%
4.2 Tier 2
In 2019, 28 of the companies that reported more than one production PSE provided a breakdown
by activity for Tier 2 PSE. There is an increase in the number of PSE where the activity was not
specified, but the breakdown by activity for 2019 PSE is similar to the breakdown for previous years.
Other 2%
26
IOGP safety performance indicators 2019 – Process safety events / Results by consequence
5. Results by consequence
The Tier 1 and Tier 2 data presented represent both onshore and offshore, and production and
drilling, combined.
More than one consequence can be associated with each reported process safety event. The
consequence classifications, extract from Report 456 – Process Safety – Recommended Practice on
Key Performance Indicators, are listed in Table 6. Refer to Report 456 Part E for further information
and threshold tables. Report 456 Part H contains examples that can be used as an aid to the
interpretation of the guidance.
The analysis in this section shows the consequences assigned to Tier 1 and Tier 2 process safety
events. A single PSE can result in multiple consequences, so the total number of consequences
reported will equal or exceed the total number of PSEs.
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IOGP safety performance indicators 2019 – Process safety events / Results by consequence
5.1 Tier 1
Information was provided on the consequences of individual events for 99% of Tier 1 PSE reported in
2019. The breakdown by consequence for 2019 PSE is similar to the breakdown previous years.
5.2 Tier 2
Information was provided on the consequence of individual events for 99% of Tier 2 PSE reported in
2019. The breakdown by consequence for 2019 PSE is similar to the breakdown previous years.
Recordable injury 1%
28
IOGP safety performance indicators 2019 – Process safety events / Results by consequence
PSE Level
Consequence
Tier 1 Tier 2
Injury to employee or Fatality and/or Lost Workday Case (‘days Recordable occupational injury (restricted
contractor away from work’ or ‘lost time injury’) work case or medical treatment case)
Fire or explosion b Fire or Explosion resulting in greater than Fire or Explosion resulting in greater than
or equal to $100,000 of direct cost to the or equal to $2,500 of direct cost to the
Company Company
a Community evacuation/shelter-in-place would apply only to onshore facilities with public receptors that could potentially be exposed to impact from the release.
b For a fire or explosion, the classification should be done on the fire or explosion direct cost not the release rate. Fire or Explosion takes precedence over
release rate in this case.
PSE level
Tier 1 Tier 2
An LOPC release of a gas or See Tables E.4, 5 or 6 for Tier 1 threshold See Tables E.4, 5 or 6 for Tier 2 threshold
liquid exceeds the material quantities quantities
release threshold quantities
in any one hour period
These thresholds for the amount of material released are based on Tier 1 and 2 categories from API RP 754, which are
in turn based on the UN Recommendations on the Transportation of Dangerous Goods.
29
IOGP safety performance indicators 2019 – Process safety events / Results by consequence
PSE level
Tier 1 Tier 2
An engineered pressure relief (PRD, Event is a Tier 1 PSE if it resulted in Event is a Tier 2 PSE if it resulted in
SIS or manually initiated emergency the consequences listed in Table E.1, the consequences listed in Table E.1,
depressurization) device or an regardless of the quantity released, or regardless of the quantity released, or
upset emission from a permitted Event results in a: Event results in a:
or regulated source discharge, 1. rainout, or 1. rainout, or
either directly to atmosphere or
2. discharge to a potentially hazardous 2. discharge to a potentially hazardous
to a destructive device (e.g., flare,
location, or location, or
scrubber)
3. on-site shelter-in-place a or on-site 3. on-site shelter-in-place a or on-site
evacuation, excluding precautionary evacuation, excluding precautionary
on-site shelter-in-place or on-site on-site shelter-in-place or on-site
evacuation, or evacuation, or
4. public protective measures 4. public protective measures
including precautionary public including precautionary public
protective measures protective measures
and the quantity discharged equals or and quantity discharged equals or
exceeds any Tier 1 threshold in Tables exceeds any Tier 2 threshold in Tables
E.4, 5 or 6 E.4, 5 or 6
These thresholds for the amount of material released are based on Tier 1 and 2 categories from API RP 754, which are in turn based on international UNDGL
Packing Groups.
a Mustering offshore would be considered ‘shelter-in-place’ only if it was undertaken to separate people from a potentially hazardous atmosphere.
30
IOGP safety performance indicators 2019 – Process safety events / Results by consequence
9.8
10
9.1 8.9
Percentage of total reported PSE
8.3
8
6.9
6 5.2
5.1
3.9
4 3.5
2.5 2.6
Figure 26: Tier 1 PSE with injury as consequence as a percentage of total reported Tier 1 PSE
39
40
35
30
Number of Fatalities
25
20 17
15
8
10 7
6 5
5
4
5
1 1
0 0 0 0 0 0 0 0
0
2011 2012 2013 2014 2015 2016 2017 2018 2019
Employee/contractor fatalities
Third party fatalities
Key Definitions
Tier 1 injury
• An employee, contractor or subcontractor ‘days away from work’ injury and/or fatality
• A hospital admission and/or fatality of a third party
31
IOGP safety performance indicators 2019 – Process safety events / Results by consequence
13.0
Tier 2
12 10.6
10.5
– fire or explosion*
9.6 9.2
9.0
9 7.8 8.1
7.4 7.3
6.2 5.9 5.8
6 4.7
4.2
3.8
3 2.3
0
2011 2012 2013 2014 2015 2016 2017 2018 2019
* where the consequence was reported.
Note: The Tier 1 threshold for direct cost changed with 2017 data reporting; for 2011–2016 data the threshold was $25,000 of
direct cost to the Company. The threshold for Tier 2 is unchanged.
Figure 28: PSE with fire or explosion as consequence as a percentage of the total reported PSE where
information on consequence was reported
Key Definitions
Tier 1 fire
A fire or explosion resulting in greater than or equal to $25,000 of direct cost to the Company.
Tier 2 fire
A fire or explosion resulting in greater than or equal to $2,500 of direct cost to the Company.
Note: The Tier 1 threshold for direct cost changed with 2017 data reporting; for 2011 – 2016 data the threshold was
$25,000 of direct cost to the Company. The threshold for Tier 2 is unchanged.
See Report 456, Part C.
32
IOGP safety performance indicators 2019 – Process safety events / Results by material released
The Tier 1 and Tier 2 data presented represent both onshore and offshore, and production and
drilling, combined. ‘Unspecified’ is used for PSE where the type of material released has not been
provided.
6.1 Tier 1
In 2019, 24 of the companies that reported one or more Tier 1 PSE provided information on the
material released. Information on the material released was provided for 64% of Tier 1 PSE reported
for 2019.
100
14.6 12.0 13.0
18.8
a percentage of total reported PSE
Tier 1 PSE by material released as
9.4
42.1 41.7 2.7
60 39.6 61.7
40.6
47.0 44.0
31.6
34.2
40
35.8 36.5
20 25.4 24.7 31.9 32.8
24.8 25.4
21.1
Figure 29: PSE by material released as a percentage of total reported PSE – Tier 1
33
IOGP safety performance indicators 2019 – Process safety events / Results by material released
6.2 Tier 2
In 2019, 28 of the companies that reported more than one Tier 2 PSE provided information on the
material released. Information on the material released was provided for 66% of Tier 2 PSE reported
for 2019.
100 7.1
12.1
17.3 16.2
a percentage of total reported PSE
Tier 2 PSE by material released as
20.4 20.8
30.3 6.8 12.7 33.8
35.9
80 3.2
7.7
8.5 12.3
4.6
6.7 7.0
60 49.8
41.3 53.1
52.8 32.2 39.9
45.8
32.2 37.2
40
Figure 30: PSE by material released as a percentage of total reported PSE – Tier 2
34
IOGP safety performance indicators 2019 – Process safety events / Results by region
7. Results by region
All data submissions are reported by country and are summarised by region. The Tier 1 and Tier 2
data presented represent both onshore and offshore, and production and drilling, combined.
ASIA/
AUSTRALASIA
MIDDLE
EAST
AFRICA
SOUTH &
CENTRAL
AMERICA
35
IOGP safety performance indicators 2019 – Process safety events / Results by region
250 2019
2018
200 2017
Number of Tier 1 PSE
173 2016
162
152 2015
150 2014
125
100 101
2013
100 2012
96
93
83
60 56
72 75
2011
58
50 34
29 32 31 32 30
26 24 24 26 24 2126 28 26
19 20 21212425 20 22
15 15
19 19 20 1718
14 13 15 12 13 15 11 12
8 12 7
3 7 1 3 3 5 2 6
0
Africa Asia/ Europe Middle North Russia & South &
Australasia East America Central Asia Central
America
2019
389
480
366
256
326
322
250
242
241
2018
232
210 2017
200 2016
Number of Tier 2 PSE
163 2015
150 141
2014
2013
131
117 116
108
101 98 2012
100 94 94 95
2011
83 88 87
81 81 79
76
70 68 73 74 74
69 70
63 64
57 56 59 63 59
56 56 58
46
50
45
37 41 41 42 38
34
23 20 20
15 21 17
11 11 11
7
0
Africa Asia/ Europe Middle North Russia & South &
Australasia East America Central Asia Central
America
36
IOGP safety performance indicators 2019 – Process safety events / Results by region
The normalised data presented only include PSE where drilling or production work hours were
reported for the data set in the main safety database, hence some PSE have been excluded. See
Tables A.21 – A.28 (Number of PSE used in normalised analysis – by region and function).
0.7 2019
0.64
Tier 1 PSE per million work hours
2018
0.59
0.6
2017
0.52
2016
0.48
0.48
0.5
0.47
2015
0.42
0.38
0.38
0.4 2014
0.35
2013
0.29
0.29
0.29
0.3
0.27
2012
0.25
0.22
0.21
2011
0.20
0.19
0.19
0.2
0.16
0.16
0.15
0.15
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.13
0.13
0.13
0.12
0.12
0.12
0.12
0.12
0.11
0.11
0.11
0.10
0.09
0.09
0.09
0.08
0.08
0.08
0.08
0.1
0.08
0.08
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.06
0.06
0.05
0.05
0.05
0.04
0.03
0.03
0.03
0.03
0.01
0.0
Africa Asia/ Europe Middle North Russia & South & All regions
Australasia East America Central Central
Asia America
Figure 34: Tier 1 PSE Rate – PSE per million work hours
1.4 2019
1.32
1.24
2018
Tier 2 PSE per million work hours
1.24
1.16
1.16
1.16
1.2
1.14
2017
2016
0.99
1.0
0.94
2015
1.24
0.84
0.78
0.8 2014
0.75
0.73
0.67
2013
0.64
0.61
0.59
0.6
0.54
0.53
2012
0.52
0.51
0.50
0.50
0.49
0.49
0.48
0.47
0.47
0.46
0.45
0.44
0.44
0.43
0.42
0.41
2011
0.39
0.38
0.39
0.39
0.39
0.38
0.37
0.4
0.32
0.31
0.29
0.28
0.28
0.27
0.27
0.26
0.23
0.23
0.23
0.22
0.21
0.21
0.21
0.20
0.19
0.18
0.17
0.16
0.2
0.14
0.12
0.12
0.12
0.10
0.09
0.08
0.07
0.07
0.0
Africa Asia/ Europe Middle North Russia & South & All regions
Australasia East America Central Central
Asia America
Figure 35: Tier 2 PSE Rate – PSE per million work hours
37
IOGP safety performance indicators 2019 – Process safety events / Results by region
Africa 16%
South & Central America 17%
Russia &
Central Asia 7% Asia/Australasia 18%
Figure 36: Related work hours for Tier 1 PSE analyses 2019 – by region, overall
Africa 17%
South & Central America 16%
Russia &
Central Asia 10%
Asia/Australasia 12%
Figure 37: Related work hours for Tier 1 PSE analyses 2019 – by region, onshore
Africa 12%
South & Central America 18%
Russia &
Central Asia 3%
Asia/Australasia 31%
North America 7%
Europe 14%
Figure 38: Related work hours for Tier 1 PSE analyses 2019 – by region, offshore
38
Tier 2 PSE per million work hours Tier 1 PSE per million work hours
– Drilling overall – Drilling overall
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0
0.08
0.17 0.06
0.29 0.06
0.13 0.03
0.10
0.03 0.02
0
7.1 Drilling
0.02
Africa
0.04
Africa
0.05
0.10 0.07
0.02
0.07 0.08
0.14 0.03
0.04 0.04
0.10 0.04
0.03
0.04
Asia/
0.05
Asia/
0.12
0
00000
Australasia
Australasia
0.65 0.04
0.43 0.03
0.34 0.02
0.35 0.02
0.21
0
0.24 0.09
0.39 0.09
Europe
0.21
0
0.02 0.06
0.03 0.03
0.06
0.11
00
0.03 0.01
0.03 0.04
East
0.01
East
0.02
Middle
0.01
Middle
0.01
39
0 0
0.31 0.13
0.29 0.08
0.70 0.09
0.40 0.07
0.09 0.05
0.30 0.02
0.24
North
0.07
North
0.16 0.04
America
0.28
America
0.09
0
0.13 0.05
0.15
00
0.06 0.03
0.03 0.06
0.08
Asia
IOGP safety performance indicators 2019 – Process safety events / Results by region
Asia
0.09
Central
0.06
Central
Russia &
0
Russia &
0000
0.15
0.13 0.07
0.10
0.18
000
0.21 0.03
0.11 0.11
0.33 0.10
0.26
Central
America
0.08
Central
0.17
America
0.04
0.16 0.07
0.21 0.04
0.30 0.05
0.23 0.04
0.09 0.02
0.11 0.03
0.15 0.05
0.12 0.03
0.11 0.02
2011
2012
2013
2014
2015
2016
2017
2018
2019
2011
2012
2013
2014
2015
2016
2017
2018
2019
IOGP safety performance indicators 2019 – Process safety events / Results by region
2019
0.18
2018
Tier 1 PSE per million work hours
0.16
0.15
2017
0.14
0.14 2016
0.13
2015
– Drilling onshore
0.12
2014
0.10
0.10
0.10
0.09
2013
0.08
0.08
0.08
0.08 2012
0.07
0.06
0.06
0.06
0.06
0.06
0.06 2011
0.05
0.05
0.05
0.05
0.05
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.02
0.02
0.02
0 000 00 0 0 0 0 0 0 0 000 0 00 00 00 0000 0000
0.00
Africa Asia/ Europe Middle North Russia & South & All regions
Australasia East America Central Central
Asia America
Figure 41: Tier 1 PSE Rate – drilling onshore
2019
2018
0.24
0.36
0.18
0.17
2017
0.16
Tier 1 PSE per million work hours
0.16 2016
0.14
0.14
0.14 2015
2014
– Drilling offshore
0.12
0.11
2013
0.10
0.09
0.09
0.09
0.09
0.09
2012
0.08
0.08 2011
0.07
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.05
0.05
0.05
0.05
0.04
0.04
0.04
0.03
0.03
0.02
0.02
0.02
0.02
0.01
0.00
Africa Asia/ Europe Middle North Russia & South & All regions
Australasia East America Central Central
Asia America
40
IOGP safety performance indicators 2019 – Process safety events / Results by region
2019
1.0
2018
Tier 2 PSE per million work hours
0.9 2017
0.8 2016
0.7 2015
– Drilling onshore
0.61
2014
0.57
0.6
0.5 2013
2012
0.38
0.38
0.37
0.37
0.4
0.33
2011
0.27
0.3
0.26
0.24
0.23
0.22
0.22
0.19
0.18
0.2
0.16
0.16
0.15
0.15
0.13
0.12
0.11
0.11
0.11
0.10
0.10
0.09
0.09
0.09
0.08
0.08
0.08
0.08
0.07
0.07
0.1
0.06
0.05
0.05
0.04
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.02
0.02
0.02
0.01
2019
2018
1.0
2017
0.92
Tier 2 PSE per million work hours
0.9 2016
0.8
0.76
2015
0.75
0.7 2014
– Drilling offshore
0.66
2013
0.57
0.6
0.55
0.52
2012
0.48
0.5
0.43
0.42
0.42
2011
0.41
0.38
0.38
0.4
0.33
0.31
0.30
0.28
0.28
0.27
0.3
0.25
0.24
0.24
0.23
0.21
0.20
0.20
0.18
0.18
0.18
0.17
0.17
0.17
0.17
0.17
0.2
0.16
0.16
0.15
0.14
0.14
0.14
0.13
0.13
0.13
0.11
0.10
0.10
0.09
0.09
0.08
0.07
0.07
0.07
0.1
0.06
0.05
0.05
0.05
0.04
0 0 000 0 00 0 0 0 0 0 0
0.0
Africa Asia/ Europe Middle North Russia & South & All regions
Australasia East America Central Central
Asia America
Note: Drilling PSE Rate excludes PSE where no related drilling work hours were reported.
See Tables A.21 – A.28 (Number of PSE used in normalised analysis – by region and function).
41
Tier 2 PSE per million work hours Tier 1 PSE per million work hours
– Production overall – Production overall
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
0.89 0.59
0.44 0.34
0.58 0.29
0.32 0.18
0.35 0.19
0.29 0.16
0.39 0.17
Africa
Africa
0.32 0.11
0.30 0.06
0.32 0.14
0.23
7.2 Production
0.08
0.29 0.08
0.22 0.08
0.28 0.09
0.28 0.11
Asia/
Asia/
0.46 0.16
0.26 0.04
0.12 0.04
Australasia
Australasia
0.43 0.25
0.70 0.17
0.66 0.09
0.51 0.11
0.54 0.11
0.46 0.14
0.44 0.08
Europe
Europe
0.54 0.13
0.30 0.10
0.13 0.09
East
East
0.16 0.05
Middle
Middle
0.26 0.09
0.16 0.08
42
1.82 0.88
1.69 0.53
1.47 0.71
0.95 0.33
0.77 0.39
1.58 0.57
1.64 0.54
North
North
1.63 0.69
America
America
1.69 0.52
0.11 0.19
0.19 0.19
1.13 0.09
1.12 0.02
0.90 0.06
0.15 0.02
Asia
Asia
0.07 0.03
IOGP safety performance indicators 2019 – Process safety events / Results by region
0.13 0.61
Central
Central
Russia &
1.03
Russia & 0.70
0.17 0.08
0.77 0.20
0.67 0.10
0.66 0.10
1.31 0.29
1.02 0.37
0.38 0.13
0.42 0.09
Central
Central
America
America
0.64 0.12
0.66 0.37
0.61 0.25
0.75 0.25
0.60 0.18
0.59 0.19
0.56 0.21
0.46 0.15
0.46 0.19
0.61 0.18
2011
2012
2013
2014
2015
2016
2017
2018
2019
2011
2012
2013
2014
2015
2016
2017
2018
2019
Tier 1 PSE per million work hours Tier 1 PSE per million work hours
– Production offshore – Production onshore
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
0.21 0.68
0.52 0.30
0.17 0.33
0.13 0.20
0.33 0.15
0.15 0.17
0.30 0.14
Africa
Africa
0.13 0.11
0.19 0.02
0.10 0.15
0.09 0.07
0.06 0.10
0.08 0.08
0.02 0.15
0.05 0.17
Asia/
Asia/
0.13 0.18
0.07 0.01
0.05 0.03
Australasia
Australasia
0.23 0.31
0.14 0.21
0.14 0.04
0.11 0.12
0.14 0.08
0.20 0.07
0.09 0.08
Europe
Europe
0.10 0.16
0.11 0.08
0
0.10
0.24 0.15
0
0.13
0.07 0.07
0.32 0.17
East
East
0.06 0.05
Middle
Middle
0.05 0.10
0.02 0.10
43
0.33 1.04
0.10 0.63
0.12 0.87
0.04 0.53
0.03 0.74
0.20 0.64
0.06 0.63
North
North
0.25 0.75
America
America
0.06 0.58
0.31
0.30
0.11
0.03
0.07
0.02
Asia
Asia
0.04
IOGP safety performance indicators 2019 – Process safety events / Results by region
0.77
Central
Central
Russia &
Russia &
0.78
0 0 0 0 0 0 0 0 0
0.11 0.07
0.39
0.19
000
0.12
0.11 0.33
0.45 0.35
0.11 0.14
0.07 0.11
Central
Central
America
America
0.14 0.10
0.17 0.46
0.15 0.29
0.10 0.33
0.07 0.23
0.07 0.25
0.13 0.25
0.11 0.17
0.08 0.24
0.09 0.22
2011
2012
2013
2014
2015
2016
2017
2018
2019
IOGP safety performance indicators 2019 – Process safety events / Results by region
2019
2018
2.16
2.00
2.0 2017
1.83
1.83
1.78
1.76
Tier 2 PSE per million work hours
1.8 2016
1.62
1.6 2015
1.52
1.47
– Production onshore
2014
1.41
1.37
1.4
2013
1.21
1.2
1.13
1.09
2012
1.04
1.0
0.90
2011
0.86
0.84
0.78
0.76
0.76
0.76
0.72
0.8
0.73
0.72
0.71
0.69
0.62
0.60
0.54
0.6
0.52
0.48
0.48
0.47
0.41
0.39
0.39
0.38
0.37
0.38
0.35
0.33
0.4
0.32
0.30
0.29
0.30
0.29
0.27
0.26
0.26
0.25
0.23
0.23
0.24
0.22
0.23
0.22
0.20
0.20
0.20
0.20
0.20
0.19
0.19
0.18
0.18
0.16
0.13
0.14
0.2
0.10
0.07
0.03
0.0
Africa Asia/ Europe Middle North Russia & South & All regions
Australasia East America Central Central
Asia America
2019
2018
2.0
2017
Tier 2 PSE per million work hours
1.8 2016
1.6 2015
– Production offshore
1.4 2014
1.2 2013
1.06
2012
0.93
1.0
0.90
0.86
2011
0.83
0.79
0.77
0.77
0.75
0.75
0.75
0.74
0.8
0.73
0.70
0.69
0.69
0.68
0.68
0.59
0.60
0.58
0.58
0.57
0.57
0.57
0.56
0.54
0.6
0.50
0.48
0.48
0.46
0.45
0.44
0.45
0.44
0.44
0.43
0.43
0.42
0.40
0.39
0.36
0.36
0.35
0.34
0.4
0.32
0.32
0.32
0.30
0.30
0.28
0.28
0.28
0.26
0.23
0.19
0.18
0.19
0.16
0.14
0.14
0.14
0.2
0.11
0.11
0.11
0.07
0.05
0.06
0.05
0 0 0
0.0
Africa Asia/ Europe Middle North Russia & South & All regions
Australasia East America Central Central
Asia America
Note: Production PSE Rate excludes PSE where no related production work hours were reported.
See Tables A.21 – A.28 (Number of PSE used in normalised analysis – by region and function).
44
IOGP safety performance indicators 2019 – Process safety events / Barriers
8. Barriers
The allocation of ‘barriers’ to Tier 1 process safety events was requested for the first time as part of
the 2014 data submission.
In 2014:
• 78 of the 131 Tier 1 PSE descriptions reported were assigned barriers.
• 215 barriers were assigned for the 78 Tier 1 PSE.
• Between 1 and 10 barriers were assigned per event.
In 2015:
• 155 of the 208 Tier 1 PSE descriptions reported were assigned barriers.
• 411 barriers were assigned for the 155 Tier 1 PSE.
• Between 1 and 9 barriers were assigned per event.
In 2016:
• 135 of the 174 Tier 1 PSE descriptions reported were assigned barriers.
• 453 barriers were assigned for the 135 Tier 1 PSE.
• Between 1 and 9 barriers were assigned per event.
In 2017:
• 129 of the 185 Tier 1 PSE descriptions reported were assigned barriers.
• 416 barriers were assigned for the 129 Tier 1 PSE.
• Between 1 and 10 barriers were assigned per event.
In 2018:
• 152 of the 196 Tier 1 PSE descriptions reported were assigned barriers.
• 411 barriers were assigned for the 152 Tier 1 PSE.
• Between 1 and 12 barriers were assigned per event.
In 2019:
• 181 of the 190 Tier 1 PSE descriptions reported were assigned barriers.
• 443 barriers were assigned for the 181 Tier 1 PSE.
• Between 1 and 14 barriers were assigned per event.
Tier 1 PSE: Hardware Barrier Failures 53 142 179 135 156 170
Tier 1 PSE: Management System Element Barrier Failure 120 185 186 213 180 188
45
IOGP safety performance indicators 2019 – Process safety events / Barriers
The barriers assigned to Tier 1 PSE are shown below. The highlighted content indicates the top 10 barriers
assigned to Tier 1 PSE in 2015, 2016, 2017, 2018 and 2019.
Human Barrier Failures: Response to process alarm and upset conditions (e.g.,
6 11 7 5 8
outside safe envelope)
Hardware Barrier Failures: Protection Systems - including deluge and fire water
21 6 4 4 5
systems
46
IOGP safety performance indicators 2019 – Process safety events / Barriers
Structural Integrity 37 37 34 38 35
Detection Systems 16 27 12 12 11
Shutdown Systems – including operational well isolation and drilling well control
15 10 9 6 9
equipment
Ignition Control 4 13 0 4 3
Response to process alarm and upset conditions (e.g., outside safe envelope) 6 11 7 5 8
Response to emergencies 6 6 0 1 7
Execution of activities 24 19 29 13 22
47
IOGP safety performance indicators 2019 – Process safety events / Barriers
Barriers assigned to Tier 1 PSE - by function 2015 2016 2017 2018 2019
Hardware Barrier Failures : Protection Systems - including deluge and fire water
2 0 1 1 0
systems
Human Barrier Failures : Response to process alarm and upset conditions (e.g.,
2 0 0 0 0
outside
48
IOGP safety performance indicators 2019 – Process safety events / Barriers
Barriers assigned to Tier 1 PSE - by function 2015 2016 2017 2018 2019
Production
Hardware Barrier Failures : Protection Systems - including deluge and fire water
19 6 3 3 5
systems
49
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
9. Causal Factors
To standardise the response an IOGP list of causal factors and a glossary was provided to the member
companies as part of the IOGP User Guide. The causal factors list is divided into two sections:
• People (Acts) classifications usually involve either the actions of a person or actions which
were required but not carried out or were incorrectly performed. There are four major
categories of actions, with an additional level of detail under each of the major categories.
• Process (Conditions) classifications usually involve some type of physical hazard or
organisational aspect out of the control of the individual. There are five major classification
categories, with an additional level of detail under each of the major categories.
In 2014:
• 114 of the 131 Tier 1 PSE descriptions reported were assigned causal factors
• 247 causal factors were assigned for the 114 Tier 1 PSE
• Between 1 and 11 causal factors were assigned per incident
In 2015:
• 173 of the 208 Tier 1 PSE descriptions reported were assigned causal factors
• 461 causal factors were assigned for the 173 Tier 1 PSE
• Between 1 and 11 causal factors were assigned per incident
In 2016:
• 160 of the 174 Tier 1 PSE descriptions reported were assigned causal factors
• 449 causal factors were assigned for the 160 Tier 1 PSE
• Between 1 and 12 causal factors were assigned per incident
In 2017:
• 148 of the 185 Tier 1 PSE descriptions reported were assigned causal factors
• 391 causal factors were assigned for the 148 Tier 1 PSE
• Between 1 and 11 causal factors were assigned per incident
In 2018:
• 163 of the 196 Tier 1 PSE descriptions reported were assigned causal factors
• 385 causal factors were assigned for the 163 Tier 1 PSE
• Between 1 and 13 causal factors were assigned per incident
In 2019:
• 174 of the 190 Tier 1 PSE descriptions reported were assigned causal factors.
• 464 causal factors were assigned for the 174 Tier 1 PSE.
• Between 1 and 11 causal factors were assigned per incident.
50
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
The causal factors assigned to Tier 1 PSE are shown below. The highlighted content indicates the
top 10 causal factors assigned to Tier 1 PSE in 2019 compared with 2018, 2017, 2016, 2015 and 2014.
6 of the top 10 were the same for all years.
Causal factors assigned to Tier 1 PSE 2015 2016 2017 2018 2019
PROCESS (CONDITIONS): Tools, Equipment, Materials & Products: Inadequate
design/specification/management of change
55 42 42 42 63
PEOPLE (ACTS): Use of Tools, Equipment, Materials and Products: Improper use/
position of tools/equipment/materials/products
9 6 9 5 5
51
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
Causal factors assigned to Tier 1 PSE 2015 2016 2017 2018 2019
PEOPLE (ACTS): Following Procedures: Violation intentional (by individual or
group)
4 6 1 3 3
52
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
Table 13: Causal factors assigned to Tier 1 PSE – onshore vs. offshore
Causal factors assigned to Tier 1 PSE 2015 2016 2017 2018 2019
Onshore
PEOPLE (ACTS): Use of Tools, Equipment, Materials and Products: Improper use/position of tools/ 9 6 5 4 4
equipment/materials/products
PEOPLE (ACTS): Use of Tools, Equipment, Materials and Products: Servicing of energized 3 2 1 3 4
equipment/inadequate energy isolation
PEOPLE (ACTS): Use of Protective Methods: Disabled or removed guards, warning systems or safety devices 3 5 2 3 2
PROCESS (CONDITIONS): Work Place Hazards: Inadequate surfaces, floors, walkways or roads 0 0 1 2 2
PEOPLE (ACTS): Use of Protective Methods: Personal Protective Equipment not used or used improperly 1 3 1 1 1
PEOPLE (ACTS): Following Procedures: Improper position (in the line of fire) 4 3 1 5 0
53
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
Causal factors assigned to Tier 1 PSE 2015 2016 2017 2018 2019
Offshore
PEOPLE (ACTS): Use of Tools, Equipment, Materials and Products: Servicing of energized 0 0 1 1 2
equipment/inadequate energy isolation
PEOPLE (ACTS): Use of Tools, Equipment, Materials and Products: Improper use/position of tools/ 0 0 4 1 1
equipment/materials/products
PEOPLE (ACTS): Following Procedures: Improper position (in the line of fire) 1 2 1 0 1
PEOPLE (ACTS): Use of Protective Methods: Disabled or removed guards, warning systems or 1 2 1 1 0
safety devices
PEOPLE (ACTS): Use of Protective Methods: Personal Protective Equipment not used or used 0 1 2 0 0
improperly
PROCESS (CONDITIONS): Work Place Hazards: Inadequate surfaces, floors, walkways or roads 0 0 1 0 0
54
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
Causal factors assigned to Tier 1 PSE 2015 2016 2017 2018 2019
Drilling and Completion Operations
55
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
Causal factors assigned to Tier 1 PSE 2015 2016 2017 2018 2019
Production
PEOPLE (ACTS): Use of Tools, Equipment, Materials and Products: Improper use/position of tools/
6 6 9 4 5
equipment/materials/products
PEOPLE (ACTS): Use of Tools, Equipment, Materials and Products: Servicing of energized
3 2 2 3 4
equipment/inadequate energy isolation
PEOPLE (ACTS): Use of Protective Methods: Disabled or removed guards, warning systems or safety devices 4 5 2 4 2
PEOPLE (ACTS): Following Procedures: Improper position (in the line of fire) 5 4 2 1 1
PROCESS (CONDITIONS): Work Place Hazards: Inadequate surfaces, floors, walkways or roads 0 0 2 1 1
PEOPLE (ACTS): Use of Protective Methods: Personal Protective Equipment not used or used improperly 1 4 1 1 1
56
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
In 2015:
• 3 of the 4 fatal incidents that have been identified as ‘also Tier 1 PSE’ were assigned causal
factors
• 29 causal factors were assigned for the 3 fatal incidents
• Between 3 and 15 causal factors were assigned per incident
In 2016:
• 3 of the 7 fatal incidents that have been identified as ‘also Tier 1 PSE’ were assigned causal
factors
• 18 causal factors were assigned for the 3 fatal incidents
• Between 4 and 9 causal factors were assigned per incident
In 2017:
• All 3 fatal incidents that have been identified as ‘also Tier 1 PSE’ were assigned causal factors
• 7 causal factors were assigned for the 3 fatal incidents
• Between 1 and 5 causal factors were assigned per incident
In 2018:
• Two fatal incidents involving workforce fatalities have been identified as ‘also Tier 1 PSE’ and
both were assigned causal factors
• 12 causal factors were assigned for the 2 fatal incidents
• 6 causal factors were assigned per incident
In 2019:
• 1 fatal incident was identified as ‘also Tier 1 PSE’ and it was assigned causal factors
• 2 causal factors were assigned for the incident
PEOPLE (ACTS): 6 5 18 6 8 12 2 5 1
PROCESS (CONDITIONS): 21 10 19 6 21 6 5 7 1
The causal factors assigned to fatal incidents in 2019 compared with the previous
8 years are shown below.
57
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
Causal Factor - Fatal incidents tagged as also Tier 1 PSE 2011 2012 2013 2014 2015 2016 2017 2018 2019
PROCESS (CONDITIONS): Organisational: Inadequate hazard identification or
1 1 2 0 2 0 0 2 1
risk assessment
PEOPLE (ACTS): Use of Protective Methods: Equipment or materials not
1 1 3 0 0 0 0 0 1
secured
PEOPLE (ACTS): Inattention/Lack of Awareness: Improper decision making or
0 0 3 1 1 2 1 1 0
lack of judgment
PROCESS (CONDITIONS): Organisational: Inadequate supervision 0 0 0 1 2 1 1 1 0
PROCESS (CONDITIONS): Organisational: Inadequate training/competence 1 1 1 2 3 2 0 1 0
PEOPLE (ACTS): Use of Protective Methods: Failure to warn of hazard 0 0 0 0 1 2 0 1 0
PEOPLE (ACTS): Following Procedures: Improper position (in the line of fire) 0 0 3 0 0 2 0 1 0
PEOPLE (ACTS): Following Procedures: Violation unintentional (by individual
1 1 3 2 3 1 0 1 0
or group)
PEOPLE (ACTS): Use of Tools, Equipment, Materials and Products: Servicing
1 1 1 0 0 1 0 1 0
of energised equipment/inadequate energy isolation
PROCESS (CONDITIONS): Tools, Equipment, Materials & Products:
1 1 0 0 1 0 0 1 0
Inadequate design/specification/management of change
PROCESS (CONDITIONS): Work Place Hazards: Storms or acts of nature 0 0 0 0 0 0 0 1 0
PROCESS (CONDITIONS): Organisational: Failure to report/learn from events 0 0 0 0 0 0 0 1 0
PEOPLE (ACTS): Use of Protective Methods: Inadequate use of safety systems 1 1 1 1 0 1 1 0 0
PROCESS (CONDITIONS): Tools, Equipment, Materials & Products:
0 0 0 0 0 1 1 0 0
Inadequate maintenance/inspection/testing
PROCESS (CONDITIONS): Organisational: Inadequate work standards/procedures 1 1 2 1 2 0 1 0 0
PROCESS (CONDITIONS): Protective Systems: Inadequate/defective guards or
2 2 5 1 1 0 1 0 0
protective barriers
PROCESS (CONDITIONS): Tools, Equipment, Materials & Products:
0 0 4 0 1 0 1 0 0
Inadequate/defective tools/equipment/materials/products
PROCESS (CONDITIONS): Protective Systems: Inadequate/defective warning
0 0 1 1 2 1 0 0 0
systems/safety devices
PEOPLE (ACTS): Inattention/Lack of Awareness: Fatigue 0 0 0 0 0 1 0 0 0
PEOPLE (ACTS): Use of Protective Methods: Disabled or removed guards,
0 0 0 0 0 1 0 0 0
warning systems or safety devices
PEOPLE (ACTS): Following Procedures: Violation intentional (by individual or
0 0 0 0 0 1 0 0 0
group)
PROCESS (CONDITIONS): Work Place Hazards: Inadequate surfaces, floors,
0 0 0 0 0 1 0 0 0
walkways or roads
PROCESS (CONDITIONS): Protective Systems: Inadequate/defective Personal
0 0 1 0 3 0 0 0 0
Protective Equipment
PROCESS (CONDITIONS): Organisational: Inadequate communication 0 0 0 0 2 0 0 0 0
PEOPLE (ACTS): Inattention/Lack of Awareness: Lack of attention/distracted
0 0 1 1 1 0 0 0 0
by other concerns/stress
PEOPLE (ACTS): Use of Protective Methods: Personal Protective Equipment
0 0 1 1 1 0 0 0 0
not used or used improperly
PEOPLE (ACTS): Use of Tools, Equipment, Materials and Products: Improper
1 1 2 0 1 0 0 0 0
use/position of tools/equipment/materials/products
PROCESS (CONDITIONS): Work Place Hazards: Hazardous atmosphere
2 2 1 0 1 0 0 0 0
(explosive/toxic/asphyxiant)
PROCESS (CONDITIONS): Protective Systems: Inadequate security provisions
1 1 0 0 1 0 0 0 0
or systems
PROCESS (CONDITIONS): Organisational: Poor leadership/organisational culture 1 1 2 0 0 0 0 0 0
58
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
Additional information on the fatal incidents reported by region can be found on the IOGP Safety
Zone website: http://safetyzone.iogp.org. The information provided includes a narrative description
of the incident, the corrective actions and recommendations and the causal factors assigned by the
reporting company.
In 2015:
• 6 of the 9 high potential events that have been identified as ‘also PSE’ were assigned causal
factors
• 16 causal factors were assigned for the 6 high potential events
• Between 1 and 5 causal factors were assigned per event
In 2016:
• All of the 11 high potential events that have been identified as ‘also PSE’ were assigned causal
factors
• 66 causal factors were assigned for the 11 high potential events
• Between 2 and 9 causal factors were assigned per event
In 2017
• 10 of the 14 high potential events that have been identified as ‘also PSE’ were assigned causal
factors
• 28 causal factors were assigned for the 14 high potential events
• Between 1 and 6 causal factors were assigned per event
In 2018
• All of the 7 high potential events that have been identified as ‘also PSE’ were assigned causal
factors
• 42 causal factors were assigned for the 7 high potential events
• Between 3 and 11 causal factors were assigned per event
In 2019
• A
ll of the 10 high potential events that have been identified as ‘also PSE’ were assigned causal
factors
• 47 causal factors were assigned for the 10 high potential events
• Between 2 and 9 causal factors were assigned per event
59
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
PEOPLE (ACTS): 32 26 11 9 4 21 3 9 14
PROCESS (CONDITIONS): 57 54 54 41 12 45 25 33 33
The causal factors assigned to high potential events in 2019 compared with the previous 8 years are
shown in Table 18.
Causal Factors assigned to high potential events 2011 2012 2013 2014 2015 2016 2017 2018 2019
PROCESS (CONDITIONS): Tools, Equipment, Materials & Products:
Inadequate maintenance/inspection/testing
1 5 5 3 6 1 2 5 6
60
IOGP safety performance indicators 2019 – Process safety events / Causal Factors
Causal Factors assigned to high potential events 2011 2012 2013 2014 2015 2016 2017 2018 2019
PEOPLE (ACTS): Use of Tools, Equipment, Materials and Products: Servicing
of energized equipment/inadequate energy isolation
0 1 1 0 0 0 0 0 1
Note: In 2017, member companies were asked to submit additional high potential events for 2010-2016. In 2018 some changes were made to
causal factors assigned to 2017 high potential events. Therefore, the figures in the table above are different to those previously published
Additional information on the high potential events reported by region can be found on the IOGP
Data website https://data.iogp.org/Safety/HighPotentialEvents/. The information provided includes
a narrative description of the event, the corrective actions and recommendations and the causal
factors assigned by the reporting company.
61
IOGP safety performance indicators 2019 – Process safety events / Company results
Tier 1 and Tier 2 PSE rates are shown by company in rank order of Tier 1 PSE performance.
Company names have been replaced with a 2-letter code. A new code is assigned every year.
47 companies contributed PSE data in 2019. This is in comparison with 42 companies contributing
to the safety performance indicators database in 2018.
Data are excluded from PSE rate calculations where drilling or production work hours are not
reported for the data set. In 2019, 43 of the 47 participating companies provided related work hours
and are included in the analysis.
All of the 43 companies reported data for both Tier 1 and Tier 2 PSE.
2.5
Tier 2 overall
2.0
1.5
1.0
0.4
0.5
0.1
0.0
WN
DM
GW
PW
MC
PM
FW
HD
XW
MV
HG
NE
MJ
LN
QR
OQ
BS
FD
QE
CE
SQ
YU
AF
LC
FE
CT
TC
DJ
TE
AX
JP
SX
LX
AJ
TA
AT
YF
TX
TY
YY
HI
IL
JI
Key Definitions
PSE Data Set
A set of data with distinct company, country and location (onshore/offshore) where PSE data
have been entered (i.e., not blank).
62
IOGP safety performance indicators 2019 – Process safety events / Company results
2.5
related hours >20 million
Tier 2 overall
2.0
1.5
1.0
0.4
0.5
0.1
0.0
SX YF LX AJ AT HD CE FW MC IL OQ BS YU FE QR TX TE MJ PM
Figure 52: Performance ranking of participating companies reporting more than 20 million
work hours – PSE rate 2019
2.0
Tier 1 rate
Tier 2 rate
Tier 1 overall
PSE per million work hours
related hours <20 million
1.0
0.5
0.3
0.1
0.0
LN DJ TA LC WN AF NE XW MV JI TY YY AX HG CT DM FD GW HI JP PW QE SQ TC
Figure 53: Performance ranking of participating companies reporting less than 20 million
work hours – PSE rate 2019
63
IOGP safety performance indicators 2019 – Process safety events / Appendix A
64
IOGP safety performance indicators 2019 – Process safety events / Appendix A
65
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.3: Number of PSE and PSE Rate onshore and offshore
*Excludes PSE where work hours were not categorized as drilling or production (i.e., work hours were not specified by function)
For related work hours for normalised results, see Table A.4 (Scope – onshore and offshore).
66
IOGP safety performance indicators 2019 – Process safety events / Appendix A
*Work hours for PSE data as percentage of total drilling + production work hours in entire IOGP safety database (complete reporting of PSE
data would return 100%)
Not all of the companies that submitted drilling and production work hours within the IOGP safety performance database submitted process
safety event data. A number less than 100% in the table below indicates that process safety events are not reported for all drilling and
production work hours in the entire safety database.
PSE Data Set: A set of data with distinct company, country and location (onshore/offshore) where PSE data have been entered (i.e., not blank).
67
IOGP safety performance indicators 2019 – Process safety events / Appendix A
By work function
Table A.5: Total number of PSE and PSE Rate – drilling
*Excludes PSE where related drilling work hours were not reported For related work hours for normalised results see Scope table below
68
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Hours with related Tier 1 PSE data 269 335 410 465 418 304 341 318 378
Onshore hours with related Tier 1 PSE data 182 205 250 276 258 177 214 197 229
Offshore hours with related Tier 1 PSE data 88 131 161 189 160 127 127 121 149
Hours with related Tier 2 PSE data 261 325 400 472 476 281 339 309 387
Onshore hours with related Tier 2 PSE data 176 195 240 267 301 172 212 193 240
Offshore hours with related Tier 2 PSE data 85 131 160 206 174 109 127 116 148
Data sets where Tier 1 PSE reported 286 415 324 546 561 451 485 535 470
Onshore data sets where Tier 1 PSE reported 189 285 206 387 406 328 335 367 327
Offshore data sets where Tier 1 PSE reported 97 130 118 159 155 123 150 168 143
Data sets where Tier 2 PSE reported 238 412 328 524 559 443 495 520 466
Onshore data sets where Tier 2 PSE reported 155 282 208 369 406 321 346 359 323
Offshore data sets where Tier 2 PSE reported 83 130 120 155 153 122 149 161 143
* Related work hours have not been provided for all reported PSE
69
IOGP safety performance indicators 2019 – Process safety events / Appendix A
*Excludes PSE where related production work hours were not reported.
For related work hours for normalised results see Table A.8 (Scope – production).
70
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Work hours with related Tier 1 PSE data 702 862 916 1,174 1,104 792 1,108 1,177 1,334
Onshore hours with related Tier 1 PSE data 485 570 630 785 701 539 754 840 923
Offshore hours with related Tier 1 PSE data 217 292 286 390 403 253 355 338 411
Hours with related Tier 2 PSE data 652 835 911 1,159 1,112 734 1,105 1,131 1,337
Onshore hours with related Tier 2 PSE data 447 543 624 742 756 527 752 799 926
Offshore hours with related Tier 2 PSE data 205 292 286 417 356 208 353 331 411
Data sets where Tier 1 PSE reported 291 414 323 548 577 473 504 546 493
Onshore data sets where Tier 1 PSE reported 198 288 212 394 425 353 350 373 350
Offshore Data sets where Tier 1 PSE reported 93 126 111 154 152 120 154 173 143
Data sets where Tier 2 PSE reported 242 413 323 525 575 455 510 530 483
Onshore Data sets where Tier 2 PSE reported 164 287 211 378 425 339 357 364 345
Offshore Data sets where Tier 2 PSE reported 78 126 112 147 150 116 153 166 138
* Related work hours were not provided for all reported PSE.
71
IOGP safety performance indicators 2019 – Process safety events / Appendix A
By activity
Table A.9: Number of production PSE by activity
Normal Operations Start Up Shut Down Other Unspecified
Tier 1 – Number of PSE
2011 200 13 6 6 66
2012 159 10 3 4 51
2013 165 6 2 10 88
2014 181 18 5 8 45
2015 164 11 5 29 33
2016 101 10 12 22 37
2017 119 8 7 28 14
2018 181 10 4 24 24
2019 131 8 1 7 103
Tier 2 – Number of PSE
2011 329 14 12 12 84
2012 398 15 12 6 135
2013 459 11 4 30 278
2014 556 19 12 31 161
2015 556 34 11 67 80
2016 349 18 6 60 248
2017 423 11 10 48 74
2018 447 11 7 62 42
2019 425 14 4 16 294
By consequence
Table A.10: Consequences assigned to PSE – Tier 1
Third Party
Fatality or Community Fire or PRD Material
Year Hospitalisation
LWDC Evacuation Explosion Discharges Release
or Fatality
Number of consequences assigned to Tier 1 PSE
2011 16 0 4 28 8 270
2012 24 0 2 34 32 180
2013 15 2 7 28 24 230
2014 19 0 10 29 13 217
2015 23 0 1 27 13 195
2016 17 1 2 25 16 144
2017 16 0 2 14 8 151
2018 9 1 2 15 5 221
2019 10 1 1 15 15 224
Note: More than one consequence can be assigned to each PSE.
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IOGP safety performance indicators 2019 – Process safety events / Appendix A
2011 15 19 13 459
2012 20 30 49 545
2013 25 21 44 813
2014 12 37 44 797
2015 14 49 35 660
2016 8 53 19 635
2017 6 48 17 534
2018 9 56 14 497
2019 8 64 78 645
Number of fatalities
Tier 1 100% 100% 98% 99% 98% 99% 98% 98% 99%
Tier 2 100% 100% 96% 97% 95% 99% 98% 93% 99%
Tier 1 15 26 24 28 29 22 26 28 27
Tier 2 13 23 28 33 32 26 28 32 34
Tier 1 473 640 613 811 660 510 866 794 813
Tier 2 537 736 805 1,064 846 569 915 830 1,069
Tier 1 58 76 63 68 63 61 71 59 63
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IOGP safety performance indicators 2019 – Process safety events / Appendix A
By material released
Table A.14: Number of PSE by material released
Toxics Flammable gas Hazardous liquid Other gases or liquids Unspecified
Tier 1 – Number of PSE
2011 11 77 146 6 71
2012 12 62 77 23 70
2013 11 72 128 16 64
2014 5 88 112 19 51
2015 9 91 107 10 33
2016 5 63 76 8 39
2017 9 70 80 7 22
2018 3 54 158 9 32
2019 5 66 89 7 93
Tier 2 – Number of PSE
2011 19 98 262 16 101
2012 9 201 205 29 193
2013 31 203 418 70 190
2014 13 281 368 76 151
2015 12 237 396 54 89
2016 11 169 230 48 256
2017 20 175 246 78 100
2018 9 156 322 77 43
2019 5 169 296 56 269
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IOGP safety performance indicators 2019 – Process safety events / Appendix A
By region
Table A.16: Number of PSE
Number of PSE
2011 Tier 1 93 24 31 24 125 11 3
Tier 2 141 45 59 23 210 7 11
2012 Tier 1 60 20 26 21 100 12 5
Tier 2 83 63 117 20 322 15 17
2013 Tier 1 56 24 14 26 162 7 2
Tier 2 131 76 108 94 389 94 20
2014 Tier 1 34 21 20 19 173 3 6
Tier 2 57 69 88 59 480 101 38
2015 Tier 1 29 21 15 13 152 7 17
Tier 2 56 56 87 70 366 81 79
2016 Tier 1 19 24 19 28 83 1 18
Tier 2 37 241 64 74 232 21 46
2017 Tier 1 32 25 13 15 72 3 32
Tier 2 70 81 63 41 256 11 95
2018 Tier 1 26 8 15 26 101 58 22
Tier 2 68 56 58 74 242 11 98
2019 Tier 1 15 12 12 20 96 75 30
Tier 2 73 34 41 42 326 116 163
Number of PSE for normalised results*
2011 Tier 1 92 23 29 13 108 10 3
Tier 2 141 40 59 15 209 5 6
2012 Tier 1 59 18 25 21 89 12 4
Tier 2 81 57 116 8 288 15 17
2013 Tier 1 51 22 14 26 130 7 2
Tier 2 113 68 105 90 317 94 16
2014 Tier 1 33 20 19 15 131 3 6
Tier 2 57 63 88 52 409 101 38
2015 Tier 1 28 20 15 13 116 7 17
Tier 2 55 49 85 69 283 81 78
2016 Tier 1 19 22 19 27 70 1 18
Tier 2 35 42 63 42 206 10 46
2017 Tier 1 32 25 12 15 68 3 32
Tier 2 69 75 61 41 208 9 95
2018 Tier 1 26 7 15 26 85 57 22
Tier 2 65 48 58 74 204 9 97
2019 Tier 1 14 10 12 20 84 75 30
Tier 2 71 30 41 42 272 111 162
75
IOGP safety performance indicators 2019 – Process safety events / Appendix A
*Excludes PSE where no related drilling work hours were reported. See Tables A 21 – A 25 (Number of PSE used in normalised analysis – by
region and function).
76
IOGP safety performance indicators 2019 – Process safety events / Appendix A
2011 Tier 1 193,485 196,715 135,220 168,930 169,761 69,206 37,948 971,265
2012 Tier 1 215,383 262,770 181,799 162,372 253,988 85,633 35,459 1,197,404
2013 Tier 1 229,918 316,861 190,335 175,885 277,489 94,464 41,284 1,326,236
2014 Tier 1 236,275 291,065 208,461 172,950 521,335 119,704 89,649 1,639,439
2015 Tier 1 193,327 306,097 184,785 240,688 393,785 120,371 83,369 1,522,422
2016 Tier 1 155,553 271,552 152,320 218,137 165,683 71,254 61,854 1,096,353
2017 Tier 1 217,765 197,636 142,314 337,908 179,417 116,348 258,149 1,449,537
2018 Tier 1 242,448 207,795 136,603 368,292 77,301 108,877 253,649 1,494,965
2019 Tier 1 263,090 314,203 158,772 341,054 219,433 126,064 289,385 1,712,001
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IOGP safety performance indicators 2019 – Process safety events / Appendix A
78
IOGP safety performance indicators 2019 – Process safety events / Appendix A
79
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Tables A.21–A.29 show the number of PSE for which there were related drilling or production work
hours in the main safety database, i.e., those that were included in the calculation of PSE per
million work hours in this report.
Table A.21: Number of PSE used in normalised analysis – by region and function – 2011
Region Function Tier 1 Tier 2
Africa Drilling 0 0 0 1 2 3
Asia/Australasia Drilling 1 4 5 2 2 4
Production 14 4 18 10 26 36
Overall 15 8 23 12 28 40
Europe Drilling 0 1 1 0 16 16
Production 11 17 28 16 27 43
Overall 11 18 29 16 43 59
Production 10 0 10 14 0 14
Overall 13 0 13 14 1 15
Production 9 0 9 5 0 5
Overall 10 0 10 5 0 5
Production 1 1 2 2 2 4
Overall 1 2 3 4 2 6
Overall Drilling 10 8 18 18 24 42
80
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.22: Number of PSE used in normalised analysis – by region and function – 2012
Region Function Tier 1 Tier 2
Africa Drilling 2 1 3 3 6 9
Production 38 18 56 42 30 72
Overall 40 19 59 45 36 81
Asia/Australasia Drilling 0 2 2 3 6 9
Production 7 9 16 22 26 48
Overall 7 11 18 25 32 57
Europe Drilling 0 1 1 1 16 17
Production 13 11 24 54 45 99
Overall 13 12 25 55 61 116
Production 16 4 20 2 5 7
Overall 17 4 21 2 6 8
Production 12 0 12 9 3 12
Overall 12 0 12 9 6 15
Production 4 0 4 8 7 15
Overall 4 0 4 8 9 17
Overall Drilling 6 9 15 32 37 69
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IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.23: Number of PSE used in normalised analysis – by region and function – 2013
Region Function Tier 1 Tier 2
Africa Drilling 1 3 4 9 11 20
Production 41 6 47 65 28 93
Overall 42 9 51 74 39 113
Asia/Australasia Drilling 0 4 4 0 4 4
Production 11 7 18 33 31 64
Overall 11 11 22 33 35 68
Europe Drilling 1 0 1 1 12 13
Production 3 10 13 38 54 92
Overall 4 10 14 39 66 105
Production 25 1 26 83 4 87
Overall 25 1 26 86 4 90
Production 7 0 7 91 1 92
Overall 7 0 7 91 3 94
Production 2 0 2 8 6 14
Overall 2 0 2 8 8 16
82
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.24: Number of PSE used in normalised analysis – by region and function – 2014
Region Function Tier 1 Tier 2
Africa Drilling 1 1 2 0 8 8
Production 25 6 31 23 26 49
Overall 26 7 33 23 34 57
Asia/Australasia Drilling 2 2 4 2 10 12
Production 11 5 16 31 20 51
Overall 13 7 20 33 30 63
Europe Drilling 1 0 1 2 13 15
Production 9 9 18 19 54 73
Overall 10 9 19 21 67 88
Production 15 0 15 42 6 48
Overall 15 0 15 46 6 52
Production 2 0 2 95 4 99
Overall 3 0 3 95 6 101
Production 6 0 6 28 5 33
Overall 6 0 6 32 6 38
83
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.25: Number of PSE used in normalised analysis – by region and function – 2015
Region Function Tier 1 Tier 2
Africa Drilling 0 1 1 0 5 5
Production 16 11 27 24 26 50
Overall 16 12 28 24 31 55
Asia/Australasia Drilling 0 0 0 1 1 2
Production 18 2 20 29 18 47
Overall 18 2 20 30 19 49
Europe Drilling 0 0 0 0 10 10
Production 5 10 15 21 54 75
Overall 5 10 15 21 64 85
Production 10 2 12 59 8 67
Overall 11 2 13 61 8 69
Production 5 0 5 77 3 80
Overall 7 0 7 78 3 81
Production 15 1 16 62 10 72
Overall 16 1 17 67 11 78
Overall Drilling 7 3 10 21 22 43
84
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.26: Number of PSE used in normalised analysis – by region and function – 2016
Region Function Tier 1 Tier 2
Africa Drilling 0 0 0 0 1 1
Production 14 5 19 19 15 34
Overall 14 5 19 19 16 35
Asia/Australasia Drilling 0 0 0 1 1 2
Production 17 5 22 23 17 40
Overall 17 5 22 24 18 42
Europe Drilling 0 3 3 0 8 8
Production 4 12 16 11 44 55
Overall 4 15 19 11 52 63
Production 20 3 23 36 3 39
Overall 24 3 27 38 4 42
Production 1 0 1 8 1 9
Overall 1 0 1 8 2 10
Production 12 4 16 36 8 44
Overall 14 4 18 38 8 46
Overall Drilling 7 3 10 13 17 30
85
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.27: Number of PSE used in normalised analysis – by region and function – 2017
Region Function Tier 1 Tier 2
Africa Drilling 0 2 2 1 0 1
Production 20 10 30 49 19 68
Overall 20 12 32 50 19 69
Asia/Australasia Drilling 0 0 0 1 1 2
Production 15 10 25 22 51 73
Overall 15 10 25 23 52 75
Europe Drilling 0 3 3 0 13 13
Production 3 5 8 19 29 48
Overall 3 8 11 19 42 61
Production 10 3 13 34 6 40
Overall 12 3 15 35 6 41
Production 3 0 3 5 2 7
Overall 3 0 3 6 3 9
Production 16 11 27 44 35 79
Overall 18 14 32 48 47 95
Overall Drilling 8 8 16 20 30 50
86
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.28: Number of PSE used in normalised analysis – by region and function – 2018
Region Function Tier 1 Tier 2
Africa Drilling 2 1 3 1 1 2
Production 18 5 23 37 26 63
Overall 20 6 26 38 27 65
Asia/Australasia Drilling 0 0 0 1 3 4
Production 1 6 7 18 26 44
Overall 1 6 7 19 29 48
Europe Drilling 1 1 2 0 7 7
Production 8 5 13 18 33 51
Overall 9 6 15 18 40 58
Production 24 2 26 71 2 73
Overall 24 2 26 72 2 74
Production 57 0 57 8 0 8
Overall 57 0 57 8 1 9
Production 12 6 18 44 41 85
Overall 16 6 22 53 44 97
Overall Drilling 9 2 11 21 15 36
87
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.29: Number of PSE used in normalised analysis – by region and function – 2019
Region Function Tier 1 Tier 2
Africa Drilling 1 0 1 2 2 4
Production 4 9 13 46 21 67
Overall 5 9 14 48 23 71
Asia/Australasia Drilling 0 0 0 0 0 0
Production 4 6 10 12 18 30
Overall 4 6 10 12 18 30
Europe Drilling 0 0 0 0 5 5
Production 5 7 12 14 22 36
Overall 5 7 12 14 27 41
Production 19 1 20 37 4 41
Overall 19 1 20 38 4 42
Overall Drilling 8 1 9 29 12 41
88
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Tables A.30–38 show the number of work hours in the main safety database for which there were
related PSE data (even if zero), i.e., those that were included in the calculation of PSE per million
work hours in this report.
Table A.30: Number of work hours (000’s) used in normalised analysis – by region and function – 2011
Region Function Tier 1 Tier 2
Russia & Central Asia Drilling 16,223 4,651 20,874 16,223 4,651 20,874
South & Central America Drilling 11,154 2,802 13,956 10,692 2,802 13,494
89
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.31: Number of work hours (000’s) used in normalised analysis – by region and function – 2012
Region Function Tier 1 Tier 2
Russia & Central Asia Drilling 18,087 5,478 23,565 18,087 5,478 23,565
South & Central America Drilling 11,220 4,710 15,930 11,220 4,710 15,930
90
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.32: Number of work hours (000’s) used in normalised analysis – by region and function – 2013
Region Function Tier 1 Tier 2
Russia & Central Asia Drilling 7,761 6,081 13,842 7,635 6,081 13,716
South & Central America Drilling 15,526 4,929 20,455 15,197 4,929 20,126
91
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.33: Number of work hours (000’s) used in normalised analysis – by region and function – 2014
Region Function Tier 1 Tier 2
Russia & Central Asia Drilling 24,880 6,739 31,619 24,880 6,739 31,619
South & Central America Drilling 24,241 5,551 29,792 22,102 5,950 28,052
92
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.34: Number of work hours (000’s) used in normalised analysis – by region and function – 2015
Region Function Tier 1 Tier 2
Russia & Central Asia Drilling 24,162 7,145 31,307 24,162 7,145 31,307
South & Central America Drilling 22,955 5,623 28,578 22,955 5,623 28,578
93
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.35: Number of work hours (000’s) used in normalised analysis – by region and function – 2016
Region Function Tier 1 Tier 2
Russia & Central Asia Drilling 5,904 5,996 11,900 5,904 5,996 11,900
South & Central America Drilling 13,893 4,624 18,517 13,346 4,624 17,970
94
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.36: Number of work hours (000’s) used in normalised analysis – by region and function – 2017
Region Function Tier 1 Tier 2
Russia & Central Asia Drilling 12,941 9,562 22,503 12,941 9,562 22,503
South & Central America Drilling 27,247 21,013 48,260 27,247 21,013 48,260
95
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.37: Number of work hours (000’s) used in normalised analysis – by region and function – 2018
Region Function Tier 1 Tier 2
Russia & Central Asia Drilling 9,095 6,663 15,758 9,095 6,663 15,758
South & Central America Drilling 26,041 22,643 48,684 24,574 21,709 46,283
96
IOGP safety performance indicators 2019 – Process safety events / Appendix A
Table A.38: Number of work hours (000’s) used in normalised analysis – by region and function – 2019
Region Function Tier 1 Tier 2
Russia & Central Asia Drilling 12,325 5,995 18,320 12,706 5,995 18,701
South & Central America Drilling 33,987 19,593 53,580 44,328 19,593 63,921
97
IOGP safety performance indicators 2019 – Process safety events / Appendix A
By company
Table A.39: PSE rate by company 2019
Company Code Tier 1 PSE Rate Tier 2 PSE Rate Company Code Tier 1 PSE Rate Tier 2 PSE Rate
FE 0.06 0.06
98
IOGP safety performance indicators 2019 – Process safety events / Appendix B
The table below shows the 73 countries for which PSE data were reported in 2011.
99
IOGP safety performance indicators 2019 – Process safety events / Appendix B
The table below shows the 87 countries for which PSE data were reported in 2012.
100
IOGP safety performance indicators 2019 – Process safety events / Appendix B
The table below shows the 83 countries for which PSE data were reported in 2013.
101
IOGP safety performance indicators 2019 – Process safety events / Appendix B
The table below shows the 107 countries for which PSE data were reported in 2014.
102
IOGP safety performance indicators 2019 – Process safety events / Appendix B
The table below shows the 100 countries for which PSE data were reported in 2015.
103
IOGP safety performance indicators 2019 – Process safety events / Appendix B
The table below shows the 95 countries for which PSE data were reported in 2016.
104
IOGP safety performance indicators 2019 – Process safety events / Appendix B
The table below shows the 96 countries for which PSE data were reported in 2017.
105
IOGP safety performance indicators 2019 – Process safety events / Appendix B
The table below shows the 95 countries for which PSE data were reported in 2018.
106
IOGP safety performance indicators 2019 – Process safety events / Appendix B
The table below shows the 87 countries for which PSE data were reported in 2019.
107
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