wee. Academie Year 2017-18 “P Scheme
CURRICULUM FOR
ADVANCE DIPLOMA IN INDUSTRIAL SAFETY
(iT)
(State Government Approved Short Term Diploma Course)
DURATION One Year
SCHEME I
PATTERN Full Time - Yearly
(To be implemented from the Academic Year 2017 — 2018)
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION, MUMBAI
(AUTONOMOUS)
ISO 9001-2013 Certified
49, Kherwadi, Bandra (East), Mumbai — 400 051
MSBTE Final Copy Dt. 05.07.2017 ITwoef Academie Year 2017-18 “1 Scheme
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION, MUMBAI
TEACHING AND EXAMINATION SCHEME
COURSE NAME : ADVANCED DIPLOMA IN INDUSTRIAL SAFETY
COURSE CODE : IT
DURATION OF COURSE : ONE YEAR DURATION : 32 WEEKS
YEAR : FIRST WITH EFFECT FROM 2017-18
PATTERN : FULL TIME - YEARLY SCHEME : 1
TEACHING EXAMINATION SCHEME :
se sumecr TTL GBB, [Aue |_ SCHEME’ spp [TH FR OR TY tora | QS,
vw] TU [PR | HRS. | MAX | MIN) MAX | MIN | MAX | MIN | MAX | MIN
1 | Industrial Safety Management | 23108 | IsM | 02 | o1 | - | 03 | 100 | so | — |- | - | ~ | - | = | 100
a | Gated ie neces 23109 | set | 02} ~ | 02) 03 | 100 | so | ~ | ~ | sow | 25 150
3_| Construction Safety m0 | cos 2) oa [- | 3 [io ls >= |= [=] = | 100
4 | Chemical and Process Safety] 2541) | cps | 02] 01] - | 03 | 100 | 50; ~|- | ~ | ~ | ~ | — | 100
Management
$_| Environmental Management| 23112 | EVM [02 [Or [= | 0 | woo) 30) = |= |= |= [= [= 1 100] jog
| Quality Control in 5 2 _ ~|-/.1/./-/-
§ | Occupational Safety & Health | 23119 | QCO | 02 | Ol os_| 100 | 50 uy
a |e asia] sne | o2 or] - | os | 10) 50) ~|-|-~|-| ~ |-| 10
nvironmental Legis! |
Industrial Hygiene and >
Oceupationel Health 2aiis | Ho | 02 | - | 02 03 | 100 | 30) ~ | = | soe) 2s | = | ~ | 150
9 | Project Bsr] pro | - | - [ol - - | =~ | - | = | so# [25 |so@ [25 | 100
TOTAL | 16 | 06 | 08 | -- | 800 | ~ | ~ | ~ | 150 7 ~ | 50 | = | 1000 | 100
STUDENT CONTACT HOURS PER WEEK: 30 HRS.
THEORY AND PRACTICAL PERIODS OF 60 MINUTES EACH.
Total Marks : 1100
@ Internal Assessment, # Extemal Assessment, @ Common to All Conventional Diploma, #* Online Examination, [IIIS] No Theory Exami
Abbreviations: TH-Theory, TU- Tutorial, PR-Practical, OR-Oral, TW- Term work, SW- Sessional Work
| Conduct two class tests each of 25 marks for theory subject having theory exam. Sum of the total test marks of all subject ere to be tof 100 marks as
sessional work.
> _ Progressive evaluation is to be done_by subject teacher as per the prevailing curriculum implementation and assessment norms,
MSBTE Final Copy Dt. 05.07.2017wat Academi Ver 201718 1 Scheme
COURSE NAME. : ADVANCE DIPLOMA IN INDUSTRIAL SAFETY
COURSE CODE :1T
YEAR FIRST
SUBJECT TITLE : INDUSTRIAL SAFETY MANAGEMENT
SUBJECT CODE :23108
‘TEACHING AND EXAMINATION SCHEME
‘TEACHING SCHEME, EXAM SCHEME & MAXIMUM MARKS |
Trarer |
me [su | en PEE) oH | ee | on | tw [tora]
alo = | o 100 o | x [ - | 10 |
Nove
> Two tests each of 5 marks to he conducted as per the schedule given by MSBTE.
> Total of tests marks for al theory subjects are fo be converted out of 100 and to be
‘entered in mark sheet under the head Sessional Work (SW)
> Eight Assignments pertaining tothe subject shall be completed inthe tutorials.
RATIONALE,
“To inculcate the Management Principles and Techniques for Good Practices of Safety, Health
and Environment (SHE).
OBJECTIVES:
Equipping students with skills and techniques fr:
+ Accident prevention programme.
+ Safety Training & Behavior Based Safety
+ Employee Participation for safer.
‘+ Familiariaation of Safety Management principles,
‘+ Management Information system,
DMSBTE Final Cony Ot... 2017 2
swat Academe Ver 201718
LEARNING STRUCTURE,
Application
Procedures
Principles
Concepts
Facts
“To develop management sls and undead bass farconing of Say, Heath
£ Exvironment Managemen
‘Organising, || Compilation |[_Apgiation of ][ Development of
Dieting || sndColsion ||” Standards “Tramng
Monitoring for SHE Programe
Statutory ‘Analysisand |[ Prncipiesof || Training Methods
Enacimens || Progamming || Accident ‘nd Suseny
Prevention
Data “Theories and cer
Swotegic Parning || Information || Models Compete
‘System Accident Building
Prevention ‘Tectmiaues
Management ][ Accident Injuy, || _Eduation and
Planing Twiormation |] Unset Conation || Training
SBE Fina Copy De e507. 2017ssf Academe Your 2017-18 “V Scheme
DETAILED CONTENTS
[cHarTER (CONTENTS [MARKS | HOURS
Toroducton?
Management Principles, Levels of Managament-Lower,
‘Middle and Top, Types of Management ~ Line and Stal,
‘Authority, Accountability and Respotsibility of
Mangement Span of Management, Delegation and
decentralization of authority. |
Role of Management in Industrial Safety:
Piatning for Safety- Definition, Purpose, Nature. Scope
and Procedure, Range of planing, Types of plans, |
Management By Objectives (MBO), Polity formulation
tndimplementation
1 Organising for Safety = 2» 4
Definition, need, nature and principles. Organising for
Safty, Health and Enviconment, Organisation suvctre,
Functions and responsibilities
Direeting Safety =
Definition, process, principles and techniques, Leadership
Sls, Role, foretions and atributes of a goed leer,
Communicato
Purose, process, types and channels of communication
Prozess'Greup-dynamics and Team building
| [National Policy on Safety, Health and Environment at
Workplace.
Safety - Education and Training
Flement of taining cycle, Training Need Assessment
Techniques of raining, design and development of training
2 | programs/module. Training methods and strategies, Types | 16 wo
of taining. Evaluation and review of waining programs.
Competence Building Technique (CBT), Role of Mult
Media, Communication, Applications of Computers
“Employee Participation in Safety : 1
Purpose, areas of participation, methods. Role of wade
union in Safety Health and Environment Protection, Safety |
Commitee - Structure and fintions, Took Box Talks,
3. | Safety Kaizen, One Point Lessons, et. Safety Promation | 16 0
and Safety Awards (National, State Level and unit lve!)
wat Academie Year 2017.18 1 Scheme
CHAPTER | CONTENTS MARKS | HOURS:
Brhavior Based Safety (BBS)= T
Haman behavior - Individual differences, causes of
behavior changes, behavior as function of self and
‘Sivation, Perception of danger and acceptance of risk,
4 /Rrowledge, and responsibility. visas safely
| performance, theories of motivation and thet application 1916 0
[satey, role of supervisors and sifely epanments in
‘Confiet & Frustration:
Identification’ of situations leading 10 conflict and
frasration and techniques of management
‘Maragement Information System (MIS):
| Sources of information on Safes, Health and Environment
‘Conpilation and collation of information, Analysis & use
5 ef weders methods of programming. storing and retrieval | 16 10
fof ielormation for Sefely, Health and Environment
i} ‘Computer utilization in Safety, Healt) and Environment
| ASHE) and SHE software development
‘Accident Prevention
Principles of Accidert Prevention/Progrim/Plan, Theories
fof Accident Causation, Need of Azedent Prevention,
| Causes of Accident, Accident Prevention Models» |
| Heinrich Theory, Feank Bird Model, Domina Model
© | Motivation tor Sfey. Accident Proneness. Accident Coste '® 2
[Direct & Indirect. Role of Supervisor in Accident
Prevention, Role of Workmen, Role of Management Role
| of Trade Union, Role of Factory Medies| Officer, Role of |
Sefety Officer |
TOTAL) 106d
INDICATIVE LIST OF TUTORIALS ASSIGNMENTS (Any 8)
Faculty may choose other assignments based on the curriculum
SENO, ASSIGNMENT
“Talaing Module For Induction Traini
2 Trang Modite for Accident Prevention
Preparation of Model Osiptonal Heli Safely PS
and Suggestion Schemes, Safety Competitions, Safety Aan Taiing Caen ——}
Incentives Publicity Schemes, Audio Visual Publicity, S| Preparation oF MIS Form
‘other Promotional Methods, BBS Obsenaton Form
7
\YSBTE Fina Copy Bx. 08.072017| 4
“Tool Box Talk on Eye Potton / Head Protection ~
Se ———————— aizen |
‘One Point Lesson 1
10 Accident Prevention Programme
SBME Fina Copy D1 05072017 iSUGGESTED LEARNING RESOURCES
[se
= mur,
Industrial Accident
1
Prevention
‘Resident Prevention Manual
(Vol. 12)
| usaw: 978.08-2912155-8)
7 Accident Prevention Manual
| 3 |For Industrial Operations
{ISBN: 978-08-7912024-5)
| supecvisos® Safety Manual
(ISBN: 978-08-7912288-1)
5 oss Cono Managenent
\ [7 | Management Gride wo Loss|
AUTHOR
By H.W. Heinrich, Dan
| Petersen, and Nestor Roos.
By Frank E Bird In
Rober G. Loftus
| 1SBN: 0-8247-8479.0),
[By Frank E. Bird, J
| Seva use) |
PUBLICATION
MeGraw-Hill Book
Company,
New York) New Del
"National Safety Council
1121, Spring Lake Drive
Tasca, Mlinois 60143 (USA)
ional Sfety Couneil
ZL, Spring Lake Drive,
was, tino 60133 (USA)
‘ational Sefety Council
112, Spring Lake Driv,
sca, inots 60143 (USA)
Insite Press, Loganville,
Tnstitoe Press, Loganvie,
Control \Geosaie (USA) |
17 | etnies of ey By Dar Petersen (SBN! | McGraw-Hill Book Co. Ur,
Management 97818-8-558139-6) | New York, NY. (USA)
“Industral Saf and [Laxmi Publications,
8 Environment Ey Ae New Defi
I 7 Pune
Industrial Safety: Concepts kam’ VidyarthiGrinaPrakashan,
9 | and Practices By RAT, Kato 1786, Sadashiv Pet, Pune =
ie 411630
7 INKM Pubiishers,
10 | A Course in Industrial Safety | By K.U, Mistry Redan,
‘Method for computation of
| Frequency and Severity 18:3786~ 1983,
A 11 Rates fr Insta Injuries
snd Classification of
| Industrial Accidens*
Indian Standards Institution,
New Beth
set Academie Year 201718 1 Seheme
COURSE NAME. : ADVANCE DIPLOMA IN INDUSTRIAL SAFETY
COURSE.CODE :1T
YEAR FIRST
SUBJECT TITLE : SAFETY IN ENGINEERING INDUSTRIES.
SUBJECT CODE £23109
‘TEACHING AND EXAMINATION SCHEME
TEACHING SCHEME, EXAM SCHEME & MAXIMUM MARKS
tw | w [oe [PRG] ce | me | on | ow from
e|- |@|s|m|-|m|- |
NOTE,
> Two ests each of 2S marks fo be conducted as per the schedule given by MSBTE.
Total of tests marks for all theory subjects are tobe converted ut of 100 and to be
‘entered in mark sheet under the head Sessional Work (SW)
Bight Assignments pertaiing fo the subject shall be completed inthe tutorials,
RATIONALE
‘Acquire the Knowledge, Skill and Mechanism of finctioning of machine, tools and safe use
ofthe same,
owsectives
The student wil beable to:
+ Develop SOP for machine operation & machine guards
+ Safe Hand tools Mangement
+ Develop Safe methods of Meteril handing
‘+ demify Electrical hazards & suggest control measures
+ Study safety aspects in Engineering & other Industries
DMSBTE Final Copy De. (54.2017 7nest Academic Year 201748 “F Seheme
LEARNING STRUCTURE,
Togiooarng Tedigns Wing eid we of machines md macs
Applicaton | insite mame
—t. f t t
Proceires [Bem | Proper] [Wor Fem] [Sibueat
of ttctine || Dalen and | | amon | | hs
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onepss | Simeance sotaning | | 2 Coel
eer eae
Werknga a
Facts Machines 1 | itevat sites Mars
STE aca DL. 73887 :
ef Academic Your 2017-18
DETAILED CONTENTS
[curren] “CONTENTS
| Etaring of deen types of machinery including spect
| Precautions for wood working, paper, rubber and printing
machinery, machine, tools ete Built
‘maintenance and repairs of gustds, incidental saety devices
and tools Concept of zero access guarding
| Safety in the use of Machines =
Safety in the use of power presses (all types), shearing,
| bending roling. érasing, turing, boring, milin, shaping.
planing, broaching, plating. grinding. CNC. machine,
robotics, ete
Safety in the use of Hand Tools and Power Tools +
Main Causes, Prevention and Control af accidents inthe use
of bend and power tools. Centralized and personal tool
issues System, Purchase. storage ard supply af tools
Inspection, maintenance and repair of tols. Portable power
tools and thei selection, postion, saitenance, repair nd
safe use. Non-sparking fool
Hazards at Workplace:
Welding, Gas Cultirg, Brazing, Soldering, buting und
polishing hazards and their preventive measures
Maverial Handling and Storage:
Manual: Kinetics of ansal handling, Maximum leads that
could be caried. Liting and carrying of objects of efferent
shapes. size and weight Safe use of accessories for manual
nding Storage of materials. Safety in stacking and un-
Stacking. Mloor loading conditions. Layout condtion for
Safety 19 slorage, ergonomics of manual handling. and
storage
2 | Mechanical: Lifling machinery lifts and hoists; design,
tse and cae, signaling inspection and maintenance Safety
jn design and_ construction, operation, inspection and
‘maintenance of induscial ek litrg tackles ard loose
ears, conveyors, Sa'ety features, safe location. vesting,
Inspection and maintenance of iting tackles, safe working
[oad for all mechanical material handling equipment. The
competent persons in flation to safety legislation - duties
and responsibilities,
Plant Layout Design and Housekeeping =
| Plant layout, design and safe distance Need for planning
3 and follow-up, Safety and good house-keeping. Typical
| sccidents defo poor house-keeping. Disposal 0 serap and
oer trade wastes. Prevention o silage Marking of aisles
IEE Fit Copy 057.2017
20
“MARKS | HOURS |
Machine Operation and Guarding?
Prnopes i mace pring, Pgommice of macie
| Type of guards, their design and. selectionee ene wefan Vr 0048
CHAPTER | CONTENTS MARKS | HOURS CHAPTER CONTENTS anes [nouns
a ae era |] ams Tango po = Ov El Ops Or
Sa wal si anion, Urret ios oan cE pd 5 Tag ot ge - oF BOO
fowslespag, SS" sen" npetons a check Dorgwous Outs Comer peaton iting space
Sot Cn twee het ak Cone ea ad wee Rept
Ot ecverane mantener ey heal iporane Sie oslo bal aed
ors od coe ol pte erplon cue. ran Tes on Dron Tag Ta
ier Operation: Haein bole oeation ed =
| pewwe orlscpentoag, "| Brae ese resending te
ric id Hester Operations: Hazards it temic NDTstng tense sn ttn Types of NDT —
Id her operons fd afay mente. Die Penton Radopapy, Uirwound Magne Parse
opera ethos Eat-Corent Metiod, Tenth a Het
etal Hazara At Worle 1 texan Salty Aap
Ren of dean a eens fei of | ‘Safety in IT and Electronic Industry and Service Sector 0
Tear of sear ee Safes of amperges, [Seep int and rn near ag Serer |g
sos Saf ce fr ine Capy ed eo | ane ers, leonard Savi ey
SFeanducer toms and comets Meas of ig | tei "hee cinta mesure :
sr Oveon tnd shor steal proesion, No fed Masbate Diet QISD).” seca hace,
Froecion “Eah Teal potcton ath uation and posi azar rao Duar, ars Comput
Eontnuity text Earhing Standards Protection against Vision Syndrome (CVS), Carpal Tunnel Syndrome (CTS).
Sette, Muctuaon. Types. of protection, fr lee! Repetitive Strain Injury (RSI), Various hazards in Malls,
ft here. Hazard Cinema Halls, Parking Lots and Commercial Sectors, et.
auipnea in hayrdur thosthee. Haerdos wen Cima as an Lat
hasten Crteia secon “isalton.| 4g | yp events and Con! mess _|
4 | imantenance and use of equipment in hazardous area TOTAL] 100
| Statie Electricity ec rr
[InwedctonEecroSuatie chge, Eso Sui
ee ee eo LIST OF PRACTICAL ASSIGNMENTS / CASE STUDIES (Minimum 8)
snd feningcsommendedcuthing stance
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than fecha cic Feo fining tree [3 [rpeelon ut npoatan Che Tr Da Ac
iroducton Saleh Asati In Eagnerng Ee a Genome
Industries engiceng” insti, Automobile re een a ee
Mancfbng tnt ike patos mang meting pe pe ee
meung ache. fone chime’ grading (AE os eee eee aig |
[Meta "rerun snd Now Porous eds Foon [isa i a Eat asa ——————]
| Sct lan, Horas ssocmted with Pots of me 5 pga neon Coste mathegung
{Tarmac cesng, andy ging an ht ct ling 3 [eslpmest of SOP for ano och
pera andre contol menses ale
x |[tesresweercpecr
| Niecuneal "huss Noje/Vibation azar, ee SUGGESTED LEARYING RESOURCES
Psa Pst Tec nd Chemie nding Fads,
tien Teale Ines: Docs and Var crs
| ntti indotres onde cme meses se THLE AcTHIOR PUBLICATION
Suey in Rerstndntey Sapa dust Poses ng a -
Yarowshacns in apelspa indies and te cond | 1 |e eS : 183696, Pan) -1966
a, ‘1979 Glossary of terms relating to wire 3
Safe in Docks Operations: 7 mtn 7 : Nae
UMSBTE Final Copy 04. 08072017 w
[MSBTE Fina Copy 0.072017 7we atacdene Year 20174 “VSchme watacatente Yar 20 “Scheme
(El Tire ‘AUTHOR PUBLICATION ‘COURSE NAME. : ADVANCE DIPLOMA IN INDUSTRIAL SAFETY
TT Sel wie ape or red a — COURSE CODE :1T
2 capinerng purposes year RST
[19 Wire ope lings and Sng legs = asa
5 | I97T See wie suspesion ops fori) ‘saves SUBJECT TITLE : CONSTRUCTION SAFETY
Seater end bo SUBJECT CODE : 23110
196 Code of pris Tre IES,
S | ication ad maitenance of wie ropes | 1s3973
| | Aedes vets Mana etl Naga Sey Cams, ‘TEACHING AND EXAMINATION SCHEME
ea Perens stil | ‘th Michigan Aves,
| Operations Chicago, 111 60611 ' —$—__—______ ——— =
| Teachine scueme EXAM SCHEME & MAXIMUM MARKS
PAPER) ay] Tw
ma | ww | ope PERT om | ek ox | tw Toran
be oo) - 3 oo | = | 100
NOTE,
> Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.
> Total of tests marks forall theory subjects are fo be converted out of 100snd to be
1 head Sessional Work (SW)
> Bight Assigaments pertaining tothe subject shall be completed inthe tutox
‘entered fn mark sheet under
RATIONALE:
‘The subject paper ic based for various industries for which Nationa clesifivetion is
considered to be based for selection of new industries, Since no, of industies under
classification is very large, the Scope i limite to only certain industries.
OBJECTIVES:
Equipping students wih skills and techniques fs
+ Ldeatifying Hazards in Construction activities
‘+ Developing safety measures te contol hazards in cach activity
‘Safe messures during demolition work.
‘Safety measures in handling & using explosives in Construction
[MSHI Final Copy DF. 7.2017 2 [MSBTE Final Copy De 05072017 3 7LEARNING STRUCTURE,
‘Salety Aspects
“v Seheme
Application | contction atte:
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Concepts | Maimenance || S| conan
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race | oeehucion | [Homing] [Hears || steal
Machines constuction
MSBTE Final Copy 05072017
wes Academie Year 201718
DETAILED CONTENTS.
‘The industries have been selected keeping in view of degre of risk Requeney and severity of
accidents caused in the specific industries andthe safety, health & envionment messues to
be taken
CHAPTER
‘CONTENTS
[MARKS | HOURS |
‘Safety ia Construction Indust
Hazards in Construction Sector and their preventive
measures - Basis philosophy, peculiarities and
parameters governing the safety in construction = site
planning and design layout, safe access, good
housekeeping safety in the use of constuction
‘machinery and transport equipment, signs and indication
Tisison for safety with local authorities, structural
soundness.
Safety in the use of construction machinery.
Heavy/Long ltems, Earth Moving equipment, Railway
‘wagons, motor trucks, Materials Vehicles ef, Hazardous
Materiais, Materia handling equipment, Seismic
structural soundness and Structural stabi,
Good Safety Practices / Initiatives In. Construction
Safety.
‘Types of Construction Actviiy:
Working below ground level: Excavation, dilling and
biasing pnevmaic, tenching, Excavation equipment,
shoring, stuting, tunneling pling and Safety in using
lad operating machinery and equipment relating to the
hove works. Foundations : Plant & Machinery and
Structure
Working at height: Scaffolding, shutering form work,
ladders, concrete, cofferdams and. special operation
| connected wit iigation work. Safety in use end portion
| of related machinery and equipment. Safety on working
‘on fragile roof Preceations on Tower Cranes,
“Temporary installation and structures,
General Safety Measures:
[At Ground Level: Housekeeping, Electrical Hazards,
Handling and Storage of construction material at site
Safety precautions in storage handling. and staking of
material
Underwater portions: Well sinking, calssons
underwater concreting, cofferdams and special operations
comected with imation work Safety in we of
machinery and equipment related to underwater portions.
‘Special Works: High rise buildings, bridges and tunnels,
roads, railways, asphling, pcumatic caisson, eletrical
installations and lifts. Sefet in Prevention and Protection
MSBTE Fina Copy Dt 0s. 2017 1s
|
«|»
«fe
7setae Vnr20175 “Senne “stem
[curren ______contms Dax nou | & ree “oR PUBLICATION
‘at Work Site including the collapsing of the strocture. | Handbook of Ri fe 3
: : : and oF Rigg or Wit Hil Book Co_ 21,
Pract Management ia Constructions | Safety: | 3. |Consiconandindosrat | WE, Rosnagel_ Avene othe Americans. Ne
| icp, | Manpower and merlin: Spertons Yor NY onan
Safety in use and handling of explosives: Open cost i Great Bitain Medical Research
sachin) quarying | 4 | Repon No, 67 (1945) NC. Weston | Coon industel Heath
Specalpresutions Tor wos of Engineering | Rese Board |
| onstrton: lke ailing toting clans Taman Eginrng Vol wal
| 5. | chimney, silos-oit and gas installations, transmission’ | 16 10 5 HOR Blackwall}
| communion nes, Coling tower, cable car 7.353.1959.
tnstalion sr elds
. In J of Tesh Vol 2 No.3. :
Safety in Demolition Operations: Planning and Pern 6 | Maotoe ren “2 NOFP \vRasKs
|g [seen inatton Srey Peon len |g :
forand durag demolition cayng ou ea ions onan 5 init of Teoh Vol 3 No 3 Pe
| and alterations, Forthlight roofs VREBKS 774.1965 |
| TOTAL, 100 | 6 onion Say Arca)
_ fieene Maman = of Goterie. Ontario, Canada|
INDICATIVE LIST OF TUTORIALS ASSIGNMENTS (Any 8)
Faculty may choose other assigaments based an the curriculum
asc >
CREST or pretmniic hammer workin
Developmen’ ofa cheeks for elevated paifbem
List out the Hazards for working at hsight
‘Development of Too] Box Talks for Consiuaion Avy
ISA for excavation Activity
Prspare Safety Rules for Safé Construction aay
[ Checklist for Shutering and shoring work
[7 Checklist for Shuttering and shoring working
[List out the Hazard in excavation inthe premisss of chanical unit
Prepare work permit for working at height on fragile Yoo?
TO [List out tbe strains provisions for constriction activity
[I [Prepare PPE Mati for orang af Censtusion ste oh wie]
SUGGESTED LEARNING RESOURCES
[SRNO]
une vTHOR PuRLicaTion |
‘Chain Testers Assocation of
nearest
Construction Safety Association
| of Ontario, Otic, Canada
SR 6st fancy DOM?
MSBTE Final Copy DE. 65.02007 6 T
2 Rigging Manvsl -COURSENAME : ADVANCE DIPLOMA IN INDUSTRIAL SAFETY
COURSE CODE
YEAR
SUBIECT TITLE
SUBIECT CODE
1
FIRST
(CHEMICAL AND PROCESS SAFETY MANAGEMENT
an
‘TEACHING AND EXAMINATION SCHEME
‘TEACHING SCHEME, EXAM SCHEME & MAXIMUM MARKS.
PAPER:
tH ou | opr | PAPER) TH) PR | oR | TW | TOTAL
2 | o | | 00 ~ | = 100
NTE,
> Two tests each of 25 marks tobe conducted as per the schedule given by MSBTE.
> Total of tests marks forall heory subjects are to be converted out of 100 and to be
‘entered in mark sheet under the head Sessional Work (SW)
> ight Assignments pertaining tothe subject shall be completed in the tutorials
RATIONALE,
‘Suy the nature and functions of chemicals, chemical processes, receiving, storage and
handling. of chemicals and understand the occupational health, safety and environment
systems tobe implemented for susta
ble development
OBJECTIVES,
“The student wil be ble to:
Understand Risk Based PSM elements,
Lear from Major Indust
disasters
Lear hazards & safety measures in Unit Process & operations,
Lear the safe chemical handling & its management techniques.
+ Know the Fire Safty aspects
Lear the hazards in pressure system & control measures
DMSBTE Fel Cpy B,007.2017 8
wetacatene Yer 201738 “1 Sehme
LEARNING STRUCTURE
[ Frverion and col of i, epanen, nando lace of Famabinane |
Avotcation | poral inninetharm thea sonmniy, opty eed erent
t t t i
Spar) [Uae TWenifeatn | [UNcasicaion
Procedures | Sarge Mose | |fatmaas | | ants
prtaiees | [tainngare | | Sndeometot | | tanspaation of
Ciocaton | [Fak Shen
t t t |
Gira for pt
Principles. Properties of ‘Applicable oe ‘siting, layout and |
temic standardsand | | S98, insrumentation
codes: tndting and for process safety
; trepraton
t T T
‘ we, Tele perio
Concepts | Compactor | | POM | TT ionoe | | gine cones
Same rms | [Scammers | | neve |
information a and community
crvomet_ | Loommny_|
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‘MSDS for Receive, store, |
Facts Crumieds | [MSDS] [Resse aor] | Crises
nari rom
Saiz
So LN
Or’
‘MSBTE Fina Copy i a8en2017 » ©ef Academie Your 201718
DETAILED CONTENTS
(CHAPTER | CONTENTS
"Process Safety Management (PSV)
| Purpose 0” PSM, ils elements and Risk-Based Process
| Safety Management (RBPSM): Process safety culture,
| Compliance with standards, Povess safety wnnpeteney,
| Workforce involvement, Stakeholder ovtrech, Process
kovsledge management, Hazard Identification and Risk
Assessmert (HIRA), Operating procedures, Safe work
practices, Asset integrity and ‘elibiliy, Contractor
| Management, Training and Performance Assurance,
| Management OF Change (MOC), Operational readiness,
| Conduct of operations, Emergency management,
Incident investigation, Measurement and metrics,
|| Auditing, “Management review and continvous
improvement
Major Industral Disasters (Case Studies)
Flixborough disaster (1974), Seveso dioxin disaster
(0976), Wexico LPG tank farm fire anc explesion
(988), Blopal disaser (1984), Sandoz-Basel disaster
2985), ere
Enhancing safety in chemical industry
‘ntroducticn to Concept: Criteria for sting and layout
‘of chemical plants, Hazardous Area Classification
(HAC), Layers OF Protection “Analysis (LOPA),
Tnstrumenution for safe and efScient operation of
plants, Safety Integrity Level (SIL}
init operations and process hazards
Piping and Instrumentation Diagrams (P&I), Various
unit operations and their associated hazards, Conteol,
rrecmione and prevention, specific safety measures for
eran chemical industries ike feriisers,
insecicides/pestcides, cloro-lkali, explosives, pains,
pe petroleum refineries, pharmaceuticals,
te. Sampling. techniques for toxic and flammable
chemicals, pharmaceuticals, ete, Precautions inthe
proctsses and operations involving, explosives,
Haramebies, toxic substances, dusts, gates, vapour cloud
formations end combatn
Safe Handling of chemicale
Safety in receiving, storage and handling of chemicals,
Nitrogen blanketing of flammable liquid storage tenks,
3 | Use of Material Safety Data Sheets (MSDS) and
understanding the erminology used in MSDS, Chemical
comyatiiity considerations
Transportation of hazardous materials,
Precmstons for transporting hazardous!
satery
toxic!
[MSBTE Final Cony D1. 68.072017 2»
"v Seheme set Academie Yar
CHAPTER CONTENTS|
Tammableiexplosel” radioactive substances by
odes. UN. casiicaion oF dangerous goods
Transfer of chemicels by pipelines within and outside
| the installation »(choveground, underground and
| submarine) Pigying operation of pipclines including
| imttigent pigging Cathodte protection of underground
pipelines.
~~) Sxtet in plant operation ad matemunce
Safe procedures. for plant start-up and. shut-down,
Pipeline colour coding tor identification of contents,
4 | Safety precautions tor working on pipelines, Safety
| preventive and emergency’ maintenance work, Pressure
MARKS | HOU
Felief systems and. breather valves, Flare system,
‘Mechanism of Mechenieal Failure that facto a Loss of
‘ontainmznt Prevention strates
Freand explosion =
Irdustria tes, Dispersion modelling. Chemisty of fie,
Classification of Tres, Dellgration and detonation,
UUneontined Vapour" Cloud Explosion — (UVCE).
Runaway reaction and contol methods, Boiling- Liquid
Eqpanding Vapour Explosion (BL=VE), Common
| cases of industrial fires, Dust explasen, fastors of
Pentagon, causes of dust explosions and cntals
Fire proteetion: Design of building par, exis, ete. for
fie safety, Freresistince of building materials, Fire-
doors and firewall, Determination of fre load, Dow
5 Pre and Explosion Index, Salient features of fis,
| ‘explosion and toxicity index
] Fire deteetion and alarm system: Various ypes of Fire
tection and alarm system. Special safety measures for
‘senizol of fire and explosion in handling processing of
flammable gases, liquids. vapours, mst, solids, diss
ard ying
Firefighting systems: Differs ypes of parable fire
entinguishers, their stallion, periodic iaspection and
‘operation, Replacement of Halon with seer substitutes,
‘Fe hydrant s)stem, Fite monitors. sprinkler system and
‘kluge system, Carbor-dioxide flooding system, Foam
Pourer system
Presure vesiel Prewure wesil (untied) Goes oF
pracices poverning thelr safer. Assessment of rliity
‘of pressure vessels and their testing. Inspecion
ectnigues tor plants, reaction vessels, Checklist for
routine inspection; cheekist for specie maintsnance
Pressure System Hazards and Controls: Principle of
presure system. Pressure, Havands of sean,
‘Mechanism of Steam explosion, Propertes of Liquid
Petroleum Gas. Liqulaction of gases for bulk soruse
20 «|
bu osorant7 2
MARKS |W
RSwes Academic ene 201718 0 we Academe Year 201738 “vse
[Garren CONTENTS MARKS] HOURS SE me AUTHOR PUBLICATION
Under pressure, Pressure system, meaning of Flevant “Residens (SEN ELTON LO) Gene
fds, key cemponens and safety features of pressure \Swibetandl
system, Failae of pressure system, “Hazards of| Loss Prevention in the Prooos Buttenworth-einmana
| gyerresue nd oversempereue in pressure sytem, 6 Industries (Vol. 1, 2.4 3) Frank . Lees Waltham, Massachosets
Corrosion causes and protection ston wn |? | sn0-7506-1547-8) (USA)
erosion and erosion. Location, cS inspection an 1 Center for Chemical Process
| evenion. Cathodic protection of underground | Chemical Process Quantitative Cheniea
Sera pe (7 SUSAR si nin
| fankspipetines. Sseriieit anode. Provetve cladding Ri Anal ot Chesniea Papieere
|__Lanatinigg tt 5) New Yor NY (USA)
TorAL 100 4 | bos Cons Management Frank EB. nite Press, Copal,
(SBN. 0824784790) Robert G.Lofius | Georgia (USA)
> | Management Gude os Frank E. Bind nile Pres, Loganville
INDICATIVE LIST OF TUTORIALS ASSIGNMENTS (Any 8) | 9 | cote ISBN! 9s 0.91260.1 bn desc
Faculty may choose other asignments based on the curriculum ig Tenge of Sete Manasenen | oy. pacaeg secre Boe
IN 978-18-8558139-6) 7
(Skxo—assioie ) |__| OS0N: 97818-8558 195-9 (usa)
[Sampling of iguetiedammabie eas = [Transport of Dangerous Goods =
(2 Sate unloading os rae ig taniclomry |__| Recommenduions ofthe
5 Tein the dtaent pes of pressure eit systems povided a your pant 11, Commitee oF Expers of . United Nations,
[a Feplan the Fire-ging systems pcavided in your plat ‘Transportation of Dangerous New York, NY. (USA)
[3 Soy ene bee ee Goods (SBN: 9789251-139136-
ator egurement for pressure vee
2»
{6 Working or nitagen blanking oF a storage ni
[7 Sprinkter system fora flammable hydrocarbon storage tank 12 Astochemicals Handbook Douglas Hartley and | ee aaah
[Safe fears of LPG nk fom (SBN: 978-08-5-186416-7) | Hamish Kidd Unversity of
(9 safety and proses control syste Tora coninaous dlslaton ealuma————
eae for confined space entry fe repai Wor ‘Te Merck Index An Merek & Company,
{tg Peeping eae for confined spase 28m a 13 | Encyclopedia of Chemicals = Rahway, New Jersey, NY.
(SBN: 978-1-84973-670-1) (USA
‘Noyes Data Comoran,
SUGGESTED LEARNING RESOURCES nero Cone Da BE yes Data Corporation,
“ G.Weiss Park RidgeNew Jersey,
(SBN-081-551072-1) Nes aes
SS [nme AUTHOR PUBLICATION “Threshold Limit Vales for ‘American Conerense of
OE Err is | Chemical Sobsances in Work Governmental Industral
ley Cone te Chaska Environment Adopted by ACGIH | ~ Hygienists, Cincinnati, Ohio
1 Necerrece tees eae le Jon Wiley & Sons In, (Published every yea) (usa)
orca gene AICHE) Somenet NJ (USA) NCS os Gi CRT US Deparment oft
(ISBN: 978-0-470-16869-0) 6 By National Instinte of | and Human Services,
Aciet Prevention Mania WOT Tana Sa Coma Gaerpation Safe & eel Washington, DC, (USA)
2 |1e2 - 1121, Spring Lake Drive, ISBN: 91-15 9-042586-2)
uSeN.978-08-7.9121358) sia lina 6013 (USA) Maer ‘otra Labour fee
{Assent Prevention Manual Tor ‘Nationa Safety Counei ” rete. |~ Geneva (Switzerland)
Intl Opens SBN 7% | Tar'Spin cate Orne, By Lo (sen: 97¢922-10652 Seize)
08-7.9120245), Itasca, Hines 60143 (USA) —_
National Safety Coon 1g | Seley and ENviOMEDT | AK Gum Tava Pubtictions,
«| Supervisors Safety Manual Neleul stb Conola, (SBN: 97881-3-180854-1. New Delhi
(SBN 976-08-7-912088-1)—|~ 121, Spring Lake Drv, Industrial Safety: Coneeps and Pune Vidya Griia
niall - lara, Wins 60183 (USAy 19 | Praices KT, Kallari Prakashan, 1786, Sadashiv
3 | Prevention of Major dust Intemational Labour Tce beset
DMSOTE Fen Cony De 05072077 2 Pa DMSOTE Fina Copy bs 05.072017 » «set Academie Year 2078 1 Seheme
COURSE NAME : ADVANCE DIPLOMA IN INDUSTRIAL SAFETY
‘COURSE CODE :1T
YEAR FIRST
‘SUBJECT TITLE : ENVIRONMENTAL MANAGEMENT
SUBJECT CODE :23112
"TEACHING AND EXAMINATION SCHEME,
‘TEACHING SCHEME, EXAM SCHEME & MAXIMUM MARKS.
fm) w me FR] om | oe | on | tw | tora
ei oo |) - | o | mw |) = ~ | 100
NOTE
> Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.
> Total of tests marks forall theory subjects are to be converted out of 100 and to be
‘entered in mark sheet under the head Sessional Work (SW)
> Bight Assignments pertaining tothe subject shall be completed in the tutorials,
RATIONALE
‘This subject deals with environment management system as well a$ envionment policy,
Tas, economies which are very much essential fom the point of view of today’s
cavironmental problems.
‘OBJECTIVES:
‘The student wil be able to:
‘+ Understand elements of Environment management system,
+ Lear meshods of Environmental monitoring.
+ Study the various techniques of waste management.
+ Leam the techniques of Energy Conservation,
+ Know the Sustainability Reporting
‘Understand global warming issue & its contol measures
— x
[MSBTE Final Copy Dt. 08072017 os 7
LEARNING STRUCTURE,
Application
Procedures
Principles
Concepts
Facts
[Effective Management of Eavitonmenil practices system to protect the
Enviroment
Enron L [checkin te]
Papen | [Wein] [Conpnce | Shenae
| sane pata” | | wihstatary | | Mian
immediate and || fquements | | Eouol ee
[senses
a t t T
oneal
= Evironment | [Environment | [Anais and
Agee Potaant” | | ‘Acvaenuis | | investigation
‘Assessment a
Enviroment | [Conesive [Non complanc, || Envroanent
Aspects ‘action ‘Environment Audits
- compliance
Environmental || Control “Measurement et
impact || Measures sntanain | | scuomes at stess Academic Vear 207-48 wet Academie Your 201718
DETAILED CONTENTS, ‘CHAPTER CONTENTS. MARKS | HOURS |
sper CRZ regulations
ee ee) Energy Conservation
bani] ——_ [manus | Hours: ‘Key clements of energy management system ISO 50001, use |
Management Systems of clean technologies, energy conservation measures Water |
180 14001; 2015. Aspects and impact of | Conservation, Recycling, Harvesting, Power Saving
Envirmment Management. Environmental Poy, S| Measures, Paper Saving, measures, Raw Material Saving, | 16 | 10
| Envicmment Management Programmes. Administrative Depletion of natural resources, Renewable Energy, Life Cyl
Prooesure for Envionmental Clearanss. Environmental Astetamen(LCA), Product Stewardship, Green Supply
Impast Assessment (EIA), Process and Methodsogies ir Ctr, "Eco Friendly envionment good practices
| Pollton and conro! measures. Water Pollation and conta innovations, ee
| measeies. Soil Pollution and Contat measures, Plastic) 20 | M4 Sustainability Reporting?
Poison & canta eatnes, Eeonuen andthe Elements of Sunni Repo, Purpose & wang of |
campanens of ecosystem Sustainability Reporting, Global Reporting inane (GRD) © 4
Concept of Common EfMuent Teeatment Plant (CETP) © | guidlines, Eco sytem, concept and stucture, Monitering and | 16 | 10
Floating aqui pant system and its design end operation analysis of industrial efluens, Green Building
Sludge characterises and disposal methods —design and Coneept(GBC) |
operaion of sludge drying bed. Design and operation of ]
| eatrent plant. Troubleshooting and woube fee operat Toray] 10 | 6 |
Enviwonmental Important Regulations:
Water and Air Acts and Rules, Environment (Protection) Act
Seciea: Weter Cos Act a Yaueer Paani het INDICATIVE LIST OF TUTORIALS ASSIGNMENTS (Any 8)
Rules Role of Sat Pellstion Contal Board under Water and Faculty may choose ather assignments based on the curriculum
Aira. ao
Environmental Monitoring: [Seo ‘ASSIGNMENT J
2 Enviconment related termsidefiaitions, Principles & practices | 16 | 10 ration ofa model ETA
[Preperaion ofamodel ETA
reparation of a model Environmental Paley
‘Checks or Ai monitor
| Bio redial wasie chee.
[List out various consent parameiees
for monitoring of air pollution, water pollution, solid waste
management. Cleaner technologies, Ambient Aie quality,
| Environmental Noise Pollution, Stack Monitoring, EMuent
Monitoring, EMluent Treatment PlentKey process, Air
Pollution Contol Devices, Serubber System, Parameters of | (Te Checks fora ETP
| Em monte | [7 onan Eeagy Sng pao
‘Waste Management (5 is out elements of Sustainability Reporting
Statuory Provisions for Bio Medical Wastes, waste 3 [List out the equipment required for stack monitoring
management, Ballery waste management. wesiment, (ois out various Water Saving practices
Ceansporation and disposal. Hazardous Waste Management (AF [Assignmeat of Tatemal Audit of any uni based on 150 T3007
5 Hazardous wast, PCB requirements and ansporation of|
hazardous wastes, Manifest, TREM Card, Solid. Waste
management, ETP and STP, Management of Hazardous
waste by industries” Six R-Coneept” Rethink, Refise,
Reiuce, Recycle, Reuse & Reprocessing/Co-processingof|
‘SUGGESTED LEARNING RESOURCES
Waste = Tite [avon] Punuicaion
Glonat Warnings “The Ervronment——]
Cardin Emission Atmospheric gases, Greeshouse gases 1 [Recatooer |e Bare Act
Xjote protocol, Acid rains, Effects on Human beings, id 1
4 life and Natures Mitigation measures of Global warming, 2, | Guide for Environment [ame Act
Deforsiaton, Tee Plantation, Bio Diversiy, Carbon Cred, [Cearence
Orone depleting. substances and is impason the Environment impact
Environment , Restrictions for development in Coastal Zone P aosmet Bare Act
asteracorbissnan Pe Speer maeretuscer ssn 7 tathe Yor sve wath 0 1 same
= rite AUTHOR PuBLication COURSE NAME : ADVANCE DIPLOMA IN INDUSTRIAL SAFETY
+ | Sanda80: 1001 |= 80 CouRsE CODE «1
5 Environmental ve Rao ‘Prentice-Hall of India Pvt, New tied esr
|5_ | Eneineering fenugopel Delhi SUBJECT TITLE : QUALITY CONTROL IN OCCUPATIONAL SAFETY & HEALTH.
6 | Environmental Studies NK Uberoi Excel Books, New Delhi er
(Epona ame 7 aban Ke
ae Sep oan TEACHING AND EXAMINATION SCHEME
"John Willey and Sons Inc, New
© Bovionmenl Ses | Dank © Krmsyamy 30 Wiley and Sens he New —
9 [ERRORS amiga aga ig Hae om TEACHINGSCHEME | EXAMSCHENE® MAXIMUM MARKS
1 ee ‘Emach Bharuch Univeritee Preze (indi anu pe | PAPER | ay PR | oR) TW | ToraL
10 Environmental Studies. ‘Bharuch Hyderabad HRS.
[1 [Bnviomen Sts | Ripe Ox Ona Pes NE [elo -|o )m)-|- 1
Hien ESS Theta TCH New Da Wore
12 Treatment. disposal, Reuse _Metelf & Eddy 2003.
MSBTE Final Copy DE 05.07.2017
=
> Two tests exch of 25 marks fo be conducted a8 per the schedule given by MSBTE.
> Total of tests marks for all theory subjects are to be converted out of 100 und to be
cntered in mark sheet under the head Sessional Work (SW)
> Eight Assignments pertaining tothe subject shall be completed in the tutorials.
RATIONALE.
1k sims to equip the student with skills and technigles for preventing. accidems and
rinimising losses
OBJECTIVES
‘The student will be able to:
‘+ Know Safety Inspection, Saety Survey and safety tg system
‘+ Lear methods of measurement of safety insices as per IS 3786
1+ Develop the wack permit system,
+ Lear the techniques of Hazard Identifications
Koow the process of safety sit.
Understand Major accident hazard & its contol measures
DMSBTE Final Copy Dt. 08072017 » 7LEARNING STRUCTURE
Application
Procedures
Principles
Concepts
Facts
MSBTE Fiat Co
Etecive Quality Control in occupational health, safety
‘management sysiem to preven: acidents and losses
‘and environment
DETAILED CONTENTS
[enaprer CONTENTS
1 Scheme
MARKS | HOURS
t [ ji
t
Safety Appraisal & Control Techniques:
| Plant safey rules and procedure, Safe operating systems,
Sefety checklist, Safety. tag’ system, Plant Safety
Inspection (PSI), Safety sampling, Safety surveys. and
safety tours, Safety inventory system, Product Safty,
‘Total Loss Control (TLC)
Permit vo work Systems :
Types of Work Permit — Hot Work, Cold Work, Working
at height, Electric Isolation, Confined Space Entry,
| Excavation, Working on Fragile Roof, Contents of Work
Permits, Process for execution and closure of work
permit, Lock Out and Tag Out (LOTO) system
0
1“
‘Accident incident / near-miss dangerous oceurrence
‘reporting, investigation:
Aceidenfincident reporting and investigation, purpose
and process. Accident Report forms, Accidents reportable
lunder various. statues like Factories Act 1948, the
BOCW Act 1996, the ESI Act 1948, etc, Agencies
investigating accident. Identifying the key factors and the
Immediate and basis causes, Accent investigation repr,
Corrective Action ad Preventive Action (CAPA)
16
10
= i I
sone
: scoidents
= t
lente: Corrective Reportable and ]| Safety rules,
ea =m feet vos
Risk ‘Appraisal and ‘Measurement ‘Safety
‘Measurement and evaluation of safety performance
Indian standard 18-3786 and its salient features,
Definition of terminology used Accident, incident, near.
mis incident, dangerous occurence, disabling (lostime)
ling injury, reportable lost-time injury,
loststime injury, days of disablement (lost
‘ime), paral diseblement, temporary partial disablement,
permanent partial disablement, total disablement,
temporary ‘total disablement, permancat total
disablement, man-hours worked! “exposure hours,
scheduled charges for disabilities, statistical period,
Restricted Work Case (RWO),frstatd case, ete
Safety performance indleators: Frequency Rate (FR),
weighted frequency rate, Severity Rate (SR), incidence
rate, Frequency-Severity Index (FSD), Safe-T-Seore, cost
facto, cout seventy rate, activity rate, Tat Accident
Frequency Rate (FAFR), time charges inthe Employee's
Compensation Act, 1923, Leading & Lagging indcatrs,
Classification of industrial necidents and special cases
according to IS-3786: Classification of accidents 35 per
1S3786:1983, Assessment of special cases: Inguinal
hemi, Back injary, Aggravation of pre-existing
condition, Agaravation ofa minor injury, Cardiovascular
diseases, Miscellaneous, Other disabilities
[Accidentincident analysis: Methods of collating snd
DMSBTE Final Copy DE. 05.072017 3set Academie Yor 201718
1 Scheme net Acatemic Var 209718 1 Seheme
CHAPTER CONTENTS ‘MARKS | HOURS ASSIGNMENT —-
i Tahulatng do, Recordkeeping, Asche tciden -
‘ecupatiosl Tins rend analysis 7 Designing Aceident Report Form
Hazard identification, Risk asesoment and coral 3 | Desianing Accident investigation Form
ararddsatifeation and Risk Assesument (HIRA), 9 List any Ten Safety Rules flowed youreampany
tec ohn con Fed Anis ZA, T0[ Prepare model pet for Confined Space Enis Pe
terodutin to coment of Manu Crile Accent Prepare mod permit or Hot Work Permit
conn we [12 Prepare model permit or Wark at ight
Mazard Identification Techniques: Reactive approach
4 Ineident reall technique (afere-event approach), | 4g |g SUGGESTED LEARNING RESOURCES
| Proactve approaches: Creal incident review technique
(beforetheevent approach), Dedustve technique, a —
[Insti ete se TITLE | avtwor PUBLICATION
‘What ihtone, Why-Why, Root Cause Analysis (RCA), 5
Fat Tre Amais (FTA), Event Tre Arlyeis (ETA, 1 industrial Accident Prevention | Lava DAP atcGraw-il Book Company,
Cause-Consequence " Amaiysis (CEA), Mangan | Petes, New York New Deh
| Oversight an Reviews Technique (MOR), File Mode and | Rs belie
areas EMEA) Joh ake Roope a Accident Prevention Mined ‘NadionalSaety Coune]
|-———Tisor etnt Hee ane oes 2 |{vor1@2) i TDL, Spring Lake Drive,
| ‘Major Accident Control, Definition of major accident USBN: 978-08-7-912135-8) ttasea, Mlinois 60143 (USA)
| hazards, Wentifeaion and” asesament of MAH > | Asset Revenion ana Nal at Comet
installations, Roles of Goveramen, Management, Local 3 | forindustinl Operations pring Lake Drive,
Authoies tnd Public, ILO Code of Practice for aor | [1iSBN:978.08-7.912024-5)_ _| tea thinas $0145 Sa) _|
Sf eslaaat conte. | 10 “s| Sepervisrs Safety Manual Navona Safe Coun
Emergency Preparedness and respons pans {ISBN 978-08-7-912088-1 1121. Spring take Driv,
| Onesie emergency response plan’ Ofte emergency esc, Minis 60143 (USA)
| feaponse plan “Mita "Accident Response Grow | vention of Major ORT Tngerations Labour Ofice |
| (ARG), Major acide contol system a local, sae, 5 | Accigents - (Lo, |
atonal nd intemationl levee (SBN.8221071014) |__| Gene Swizrand)
‘Occupational Heath and Safety Rude ‘Loss Prevention nthe Prosar Buttewort-einemaan
(Occupational health and sey audits 1S-16489: 198, & | indusies(Vol.1,28 3) | Frank Lees Watt. Massachusets (USA)
¢ | Diffeat types of audits: tnemsl, Exeral audis and bo {SBN 07506-15478)
Integrated Management System (EMS) 1S-18001:2007/| 16 | Chemical Process Quantitative ] Eents for Chests Process
‘OHSAS 1800120077180 43001 7 | Ris Anais (SONA 97S $e Ameria asin of
Risk Analysis Chem cal Engineers. New
TOTAL] 100 York,NY. (USA)
7g Less Control Management
| USBN:0-8247.8479.0),
Management Guide to Lose
Frank, Bird Jr &
Rober G. Loftus
Taste Press, Loganville,
Georgia (USA)
tiie Press. Loganvl
INDICATIVE LIST OF TUTORIALS ASSIGNMENTS (Any 8) [9 |Conogt Frank € 8rd
on rsa
Faculty may choose other assignments based on the eureeulurm ean Georgia (USA)
10 | Management (ISBN. 978-18- | Dan Petersen pecan Bookco, Lae
SRNO- ‘ASSIGNMENT [sssen96, | New York, NY. (USAD
1 HIRE Sheet Format Indust Safety and
2—TAZOT Sheaommat a | esa Saf AK. Gupta Lxmi Publications, New Deli
3 JSA Sheet Format Winer eres ‘Pane Vidvarthi Gita
4 FRSR and Index Fraps 2 PS 17. Kulkarni Prakashan. 1786, Sadoshiv
(57 Seley Audi elements Peth, Pune -411 030,
DSISBTE Final Copy De 05072017 2
DMSBTE Pint Copy De. 08.07.2017
TMi
»
NKM Fublisers, Anmecabad
7sehene
COURSE NAME: ADVANCE DIPLOMA IN INDUSTRIAL SAFETY LEARNING STRUCTURE
COURSE CODE =I Effective compliance of SHE Legislation at work and prevention of injury, accident and
YEAR SFIRST Application | Snes Hela and get anaes
SUBJECT TITLE :SAFETY, HEALTH AND ENVIRONMENTAL LEGISLATION
SUBJECT CODE 25114 y f
Procedures [Compliance “Awareness ‘National and ieee
seth | | a Inman! sing Sse
“TEACHING AND EXAMINATION SCHEME woneesous | ad in a
_ [Bhesicn Renton | | Git cont
‘TEACHING SCHEME EXAM SCHEME & MAXIMUM MARKS sons t T ——
Principles - ‘Act and Rules of Iso.
PAPER: | ‘Rulon of ESI, Public ILO, WHO, BIS
mew |e PARR we | ow [on | aw | roran Tepes || EM ee |Meat | | BE
Wormers Baw | |G
ale|-|o || ~ [oe a s as
vore meee) te peo ee
Concepts | Control of Injury Accountability | | Sete. Heakhand |! National
> Two tests each of 25 marks tobe conducted as per the schedule given by MSBTE, aa Sandee
> Tota of tests marks for al theory subjects ae toe converted ou of 100 and to be =
catered marhshet wader the ead Sessional Work (SW) t t {
> Eight Assignments pertaining tothe subject shall be completed in the atrial rea we oo
RATIONALE
“To scqsit the stadet with Nations and Itemationa Acts, Roles, Convention per
+o Sate, Heath an Environment
‘onsecives
“The student wil be ate to
+ Know varios sky statutory requirements und Fastories Act and isles
+ Leam salty provisions under BOCW Act & Rules
+ Know sfety story eqirments under various SHE Legislations.
+ Ko the important measures in Sci ScuriyLeisatos.
+ Know the sey ltd ILO consentons & eomendations,
[MSETE Fina Copy DE SenaH7 “
[MSBTE Final Copy Dt 05072017 osDETAILED CONTENTS
CONTENTS
“The Factories Act, 1948 and Rules ©
Provisions relating to Safety, Health and welfare, under the
‘Act and Factories Rules made there-ander, Amendments
Process to the Act and Rules, The Maharashra Factories
Safety Audit Rule 2014, Impoitant Case Laws under the
Factories Act, 1948,
“The Building and other Constration Workers (Regulation
of Employment and Condition of Service) Act, 1996, and
Central Rules, 1998 and State Rules
‘The Building and other Construction Worker's Welfze
Cess Act, 1996 and State Rules, 1998, Mabarashira Fire
Prevention and Life Saving Act, 2007 and Roles,
[MARKS | HOURS
2
1 Scheme
"Safety, Heat
Environment Protection Legislations:
‘Water (Prevention & Control of Pollution) Act 1974 and
Roles
Ait (Prevention and Control of Pollution) Act 1981
‘and1982 and Rules.
Environment (Protection) Act 1986 and Rules.
Manufactue Storage and Import of Hazardous Chemical
Rules, 1989, Noise Pollution Act, 1998, Bio-Medical
Waste, E-Warte Rule, Bateriee Rule, Hesardoue Waote
“Management (Trans boundary) Rules, Chemical Accidents
(Emergency Preparedness, Planning and Response) Rules |
1996
‘and Environment (SHE) related
Important Legisation:
Sections pertaining to SHE in indian Boilers Act, 1923
‘with allied Regulations, 1961, Indian Electricity Act, 2003
and Rules, latest CEA guidelines, Indian Explosives Act,
1984 and Rules. Peoleam Act and Rules, Gas Cylinders
Rules. Calcium Carbide Rules, The Insecticides Act and
Roles. Radiation Protection Rules, Hazardous Matvials
| Transportation Rules, Static and Mobile (Unive) Pressure
‘esse! Rules, 1981 as amended in 2000,
‘The Dock Workers (Safety, Health & Welfare) Act 1996
and Rules and Regulations,
16
Social Security Legisations
Employees Compensation Act and Rules, ESIC Act and
Rules, Contract Lebour (Abolition end Conditions of
Service) Act and Rules, Public Liability Insurance Act,
1991 and Rules, Responsible Care (RC), Motor Vehicles
‘Act, 1988 and Rules
‘The Central Motor Vehicles Rules, 1989, The Maharashtra
Motor Vehicles Rules, 1989, Transport of Hazardous
Goods by Road Rules, Fire Provention and life Safety
[MSBTE Fis! Cony 65.07.2017 %
ef Academe Vese 2017-18 Scheme
[cuaprer CONTENTS
‘Measures Ack 2006 and rls,
TLO Convention and Recommendation once
‘Occupational Heat & Satety
6 | Relevant Conventions and Recommendtion of ILO inthe | 16 0
furtherance of Safety, Health and Environment (SHE).
if SHE alhuman right issue, Trade Policy affeting OHS. |
TOTAL] 100 ot
INDICATIVE LIST OF TUTORIALS ASSIGNMENTS (Any 3)
Faculty may choose other assignments based on the curriculum,
SENG: ASSIGNMENT
1 Tit oat Hea Provisions under Factories Act Rule
2 enti the Duties of Oceuper under Fatories Act/ Rule
3 [Cis out ie Key Salar; Provisions under SOCW Act / RUE
[stout the les under Environment (Proiection) At 986
S| Case Lavon Social Security Act
a
7
z
3
(Case Law on Dock Safety Act, 956
‘Case Law on Faciories Act
Eis ut the Proviins uncer Facories Act Tue Tr Hindus Process
‘tis OF Safety Of
[oes our the Key Ele
15 Ja PCB Consent 19 Oper
SUGGESTED LEARNING RESOURCES
Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.
> Total of tests marks forall theory subjects are tobe converted out of 100 and to be
entered in mark sheet under the head Sessional Work (SW)
RATIONALE,
Acquire knowledge of imerstion of Man and Machine to maintain Hygiene end Health while
“working to prevent exposure to dangers.
“OBJECTIVES.
‘The stagen willbe able 10
Lear the heat stress end understand the importance of adequate vent
Select proper Personal Protection Equipmens for industria activites,
‘Study the hea stress indices & ver
lation techniques
Know the hazards & contol measures for Noite & vibration
‘Study occupational health hazards and its control measures.
Know the fist id measures for various injusss.
Understand the ergonomical hazards ands slutions
[MSBTE Final Copy 2 05072017
38
et Academie Year 201718
LEARNING STRUCTURE
Application
Procedures
Principles
Concepts
Pacts
“1 Scheme
Designing proper wor ston tusd on ergonomic nd hygiene and
protects hie wong
Sampling wd l Ninorig
Seng Aaesmet fa
twee ea
Cepmcty | | thre eae
Minagenest
t Senite
Work t
Fay
Enviroment | [vse | Ss iovor ] [Bisoay oF
Mecsores | | Bin TE Diss and
Diagnostic
Mod As.
Told ins
Worstaion
atarzcion | | Wotton | Ton fom | Dine
for human o ‘injuries. and
vein Shen tnd
feat ateton
Figimce | [Erzmomics | [Poona] [Oveapatona
and Health | Protective Disease
Equipment
oro
gph DMSBTE Fint Copy De 17.2017 »wet Academie Your
DETAILED CONTENTS
(CHAPTER CONTENTS
[_ Venilaton and Heat Stress:
Purpose of venation. Physiology of hest regulation.
‘Thermal environment and its measurement. Indies of
Inet ses. ‘Thermal limits for comfort, efficiency and
ficedom ffom health risk, Natura ventilation,
‘Mechanica! ventilation, Air conditioning. Control of hest
cexposutes at source, dilution and loca! ventilation,
‘Recommended values fora changes required for various
areas as per Factories Act, 1948 and National Standards.
Industral Lighting & Illumination
Purpose of lighting. Benefits of good illumination,
Phenomeson of Fighting and safety. Liguing and the
work Sources and types of artificial lighting, Principles
of good iluminavion. Recommended optimum standards
of illumination. Stroboscopie Effet, Desi of lighting
installation, Maintenance. 1S" Standards relating 10
lighting and color.
Noise and Vibration
| ‘Noise and ill-effet of noise on human heulth- Auditory
| & non-autitory, Measurement and evaluaion of noise
| Control 0 Noise Hazards- Noise absorption techniques,
silencers. Pemnissible level of exposure to noise in
Industry. Tl effects of vibration, White Fingers
(Reynolds's phenomenon), and coctrol measures oF
vibration |
Tndustrial Hygiene
Defintion of Industial Hygiene, Industrial Hygiene:
Control Methods, Substinution, Changing. the process,
| iSolatnn, wet method, local exhaust ventilation, personal
| hhygite, housekeeping and maintenance, waste disposal,
special contol measures
Intodsction to chemical hazards, dangerous properties of |
‘chemical, dst, gases, fumes, mist, vapours, smoke and
azrosds
2 | Route of enty to human system, recognition, evaluation
and control of basic hazards, concepts of dose response
{ felationship, bio-chemical action of toxic substances,
Persoral Sampler. High Volume Sampler. Midget
Impinger Tubes, Rota meter, Calibration of Rotameter,
Concept of threshold, limit values TLV-TWA/ PEL.
FOEL, STEL, IDLH, LCio, LDyy and air sampling |
strategies, personal exposure monitoring,
i seneme
[MARKS | HOURS
3 Personal Protective Equipment
MSBTE Final Copy DE. 05.072017 ©
CHAPTER CONTENTS MARKS
~ | Need for pesonal” protection equipment efection|
applicable standards, supply, use, care 4 maintenance
respiratory ard non-resptatory personal protective
‘equipment. Neo-espratory personal proective devices
Head protection, Ear protection, Face nd Eye protection
Hand protection, Foot protection, body protection,
Respiratory persona protective devices
Classification of hazards: Classification of respiratory
personal protactive devies. Selection of respiratory
| personal protecive devices, Insiustions and teining in
the use, maintenance and care of elfcoataning
breathing apparaus. Training in the use of breathing
apparatus (opens circuits and. lose unit). Testing
"Occupational Hes
[Definitions AS per WHO, Common Occupational
iseases, Occupations involving risk of contracting these