CCDM

Service Manual
Self-Service
Systems
Questions and suggestions

Do you have ...

... any questions or suggestions

regarding this manual?

Please contact the following address

giving the order number of this manual
in your message:

Address:
WINCOR NIXDORF International GmbH
Handbuchredaktion BD PSD 43
33094 Paderborn
Germany

Fax: +49 (0) 52 51 693-62 09

E-mail: manuals.hardware@wincor-nixdorf.com

CCDM - Service Manual 01750062112 C

CCDM

Service Manual

Edition June 2008

Copyright © Information and trademarks

© WINCOR NIXDORF International GmbH 2008

All rights, including rights of translation and

rights of reproduction by reprinting, copying
or similar methods, even of parts, are
reserved.
Any violations give rise to a claim for
damages

All rights, including rights created by patent

grants or registration of a utility model or
design, are reserved. Delivery subject to
availability; right of technical modifications
reserved.

All names of hardware and software

products mentioned in this manual are
trade names and/or trademarks of their
respective manufacturers.

This manual was

produced using paper
treated with chlorine-free
bleach

CCDM - Service Manual 01750062112 C

Contents..…………....………...…............
Introduction.............................................
Device Integration...................................
Configuration Options……….................
Overview of Components......................
Description of Components..................
Function Description..............................
Function Test..........................................
Faults.......................................................
Removal/Installation of Components...
Maintenance and Service......................
Appendix.................................................

01750062112 C CCDM - Service Manual 0-1

0-2 CCDM - Service Manual 01750062112 C
Contents

Introduction ...................................................................................................1-1
Symbols used in this manual ..........................................................................1-1
Important safety precautions...........................................................................1-1
General information ........................................................................................1-2
Structure of the manual...................................................................................1-3
Outline .......................................................................................................1-3
Supplementary documentation ..................................................................1-3
Environmental protection ................................................................................1-4
Disposing of used consumables................................................................1-4
Labels on plastic case parts ......................................................................1-4
Returning, recycling and disposing of used units and consumables.........1-4
Further information ....................................................................................1-4
Abbreviations ..................................................................................................1-5

Device Integration .........................................................................................2-1

General ...........................................................................................................2-1
Version 1 - Head module in the safe...............................................................2-2
Version 2 - Head module in the top part .........................................................2-3

Configuration Options ..................................................................................3-1

General ...........................................................................................................3-1
Head module...................................................................................................3-1
Cassette module .............................................................................................3-2
Cassette module for plastic cassettes (SK21.2)........................................3-2
Cassette module ProCash 3100 (SK31.0) ................................................3-2
Cassette module ProCash 3100(xe) (SK31.1) ..........................................3-3

Overview of the Components ......................................................................4-1

Components of the head module....................................................................4-2
Dispenser module......................................................................................4-2
Dispenser module VM2 (01750079779)...............................................4-2
Dispenser module VM3 (01750101956)...............................................4-3
Rocker .......................................................................................................4-4
Metal detection ..........................................................................................4-5
Metal detection VM2 (01750076812) ...................................................4-5
Metal detection VM3 (01750101953) ...................................................4-6
VM board ...................................................................................................4-7
Cover for metal detection (01750080208) .................................................4-8

01750062112 C CCDM - Service Manual I-I

 Contents

Intermediate transport ...............................................................................4-9

Intermediate transport 2 (01750086849)..............................................4-9
Intermediate transport 3 (01750101952 only in conjunction with
VM3)...................................................................................................4-10
Alignment station.....................................................................................4-11
Alignment station (01750065105) ...........................................................4-11
Alignment station 2 (01750105148) ........................................................4-12
Magnetic ink character reader.................................................................4-13
Magnetic ink character reader (01750097825 / 01750108340) .........4-13
Magnetic ink character reader dummy (01750097826) .....................4-14
Check / cash reader ................................................................................4-15
Check / cash reader (01750064570 / 01750105533) ........................4-15
Cash reader (01750068334 / 01750105544) .....................................4-16
Check reader .....................................................................................4-17
Escrow unit..............................................................................................4-18
Escrow unit (01750079818 / 01750108278) ......................................4-18
Amplifier / controller boards.....................................................................4-19
Amplifier / controller boards assy. (01750080807) ............................4-19
Reject transport .......................................................................................4-21
Reject transport unit (01750047165)..................................................4-21
Reject transport 2 (01750108323) .....................................................4-23
Printing station (01750055172 / 01750112516) ......................................4-24
Snap-in panel for document guide (01750070381) .................................4-25
Chassis 2 CCDM assembly (01750106776 / 01750079819) ..................4-26
Chassis P CCDM assembly (01750108714)...........................................4-27
Back panel board (01750052539) ...........................................................4-28
Shutter 3 CCD assy. (01750108280 / 01750086136) .............................4-29
Components of the cassette module ............................................................4-30
Transfer transport SK21-2 PC2100 assy. (FL: 01750088679 / RL:
01750088678) .........................................................................................4-30
Cassettes for cassette module for plastic cassettes (SK21.2) ................4-31
Media cassette (SK21.2) (01750078600 / 01750107891) .................4-31
Media cassette (SK21.2 L) (01750078601 / 01750107892) ..............4-31
Retract cassette (SK21.2) (01750078602) ........................................4-32
Cassette lock (01750075987) ............................................................4-33
Cassettes for cassette module ProCash 3100 (SK31.0).........................4-34
Check deposit box for ProCash 3100 (SK31.0) .................................4-34
Cassettes for cassette module ProCash 3100(xe) (SK31.1)...................4-35
Right cassette PC3100 (SK31.1) .......................................................4-35
Left cassette PC3100 (SK31.1) .........................................................4-36
Separator transport .................................................................................4-37
Separator transport (SK21.2) for cassette module for plastic

I-II CCDM - Service Manual 01750062112 C

Contents

cassettes ............................................................................................4-37
Separator transport (SK21.2 L) for cassette module for plastic
cassettes ............................................................................................4-38
Separator transport (SK31.1) for cassette module
ProCash 3100(xe) ..............................................................................4-39
Safety switch (01750065875) ..................................................................4-40
CCDM storage board...............................................................................4-41
Storage board for cassette module for ProCash 3100(xe) (SK31.1) .4-41
Storage board for cassette module for plastic cassettes (SK21.2) ....4-41
Sensors and actuators ..................................................................................4-43
Function elements and controls ....................................................................4-43
Block diagram ...............................................................................................4-45

Description of Components .........................................................................5-1

Magnetic ink character reader ........................................................................5-1
Structure ....................................................................................................5-1
Function description ..................................................................................5-1
Device Integration......................................................................................5-2
Check / cash reader........................................................................................5-2
Structure ....................................................................................................5-2
Function description ..................................................................................5-3
Processing banknotes ...............................................................................5-3
Processing checks ....................................................................................5-4
Device Integration......................................................................................5-4
Escrow unit .....................................................................................................5-5
Structure ....................................................................................................5-5
Function description ..................................................................................5-7
Device Integration....................................................................................5-11
Reject transport.............................................................................................5-12
Structure ..................................................................................................5-12
Function description ................................................................................5-13
Device Integration....................................................................................5-14
Alignment station ..........................................................................................5-15
Structure ..................................................................................................5-15
Function description ................................................................................5-17
Dispenser module .........................................................................................5-19
Structure ..................................................................................................5-19
Function description ................................................................................5-20

Function Description ....................................................................................6-1

Functions ........................................................................................................6-1
How the CCDM works.....................................................................................6-2

01750062112 C CCDM - Service Manual I-III

 Contents

Check processing......................................................................................6-2
Banknote processing.................................................................................6-3
LEDs ...............................................................................................................6-5
Description of transport paths.........................................................................6-7
Version with cassette module for plastic cassettes (SK21.2)....................6-7
Transport from the input / output area to the escrow unit ....................6-8
Transport from the escrow unit to the cassette module .......................6-9
Transport from the escrow unit to the input/output area ....................6-10
Transport from the input/output area to the retract cassette in the
cassette module.................................................................................6-11
Transport path for a rejected medium ................................................6-12
Version with cassette module for ProCash 3100(xe) (SK31.1) ...............6-13
Transport from the input / output area to the escrow unit ..................6-13
Transport from the escrow unit to the cassette module .....................6-14
Transport from the escrow unit to the input/output area ....................6-15
Transport path for a rejected medium ................................................6-16

Function Test ................................................................................................7-1

Test button......................................................................................................7-1
Calling the function codes ..............................................................................7-1
Factory synchronization..................................................................................7-3

Faults .............................................................................................................8-1
Status messages ............................................................................................8-1
Status display ............................................................................................8-1
Localizing the cause of the error ...............................................................8-2
Error codes / warning codes......................................................................8-4
Error messages in the area of the head module ..................................8-6
Error messages of photosensors .......................................................8-27
Error messages in the cassette module section ................................8-32
Sensors and actuators..................................................................................8-37
Description of sensors / actuators ...........................................................8-37
Structure of brief designations ...........................................................8-37
Abbreviations for functional units or functions ...................................8-37
Abbreviation for element types ..........................................................8-38
Overview of sensors and actuators .........................................................8-38
CCDM head module...........................................................................8-39
CCDM cassette module .....................................................................8-46
Shutter.....................................................................................................8-48
Dispenser module ...................................................................................8-48
Alignment station.....................................................................................8-50
Magnetic ink character reader.................................................................8-51

I-IV CCDM - Service Manual 01750062112 C

Contents

Check / cash reader ................................................................................8-51

Sensor / deposit transport .......................................................................8-51
Escrow unit ..............................................................................................8-52
Printing station.........................................................................................8-53
Reject transport .......................................................................................8-53
Cassette module......................................................................................8-54

Removal/Installation of Components ..........................................................9-1

General ...........................................................................................................9-1
View of the CCDM ..........................................................................................9-1
View of the cassette module for plastic cassettes.....................................9-2
View of cassette module ProCash 3100(xe) .............................................9-3
Power interrupt................................................................................................9-4
Removing the cover plate ...............................................................................9-5
Removing / inserting cassettes .......................................................................9-6
Cassette module for plastic cassettes.......................................................9-6
Removing / inserting the retract cassette.............................................9-6
Removing / installing a media cassette................................................9-7
Cassette module ProCash 3100(xe) .........................................................9-8
Removing / inserting left cassette ........................................................9-8
Removing / inserting right cassette ......................................................9-9
Opening / closing components......................................................................9-10
Pulling out / pushing in the dispenser......................................................9-10
Opening / closing the intermediate transport...........................................9-11
Opening / closing the alignment station...................................................9-11
Head module.................................................................................................9-12
Dispenser module....................................................................................9-12
Intermediate transport .............................................................................9-14
Metal detection VM2 (01750076812) / VM3 (01750101953)...................9-15
Rocker in the dispenser module ..............................................................9-19
Control panel ...........................................................................................9-27
Frontload (control panel on the dispenser module)............................9-27
Rearload (control panel on the escrow) .............................................9-29
Alignment station .....................................................................................9-30
Magnetic ink character reader .................................................................9-31
Check / cash reader ................................................................................9-32
Amplifier / controller boards.....................................................................9-37
Escrow unit ..............................................................................................9-41
Reject transport .......................................................................................9-43
Printing station.........................................................................................9-45
Print head ................................................................................................9-49
Chassis II/ P 017501078714 ...................................................................9-51

01750062112 C CCDM - Service Manual I-V

 Contents

Check / cash transfer mechanism ...........................................................9-53

Safety switch head module .....................................................................9-53
Cassette module for plastic cassettes ..........................................................9-55
Safety switch cassette module ................................................................9-55
Separator transport .................................................................................9-57
Storage board..........................................................................................9-58
Lock on media cassettes.........................................................................9-59
Media cassette handle ............................................................................9-59
Cassette module ProCash 3100(xe).............................................................9-61
Safety switch cassette module ................................................................9-61
Storage board..........................................................................................9-62

Maintenance and Service ...........................................................................10-1

General .........................................................................................................10-1
Dispenser module.........................................................................................10-2
Check / cash reader......................................................................................10-2
Consumables................................................................................................10-3
Orders .....................................................................................................10-3
Notes on using cleaning materials ..........................................................10-4
Printer ribbon cartridge............................................................................10-4
Print head ................................................................................................10-4
Approved maintenance materials .................................................................10-5

Appendix......................................................................................................11-1
Technical data ..............................................................................................11-1
General....................................................................................................11-1
Cassettes ................................................................................................11-3
Media.......................................................................................................11-4
Pin assignments back panel .........................................................................11-5
X1 (power supply unit).............................................................................11-5
X3 (MICR)................................................................................................11-6
X4 (alignment station) .............................................................................11-7
X5 (storage transport - motor) .................................................................11-8
X6 (intermediate transport - motor) .........................................................11-8
X7 (sensor transport - motors).................................................................11-9
X8 (escrow - motor) .................................................................................11-9
X9 (printing station - ribbon transport)...................................................11-10
X10 (escrow - sensors) .........................................................................11-11
X11 (reject transport - sensors / motors) ...............................................11-12
X12 (sensor transport - sensors)...........................................................11-13
X13 (printing station - print monitoring) .................................................11-14
X14 (dispenser print I) ...........................................................................11-15

I-VI CCDM - Service Manual 01750062112 C

Contents

X15 (dispenser print II) ..........................................................................11-16

X16 (controller) ......................................................................................11-17
X17 (amplifier I) .....................................................................................11-20
X18 (amplifier II) ....................................................................................11-23
X19 (printing station - pinhead) .............................................................11-25
X20 (safety switch) ................................................................................11-26
X21 (sensor transport - switch motor 2).................................................11-27
X22 (Sensor transport - switch motor 3) ................................................11-27
Pin assignment amplifier.............................................................................11-28
X1 (amplifier - controller I) .....................................................................11-28
X2 (amplifier - controller II) ....................................................................11-29
X4 (back panel I) ...................................................................................11-30
X5 (shutter)............................................................................................11-33
X6 (V.24 PC) .........................................................................................11-34
X7 (back panel II) ..................................................................................11-35
Assignment controller .................................................................................11-37
X4 (back panel I - dispenser logic) ........................................................11-37
X2 (cassette module – storage board) ..................................................11-40
X3 (amplifier) .........................................................................................11-42
X4 (amplifier) .........................................................................................11-43
X5 (system - control panel)....................................................................11-44
X7 ..........................................................................................................11-45
X8 (reserve) ...........................................................................................11-46
X9 ..........................................................................................................11-47
X10 (USB) .............................................................................................11-49
Pin assignments storage board ..................................................................11-50
X1 (storage cassette) ............................................................................11-50
X2 (sensors left) ....................................................................................11-52
X3 (sensors right) ..................................................................................11-54
X4 (DC - Motor cassette 2) ....................................................................11-55
X5 (DC - Motor cassette 1) ....................................................................11-55
X6 (motor distributor transport)..............................................................11-56
X7 (Motor stacking wheel cash) ............................................................11-56
X8 (Motor stacking wheel check)...........................................................11-57
X9 (motor switch control).......................................................................11-57
X10 (safety switch) ................................................................................11-58
Pin assignment dispenser board.................................................................11-59
X1 (back panel - dispenser print I).........................................................11-59
X2 (back panel - dispenser print II)........................................................11-60
X3 (sensors and motors to dispenser print)...........................................11-61
X4 (metal detection to dispenser print)..................................................11-62
X5 (motor input / output transport).........................................................11-63

01750062112 C CCDM - Service Manual I-VII

 Contents

X6 (motor transport rollers drive)...........................................................11-63

X7 (Motor counterrotation shaft)............................................................11-64
X8 (motor cam disk) ..............................................................................11-64
X9 (foreign body sensor) .......................................................................11-65
X10 (photosensor - dispenser, magnet) ................................................11-66
X11 (control panel) ................................................................................11-67
X12 (ultrasound sensor) ........................................................................11-67
X15 (distributor print).............................................................................11-68

I-VIII CCDM - Service Manual 01750062112 C

Introduction
This service manual has been compiled for authorized service personnel only.

Symbols used in this manual

 Text following a dash represents an item in a list.
" " Text in quotation marks refers to other chapters or sections in this
document.

 Text following this symbol describes actions to be performed in the

specified order.
Text following this symbol should be given special attention in order to
avoid damage and injury.

i Text following this symbol contains general information to facilitate use

of the device and help avoid operating errors.

Important safety precautions

Before performing any work on the CCDM disconnect the device from
power and unplug the power supply cable from the CCDM (see
chapter "Removal / Installation of Components", section "Power
interrupt"). Observe the safety precautions (refer to the service manual
of the device).

01750062112 C CCDM - Service Manual 1-1

General information Introduction

General information
The check / cash deposit module (or CCDM) is designed to be integrated in
automated teller machines and full-function self-service terminals. It consists
of the metal detection unit, dispensing station, input/output area, alignment
station, magnetic character reader, check/cash reader, escrow unit, print
station and cassette module.
The CCDM offers the following functions:
 Processing checks
 Processing banknotes,
 Depositing the media in the appropriate cassettes in the cassette module.

How to operate the CCDM is described in the operating manuals of the

devices which are equipped with the CCDM.

1-2 CCDM - Service Manual 01750062112 C

Introduction Structure of the manual

Structure of the manual

Outline
The chapter "Introduction" describes the important safety precautions, notes
concerning environmental protection and provides a list of abbreviations. It
also gives an overview of the possible functions of the CCDM.
The chapter "Device Integration" gives an overview of the possible versions
which may be used in the devices.
Views of the individual components of the CCDM, positions of the sensors,
actuators, function elements and controls as well as a block diagram
illustrating the integration of the individual units are shown in the chapter
"Overview of Components".
In the chapter "Function and Integration” you will find a description of the
functions of the components and a description of the transport paths.
CCDM testing is described in the chapter "Function test".
The next chapter lists possible malfunctions and provides information how to
eliminate them.
The next chapter "Removal / Installation of Components" provides detailed
information on how to remove and install the individual units.
The chapter "Maintenance and Service" contains information on required
maintenance work.
The last chapter "Appendix" provides technical data and pin assignments.

Supplementary documentation
For the operation and installation of the system, separate manuals are
available in several languages. These manuals can be ordered from the
publications office. They are also available in the intranet.

01750062112 C CCDM - Service Manual 1-3

Environmental protection Introduction

Environmental protection

Disposing of used consumables

Please dispose of consumables according to the applicable regulations of your
country.

Labels on plastic case parts

Please do not stick any labels on plastic case parts since that would make
recycling more difficult.

Returning, recycling and disposing of used units

and consumables
Details regarding the return and recycling of used units and consumables can
be obtained from your local branch office or from our Recycling Center in
Paderborn:
Tel.: +49 (0) 52 51 8-1 80 10
Fax.: +49 (0) 52 51 8-1 80 15

Further information
can be obtained from our Environmental Protection section (Referat
Umweltschutz):
Tel.: +49 (0) 52 51 693-67 07
Fax.: +49 (0) 52 51 693-67 09
Email: referat.umweltschutz@wincor-nixdorf.com

1-4 CCDM - Service Manual 01750062112 C

Introduction Abbreviations

Abbreviations
CCDM Check / Cash Deposit Module
CCE Check/cash-in detection module
DIN German Institute for Standardization
EC Extended Error Code
ECB European Central Bank
ESD Electrostatic Discharge
ISO International Organization for Standardization
KDIAG Components Diagnostics
LED Light-Emitting Diode
MICR Magnetic Ink Character Reader
UART Universal Asynchronous Receiver Transmitter
VTR Separator transport

01750062112 C CCDM - Service Manual 1-5

Abbreviations Introduction

1-6 CCDM - Service Manual 01750062112 C

Device Integration

General
Due to different device designs there are two versions of the CCDM.
Version 1 has the cassette module as well as the head module in the safe.
In version 2 the cassette module is located in the safe and the head module is
located in the top part of the device. The transition from the head module to
the cassette module is implemented by means of a transfer transport.
Both versions can be used in frontload as well as rearload devices.
The following sections provide an overview of the two versions.

01750062112 C CCDM - Service Manual 2-1

Version 1 - Head module in the safe Device Integration

Version 1 - Head module in the safe

1 Head module
2 Cassette module

2-2 CCDM - Service Manual 01750062112 C

Device Integration Version 2 - Head module in the top part

Version 2 - Head module in the top part

2
3

1 Head module in the top of the unit

2 Check / cash transfer mechanism
3 Top of the safe
4 Cassette module

01750062112 C CCDM - Service Manual 2-3

Version 2 - Head module in the top part Device Integration

2-4 CCDM - Service Manual 01750062112 C

Configuration Options

General
The following sections provide an overview of the various CCDM configuration
options.

Head module
Different reader modules can be integrated in the head module.
Component Part number:
Check/cash reader (Line XSA) 01750064570
in acc. with ECB art. 6.
Check/cash reader (Line XSA) 01750068336
Check/cash reader (Line XSA) 01750105533
Cash reader (Line XSA) 01750068335
in acc. with ECB art. 6.
Cash reader (Line XSA) 01750105544
in acc. with ECB art. 6.
Cash reader (Line XSA) 01750068334
Check reader (Line XSA) 01750107800
Magnetic ink character reader 01750097825 * / 01750108340
Magnetic ink character reader MICR 2 01750108340
CCDM Basic
Magnetic ink character reader MICR 2 01750097826 **
Dummy

* replacing magnetic ink character reader 01750054847.

** replacing magnetic ink character reader Dummy 01750058122.

01750062112 C CCDM - Service Manual 3-1

Cassette module Configuration Options

Cassette module
The cassette module can be configured in different ways.

Cassette module for plastic cassettes (SK21.2)

Component Part number:
Separator transport (SK21.2) 01750083147 / 0175108341
Separator transport (SK21.2 L) 01750091784 / 01750106777 *
Retract cassette (SK21.2) 01750078602
Media cassette (SK21.2) 01750078600 / 01750107891
Media cassette (SK21.2 L) 01750078601 / 01750107892 *

* long version

Cassette module ProCash 3100 (SK31.0)

Component Part number:
Check storage box (SK31.0) 01750088213

3-2 CCDM - Service Manual 01750062112 C

Configuration Options Cassette module

Cassette module ProCash 3100(xe) (SK31.1)

Component Part number:
CCDM deposit transport (SK31.1) 01750078457
Check cassette left PC3100 (SK31.1) 01750067657
Check cassette right PC3100 (SK31.1) 01750078460

01750062112 C CCDM - Service Manual 3-3

Cassette module Configuration Options

3-4 CCDM - Service Manual 01750062112 C

Overview of the Components
The following sections provide an overview of the individual components of the
CCDM, positions of the sensors, actuators, function elements and controls as
well as a block diagram illustrating the integration of the individual units.

01750062112 C CCDM - Service Manual 4-1

Components of the head module Overview of the Components

Components of the head module

Dispenser module

Dispenser module VM2 (01750079779)

The figure shows the dispenser module with the rocker and the control panel.

4-2 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Dispenser module VM3 (01750101956)

The figure shows the dispenser module with the rocker and the control panel.

01750062112 C CCDM - Service Manual 4-3

Components of the head module Overview of the Components

Rocker

Rocker CCDM VM2 assembled (01750079781)

4-4 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Metal detection

Metal detection VM2 (01750076812)

The metal detection function consists of the board (01750074657) and the two
metal sensor supports (01750047758).

01750062112 C CCDM - Service Manual 4-5

Components of the head module Overview of the Components

Metal detection VM3 (01750101953)

The metal detection function consists of the board and the two metal sensor
supports.

4-6 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

VM board

X7 X9 X12

X6
X1

X2

X3
X11

X15 X4
X8 X10 X5

01750062112 C CCDM - Service Manual 4-7

Components of the head module Overview of the Components

Cover for metal detection (01750080208)

4-8 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Intermediate transport

Intermediate transport 2 (01750086849)

01750062112 C CCDM - Service Manual 4-9

Components of the head module Overview of the Components

Intermediate transport 3 (01750101952 only in

conjunction with VM3)

4-10 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Alignment station

Alignment station (01750065105)

01750062112 C CCDM - Service Manual 4-11

Components of the head module Overview of the Components

Alignment station 2 (01750105148)

4-12 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Magnetic ink character reader

Magnetic ink character reader (01750097825 /

01750108340)

01750062112 C CCDM - Service Manual 4-13

Components of the head module Overview of the Components

Magnetic ink character reader dummy (01750097826)

4-14 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Check / cash reader

Check / cash reader (01750064570 / 01750105533)

01750062112 C CCDM - Service Manual 4-15

Components of the head module Overview of the Components

Cash reader (01750068334 / 01750105544)

4-16 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Check reader

i The check reader is not yet released. In its place, check/cash reader
01750064570 can be used.

01750062112 C CCDM - Service Manual 4-17

Components of the head module Overview of the Components

Escrow unit

Escrow unit (01750079818 / 01750108278)

* with plastic cover

4-18 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Amplifier / controller boards

Amplifier / controller boards assy. (01750080807)

01750062112 C CCDM - Service Manual 4-19

Components of the head module Overview of the Components

No. Controller Name Port

1 CCDM amplifier (01750052535) X7 Back panel X18
2 CCDM amplifier (01750052535) X4 Back panel X17
3 CCDM amplifier (01750052535) X6 V.24 connection cable
4 CCDM amplifier (01750052535) X5 Shutter
5 CCDM Controller 3 FBG X10 USB connection cable
(01750100633)
6 CCDM amplifier (01750052535) X1 CCDM controller 3
connector X3
7 CCDM amplifier (01750052535) X2 CCDM controller 3
connector X4
8 CCDM Controller 3 FBG X5 System customer panel
(01750100633)
9 CCDM Controller 3 FBG X2 Cassette module - storage
(01750100633) board
10 CCDM Controller 3 FBG X1 Back panel X16
(01750100633)

4-20 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Reject transport

Reject transport unit (01750047165)

01750062112 C CCDM - Service Manual 4-21

Components of the head module Overview of the Components

Base of reject transport unit (01750047165) revision level 5

4-22 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Reject transport 2 (01750108323)

01750062112 C CCDM - Service Manual 4-23

Components of the head module Overview of the Components

Printing station (01750055172 / 01750112516)

4-24 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Snap-in panel for document guide (01750070381)

01750062112 C CCDM - Service Manual 4-25

Components of the head module Overview of the Components

Chassis 2 CCDM assembly (01750106776 /

01750079819)
Chassis 2 includes the deposit transport (01750055175).

4-26 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Chassis P CCDM assembly (01750108714)

The chassis includes the deposit transport (01750055175).

01750062112 C CCDM - Service Manual 4-27

Components of the head module Overview of the Components

Back panel board (01750052539)

X16

X9 X10 X17

X13 X8

X18

X19
X1

X7
X12
X21
X22
X11 X20
X6
X2

X3
Barcode

X4
X14
X15 X5

4-28 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the head module

Name Connected with

X1 Power cable, power supply unit
X17, X18 X4, X7 on amplifier
X16 X1 on controller
X14, X15 X1, X2 on separator
X10, X8 Escrow
X13, X9 Printing station
X19 Print communication cable
X11 Reject module
X20 Safety switch

Shutter 3 CCD assy. (01750108280 / 01750086136)

01750062112 C CCDM - Service Manual 4-29

Components of the cassette module Overview of the Components

Components of the cassette module

Transfer transport SK21-2 PC2100 assy. (FL:

01750088679 / RL: 01750088678)

4-30 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the cassette module

Cassettes for cassette module for plastic

cassettes (SK21.2)

Media cassette (SK21.2) (01750078600 / 01750107891)

Media cassette (SK21.2 L) (01750078601 / 01750107892)

Long version of media cassette SK21.2.

01750062112 C CCDM - Service Manual 4-31

Components of the cassette module Overview of the Components

Retract cassette (SK21.2) (01750078602)

4-32 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the cassette module

Cassette lock (01750075987)

The lock comprises the clamp and the cylinder lock.
Key 01750001276 belongs to the lock.

01750062112 C CCDM - Service Manual 4-33

Components of the cassette module Overview of the Components

Cassettes for cassette module ProCash 3100

(SK31.0)

Check deposit box for ProCash 3100 (SK31.0)

Part number: 01750088213

4-34 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the cassette module

Cassettes for cassette module ProCash 3100(xe)

(SK31.1)

Right cassette PC3100 (SK31.1)

Part number Cassette capacity
01750078460 approx. 1000 documents

01750062112 C CCDM - Service Manual 4-35

Components of the cassette module Overview of the Components

Left cassette PC3100 (SK31.1)

Part number Cassette capacity
01750067657 approx. 1000 documents

4-36 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the cassette module

Separator transport

Separator transport (SK21.2) for cassette module for

plastic cassettes
Part number: 01750083147 / 0175108341

01750062112 C CCDM - Service Manual 4-37

Components of the cassette module Overview of the Components

Separator transport (SK21.2 L) for cassette module for

plastic cassettes
Part number: 01750091784 / 01750106777

Long version of separator transport SK21.2 (01750083147 / 0175108341)

4-38 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the cassette module

Separator transport (SK31.1) for cassette module

ProCash 3100(xe)
Part number: 01750078457

01750062112 C CCDM - Service Manual 4-39

Components of the cassette module Overview of the Components

Safety switch (01750065875)

4-40 CCDM - Service Manual 01750062112 C

Overview of the Components Components of the cassette module

CCDM storage board

Storage board for cassette module for ProCash 3100(xe)

(SK31.1)

Storage board for cassette module for plastic cassettes

(SK21.2)
Part number: 01750075555

01750062112 C CCDM - Service Manual 4-41

Components of the cassette module Overview of the Components

Name Connected with

X1 Cable to controller
X8 Safety switch
X3 Sensors 1
X4 Stepper motors 1
X5 Cassette 1
X6 Cassette 2
X7 Stepper motors 2
X9 LED display
X10 Identification
X11 Sensors 2

4-42 CCDM - Service Manual 01750062112 C

Overview of the Components Sensors and actuators

Sensors and actuators

The position of the individual sensors and actuators is described in the chapter
"Faults", in the section "Sensors and actuators".

Function elements and controls

The CCDM features a status display and a test button.
The display indicates the status of the CCDM.
The test button is used to test the CCDM. A test can only be executed if the
CCDM is pushed into the device.
The status display and the test button are located on the control panel of the
CCDM.
The following illustration shows the position of the control panel depending on
the device version.

01750062112 C CCDM - Service Manual 4-43

Function elements and controls Overview of the Components

Rearload Frontload

2
1
3
2
4
3

1 Status display 3 LED red

2 Green LED 4 Test button

The status messages are described in the chapter "Faults", section "Status
messages".
CCDM testing is described in the chapter "Function test".

4-44 CCDM - Service Manual 01750062112 C

 Magnetic Intermediate transport /
Check/cash character Alignment dispenser module / Metal

01750062112 C
(Interfaces) reader X4
reader / 1 station Input/output transport 2 1
detection
1 FireWire ------- (MICR)
Intermediate Separator board
Check reader 2 transport Dispenser board Control
2 Hotlink or X1 X2 X11
------- motor panel
Cash reader 1 Frontload
Dummy Plug adapter
Block diagram

Central power X2 X3 X4 X6 X14 X15

UART 3
supply unit UART 2 Back panel board
Overview of the Components

X1 (MICR / metal detection / ultrasonic sensor)

(CCDM version)
X20 X8 X10 X17 X18 X16 X7 X12 X21 X22 X9 X13 X19 X5 X11

Safety X4 X7 X1
switch X1 X3
Amplifier Controller Motor Motors /
ESCROW board board sensors
X2
UART 1 X2

Motors
Sensors
Motor
switch 2
Motor
switch 3

X4
X6 X5
Ribbon
transport
Printing
control
Needle head

X5 Storage Reject
Motor
trans- trans-
Sensor transport Printing station port port
Sensors Control panel

CCDM - Service Manual

V.24 Rearload
(channel 12)
System operating unit or safe

Shutter X1 Storage board

Safety
switch X10
Special
electronics
module Cassette module
User
(power source 6) guidance

System customer panel Safe

4-45
Block diagram
Block diagram Overview of the Components

4-46 CCDM - Service Manual 01750062112 C

Description of Components

Magnetic ink character reader

Structure
This module basically consists of a lower part containing the decoder board
and an upper part containing the premagnetization head and the head to read
magnetic-ink characters.
The lower part also contains a mechanism to lift the magnetic heads. This
mechanism is actuated by electric lifting magnet SMG1. The magnetic heads
are lifted when banknotes pass through.
To simplify handling and maintenance the module has been split up into a
lower part and an upper part that can be swung open.
The transport rollers in the lower part are operated from the outside by a belt
drive that is powered by stepper motor SSM1 in the sensor transport. The
transport rollers in the lower part and upper part (cover) are coupled via
toothed wheels.

Function description
When a check passes through the characters are first magnetized by the
premagnetization head and then evaluated by the read head.
Reading is started and stopped with the SYNC signal. Scanning and transport
of the medium are synchronized with the TAKT signal.
The information that has been read (identification number of the submitted
document and other associated data) is passed to the CCE board of the check
/ cash reader via the RS232 interface (also see the "Check / cash reader"
section).

01750062112 C CCDM - Service Manual 5-1

Check / cash reader Description of Components

Device Integration
The module is pushed onto a bar in the CCDM head module. An additional
pilot bar ensures correct positioning.
A cover plate ensures that the magnetic-ink character reader sits properly.
Power and data are fed in automatically via the back panel connector.

Check / cash reader

Structure
This module basically consists of the lower and upper scanner arrays, the
CCE board (check / cash recognition module) and the transport mechanism.
The two scanner arrays scan the front and back of a medium.
The CCE board is used to prepare and temporarily store data, and to
exchange data with the CCDM controller.
To simplify handling and maintenance the module has been split up into a
lower part and an upper part that can be swung open. Each part contains one
scanner array and one transport drive.
The transport rollers in the base part are operated from the outside by a belt
drive that is powered by stepper motor SSM1 in the sensor transport.
In the closed state, the drive of the transport rollers in the upper part is coupled
via a toothed wheel.

5-2 CCDM - Service Manual 01750062112 C

Description of Components Check / cash reader

Function description
When a medium passes through, its front and rear are scanned
simultaneously. In a transport operation, the images are captured with a
different level of illumination (red and green in the visible spectrum and
infrared) that depends on the job in question (banknote or check).
Scanning is started and stopped with the SYNC signal. Scanning and transport
of the medium are synchronized with the TAKT signal.
The firmware can be loaded via the RS232 interface.
The following table provides an overview of the different firmware types and
how they are used.
Firmware Usage
Main firmware Processing banknotes and / or checks
Firewire firmware Processing checks
Currency data Processing banknotes

Processing banknotes
Banknotes are captured with red, green and infrared illumination, and
identified and authenticated with the aid of the loaded banknote software.
The quality is checked on the basis of the following criteria at the same time:
 Missing or dog-eared corners
 Open tears
 Edge damage
 Dirt

The result of this quality check is shown a ten-level quality indicator.

Maculated banknotes are also detected.
The banknote identification data is sent to the system unit (PC) via the RS232
interface.

01750062112 C CCDM - Service Manual 5-3

Check / cash reader Description of Components

Processing checks
In the course of check processing the documents are captured with red and
green illumination.
The identification number of the submitted check and other associated data
are sent from the magnetic-ink character reader to the CCE board via the
RS232 interface. On the CCE board this data and the image data are turned
into a data packet that is sent to the system unit (PC) via the FireWire
interface.

Device Integration
The module is pushed onto guide bolts in the CCDM head module. A cover
plate ensures that the check / cash reader sits properly.
Power and data are fed in automatically via the back panel connector.
The scanned data is sent to the system unit via a Hotlink interface in the case
of a check reader and via a FireWire interface in the case of a check / cash
reader or cash reader.

5-4 CCDM - Service Manual 01750062112 C

Description of Components Escrow unit

Escrow unit

Structure

1 Drum with stepper motor ESM 1 6 Sensor ELS 2

2 Sensor ELS 5 7 Deflecting roller
3 Sensor ELS 3 8 Sensor ELS 1
4 Clutch 1 with tape winder 9 Sensor ELS 4
5 Clutch 2 with tape winder 10 Deflecting roller with timing disk

This module basically consists of the winding drum, two clutches with tape
winders, two deflector rollers and the transport mechanism.
The transport of documents is monitored by sensors.

01750062112 C CCDM - Service Manual 5-5

Escrow unit Description of Components

Sensor ELS 1 is a discrete photosensor. From beneath the medium, an emitter

diode that is built into a transparent plastic part in the input/output opening
sends its light to one of the phototransistors located on a panel with a slot. The
photosensor is the start and end sensor for incoming and outgoing media.
Stepper motor ESM 1 is located inside the winding drum. It bears the winding
drum on one end of a shaft. A timing belt wheel is attached to the other end of
the shaft. This wheel uses a timing belt to drive the two coupling shafts with
the tape winders. The toothed belt wheels for the clutch shafts have a
freewheeling mechanism inside. When the drum is rotating to the left (i.e.
media are being unwound) the shaft is driven via the locked freewheeling
mechanism. Now the tape spooling from the drum can be wound up by the
tape reels.
The clutch connecting the clutch shaft to the tape winder is a permanent
magnet clutch (hysterisis clutch) that cannot be switched. The principle of
magnetic torque transfer makes it possible to transfer torque on the one hand
and exert a braking effect on the other hand – and that without wear and tear.
The system acts as a clutch or as a brake, depending on the direction of
rotation (winding or unwinding), with slip compensation in both cases.
A deflector roller bears a timing disk which, in conjunction with timer ELS 4,
is used to identify the speed of the tape because the transport speed of
banknotes (v = 800 mm/s) differs from that of checks (v = 480 mm/s). The tape
speed has to be adjusted to the speed of the incoming medium. The
circumferential speed at the winding drum is roughly constant (adjusted to
checks or banknotes), but the speed (frequency) of the stepper motor
changes.
Both tapes are 12.7 mm (1/2") wide and are impervious to the infrared light of
the photosensors in the range of about 850 nm. They have a transparent
leader section on one side, or the opaque matt section has been removed
there. Both tapes are attached congruently at the circumference of the winding
drum. The first tape on the winding drum is attached there with its transparent
section, and the one directly above is fastened with its opaque area.
The result of this is that the tape lying directly on the drum runs to the tape
winder of clutch 2 and the tape on the outside to clutch 1. Consequently hybrid
photosensor ELS 2 reports the end of the tape when there is a transition from
'covered' to 'not covered' – the tapes on the drum have been almost unwound
completely. ELS 3 indicates the beginning of the tapes when there is a
transition from 'covered' to 'not covered'.
Hybrid photosensors ELS 2 and ELS 3 also report tape tears.

5-6 CCDM - Service Manual 01750062112 C

Description of Components Escrow unit

Photosensor ELS 5 is only needed while media are unwinding to avoid jams
and the resultant tape damage. Photosensor ELS 5 indicates the passage of a
medium for photosensor ELS 1 which is positioned at a distance of 29 mm
(1.14"). If no medium appears at photosensor ELS 1 within a short time,
stepper motor EMS1 is stopped immediately.

Function description
The escrow is used for temporary storage of media (checks or banknotes). It is
a drum module in which the media are held on both sides by a tape and wound
together on a drum with both tapes.

01750062112 C CCDM - Service Manual 5-7

Escrow unit Description of Components

Winding

Start
of winding

ELS 1
dark

ESM 1
starts

Signal
Timer

yes ELS 2
Stop or ELS 3 ELS 1
light light

no
ESM 1
stopped

End
of winding

The media are pushed by the upstream sensor transport into the input / output
opening. In the course of this they pass photosensor ELS 1 and thus trigger
the signal to start stepper motor ESM 1 which drives the winding drum.

5-8 CCDM - Service Manual 01750062112 C

Description of Components Escrow unit

The speed of the medium is measured with the aid of the timing disk and
photosensor ELS 4 and, depending on the medium, is adjusted to the speed of
the upstream sensor transport by controlling the speed of motor EMS 1.
The stepper motor stops when sensor ELS 1 does not recognize any further
medium or when sensors ELS 2 or ELS 3, which monitor the tapes, recognize
the tape end or a tape tear.

01750062112 C CCDM - Service Manual 5-9

Escrow unit Description of Components

Unwinding

Start
of unwinding

ELS 1 + 5
light

ESM 1
starts

Signal
timer

yes ELS 2
or ELS 3 ELS 5
light dark

no
ELS1
Stop dark after
no 29mm

ja

ELS 5 + 1
light

another
medium
yes
no

ESM 1
stopped

End
of unwinding

Stepper motor ESM 1 starts.

The speed of the medium is measured with the aid of the timing disk and
photosensor ELS 4 and, depending on the medium, is adjusted to the speed

5-10 CCDM - Service Manual 01750062112 C

Description of Components Escrow unit

(v = 800 mm/s) of the upstream sensor transport by controlling the speed of

motor EMS 1.
The stepper motor stops when sensor ELS 1 does not recognize any other
medium within a certain time. If a medium follows another in this time the
motor will continue running
The stepper motor also stops when sensors ELS 2 or ELS 3, which monitor
the tapes, recognize the tape end or a tape tear.

Device Integration
The escrow is mounted on two rails along the back panel, connected to the
back panel board with two connectors (X8 and X10), and locked with the
sensor transport.

i Technological developments have resulted in dependencies between

the escrow and the chassis. The following table lists the configuration
options.

Escrow unit Chassis

01750045607 01750079819 / 01750106776 /
01750108714
01750045965 compatible not compatible
01750079818 not compatible compatible

To eliminate jams, the locking lever can be released and the module can be
moved up to the stop.
When a jam occurs, the media must be unwound from the escrow.

i If necessary, the media can be removed manually in the direction of

the sensor transport.
Make sure that the tapes are not displaced to one side.
On no account may the media be removed sideways from the escrow!

01750062112 C CCDM - Service Manual 5-11

Reject transport Description of Components

Reject transport

Structure

1 Slide element 7 Flat belt for collecting tray

2 Control motor RSM 2 8 Transport motor RSM 1
3 Sensor RLS 2 9 Document stop
4 Sensor RLS 3 10 Rocker
5 Flat belt for output 11 Sensor VLS 6
6 Sensor RLS 1

This module basically consists of the slide element, control unit and transport
mechanism.
The flat belt for the collecting tray is driven by transport motor RSM 1.
Control motor RSM 2 controls the output of documents.
The transport of documents is monitored by sensors RLS 1, RLS 2, RLS 3 and
VLS 6.

5-12 CCDM - Service Manual 01750062112 C

Description of Components Reject transport

Function description

Collecting documents

1 Document 3 5 Slide element

2 Sensor RLS 1 6 Document 1
3 Document 2 7 Document stop
4 Flat belt

Up to 50 documents are collected in the reject transport and made available

for output as a bundle with a common front edge.
In this process the documents are collected beneath a curved slide element by
means of a centrally positioned flat belt. The documents are transferred on an
overlapping basis, i.e. the end of the previous document extends beyond the
beginning of the next document.
The first document is detected by sensor RLS 1 and transported forward
25 mm (0.98") by the sensor transport.
When sensor RLS 1 detects the end of the document, the document is moved
forward another 15 mm (0.59").
The second document is detected by sensor RLS 1 and is pushed 25 mm
(0.98") beneath the first document by the sensor transport.
When sensor RLS 1 detects the end of the second document, this document is
moved forward another 15 mm (0.59") until transfer of the third document.
Other documents are collected in the same way until the last one has arrived.

01750062112 C CCDM - Service Manual 5-13

Reject transport Description of Components

This document is moved forward until its front edge is up against the
swivelable document stop. After collection, the documents lie one on top of
another with a flush front edge.

Outputting documents

The control motor causes the flat belt for the output and the document stop to
be swung out, and the entire reject transport to be moved aside to compensate
for lateral movements of the documents while being processed in the CCDM.
The lateral movement amounts to 4.5 mm (0.18") for checks with a width
between 60 mm (2.36") and 103 mm (4.06"). When checks are wider than
103 mm (4.06"), the reject transport is only moved 3 mm (0.12 ") to avoid
problems in the output tray.
Then the documents are transported to the output.

Device Integration
Power and data are fed in through cables via the back panel board.

5-14 CCDM - Service Manual 01750062112 C

Description of Components Alignment station

Alignment station

Structure

1 Photosensor VLS7 6 Motor ASM2

2 Photosensor ALS2 7 Rollers axially parallel to the drum
3 Photosensor ALS3 8 Rollers for side alignment
4 Photosensors ALS1 and ALS4 9 Deflector
5 Motor ASM1 10 Magnet AMG1

The alignment station is built like a drum with an inner and outer shell.

01750062112 C CCDM - Service Manual 5-15

Alignment station Description of Components

Rollers (6) and (7) in the drum are driven by two identical stepper motors
(ASM1 and ASM2). Pressure rollers that are held by springs and not driven are
located opposite them.
Rollers (6) are driven by motor ASM1, and are arranged axially parallel to the
drum.
Rollers (7) are driven by motor ASM2 and are arranged in such a way that the
friction force exerted on the medium at the circumference of the roller runs
toward the contact surface. This makes sure that a medium can be moved
forward and sideward simultaneously through the rollers.
The switch is actuated by an electric solenoid plunger (AMG1). When the
magnet is energized the media are guided out of the drum.
Photosensor VLS7 is the intermediate transport's output sensor.
Photosensors ALS1 and ALS4 are positioned next to each other in parallel to
the drum axis. This arrangement extends the path from detection of a medium
by one of the two photosensors. When media have entered the alignment
station askew, in particular, there is a longer path to the switch for the leading
part.
The alignment station's photosensors ALS2 and ALS3 feature a panel with a
slot (see the figure below). Its switching point is roughly 0.5 mm (0.0197")
before the contact surface. Their distance apart in the direction of transport is
less than the smallest medium length to be processed.

1 Panel with slot 5 Photosensor ALS4

2 Photosensor ALS2 6 Medium
3 Contact surface 7 Photosensor ALS 3
4 Photosensor ALS1

5-16 CCDM - Service Manual 01750062112 C

Description of Components Alignment station

Function description
The following figure shows the procedure for processing a medium that has to
be aligned.

Start

Feed medium

VLS7 dark

ASM1 starts

ALS1 and ALS4 dark

ASM2 starts

ALS1 and ALS4 light

ALS1 and
ALS4 dark

ALS2, ALS3
no
and
ALS1, ALS4
dark
yes

Energize AMG1

ALS2 light

ASM2 stops

ALS1 and ALS4 lightl

t1 30 ms
t 2 80 ms
ASM1 stops

AMG1 off

End

01750062112 C CCDM - Service Manual 5-17

Alignment station Description of Components

In the initial state, motors ASM1 and ASM2 are without energy and
photosensors VLS7, ALS1, ALS3 and ALS4 are not covered.
Electromagnet ASM1 is without energy, i.e. the switch is in a position that
keeps the media in the drum.
When photosensor VLS7 in the upstream intermediate transport detects a
medium, motor ASM1 starts and moves the medium through the drum. The
direction of rotation within the alignment drum is always to the left.
When photosensors ALS1 and ALS4 detect the medium ('covered' state),
motor ASM2 starts and the medium is aligned with the contact surface.
The aligned medium passes through sensors ALS2 and ALS3.
If the medium is not recognized by both the photosensors ('not covered' state
for ALS2 and/or ALS3), the medium is not up against the contact surface and
therefore has to be realigned. The medium stays in the alignment drum and
runs through the alignment process again.
The medium has been aligned when both photosensors detect it ('covered'
state).
When photosensors ALS2 and ALS3 have detected that the medium has been
aligned, magnet AMG1 is energized and the switch is positioned so that the
medium can leave the alignment station.
Motor ASM2 stops when the medium passes photosensor ALS2 ('not covered'
state).
When the medium has passed photosensors ALS1 and ALS4 ('not covered'
state) motor ASM1 stops first and energization of magnet AMG1 stops shortly
afterwards.

5-18 CCDM - Service Manual 01750062112 C

Description of Components Dispenser module

Dispenser module

Structure

1 Swivel transport 2 6 Pressure roller shaft

2 Swivel transport 1 7 Double dispense sensor
3 Metal detection 8 Foreign body sensor
4 Lower bundle transport 9 Drive roller shaft
5 Counterrotation shaft

The dispenser module basically consists of swivel transports 1 and 2, the

lower bundle transport, the input / output transport, the metal detector and the
bundle alignment margin setter.

i The margin monitoring sensors are used on the VM3 only as of

firmware version 2101.

01750062112 C CCDM - Service Manual 5-19

Dispenser module Description of Components

Function description

Dispensing procedure

If a customer has selected the transaction 'Media input', the shutter opens and
metal detection is activated.
Once the media are input, swivel transport 1, swivel transport 2 and the lower
bundle transport move the bundle towards the separating rollers (pressure
roller shaft, drive roller shaft and counterrotation shaft) and align them.
The top medium is then removed from the bundle and passed to the
intermediate transport. On its way to the intermediate transport, the medium is
checked for double dispenses and foreign objects.
From the intermediate transport, various function modules transport the
medium to the escrow, where it is temporarily stored.
This separation process is repeated until all the notes in the bundle have been
separated and have reached the drum module.

Detecting multiple or double dispenses

If the double dispense sensor detects a multiple or double dispense, further

efforts are made to separate these media. The procedure that is used is based
on the type of multiple dispense detected.
If the media are successfully separated, each separate medium is transported
to the escrow. The remaining media in the bundle are then separated.
If the media cannot be separated, first the remaining bundle and then the
multiple or double dispense are returned to the customer.
Following this, the remaining bundle can be re-inserted and the separation
process continued.

Detecting foreign objects

If a foreign object is detected, first the remaining bundle and then the medium
with the foreign object are returned to the customer.
Following this, the remaining bundle can be re-inserted and the separation
process continued.

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Function Description

Functions
The CCDM is designed to be integrated in automated teller machines and full-
function self-service terminals. It enables round-the-clock cash deposit and
automated check handling.
The modular design enables use in various device configurations. The CCDM
can be deployed in both frontload and rearload units.
The CCDM may consist of the following components:
 Metal detection
 Dispenser module
 Intermediate transport
 Alignment station
 Magnetic ink character reader
 Check / cash reader
 Escrow unit
 Printing station
 Cassette module

Status and error codes are displayed on a control panel to indicate the status
of the CCDM. The status messages help to locate and take care of the source
of a fault (see section "LEDs and function buttons").
The input/output area is protected by a shutter built into the device. The
application program installed on the unit enables the use of optical indicators
on the customer panel for user guidance.
The entire handling process inside the CCDM is monitored with the help of
sensors.

01750062112 C CCDM - Service Manual 6-1

How the CCDM works Function Description

The CCDM can be configured in the following ways:

Configuration Function
Check-in CCDM processes checks only
Cash-in*1 CCDM processes banknotes only
Check/Cash-in CCDM processes checks and banknotes

*1 In cash-in mode the banknotes will only pass through without trouble when
a ribbon cartridge is in the printer.
If there is no print station it is necessary to insert the document guide snap-
in panel (01750070381) in the pressure plate to ensure trouble-free
passage of banknotes (see the following figures).

How the CCDM works

Check processing
It is possible to deposit checks in bundles of 50.
The deposited checks are drawn in as a bundle.
The bundle is first aligned in the bundle alignment station and then separated.
The individual checks are then aligned again in the alignment station. This
ensures that the code line (magnetic characters CMC7 or E13B) on the check
can then be read magnetically.
During the following transport of the check through the check/cash reader,
images (200 dpi) are recorded of the front and back of the check, using two
different kinds of light (red and green). These images can be stored together
with the information from the code line (magnetic characters) and additional
transaction data from the device (system unit).
If the code line is not recognized (because it is not present, or because the
check was entered backwards), the check is redirected to the reject
compartment and returned to the customer with an appropriate message.
Following the recording of the images, the checks are stored temporarily in an
escrow unit.

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Function Description How the CCDM works

The matrix printer station makes it possible to cancel the checks by printing a
line of information on the back of the checks.
If the transaction is confirmed, the checks are stored in a cassette provided for
that purpose.
If the transaction is canceled, all checks are returned to the customer.

Banknote processing
It is possible to deposit banknotes in bundles of 50.
The deposited banknotes are drawn in as a bundle, aligned as a bundle, and
separated.
The verification of the banknotes takes place in the check/cash reader. Using
loadable, country-specific currency data as a reference, the authenticity of the
banknotes is checked here.
Following the check, counterfeit or suspicious banknotes are stored in the
separate retract cassette.
Since those banknotes that are determined to be genuine are then stored
temporarily in the escrow unit, it is possible to return the entire bundle if the
deposit transaction is aborted.
If the transaction is confirmed, the banknotes are stored in a cassette provided
for that purpose.

i In cash-in mode in a check / cash-in configuration the banknotes will

only pass through without trouble when a ribbon cartridge is in the
printer. If there is no print station it is necessary to insert the document
guide snap-in panel (01750070381) in the pressure plate to ensure
trouble-free passage of banknotes (see the following figure).

01750062112 C CCDM - Service Manual 6-3

How the CCDM works Function Description

The illustration shows the pressure

plate (2) with the document guide
snap-in panel (1) in position.

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Function Description LEDs

LEDs
With the help of the LEDs, the status of the CCDM is displayed. The LEDs are
located on the CCDM control panel.
The following illustration shows the position of the control panel depending on
the device version.

Rearload Frontload

2
1
3
2
4
3

1 Status display 3 LED red

2 Green LED 4 Test button

i The functions of the test button are described in the chapter "Function
Test".

01750062112 C CCDM - Service Manual 6-5

LEDs Function Description

The following table explains the individual LEDs.

LED LED red Meaning Measure to be taken
green (reaction)
Off Off No power (CCDM not in
operation)
On Off CCDM ready for operation
or warming up
On On CCDM not in operation.
Cassette module is pulled
out, safety switch is active
On Blinking CCDM not in operation Eliminate the fault (see
chapter "Faults").

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Function Description Description of transport paths

Description of transport paths

This section presents the possible transport paths of banknotes and checks.

Version with cassette module for plastic

cassettes (SK21.2)

01750062112 C CCDM - Service Manual 6-7

Description of transport paths Function Description

Transport from the input / output area to the escrow unit

The following illustration shows the transport path from the input / output area
to the escrow unit.

55%

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Function Description Description of transport paths

Transport from the escrow unit to the cassette module

The following illustration shows the transport path from the escrow unit to the
appropriate cassettes in the cassette module. Deflectors in the transport paths
send the various media to the appropriate cassettes.

1
4

2 3

55%

01750062112 C CCDM - Service Manual 6-9

Description of transport paths Function Description

Transport from the escrow unit to the input/output area

The following illustration shows the transport path from the escrow unit via the
collection compartment in the reject transport facility to the input/output area.

55%

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Function Description Description of transport paths

Transport from the input/output area to the retract

cassette in the cassette module
The following illustration shows the transport path from the input/output area to
the retract cassette in the cassette module.

1
2

55%

01750062112 C CCDM - Service Manual 6-11

Description of transport paths Function Description

Transport path for a rejected medium

The following illustration shows the transport path taken by a single rejected
medium.

55%

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Function Description Description of transport paths

Version with cassette module for ProCash

3100(xe) (SK31.1)

Transport from the input / output area to the escrow unit

The following illustration shows the transport path from the input / output area
to the escrow unit.

01750062112 C CCDM - Service Manual 6-13

Description of transport paths Function Description

Transport from the escrow unit to the cassette module

The following illustration shows the transport path from the escrow unit to the
appropriate cassettes in the cassette module. Deflectors in the transport paths
send the various media to the appropriate cassettes.

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Function Description Description of transport paths

Transport from the escrow unit to the input/output area

The following illustration shows the transport path from the escrow unit via the
collection compartment in the reject transport facility to the input/output area.

01750062112 C CCDM - Service Manual 6-15

Description of transport paths Function Description

Transport path for a rejected medium

The following illustration shows the transport path taken by a single rejected
medium.

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Function Test

Test button
Test runs can be started and the CCDM can be reset by pressing the Test
button on the control panel.

i A test function can always be triggered unless an error has occurred

that prevents this (for example a defective CCDM controller).

Calling the function codes

i To call the function codes, the CCDM head module must be pushed
into position (safety switch closed).

Pressing and holding the test button causes the status display to switch to the
function code. Continuing to hold down the function button changes the
display of the function code to '00', '01', '02' and '03' in turn. The meaning of
the individual function codes is explained in the following table. To start a
particular function, let go of the button when the status display shows the
corresponding function code.

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Calling the function codes Function Test

Function code Function

Extended error Upon display of the extended error code
code (if available) the status display changes
to the current status of the device
(normal operation or error condition).
(See also the chapter "Faults", section
"Error codes / warning codes".)
RESET (warm
reset)
Diagnostic test The mechanical components of the
RESET CCDM are moved, one after the other.
A reset is performed if no error has
occurred.
If an error occurs, the diagnostic test is
terminated and the error code is
displayed.
You can cancel the diagnostics test by
pressing the test button briefly. A
RESET is then performed.
Synchronizing The photosensors are synchronized
the automatically.
photosensors Then the status display changes to the
current status of the device (normal
operation or error condition).
If an error message is displayed
following photosensor synchronization
after replacing a component, you must
first perform a 'factory synchronization'
(see section "Factory synchronization").
Reserved for
new functions
to

7-2 CCDM - Service Manual 01750062112 C

Function Test Factory synchronization

Factory synchronization
At present, photosensor synchronization (factory synchronization) and metal
sensor synchronization are implemented.
While the shutter is open, the metal sensor synchronization identifies new
points of operation for the metal detection. This synchronization is always
required after components have been replaced, since the replacement might
have caused a change in mechanical or electrical characteristics or in the coil
position.

i To call the service function codes, the CCDM head module must be
pulled out (safety switch activated).

Pressing and holding the test button causes the status display to switch to the
service function code.
To select photosensor synchronization and metal sensor synchronization, let
go of the button when the status display shows the function code '--'.
The synchronizations are performed when the CCDM head module is pushed
in again.
Function code Function
Photosensor Prerequisite:
synchronization – All media must have been
(factory removed from the transport
synchronization) paths.
and metal sensor
– All components must be in
synchronization
working position.

After pushing in the CCDM head

module, the photosensors and the
metal sensors synchronize
automatically.
Then the status display changes to the
current status of the device (normal
operation or error condition).

01750062112 C CCDM - Service Manual 7-3

Factory synchronization Function Test

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Faults

Status messages

Status display
The current status of the CCDM, including any faults that may have occurred,
is shown on the status display.
The status display shows the following messages, depending on the type of
display:

Status display Meaning

No display Normal operation; no fault / no warning
(Green LED on)

< constant
Function code (see chapter "Function test")

> blinking
Error code

> permanent
Warning code

01750062112 D CCDM - Service Manual 8-1

Status messages Faults

Localizing the cause of the error

The numbers in the figure below represent the error and warning codes shown
on the status display. The numbers are positioned on the diagram in such a
way as to make it easier to locate the source of the error. The exact position of
the photosensors and motors referred to in the code tables can be found in the
section "Overview of sensors and actuators" in the appendix. The error codes
of the photosensors (codes 60 to 89) are not included in this figure.

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 Faults

10 40 31
11 32 28 24 25

01750062112 D
15 33 30
34 22 21 20 13 19

51
41 42 43

50 46 47 26 27

48
52

90 91
96

CCDM - Service Manual

94 92

95 93

55%

8-3
Status messages
Status messages Faults

Error codes / warning codes

Only check plug connections and only replace components when no
voltage is being applied!

– If components need to be replaced to clear a fault, please refer to

i
the relevant section in the chapter "Removal/Installation of
Components".
– When a component has been replaced, always synchronize the
photosensors.
– After clearing a media jam, always perform a reset.

How to execute measures

Remedy Note
Synchronize the Press the test button and select the function code
photosensors '03' (see chapter "Function Test").
Performing a RESET Press the test button and select the function code
'01' (see chapter "Function Test").
Restarting the Switch the device off and back on (for details see
system chapter "Basic Operation" in the operating manual).
Displaying the Press the test button and select the function code
extended error code '00' (see chapter "Function Test").
(EC) The extended error code is shown on the status
display as follows:
First high byte (2-3 seconds) (only in case of
4-digit error code), then low byte (2-3 seconds).
For details refer to the examples on the following
page.
Next, the two-digit error code is displayed again.

8-4 CCDM - Service Manual 01750062112 D

Faults Status messages

Examples of the extended error code display

Error code '17' / EC '23' as an Error code '24' / EC '102' as an

example of a 2-digit display of error example of a 4-digit display of error
code: code:

Error code Error code

display display
Automatic return to

Call Call
error code display

function code '00' function code '00'

Automatic return to
error code display
Display of Display of
EC for 2-3 s EC for 2-3 s
(low byte) (high byte)

Display of
EC for 2-3 s
(low byte)

01750062112 D CCDM - Service Manual 8-5

Status messages Faults

Error messages in the area of the head module

Code EC Meaning Remedy
Boot up (electronic Wait for the system to finish booting
self-test) up.
Boot up (after Wait for the system to finish booting
reset) up.
Operating system – Restart the CCDM.
error, hardware – If necessary re-load the firmware.
error – If the error reoccurs, replace the
controller.
Operating system – Restart the CCDM.
error, internal – If the error persists, re-load the
firmware error firmware.
– If the error reoccurs, replace the
controller.
No connection to Permanent status display:
dispenser module Dispenser module 01750047708 is
installed which may cause incidents
in the dispensing area. Replacement
with an up-to-date dispenser module
is recommended.

Blinking status display:

– Check the cable connection
between the dispenser module
and the back panel.
– Restart the CCDM.
– Replace the dispenser module.
– If the error reoccurs, replace the
chassis of the CCDM.
No connection to – Check the plug connections
amplifier board between amplifier and controller
board.
– If necessary re-load the firmware.
– Restart the CCDM.
– If the error reoccurs, replace the
controller.

8-6 CCDM - Service Manual 01750062112 D

Faults Status messages

Code EC Meaning Remedy

No connection to – Check the plug connection
stacker board between amplifier board and
controller board.
– Check the configuration of the
controller.
– Re-load the firmware of the
CCDM.
– Restart the CCDM.
– If the error reoccurs, replace the
distributor transport.
Battery on – Restart the CCDM.
controller board – Delete the cassette counters and
empty the CEX.
– Perform a reset.
– Restart the system
– If the error reoccurs, replace the
controller.
Device – Restart the system
configuration of – Load the appropriate configuration
controller incorrect using the product-specific test
or missing software.
– If the error reoccurs, reload the
firmware.
– If the error cannot be eliminated
by means of the above steps,
replace the controller.
Error on controller – Restart the system
– If necessary re-load the firmware.
– If the error cannot be eliminated,
replace the amplifier / controller
board.
No firmware – Restart the system
– If the error persists, re-load the
firmware.

01750062112 D CCDM - Service Manual 8-7

Status messages Faults

Code EC Meaning Remedy

Safety switch – Check whether the CCDM (head
active module and cassette module) is
pushed into the device correctly
(locking mechanism!) and whether
the safety switch is correctly
bridged.
– Check the connection cable
between the safety switch and the
back panel.
– If the red LED (DLOC) lights up,
too, reset the DLOC first, then pull
the device out and push it in
again. The device is only ready for
operation once this procedure was
carried out.
– Restart the CCDM.
– If the error reoccurs, replace the
safety switch.
After the XSA module has
i been reconfigured, there is a
waiting period of up to 270
seconds until the CCDM is
ready for operation.
Retract documents Remove the documents from the
are stored in the input/output area.
input/output area.
Minimum Register the cassettes using the
configuration is product-specific software (e.g.
missing (at least 1 Service Operator Panel).
cash-in cassette +
retract cassette)
Operating system Wait for the system to finish loading
is loading new files the firmware.
on the CCDM
controller
Data transfer on Wait for the data transfer to finish.
RS232 interface

8-8 CCDM - Service Manual 01750062112 D

Faults Status messages

Code EC Meaning Remedy

The application – Power down the PC / the
overloads the application.
CCDM hardware – Leave the CCDM switched on for
(too many reset five minutes.
commands per – Power up the PC / the application.
time unit)
– Perform a reset.
Shutter blocked – Remove any foreign matter from
the shutter area.
– Make sure the plug of the shutter
is plugged in at the controller.
– Perform a reset.
– If the error reoccurs, replace the
shutter.
– Mechanical blocking / foreign matter,
– Plug has not been plugged in,
– Shutter is defective.
Error of the metal – Check the plug connection on the
detection unit metal detection unit.
– Restart the CCDM.
– If the error reoccurs, replace the
dispenser module.
Module is defective or plug has not been plugged in.

01750062112 D CCDM - Service Manual 8-9

Status messages Faults

Code EC Meaning Remedy

Error on swivel Swivel transport unit:
transport unit or in – Check the home position of swivel
the area of the transport units 1 and 2.
bundle alignment – Inspect photosensors VLS3 and
VLS4.
– Inspect motors VSM5 and VSM6.
– Replace the dispenser module, if
necessary.

Bundle alignment:
– Check whether the bundle
alignment is clear.
– Inspect photosensors VLS8 and
motor VSM7.
– Replace the dispenser module, if
necessary.
– Swivel transport 1 / 2 is mechanically blocked.
– Home position photosensor is defective or soiled (VLS3 /
VLS4).
– Transport error: motor does not run properly (VSM5 /
VSM6).
– Swivel transport is mechanically blocked.
– Home position photosensor is defective or soiled (VLS3).
– Transport error: motor does not run properly (VSM5).
or
diagnostic test triggered by operator:
swivel transport 1 in dispenser module defective.
– Swivel transport is mechanically blocked.
– Home position photosensor is defective or soiled (VLS4).
– Transport error: motor does not run properly (VSM6).
or
diagnostic test triggered by operator:
swivel transport 2 in dispenser module defective.

8-10 CCDM - Service Manual 01750062112 D

Faults Status messages

Code EC Meaning Remedy

– Drive is mechanically blocked.
– Home position photosensor is defective or soiled (VLS8).
– Transport error: motor does not run properly (VSM7).
or
diagnostic test triggered by operator: bundle width setting
in dispenser module defective.
Media jam in – Remove any jammed media from
dispenser module the dispenser module's paper
(feed error path.
detected prior to – Perform a reset.
dispensing) – Check the cam disk position.
– Check the dispenser module's
motors.
– Restart the CCDM.
– Replace the dispenser module, if
necessary.
– Paper jam in I/O transport area.
– Photosensor VLS2 or VLS5 is defective or soiled.
– Semi-rotary actuator motor does not run properly
(VSM1).
– Swivel transport is not lowered due to blocking etc.
(VSM6 / VLS4).
– Stacker table is not on top due to blocking or defect
(VSM8 / VLS9).
– or
diagnostic test triggered by operator: dispenser module
defective.
– A paper jam has occurred in the dispensing / I/O area.
– Photosensor VLS2 is defective or soiled.
– Motors VSM1/2/3 do not run properly.
See error code no. 0100 for details.

01750062112 D CCDM - Service Manual 8-11

Status messages Faults

Code EC Meaning Remedy

– Paper jam in I/O area -> paper feed rollers.
– Photosensor VLS2 / VLS6 is defective or soiled.
– Transport error: motors VSM1/2/3 do not run properly.
– Swivel transport is not lowered due to blocking etc.
(VSM6 / VLS4).
– Stacker table is not on top due to blocking or defect
(VSM8 / VLS9).
– Swivel transport 2 is defective (VSM1).
– Clock wheel in swivel transport (VLS5) is defective or
soiled.
– Dispensing comb is blocked.
– A paper jam has occurred in the paper path between
stacker and I/O transport, or paper is too long.
– Photosensor VLS2 is defective or soiled.
– Transport errors: motors (RSM1 / VSM1 / VSM2)
do not run properly.
– Incorrect cam disk position caused by jam or defect:
Transport rollers should plunge through stacker table I/O
transport (VSM8 / VLS9).
– Swivel transport 2 is not on top due to blocking etc.
(VSM6 / VLS4).

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Faults Status messages

Code EC Meaning Remedy

Paper jam detected – Check paper path in dispenser
during separation module.
process. – Clean the photosensors in the
dispensing area of the dispenser
module.
– Carry out a photosensor
adjustment / initialization.
– Reset the photosensors to the
default values, if necessary.
– Check the dispenser module's
motors, if necessary.
– Restart the system
– Replace the dispenser module, if
necessary.
– Foreign objects or dirt detected at VLS6 or VLS7 prior to
dispensing process.
– A paper jam has occurred in the paper feed roller area,
or paper is too long.
– Photosensor VLS6 is defective or soiled.
– Transport error: motors VSM2/3/4 do not run properly.
– Paper jam in paper feed roller area -> intermediate
transport.
– Photosensor VLS7 is defective or soiled
– Transport error: motors VSM2/3/4 do not run properly.
– A paper jam has occurred in the intermediate transport
and possibly also in the alignment station.
– Photosensor VLS7 is defective or soiled.
– Motors VSM2/3/4 do not run properly.
– Motor ASM1 of alignment station does not run properly.
– A paper jam has occurred in the dispensing area.
– Photosensor VLS6 is defective or soiled.
– Motors VSM1/2/3/4 do not run properly.
See error code no. 0105 for details.

01750062112 D CCDM - Service Manual 8-13

Status messages Faults

Code EC Meaning Remedy

– Paper jam in dispensing area or intermediate transport.
– Paper too long.
– Photosensor VLS6 is defective or soiled.
– Motors VSM2/3/4 do not run properly.
See error code no. 0103 for details.
See error code no. 0105 for details.
Document jam in intermediate transport or at entrance to
alignment station.
Paper jam detected – Remove the media jam in the
during separation dispenser module and reset the D-
process. Loc using the product-specific
software.
– Restart the system
– Carry out a photosensor
adjustment / initialization.
– Replace the dispenser module, if
necessary.
Media jam in front of VLS2 during bundle output from
intermediate transport to I/O box
Media jam under the VLS6 during bundle output from
intermediate transport to I/O box
Media jam in front of VLS6 during bundle output from
intermediate transport to I/O box.
Media jam in front of VLS12 during bundle output from
intermediate transport to I/O box.
Media jam in front of VLS2 during bundle output from
intermediate transport to I/O box.

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Faults Status messages

Code EC Meaning Remedy

Error of hall – Check the plug connection on the
sensors dispenser's board (bottom of
dispenser module).
– Restart the system
– Replace the dispenser module, if
necessary.
– Hall sensor element 1 is defective or plug is not plugged
in.
– Soiled roller, or paper remaining in roller.
– Hall sensor element 2 is defective or plug is not plugged
in.
– Soiled roller, or paper remaining in roller.

01750062112 D CCDM - Service Manual 8-15

Status messages Faults

Code EC Meaning Remedy

Media jam in reject 0116, 0180, 0182
transport area – Remove any jammed media
between the reject transport and
the dispenser module.
– Make sure the rocker is
assembled in the correct position
in relation to the axis inside the
dispenser module (dispenser
module has to be removed for this
purpose).
– Check the motors of the dispenser
module and the reject transport.
– Restart the CCDM.
– Replace the dispenser module
and/or the reject transport.
0171:
– Remove any jammed media
between the reject transport and
the dispenser module or in the
reject module.
– Check whether the belt of the
reject transport is laying on the
center of the guiding rollers.
– Restart the CCDM.
– Replace the dispenser module
and/or the reject transport.
– Paper jam in reject path.
– Mechanical initialization of cam disk not correct due to
blocking.
– Mechanical initialization of swivel transport 2 not correct.
– Photosensor VLS6 / VLS2 is defective or soiled.
– Dispensing motors VSM2/3 do not run properly.
– Media jam stacker => I/O transport

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Faults Status messages

Code EC Meaning Remedy

– A paper jam has occurred in the paper path between
stacker and I/O transport.
– Photosensor VLS6 is defective or soiled.
– Transport errors: motors (RSM1 / VSM1) do not run
properly.
– Incorrect cam disk position caused by jam or defect: I/O
stacker should be lowered to ensure free reject path
(VSM8 / VLS9).
– Swivel transport 2 is not on top due to blocking etc.
(VSM6 / VLS4).
– Media jam found in front of VLS12 during reject box
clearing => I/O box.
Error of the cam – Restart the CCDM.
disk – Check the cam disk position
(release).
– Replace the dispenser module, if
necessary.
– Drive is mechanically blocked.
– Home position photosensor is defective or soiled (VLS9).
– Transport error: motor does not run properly (VSM8).
– or
– diagnostic test triggered by operator: cam disk in
dispenser module defective.
– Drive is mechanically blocked.
– Home position photosensor is defective or soiled (VLS9).
– Transport error: motor does not run properly (VSM8).

01750062112 D CCDM - Service Manual 8-17

Status messages Faults

Code EC Meaning Remedy

Media jam in front – Clear the media jam in the
of or in the alignment station
alignment station – Check the photosensors and the
motors in the alignment station.
– Carry out a photosensor
adjustment / initialization.
– Perform a reset
– Replace the alignment station, if
necessary.
Document in front of ASL1 or ALS1 is defective (keeps
detecting document) -> motor AMS1 possibly defective as
a result of which document is not removed from position in
front of ASL1.
or diagnostic test triggered by operator: alignment station
defective.
Document jam between alignment station and sensor
module or in AMG1 deflector.
No document jam. However, document transport caused
problems (too much slippage or too much friction).
Check transport path 'Intermediate Transport Exit' –
'Alignment Station' – 'Sensor Transport Entrance'.
Document jam in the alignment drum
(document remains in drum).
Document jam in front of ALS1 during transport of
document in the alignment drum
Media jam in front of ALS1 during transport of media from
alignment drum -> check transport path through drum.

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Faults Status messages

Code EC Meaning Remedy

Error magnetic – Check the plug connection with
character reader the magnetic character reader.
– Restart the CCDM.
– Replace the magnetic character
reader, if necessary.
ADDMASTER electronic is defective or not properly
connected.
Error on check / – Restart the CCDM.
cash reader – Restart the system
– If necessary, reload check / cash
reader firmware.
– If necessary, reload Firewire
firmware (for check & cash
configuration).
– If the error reoccurs even after the
above steps have been taken,
replace the check / cash reader.
Only relevant for check processing:
– Check if the firewire cable is connected to the PC and
the BEB module.
– Check the PC's Firewire card.
BEB module is defective.
External light in – Check whether light is falling on
check / cash the check / cash reader.
reader – Clean the scanner lines of the
check / cash reader.
– Carry out a photosensor
adjustment / initialization.
– Restart the system
– External light in check / cash reader
– Banknote level detected (light level too high due to
soiled roller or document remaining under the reader).
– Transport pulse missing or outside of admissible
tolerance.
– Banknote level detected (light level too high due to
soiled roller or document remaining under the reader).

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Status messages Faults

Code EC Meaning Remedy

Communications – Re-load the firmware of the check /
problems with cash reader.
check / cash – Check and update the banknote
reader table.
– Re-load the currency data.
– Re-load the firmware.
– Restart the CCDM.
– Restart the system
– Replace the check / cash reader, if
necessary.
BEB firmware error.
BEB communication error ->
control logic RS232 data transfer problems.
BEB data error ->
configuration data faulty / corrupt.
BEB note table configuration not Ok.
BEB firmware error.
BEB syntax - context error ->
control logic RS232 data transfer problems.

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Faults Status messages

Code EC Meaning Remedy

Communication – Re-load the check / cash reader's
problems (time-out) firmware, the CCDM's firmware
(RS232 interface ) and/or the Firewire firmware.
with check / cash – Restart the system
reader – Replace the check / cash reader
and / or the back panel incl.
storage and sensor transport
(logic error).
No connection between RS232 interface and BEB
interface:
– Sensor transport not mounted or not properly connected.
– 'Back panel board' connector has interrupted
communication with sensor transport during operation.
– Module does not reply within specified time limit.
Communication errors from BEB to RS232 interface:
BEB module not mounted or not properly connected to
back panel.
BEB firmware and CCDM firmware not compatible.
Communication errors RS232 interface with BEB module:
BEB module not mounted or not properly connected to
back panel.
Communication with sensor transport interrupted during
operation.
Module does not reply within specified time limit.
BEB module not mounted or not properly connected to
back panel.
BEB firmware and CCDM firmware not compatible.

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Status messages Faults

Code EC Meaning Remedy

Media jam in – Clear the media jam in the sensor
sensor transport transport In particular, check the
area of the 3-way deflector.
Diagnostic test triggered by operator: sensor transport
defective.
– Document deflecting unit in alignment station is not
functioning; blocked.
– Photosensor SLS3 is defective or soiled
The three-way deflector has returned a document to the
alignment module during transport from escrow unit to
cassettes or reject tray.
Document jam in entrance area of sensor transport:
Clear the media jam in the area of the MIC reader and up
to the entry of the sensor transport. If the error occurs
frequently, replace the MIC reader.
Only until version 11xx!
Slippage during transport of documents from ALS1
alignment to BEB sensor, or BEB sensor document
message issued at the wrong time, so that the document
message can no longer be allocated to a specific
document.
Note could not be identified due to various reasons (event
message from BEB sensor during banknote processing).
Deflector in wrong position.
Jam between sensor transport (paper deflecting units) and
in front of RLS1.

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Faults Status messages

Code EC Meaning Remedy

Media jam in – Clear the media jam in the sensor
sensor transport transport In particular, check the
area of the 3-way deflector.
– Check functioning of deflectors in
sensor transport unit.
– Restart the CCDM.
– If the deflectors cannot be
addressed correctly, replace the
back panel including deposit
transport and sensor transport, if
necessary (logic error).
Document jam between ALS1 and SLS1.
Malfunction of three-way deflector (during transport from
alignment station).
Malfunction of three-way deflector (during transport from
the escrow unit).
Document jam in area SLS1-> document deflecting units ->
escrow unit / reject transport.

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Status messages Faults

Code EC Meaning Remedy

Media jam in – Clear the media jam between
sensor transport sensor and deposit transport.
&
– Restart the CCDM.
– Check functioning of deflectors
and motors in sensor transport
unit.
– If the deflectors cannot be
addressed correctly, replace the
back panel including deposit
transport and sensor transport, if
necessary (logic error).
– Media jam in sensor transport unit at three-way
deflector.
– SSM2 motor defective / not connected.
– SSM2 sensor defective / not connected.
or
diagnostic test triggered by operator:
3-way deflector (SSM2) in sensor transport defective.
– Media jam in sensor transport unit at reject deflector.
– SSM3 motor defective / not connected.
– SLS4 sensor defective / not connected.
or
diagnostic test triggered by operator:
reject deflector (SSM3) in sensor transport defective.

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Faults Status messages

Code EC Meaning Remedy

Document jam – Clear the jam between sensor and
between sensor reject transport.
transport and reject – Perform a reset.
transport
Document jam between sensor transport and cassettes /
reject transport under RSL1 sensor.
Document too short (smaller than 25 mm (0.98")).
Jam between sensor transport (paper deflecting units) and
behind RLS1.
Initialization error – Check the reject transport's plug
of reject transport connection. To check it first
remove the check / cash reader.
– Check the basic position of shaft /
axis and the screw in the reject
transport unit.
– Restart the CCDM.
– Replace the reject transport, if
necessary.
– Drive is mechanically blocked.
– Home position photosensor is defective or soiled
(RLS3).
– Transport error: motor does not run properly (RSM2).
or
Diagnostic test triggered by operator: reject transport
defective.
Document jam – Clear the media jam between
between sensor sensor and storage or reject
transport and transport.
storage / reject – Restart the CCDM.
transport
Document jam between sensor transport and cassettes /
reject transport under RSL1 sensor.
Banknote does not quit RLS1 photosensor using specified
path and tolerance.RLS1.
After passing RLS1, the banknote does not reach KLS2 to
cassette module using specified path and tolerance.

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Status messages Faults

Code EC Meaning Remedy

Document jam at – Perform a reset.
the escrow unit – Clear the media jam in the escrow
area.
– Replace the drum module, if
necessary.
Document jam at escrow unit ELS1 or
Diagnostic test triggered by operator: escrow unit defective.
Malfunction of deflector.
Document has over 2 cm transport slippage / document is
jammed under ELS1.
During unwinding one document is missing due to external
intervention.
Jam during unwinding; distance is greater than twice the
maximum length of banknotes.
Drive blocked, ESM1 motor not connected, motor logic
defective, ELS3 fails to detect beginning of tape.
Escrow error: A media jam with subsequent initialization
has caused documents to be shifted behind the last
reachable position on the SCROW drum and can only be
removed manually.
CAUTION: Do not turn the ESCROW further than the
last visible note/check, as the ESROW will otherwise be
destroyed!
– Remove the documents in the ESCROW and reset the
D-Loc.
– Restart the CCDM.
– Carry out a photosensor adjustment / initialization.
– Replace the dispenser module, if necessary.
Banknote from escrow unit does not reach RLS1
Escrow tape – Check the tape of the escrow unit.
defective – Perform a reset.
&
– Replace the escrow unit.

Torn band or full drum; tape no longer under ELS2.

Band torn; tape no longer under ELS2.

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Faults Status messages

Error messages of photosensors

i Photosensors VLS7, ALS1 and SLS3 can only be checked when the
CCDM components are closed.

Code EC Meaning Remedy

Error photosensor – If you can get to the photosensor, try
in dispenser to clean it.
– Check the photosensor using
KDIAG.
– Synchronize the photosensors.
– If the error persists, replace the
dispenser.
– Blinking: VLS10 out of service
– Constant: VLS10 in dispenser soiled
– Blinking: VLS1 out of service
– Constant: VLS1 in dispenser soiled
– Blinking: VLS7 out of service
– Constant: VLS7 in dispenser soiled
– Blinking: VLS2 out of service
– Constant: VLS2 in dispenser soiled
– Blinking: VLS12 out of service
– Constant: VLS12 in dispenser soiled
– Blinking: VLS6 out of service
– Constant: VLS6 in dispenser soiled
– Blinking: VLS11 out of service
– Constant: VLS11 soiled

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Status messages Faults

Code EC Meaning Remedy

Error photosensor – If you can get to the photosensor, try
in alignment station to clean it.
– Check the photosensor using
KDIAG.
– Synchronize the photosensors.
– If the error persists, replace the
alignment station.
– Blinking: ALS3 out of service
– Constant: ALS3 soiled
– Blinking: ALS4 out of service
– Constant: ALS4 soiled
– Blinking: ALS2 out of service
– Constant: ALS2 soiled
– Blinking: ALS1 out of service
– Constant: ALS1 soiled
– First check whether the cover of the alignment station is
closed properly.
Magnetic character First check whether the magnetic
reader not closed: character reader is closed properly.
Blinking: SLS3 out – If you can get to the photosensor, try
of service to clean it.
Constant: SLS3 – Check the photosensor using
soiled KDIAG.
– Synchronize the photosensors.
– If the error persists, replace the
magnetic character reader.

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Faults Status messages

Code EC Meaning Remedy

Error at – If you can get to the photosensor, try
photosensor SLS1: to clean it.
Blinking: SLS1 out – Check the photosensor using
of service KDIAG.
Constant: SLS1 – Synchronize the photosensors.
soiled – If the error persists replace the back
panel incl. sensor and storage
transport.
Error at – If you can get to the photosensor, try
photosensor ELS1: to clean it.
Blinking: ELS1 out – Check the photosensor using
of service KDIAG.
Constant: ELS1 – Synchronize the photosensors.
soiled – If the error persists, replace the
escrow.
Error at – If you can get to the photosensor, try
photosensor ELS5: to clean it.
Blinking: ELS5 out – Check the photosensor using
of service KDIAG.
Constant: ELS5 – Synchronize the photosensors.
soiled – If the error persists, replace the
escrow.
Error at – If you can get to the photosensor, try
photosensor RLS1: to clean it.
Blinking: RLS1 out – Check the photosensor using
of service KDIAG.
Constant: RLS1 – Synchronize the photosensors.
soiled – If the error persists replace the back
panel incl. sensor and storage
transport.

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Status messages Faults

Code EC Meaning Remedy

Error at – If you can get to the photosensor, try
photosensor RLS2: to clean it.
Blinking: RLS2 out – Check the photosensor using
of service KDIAG.
Constant: RLS2 – Synchronize the photosensors.
soiled – If the error persists, replace the
reject transport.
Error at – If you can get to the photosensor, try
photosensor KLS2: to clean it.
Blinking: KLS2 out – Check the photosensor using
of service KDIAG.
Constant: KLS2 – Synchronize the photosensors.
soiled – If the error persists, replace the
cassette module.
Error at – If you can get to the photosensor, try
photosensor KLS3: to clean it.
Blinking: KLS3 out – Check the photosensor using
of service KDIAG.
Constant: KLS3 – Synchronize the photosensors.
soiled – If the error persists, replace the
cassette module.
Error at – If you can get to the photosensor, try
photosensor KLS8: to clean it.
Blinking: KLS8 out – Check the photosensor using
of service KDIAG.
Constant: KLS8 – Synchronize the photosensors.
soiled – If the error persists, replace the
cassette module.

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Faults Status messages

Code EC Meaning Remedy

Error at – If you can get to the photosensor, try
photosensor to clean it.
KLS11: – Check the photosensor using
Blinking: KLS11 out KDIAG.
of service – Synchronize the photosensors.
Constant: KLS11 – If the error persists, replace the
soiled cassette module and/or cassette 1.
Error at – If you can get to the photosensor, try
photosensor to clean it.
KLS1_5: – Check the photosensor using
Blinking: KLS1_5 KDIAG.
out of service – Synchronize the photosensors.
Constant: KLS1_5 – If the error persists, replace the
soiled cassette module and/or cassette 1.
Error at – If you can get to the photosensor, try
photosensor to clean it.
KLS2_5: – Check the photosensor using
Blinking: KLS2_5 KDIAG.
out of service – Synchronize the photosensors.
Constant: KLS2_5 – If the error persists, replace the
soiled cassette module and/or cassette 1.

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Status messages Faults

Error messages in the cassette module section

Code EC Meaning Remedy
Deflector in sensor – Clear the media jam between
transport has wrong transfer transport and cassette
position. module.
– Remove the media jam in the
cassette module - retract /
banknote / check cassette
(cassettes have to signed on
again).
– Restart the system
– Replace the cassette module, if
necessary.
Deflector in sensor transport has wrong position.
or
Diagnostic test triggered by operator: cassette module
defective.
Banknote does not quit KLS2 photosensor near module
entrance using specified path + tolerance.
Banknote detected near module entrance (KLS2) does not
reach KLS3 to retract cassette using specified path +
tolerance.
Banknote detected near module entrance (KLS2) does not
reach KLS8 to cassette 1 using specified path + tolerance.
Banknote detected near module entrance (KLS2) does not
reach KLS11 to cassette 2 using specified path +
tolerance.

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Faults Status messages

Code EC Meaning Remedy

Incorrect position of – Check position of deflector in
deflector in cassette module.
cassette module – Check function of deflector in
cassette module.
– Perform a reset.
– Restart the system
– Replace the cassette module, if
necessary.
– There is some paper left inside the deflector.
– Motor not connected.
– Hybrid photosensor before reset is defective.
or
diagnostic test triggered by operator:
deflector (KSM5) in cassette module defective.
Deflector (cassette 1 / cassette 2) is not functioning
or
diagnostic test triggered by operator:
deflector (KSMx) in cassette module defective.

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Status messages Faults

Code EC Meaning Remedy

Incorrect position of – Remove the media jam in the
deflector in direction of cassette 1 (standard -
cassette module check cassette).
– Restart the system
– Replace the cassette module, if
necessary.
Incorrect position of deflector in cassette module
Banknote does not quit KLS8 photosensor near entrance to
cassette 1 using specified path + tolerance.
Error in cassette 1 Permanent status display:
– Remove the cassette 1 and empty
it.

Blinking status display:

– Check proper fit of cassette 1 and
re-insert cassette 1 properly, if
necessary.
– Check the plug connection
between the controller and the
cassette module.
– Restart the CCDM.
– Replace cassette 1 or replace the
entire cassette module, if
necessary.
– Stacker logic not connected (plug X1).
– Stacker wheel in banknote cassette / check cassette
blocked.
– Banknote cassette / check cassette is not fully inserted
(magnet on stacker wheel does not trigger hall sensor).
– Belt between stepper motor and stacker wheel has come
off / is torn.
– Home position magnet on stacker wheel is missing / has
fallen off.
– Hall sensor is defective / not connected.

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Faults Status messages

Code EC Meaning Remedy

Incorrect position of – Clear the media jam in the
deflector in direction of cassette 2 (cash box).
cassette module – Restart the system
– Replace the cassette module, if
necessary.
Incorrect position of deflector in cassette module
Banknote does not quit KLS11 photosensor near entrance
to cassette 2 using specified path + tolerance.
Error in cassette 2 Permanent status display:
– Remove the cassette 2 and empty
it.

Blinking status display:

– Check proper fit of cassette 2 and
re-insert cassette 2 properly, if
necessary.
– Check the plug connection
between the controller and the
cassette module.
– Restart the system
– Replace cassette 2 or replace the
entire cassette module, if
necessary.

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Status messages Faults

Code EC Meaning Remedy

Incorrect position of – Check position of deflector in
deflector in cassette module.
cassette module – Check function of deflector in
cassette module.
– Perform a reset.
– Restart the system
– Replace the cassette module, if
necessary.
Incorrect position of deflector in cassette module
Banknote does not quit the photosensor near KLS33
entrance of retract cassette using the specified path +
tolerance.
Switching between retract cassettes is not functioning
or
diagnostic test triggered by operator:
deflector (KSMx) in cassette module defective.

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Faults Sensors and actuators

Sensors and actuators

Description of sensors / actuators

Structure of brief designations

These elements are named in accordance with the following principle:
Position 1: Functional unit or function
Positions 2 to 3: Element type
Positions 4 to 5: Sequential number of the element
Example: KHS10 Designation of the 10th Hall sensor in the cassette module
Exception:
For the deflectors in the transport paths taken by the media, there is no
encoding of functions or functional units. Instead, they are designated by a
sequential number (e.g. W1).

Abbreviations for functional units or functions

Abbreviation Meaning
A Alignment
D Print
E Escrow (storage on a drum)
K Cassette module
R Reject transport unit
S Sensor
V Dispenser module

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Sensors and actuators Faults

Abbreviation for element types

Abbreviation Meaning
CE Scan line
HS Hall sensor
LS Photosensor; The technical variant is not distinguished in
the abbreviation, but it can precede the designation in text
form. Example: Hybrid photosensor KLS8
MG Electromagnet
MS Microswitch
SM Stepper motor
UDS Ultrasound sensor for double dispensing
W Deflector

Overview of sensors and actuators

The following illustrations provide an overview of the CCDM sensor and
actuator positions. The meaning of each of the sensors / actuators are
described in the following sections.

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Faults Sensors and actuators

CCDM head module

Chassis II and VM2

C
B
A

01750062112 D CCDM - Service Manual 8-39

Sensors and actuators Faults

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Faults Sensors and actuators

01750062112 D CCDM - Service Manual 8-41

Sensors and actuators Faults

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Faults Sensors and actuators

Chassis P and VM3

01750062112 D CCDM - Service Manual 8-43

Sensors and actuators Faults

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Faults Sensors and actuators

01750062112 D CCDM - Service Manual 8-45

Sensors and actuators Faults

CCDM cassette module

Cassette module for plastic cassettes

KLS 11 KLS 3 KLS 2

KSM 2
3 W4

KSM 4
KSM 5
KLS 4 KSM 7
KSM 6
W5
KLS 6
KSM 3
KLS 8
KLS 2_5 KLS 5
KLS 10
KLS 2_4 KLS 1_5 KLS 1_4
KLS 2_2 KLS 1_2

KLS 2_1 KLS 1_1

KSM 1

KSM 2

2 1
KLS 2_3 KLS 1_3
KDC 2
KDC 1

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Faults Sensors and actuators

Cassette module ProCash 3100(xe)

Cassette 1
Controller

Safety switch

Cassette 2

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Sensors and actuators Faults

Shutter
Sensor Function
LS1,LS2 LS1 Shaft in the positions 'Open' and 'Closed'.
LS2 Partly open and in combination with the hybrid
photosensor LS1 it detects which of the two possible
final positions has been reached.
LS3 Checks if flap is closed.

i You will find more detailed descriptions in the respective system

manuals.

Dispenser module
Actuator Function
VMG1 Retaining shaft magnet;
presses retaining shaft against the counterrotation shaft
VMS1 Sender coil for metal detection
VMS2 Receiver coil for metal detection
VSM1 Stepper motor input/output transport; drives the transport rollers
in swivel transport unit 1 and the transport belt in swivel
transport unit 2.
VSM2 Stepper motor for driving transport rollers;
transport roller shaft / pressure shaft
VSM3 Stepper motor for driving the counterrotation shaft
VSM4 Stepper motor for driving the transport belts in the intermediate
transport;
the motor is located on the chassis behind the motor RSM2 of
the reject transport unit.
VSM5 Stepper motor for lowering/raising the hinged drive unit 1
VSM6 Stepper motor for lowering/raising the hinged drive unit 2
VSM7 Stepper motor for width setting
VSM8 Stepper motor for driving the hinged mechanism of the
counterrotation shaft and activating the pinch rollers for
separation
VSM9 Stepper motor for the lower bundle transport unit

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Faults Sensors and actuators

Sensor Function
UDS Ultrasound sensor for double document
VHS1 Hall sensor foreign object detector (operator side)
VHS2 Hall sensor foreign object detector (rear panel side)
VLS1 Photosensor bundle input/bundle output
VLS2 Photosensor between input/output transport for separator unit
('Detection of last medium')
VLS3 Hybrid photosensor for monitoring lowering of hinged drive unit
1; 'Home position sensor'
VLS4 Hybrid photosensor for monitoring lowering of hinged drive unit
2; 'Home position sensor'
VLS5 Hybrid photosensor for timing disk in hinged drive unit 2
VLS6 Photosensor, empty dispensing sensor (LAM)
VLS7 Photosensor 'medium in intermediate transport'
VLS8 Hybrid photosensor for width setting; 'Home position sensor'
VLS9 Hybrid photosensor at cam for the motion of the counterrotation
shaft
'Home position sensor'
VLS10 Photosensor in input / output unit for controlling removal
VLS11 Photosensor in input / output unit for controlling insertion and
removal
VLS12 Photosensor for monitoring documents in the input/output area
VLS13, Photosensors for monitoring document edges in the
VLS14 input/output area

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Sensors and actuators Faults

Alignment station
Actuator Function
AMG1 Electrical solenoid plunger for deflector 1
ASM1 Stepper motor for driving transport rollers
ASM2 Stepper motor for driving alignment rollers

Sensor Function
ALS1 1st photosensor for recognizing a medium in the transport path
ALS2 1st photosensor with slit stop for monitoring the alignment of
checks on the surface of the drum
ALS3 2nd photosensor with slit stop for monitoring the alignment of
checks on the surface of the drum
ALS4 2nd photosensor for recognizing a medium in the transport path

Deflector Function
W1 Deflector check alignment/further transport

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Faults Sensors and actuators

Magnetic ink character reader

Actuator Function
SMG1 Electric lifting magnet for raising the magnetic head assembly
when banknotes pass.

Sensor Function
SMIC Magnetic read head and permanent magnetic head for
premagnetization
SLS3 Photosensor for magnetic read head

Check / cash reader

Sensor Function
CCE1 Scanner line for the bottom of the medium
CCE2 Scanner line for the top side of the medium

Sensor / deposit transport

Actuator Function
SSM1 Stepper motor for driving the transport rollers and belts in the
magnetic character reader, check/cash reader and sensor
transport
SSM2 Stepper motor for controlling deflector W2
SSM3 Stepper motor for controlling deflector W3
VSM4 Stepper motor for driving the transport belt in intermedia
transport
KSM1 Stepper motor for driving the transport belt in deposit transport

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Sensors and actuators Faults

Sensor Function
SLS1 Photosensor for recognizing a medium in sensor transport
RLS1 Photosensor for recognizing a medium between the sensor
transport and storage or reject transport;
beginning and end detector for entering and exiting medium
DLS1 only chassis P: Photosensor for recognizing a medium between
the sensor transport and storage or reject transport. This
photosensor is parallel to the RLS1.
SLS2 Hybrid photosensor for recognizing the position of deflector 2
SLS4 Hybrid photosensor for recognizing the position of deflector 3

Deflector Function
W2 Redirection escrow unit / reject compartment or cassette
storage
W3 Redirection reject compartment / cassette storage

Escrow unit
Actuator Function
ESM1 Drive motor escrow unit;
Stepper motor inside the drum for driving the drum and the tape
winding mechanism

Sensor Function
ELS1 Beginning and end photosensor;
Photosensor, beginning and end detector for entering and
exiting medium
ELS2 Hybrid photosensor for monitoring the upper tape; the
photosensor serves to recognize the beginning and end of the
tape or a rip in the tape.
ELS3 Hybrid photosensor for monitoring the lower tape; the
photosensor serves to recognize the beginning and end of the
tape or a rip in the tape.
ELS4 Hybrid photosensor for determining the tape speed
ELS5 Photosensor; prenotification for ELS1 when documents are
unwound

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Faults Sensors and actuators

Printing station
Actuator Function
DSM1 Stepper motor for ribbon transport
Print head

Sensor Function
DLS1 Reflective photosensor in front of the print head (as seen from
the escrow unit) (only chassis II)
DLS2 Reflective photosensor behind the print head for checking print
function (before/after) (only chassis II)

Reject transport
Actuator Function
RSM1 Stepper motor for driving the transport belt
RSM2 Stepper motor for bundling in reject compartment; for moving
reject storage sideways, for lifting and lowering the belt drive
and for moving the note stop.

Sensor Function
RLS1 Photosensor recognizing beginning/end of medium;
Photosensor for recognizing a medium between the sensor
transport and stacker or reject transport;
photosensor, beginning and end detector for entering and
exiting medium
RLS2 Photosensor collecting compartment
RLS3 Hybrid photosensor for camshaft;
photosensor for controlling the rotation of the camshaft
'Detection of home position'

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Sensors and actuators Faults

Cassette module
Actuator Function
KDC1 DC motor for adjusting the plate in the cassette 1 (right
cassette)
KDC2 DC motor for adjusting the plate in the cassette 2 (left cassette)
KSM2 Stepper motor for driving the separator transport and driving
the check/cash transfer mechanism
KSM3 Stepper motor for driving the stacking wheel in cassette 1 (right
cassette)
KSM4 Stepper motor for driving the stacking wheel in cassette 2 (left
cassette)
KSM5 Stepper motor for controlling the retract deflector and the media
deflector
KSM6 Stepper motor for controlling the cassette 1 or cassette 2
deflector
KSM7 Stepper motor for activating the counterfeit notes compartment

Sensor Function
KHS1 Hall sensor for stacking wheel position cassette 1 (right
cassette) for monitoring the stacking wheel position (every 120°)
KHS2 Hall sensor cassette 1 'Plate up'
for detecting position 'Plate up'
KHS3 Hall sensor cassette 1
'Plate down' for detecting position 'Plate down' (cassette full)
KHS4 Hall sensor for stacking wheel position cassette 2 (left cassette)
for monitoring the stacking wheel position (every 120°)
KHS5 Hall sensor cassette 2 'Plate up'
for detecting position 'Plate up'
KHS6 Hall sensor cassette 2
'Plate down' for detecting position 'Plate down' (cassette full)
KHS7 Hall sensor for cassette 1 (right cassette) present
KHS8 Hall sensor for retract cassette present
KHS9 Hall sensor for cassette 2 (left cassette) present

8-54 CCDM - Service Manual 01750062112 D

Faults Sensors and actuators

Sensor Function
KLS2 Photosensor in transport path at start of cassette module
KLS3 Photosensor in transport path before retract cassette
KLS4 Hybrid photosensor for detecting the retract cassette
KLS5 Hybrid photosensor for recognizing the position of deflector W4
(and deflector W5)
KLS6 Hybrid photosensor for recognizing the position of deflector W5
KLS8 Photosensor in transport path before cassette 1
(right cassette)
KLS9 Photosensor for monitoring the touch activation force exerted by
stack against stacking wheel 'Cash'
KLS10 Hybrid photosensor for recognizing the position of the
counterfeit notes compartment
KLS11 Photosensor in transport path before cassette 2 (left cassette)
KLS12 Photosensor for monitoring the touch activation force exerted by
stack against stacking wheel 'Cash'
KLS1_1 Hybrid photosensor for recognizing the stacking wheel position
cassette 1 for monitoring the stacking wheel position (every
120°)
KLS1_2 Hybrid photosensor in cassette 1 for detecting 'Lifting plate up'
for reporting 'Lifting plate up' position.
KLS1_3 Hybrid photosensor in cassette 1 for reporting 'Cassette 1 full'.
KLS1_4 Hybrid photosensor, digital: The hybrid photosensor inside the
cassette reports: The cassette
contains checks / banknotes
Sharp GP1A71A: The switch is activated by the
operator, outward optical marking
(green/black) and electrically to the
system.
KLS1_5 Photosensor in the plastic cassette 1 for message 'Cassette full'
KLS2_1 Hybrid photosensor for recognizing the stacking wheel position
cassette 2 for monitoring the stacking wheel position (every
120°)
KLS2_2 Hybrid photosensor in cassette 2 for detecting 'Lifting plate up'
for reporting 'Lifting plate up' position.
KLS2_3 Hybrid photosensor in cassette 2 for reporting 'Cassette 2 full'.

01750062112 D CCDM - Service Manual 8-55

Sensors and actuators Faults

Sensor Function
KLS2_4 Hybrid photosensor, digital: The hybrid photosensor inside the
cassette reports: The cassette
contains checks / banknotes
Sharp GP1A71A: The switch is activated by the
operator, outward optical marking
(green/black) and electrically to the
system.
KLS2_5 Photosensor in the plastic cassette 2 for message 'Cassette full'
KMS1 Cassette 1:
The microswitch is located in the cassette. If the cassette is in
the device and the cassette door is opened, the switch also
opens and reports: 'Door open'.
If the cassette is removed - plug connection interrupted -
message the same as if door is opened.
KMS2 Cassette 2:
The microswitch is located in the cassette. If the cassette is in
the device and the cassette door is opened, the switch also
opens and reports: 'Door open'.
If the cassette is removed - plug connection interrupted -
message the same as if door is opened.

Deflector Function
W4 Deflector for directing medium into the retract cassette or in
cassettes 1 or 2
W5 Deflector for directing medium into cassette 1 or in cassette 2

8-56 CCDM - Service Manual 01750062112 D

Removal/Installation of Components

General
This chapter only describes the removal and installation of the CCDM
components.
For more information on the device please refer to the respective operating,
installation and service manuals.
Before doing any work on the CCDM, disconnect it from the power
supply and detach the plug of the power supply cable from the CCDM
(see section "Power interrupt").
Please note the safety precautions (see chapter "Introduction" in the
service manual of your device).

When working on and with electronic subassemblies and boards, be

sure to observe the ESD rules and to use ESD protection devices.

i Each time a component is replaced, the photosensors must be

synchronized (function code '03') (see chapter "Function Test", section
"Calling the function codes").

If an error message is displayed after photosensor synchronization,

the photosensors and the metal sensors must be synchronized via
factory synchronization) (see chapter "Function Test", section "Calling
the service function codes").

View of the CCDM

i The following illustrations show device views for the different
configuration options.

01750062112 C CCDM - Service Manual 9-1

View of the CCDM Removal/Installation of Components

View of the cassette module for plastic cassettes

1 Retract cassette (SK21.2)

2 LED indicator for cassette in position
3 Media cassette (SK21.2)
4 Media cassette (SK21.2)
5 Separator transport (SK21.2)

9-2 CCDM - Service Manual 01750062112 C

Removal/Installation of Components View of the CCDM

View of cassette module ProCash 3100(xe)

1 Left cassette PC3100 (SK31.1)

2 LED indicator for cassette in position
3 Right cassette PC3100 (SK31.1)
4 Release lever for right cassette PC3100 (SK31.1)
5 Separator transport (SK31.1)
6 Release lever for left cassette PC3100 (SK31.1)

01750062112 C CCDM - Service Manual 9-3

Power interrupt Removal/Installation of Components

Power interrupt
 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Power down the system.

 Switch the device off (see chapter "Basic Operation", section "Switching
the device off" in the operating manual of the device).

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).
Detach the connector of the power
supply cable (1).

Detaching it while power is

being supplied may cause total
damage to the device.

9-4 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Removing the cover plate

Removing the cover plate

 Open the device and pull out the CCDM head module as far as possible
(see chapter "Basic Operation" in the device's operating manual).
Remove screws (1) to (5) and remove
the cover plate (6).

01750062112 C CCDM - Service Manual 9-5

Removing / inserting cassettes Removal/Installation of Components

Removing / inserting cassettes

Cassette module for plastic cassettes

Removing / inserting the retract cassette

 Open the device and pull out the CCDM cassette module as far as possible
(see chapter "Basic Operation" in the device's operating manual).
Removing it:
Remove the retract cassette upwards
from the cassette module by the
handle (1) (see arrow).

Inserting it:
Position the retract cassette in the
cassette module from above.
When doing so, make sure that the
retract cassette is placed correctly in
the cassette module.

If the retract cassette is inserted

correctly, the green LED (1) at the
separator transport lights up.

i When a new retract cassette is inserted it has to be registered via the

product-specific software.

9-6 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Removing / inserting cassettes

Removing / installing a media cassette

i The two media cassettes are removed and installed in the same way.

 Open the device and pull out the CCDM cassette module as far as possible
(see chapter "Basic Operation" in the device's operating manual).
Removing it:
Place two fingers in the recess (1)
while pushing against the separator
transport with the thumb of the same
hand. Pull the cassette out of the
cassette module (see arrow).

Inserting it:
Insert the cassette.
Take care that the cassette clicks
properly into the cassette module.

When the media cassette is correctly

inserted, this is indicated on the
separator transport by LED (1) lighting
up green for the right media cassette
or LED (2) lighting up green for the left
media cassette.

i When a new media cassette is installed, it must be logged in with the

product-specific software.

01750062112 C CCDM - Service Manual 9-7

Removing / inserting cassettes Removal/Installation of Components

Cassette module ProCash 3100(xe)

Removing / inserting left cassette

 Open the device and pull out the CCDM cassette module as far as possible
(see chapter "Basic Operation" in the device's operating manual).
Removing it:
Press the green release bolts (1) and
pull cassette (2) out of the cassette
module.

Inserting it:
Insert the cassette.
Take care that the cassette clicks
properly into the cassette module.

If the left cassette is inserted correctly,

the green LED (1) at the separator
transport lights up.

i When a new left cassette is inserted it has to be registered via the

product-specific software.

9-8 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Removing / inserting cassettes

Removing / inserting right cassette

 Open the device and pull out the CCDM cassette module as far as possible
(see chapter "Basic Operation" in the device's operating manual).
Removing it:
Press the green release bolts (1) and
pull cassette (2) out of the cassette
module.

Inserting it:
Insert the cassette.
Take care that the cassette clicks
properly into the cassette module.

If the right cassette is inserted

correctly, the green LED (1) at the
separator transport lights up.

i When a new right cassette is inserted it has to be registered via the

product-specific software.

01750062112 C CCDM - Service Manual 9-9

Opening / closing components Removal/Installation of Components

Opening / closing components

Pulling out / pushing in the dispenser

 Open the device and pull out the CCDM head module as far as possible
(see chapter "Basic Operation" in the device's operating manual).
Pulling it out:

Remove the screw (1).

Take hold of the grip position (1) with

the fingers of your right hand, press
the release lever in the direction
shown by the arrow with the thumb of
your right hand (2).
With your right hand, push the
separator forwards as far as possible
in the direction shown by the arrow (3).

Pushing it in:

 Push the dispenser as far as possible in the direction of the alignment

station. Take care that the separator clicks properly into place.

 Fasten the screw again.

9-10 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Opening / closing components

Opening / closing the intermediate transport

 Open the device and pull out the CCDM head module as far as possible
(see chapter "Basic Operation" in the device's operating manual).
Opening it:
Turn the green locking lever in the
direction of the arrow (1) and swing
the intermediate transport up (2).

Closing it:
Swing the intermediate transport down
until it clicks audibly into place.

Opening / closing the alignment station

 Open the intermediate transport (see section "Opening / closing the

intermediate transport").
Opening it:
Pull up the two release levers (1) and
lift the cover of the alignment station
(2).

Closing it:
Lower the cover of the alignment
station until it clicks audibly into place.

01750062112 C CCDM - Service Manual 9-11

Head module Removal/Installation of Components

Head module
i The following sections describe how to remove and install components
in the head module.

Dispenser module

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Pull out the dispenser (see section "Opening / closing the components").
Remove the cable from the cable
holder (1) on the rear of the dispenser
module.

Detach connectors (2) and (3).

 Lift the dispenser approx. 1 cm (0.39") and remove it.

 Remove the intermediate transport (see the "Intermediate transport"

section).

9-12 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

ProCash 3000 Frontload only

Remove the securing screw (1) from

the metal bracket (2).

Lower the metal bracket (2) slightly

(see arrow) and remove it.

ProCash 3100 Frontload only

Detach connector (1).

Remove the securing screw (2) from

the metal bracket (3).

Lower the metal bracket (3) slightly

(see arrow) and remove it.

 Frontload devices only: Remove the customer panel (see section

"Customer panel").

i You do not need to remove the control panel on ProCash 3100

Frontload.

Reinstall it by following the same steps in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

01750062112 C CCDM - Service Manual 9-13

Head module Removal/Installation of Components

Intermediate transport

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the dispenser (see section "Dispenser module").

Detach connector (1).

Turn the locking lever in the direction

of the arrow (2) and swing the
intermediate transport up by about
30°.

Press the plastic lugs (1) and (2) down

and remove the intermediate transport.

Reinstall it by following the same steps

in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-14 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Metal detection VM2 (01750076812) / VM3

(01750101953)

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the dispenser (see section "Dispenser module").

Unclip the cover (1) at positions (2) to
(5) and remove it.

Detach connectors (1) to (3).

Unclip the board (1) at positions (4) to

(8) and remove it.

01750062112 C CCDM - Service Manual 9-15

Head module Removal/Installation of Components

VM2 (01750076812)

Remove screw (1) and remove the

ground connection.

Unclip the upper metal sensor support

(2) at positions (3) and (4), lift it slightly
at the side marked with the arrow and
remove it upwards.

 Turn the dispenser.

Remove screw (1) and remove the
ground connection.

Unclip the lower metal sensor support

(2) at positions (3) and (4), lift it slightly
at the side marked with the arrow and
remove it upwards.

Reinstall it by following the same steps in reverse order.

i When installing it make sure that the individual parts are assembled in
the correct order: first lock washer, then sleeve of grounding cable,
washer and finally the nut.

9-16 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

VM3 (01750101953)

Remove screws (1) and (2) with the

ground connection.

 Turn the dispenser.

Remove screws (1) and (2).

Remove the metal sensor support.

Reinstall it by following the same steps

in reverse order.
When fastening the ground connection
make sure that you adhere to the
order shown in the picture:
– Lock washer
– Sleeve of grounding cable
– Washer
– Screw

01750062112 C CCDM - Service Manual 9-17

Head module Removal/Installation of Components

i When you have completed installation, synchronize the metal sensors

(see chapter "Function Test", section "Calling the service function
codes").
Check the function of the CCDM using the KDIAG testing program.

9-18 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Rocker in the dispenser module

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the dispenser (see section "Dispenser module").

 Remove the intermediate transport (see the "Intermediate transport"

section).
Remove screws (1) to (3) and remove
the mounting plate (4).

Remove the retaining ring (1) and

detach the retaining shaft (2) see
arrow).

Detach the timing belt (3).

01750062112 C CCDM - Service Manual 9-19

Head module Removal/Installation of Components

Frontload only
Detach connector (1).

Push the tabs (1) and (2) inside and

remove the cover (3).

Remove screw (1) and remove the

bracket (2).

During installation make sure

i that the bracket sits properly in
the cutouts with its angles.

9-20 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Release the two catches (1) and (2)

and remove the cover.

Detach connectors (1) and (2) and

remove the nuts of the ground
connection (3).

Installation
When fastening the ground connection
make sure that you adhere to the
order shown in the picture:
– Lock washer
– Sleeve of grounding cable
– Washer
– Screw

01750062112 C CCDM - Service Manual 9-21

Head module Removal/Installation of Components

Loosen the connecting shaft (1) by

turning it clockwise using an open-end
wrench (see arrow).

Pull off the cash-in/cash-out unit in the

direction of the arrow.

Unhook the springs (see arrows) and

detach connector (1).
Remove retaining rings (2) and (3).
Unhook the pressure arm (4) toward
the middle of the device on both sides
and detach the two springs.
Remove the pressure arm (4).

9-22 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

The crossbar (1) is fastened on each

side with two catches.
Unhook the two catches on one side
of the crossbar.
Remove the cables from the cable
guides.
Remove the crossbar and carefully put
it aside.

Unhook the springs (1).

Remove the photosensor (1) between

the timing belts.
To do so, press the tab outward (see
arrow) and pull the sensor up and out.

01750062112 C CCDM - Service Manual 9-23

Head module Removal/Installation of Components

Carefully remove the rocker (1), lifting

it up.

Reinstall it by following the same steps in reverse order.

i Note the following comments when installing the rocker.

The rocker's porous bearings are

flattened on one side (see arrow).

Make sure that the rocker is inserted

properly.

Insert the pressure arm (1), making

sure it is the right way round.

The supports (2) must face down.

9-24 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Run the cable of the connector (1)

underneath the pressure arm (3) and
in front of the spring (2).

First insert the crossbar (1) on one

side.

Make sure that the crossbar's catches

go in front of the spring (see arrow).

Check that the crossbar's catches

have locked into place correctly.

Before replacing the cash-in/cash-out

unit the shaft with the counter-rotating
roll must be in the upper position (see
upper arrow).

Put the shaft in that position by turning

the cam disk (see lower arrow).

01750062112 C CCDM - Service Manual 9-25

Head module Removal/Installation of Components

Then insert the input / output tray in

such a way that, on both sides, the
leaf spring (1) lies above and the
plastic lugs lie below ...

...the shaft (1) (see arrows).

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-26 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Control panel

Frontload (control panel on the dispenser module)

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

ProCash 3000 only

Remove the securing screw (1) from

the metal bracket (2).

Lower the metal bracket (2) slightly

(see arrow) and remove it.

Detach connector (1).

Remove screw (2) and remove the

control panel.

Reinstall it by following the same

steps in reverse order.

01750062112 C CCDM - Service Manual 9-27

Head module Removal/Installation of Components

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

ProCash 3100 only

Detach connector (1).

Loosen screws (2) and (3).

Raise the control panel (4) a little and

remove it.

Detach connector (1).

Remove screws (2) and (3) and

remove the control panel.

Reinstall it by following the same steps

in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-28 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Rearload (control panel on the escrow)

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the amplifier / controller boards (see the "Amplifier / controller

boards" section).

 Carefully separate the boards.

Detach connector (1).

Remove screws (2) and (3) and

remove the control panel.

Reinstall it by following the same steps

in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

01750062112 C CCDM - Service Manual 9-29

Head module Removal/Installation of Components

Alignment station

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the cover plate (see section "Removing the cover plate").

 Pull out the dispenser (see section "Pulling out / pushing in the dispenser").
The alignment station has to be open before you can remove it.

 Open the alignment station (see section "Opening / closing the

components").
Remove the alignment station.

Reinstall it by following the same steps

in reverse order.

Make sure the new alignment station is open before you install it.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-30 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Magnetic ink character reader

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the cover plate (see section "Removing the cover plate").
Before you remove the magnetic ink character reader, the intermediate
transport, the alignment station and the magnetic ink character reader
must be open.
 Open the intermediate transport and the alignment station (see section
"Opening / closing the components").
Remove the magnetic ink character
reader.

Reinstall it by following the same steps

in reverse order.

Before you install the new magnetic ink character reader, the
intermediate transport, the alignment station and the magnetic ink
character reader must be open.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

01750062112 C CCDM - Service Manual 9-31

Head module Removal/Installation of Components

Check / cash reader

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the cover plate (see section "Removing the cover plate").
Before you remove the check/cash reader, the intermediate transport,
the alignment station, the magnetic ink character reader and the
check/cash reader must be open.
 Open the intermediate transport, the alignment station and the magnetic
character reader (see section "Opening / closing the components").
Detach connector (1).

The connector only exists in the

i event of a check / cash reader
and of a check reader.

Detach the check / cash reader.

9-32 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Replacing the XSA guiding elements

Remove screws (1) to (2) and the

corresponding screws on the opposite
side.
Remove the cover (3).

With the check/cash reader closed

remove screw (1) and the
corresponding screw on the opposite
side.

Depending on the device

i specification there may be a
magnetic holder in position (1)
which also needs to be
removed.

01750062112 C CCDM - Service Manual 9-33

Head module Removal/Installation of Components

Turn the green locking lever in the

direction of the arrow and open the
check/cash reader.
Remove the shaft (1) from the device.
When installing the shaft,
i remember that it is built
asymmetrically. The longer
piece of the shaft must be in
position (2), the shorter one in
position (3).
Also remember to use new
fastening screws for the shaft
when mounting it.

 Remove the defective guiding elements from the shaft.

Place the new guiding element in its
position on the shaft …

… until the guiding element is flush

with the shaft.

9-34 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Set the shaft with the new guiding

elements between the rollers and the
paper guide (see arrow).

When mounting the shaft with the new

guiding elements make sure that the
front sides of the guiding elements fit
in the corresponding cutouts.

Press the spring into the cutout from

the top using a screwdriver while
pressing the shaft against the
aluminum guide at the same time.

01750062112 C CCDM - Service Manual 9-35

Head module Removal/Installation of Components

Push the shaft with the new guiding

elements into home position. If there is
a magnetic holder, put it in place (see
arrow) and fasten the shaft and the
magnetic holder on both sides using
new screws.
The lock washer must lie flat against
the outside of the ball bearing.

After the shaft is installed, the spring

piece (1) and the front of the guiding
elements (2) must be inside the
opening.
The guiding elements should be able
to move freely and should not be
jammed.

Reinstall the check/cash reader by following the same steps in reverse order.
Before you install the new check/cash reader, the intermediate
transport, the alignment station, the magnetic ink character reader and
the check/cash reader must be open.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-36 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Amplifier / controller boards

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).
Frontload
Remove screws (1) to (3) and push
the rail (4) in the device.

During installation make sure

i that the tab (see arrow) is over
on the frontload side.

Rearload
Remove screws (1) to (3) and push
the rail (4) in the device.

During installation make sure

i that the tab (see arrow) is over
on the rearload side.

01750062112 C CCDM - Service Manual 9-37

Head module Removal/Installation of Components

Push the cover plate (1) in the

direction of the arrow and take it off.

Remove screws (1) and (2) with the

ground connection and detach
connector (3).

Detach connectors (1) and (2).

Carefully detach the amplifier and
controller boards in the direction of the
arrow.
If necessary, slightly pull each board
apart alternately until the two of them
have come apart from the multiway
connector.

 Remove the control panel if necessary (see the "Control panel" section).
Reinstall it by following the same steps in reverse order.

i Note the following comments when installing the amplifier / controller

boards.

9-38 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

When you assemble the amplifier

board (1) and the controller board (2),
make sure that the spacers (3) on
each side of the amplifier board are
positioned to match the spacers (4) on
each side of the controller board, as
shown in the illustration.

 Make new settings for the device configuration in KDIAG (see following
table).

i Before you can set the device configuration, the safety switch must be
activated.

ATMTYPE (Basic system)

Configuration Meaning
02 = 2150/3000 ProCash 2150 / ProCash 3000
03 = 3100 ProCash 3100
04 = 2100 ProCash 2100

CCDM type
Configuration Meaning
01 = CCDM configuration 01 Configuration for standard cassettes
99 = CCDM configuration 99 Configuration without cassettes

Printing station
Configuration Meaning
M = Missing No print station
A = Available Print station is available

01750062112 C CCDM - Service Manual 9-39

Head module Removal/Installation of Components

Chassis type
Configuration Meaning
00 = Chassis 2 (Default) Standard setting with DLS1 inactive
01 = Chassis P Setting for Polymer notes (only possible in
connection with chassis P)

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-40 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Escrow unit

i Escrow unit 01750079818 is not compatible with chassis

01750045607.
If you are installing this escrow, it may therefore be necessary to
replace the chassis (see section "Chassis" and the chapter
"Description of the Components“, section "Escrow unit").

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).
Pull up (2) the green locking lever (1)
and hold it in this position.

Pull out the escrow as far as possible

(3).

Detach connectors (1) and (2) from the

back panel board.

01750062112 C CCDM - Service Manual 9-41

Head module Removal/Installation of Components

Press the green locking/release lever

(1) and remove the escrow unit to the
rear in the direction shown by the
arrow.

Reinstall it by following the same steps in reverse order.

Make sure that you do not jam the
cable (1) when pushing the escrow in.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-42 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Reject transport

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the check / cash reader (see section "Check / cash reader").

 Pull out the dispenser (see section "Pulling out / pushing in the dispenser").
Remove the six screws (1).

Detach connector (1).

01750062112 C CCDM - Service Manual 9-43

Head module Removal/Installation of Components

Carefully pull out the reject transport.

Reinstall it by following the same steps

in reverse order.

Make sure that the switching flap (1)

sits in the fork (2) when installing the
reject transport.
Turn the switching flap into the correct
position if necessary.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-44 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Printing station

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).
Pull up (2) the green locking lever (1)
and hold it in this position.

Pull out the escrow as far as possible

(3).

Detach the steel crossbar (1) in the

direction of the escrow as shown (see
arrow).

01750062112 C CCDM - Service Manual 9-45

Head module Removal/Installation of Components

Unhook the springs (1) using a spring

hook, and remove the crossbar (2).

Swing the print station (1) down by 90°

(see arrow).

Disconnect the ribbon cable (2).

Remove cable ties (1) to (3) and

separate the connection.

Unhook the print station and remove it.

(The print station is attached to the
shaft (5) with two snap locks.)

 Remove the ribbon cartridge from the print station (refer to the operating
manual).
Reinstall it by following the same steps in reverse order.

9-46 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

i Note the following comments when installing the print station.

Insert the ribbon cable (1) with the

contact surface facing down.

Position the ribbon cable in such a

way that it is not jammed or damaged
when the print station is moved up and
down.

Make sure that the spring (1) is not

overstretched when hooking it into the
crossbar.

Make sure that the plastic film (1) is

not damaged when inserting the
ribbon cartridge in the print station.

The print station has to be adjusted when it has been installed successfully.

01750062112 C CCDM - Service Manual 9-47

Head module Removal/Installation of Components

i When the color ribbon is inserted, the gap between the print head and
the print roller should be 0.5 to 0.55 mm (0.0197" to 0.2").

Check the gap between the print head

and the print roller using a feeler
gauge.
To do this, with the print station swung
down place the feeler gauge (1)
between the print head and the print
roller (see figure) from the escrow
side.

If necessary, correct the gap between

the print head and print roller by
turning the screw (1).

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-48 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Print head

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).
Swing the print station down and
remove the ribbon cartridge (1) (refer
to the operating manual).

Remove screws (2) and (3), and pull

the print head out slightly.

Disconnect the ribbon cable (1).

Reinstall it by following the same steps

in reverse order.

i Note the following comments when installing the print head.

01750062112 C CCDM - Service Manual 9-49

Head module Removal/Installation of Components

Position the ribbon cable (1) in such a

way that it is not jammed or damaged
when the print station is moved up and
down.

Make sure that the plastic film (1) is

not damaged when inserting the
ribbon cartridge in the print station.

The print station has to be adjusted when it has been installed successfully.

i When the color ribbon is inserted, the gap between the print head and
the print roller should be 0.5 to 0.55 mm (0.0197" to 0.02").

Check the gap between the print head

and the print roller using a feeler
gauge.
To do this, with the print station swung
down place the feeler gauge (1)
between the print head and the print
roller (see figure) from the escrow
side.

9-50 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

If necessary, correct the gap between

the print head and print roller by
turning the screw (1).

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

Chassis II/ P 017501078714

i Chassis 01750079819 is not compatible with escrow unit

01750045965.
If you are installing this chassis, it may therefore be necessary to
replace the escrow unit (see section "Escrow unit" and the chapter
"Description of the Components", section "Escrow unit").

i The chassis with the sensor transport and deposit transport and the
back panel board are removed.

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the dispenser (see section "Dispenser module").

01750062112 C CCDM - Service Manual 9-51

Head module Removal/Installation of Components

 Remove the alignment station (see section "Alignment station").

 Remove the magnetic character reader (see section "Magnetic character

reader").

 Remove the check / cash reader (see section "Check / cash reader").

 Remove the amplifier board and the controller board (see section "Amplifier
/ controller board").

 Remove the escrow unit (see section "Escrow unit").

 Remove the reject transport (see section "Reject transport").

The chassis is fastened to the upper
telescopic runner at positions (1) and
(2).

Loosen these two screws on the

telescopic runner.
i The screws are not allowed to
be removed.

Remove all the necessary screws from

the upper and lower telescopic
runners (1) and (2).
If necessary, move the telescopic
runners to be able to access individual
screws, e.g. those at positions (3) and
(4).

9-52 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Head module

Lift the chassis a little (1) and remove

it in the direction of the arrow (2).

Reinstall it by following the same steps

in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

Check / cash transfer mechanism

i The service manual for the specific system describes how to remove
and install the check/cash transfer mechanism.

Safety switch head module

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM head module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the check / cash reader (see section "Check / cash reader").

01750062112 C CCDM - Service Manual 9-53

Head module Removal/Installation of Components

Detach connector (1).

Remove screws (1) and (2) and

remove the safety switch.

Reinstall it by following the same steps

in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-54 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Cassette module for plastic cassettes

Cassette module for plastic cassettes

i The following sections describe how to remove and install components
in the cassette module for plastic cassettes.

Safety switch cassette module

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM cassette module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the right media cassette (see section "Removing / inserting

cassettes").
Detach the spring (1) at the position
marked with the arrow on the rear of
the cassette module.

01750062112 C CCDM - Service Manual 9-55

Cassette module for plastic cassettes Removal/Installation of Components

Remove screws (1) to (4) and remove

the cover (5).

Detach the connector (1) and free the

cable along the cable channel (see
arrows).

Remove screws (1) and (2) on the

front of the cassette module and
remove the safety switch.

Reinstall it by following the same steps

in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-56 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Cassette module for plastic cassettes

Separator transport

 Open the device (see chapter "Basic Operation" in the device's operating
manual).
 Disconnect the device from the power supply (see section "Power
interrupt").
 Pull out the CCDM cassette module as far as possible (see chapter "Basic
Operation" in the device's operating manual).
 Remove the retract cassette and the two media cassettes (see section
"Removing / inserting cassettes").
Disconnect all the necessary plugs
from the storage board (1).
Remove or loosen the screws at
positions (2) to (5) on the telescopic
runners.
Raise the distributor transport slightly
if necessary and remove it.

Reinstall it by following the same steps

in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

01750062112 C CCDM - Service Manual 9-57

Cassette module for plastic cassettes Removal/Installation of Components

Storage board

 Open the device (see chapter "Basic Operation" in the device's operating
manual).
 Disconnect the device from the power supply (see section "Power
interrupt").
 Pull out the CCDM cassette module as far as possible (see chapter "Basic
Operation" in the device's operating manual).
 Remove the retract cassette (see section "Removing / inserting cassettes").
Loosen screws (1) and (2) and lift the
cover (3) up and out.
The cover is only hooked into place at
the back.

Disconnect all plugs (1) from the

storage board.

Remove screws (2) to (5) and take out

the storage board.

Reinstall it by following the same steps

in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

9-58 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Cassette module for plastic cassettes

Lock on media cassettes

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Pull out the CCDM cassette module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the media cassette (see section "Removing / inserting cassettes").

Insert the key in the lock (1) and turn it
clockwise until it stops.

Open the cover in the direction shown

by the arrow.

Remove the clip (1) in the direction of

the arrow.

Remove the lock (2) upwards.

Reinstall it by following the same steps

in reverse order.

Media cassette handle

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

01750062112 C CCDM - Service Manual 9-59

Cassette module for plastic cassettes Removal/Installation of Components

 Pull out the CCDM cassette module as far as possible (see chapter "Basic
Operation" in the device's operating manual).

 Remove the media cassette (see section "Removing / inserting cassettes").

Handle assy.
Order number: 01750092917

Push the lock (1) in the direction of the

arrow as far as possible and remove
the handle.

Notes for installation

Push the lock (1) as far as possible in
the direction of the arrow.
Insert the handle.
Arrest the handle by pushing the lock
back as far as possible.

9-60 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Cassette module ProCash 3100(xe)

Cassette module ProCash 3100(xe)

i The following sections describe how to remove and install components
in the cassette module for ProCash 3100(xe).

Safety switch cassette module

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM cassette module as far as possible (see chapter "Basic
Operation" in the device's operating manual).
Disconnect the plug (1) from the
storage board.

Remove all the necessary cable ties

and free the cable.

01750062112 C CCDM - Service Manual 9-61

Cassette module ProCash 3100(xe) Removal/Installation of Components

Remove screws (1) and (2) and

remove the safety switch.

Reinstall it by following the same steps

in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

Storage board

 Open the device (see chapter "Basic Operation" in the device's operating
manual).

 Disconnect the device from the power supply (see section "Power
interrupt").

 Pull out the CCDM cassette module as far as possible (see chapter "Basic
Operation" in the device's operating manual).
Remove screws (1) to (4).

Raise the cover (5) a little and remove

it.

9-62 CCDM - Service Manual 01750062112 C

Removal/Installation of Components Cassette module ProCash 3100(xe)

Disconnect all plugs (1) from the

storage board.

Remove threaded bolts (2) to (5) and

take out the storage board.

Reinstall it by following the same steps

in reverse order.

i When you have completed installation, synchronize the sensors (see

chapter "Function Test").
Check the function of the CCDM using the KDIAG testing program.

01750062112 C CCDM - Service Manual 9-63

Cassette module ProCash 3100(xe) Removal/Installation of Components

9-64 CCDM - Service Manual 01750062112 C

Maintenance and Service

General
If a technician is called out to service the device, paper dust must be removed
from it and, at the same time, the photosensors checked and, if necessary,
cleaned. The photosensor positions are described in the chapter "Faults",
section "Sensors and actuators".
The transport belts do not require cleaning. Cleaning fluids should not be
used, as the different types of plastic will react differently to them.
The care and cleaning of the CCDM and the replacement of consumables are
the customer's task, consumables being the ribbon cartridge and the print
head. These are not covered by the maintenance contract.

01750062112 C CCDM - Service Manual 10-1

Dispenser module Maintenance and Service

Dispenser module

After 4 years or when the profile of the red paper feed rollers has worn off (see
arrow), the rocker must be replaced (see chapter "Removal/Installation of
Components", section "Rocker").

Check / cash reader

The glass panels of the two scanners should be cleaned with the specified
cleanser whenever a technician calls in, or at least twice a year.
Check whether the XSA guiding elements are in line with each other. The
typical error is that one or all guiding elements touch the glass screen of the
scanner array instead of hovering above it.

10-2 CCDM - Service Manual 01750062112 C

Maintenance and Service Consumables

Consumables

Orders
Consumables for the system components can be ordered directly from Wincor
Nixdorf.
Fax: +49 (0) 5251 693 4888
E-mail: serviceslogistics@wincor-nixdorf.com
Internet: www.wincor-nixdorf.com/mediaservice

01750062112 C CCDM - Service Manual 10-3

Consumables Maintenance and Service

Notes on using cleaning materials

Please note the manufacturer's specifications on the packaging and
on the enclosed information sheet. The product may be damaged or
soiled if materials are used that are not approved or if they are used
improperly.
Please dispose of the packaging and empty containers according to
the applicable regulations of your country.

Printer ribbon cartridge

Use only the specified printer ribbon cartridge. Otherwise you run the risk of
damaging the print head and the ribbon transport.
Printer ribbon cartridge Part number: 01750064638

Print head
Print head: Part number: 01750062215

10-4 CCDM - Service Manual 01750062112 C

Maintenance and Service Approved maintenance materials

Approved maintenance materials

The articles listed below can be ordered from us or from our service partners
via electronic channels.
Orders: http://extranet.wincor-nixdorf.com
http://www.wincor-nixdorf.com/mediaservice
E-mail for logistics
questions: mailto:serviceslogistic@wincor-nixdorf.com
E-mail for technical
questions: mailto: servicesupport@wincor-nixdorf.com

Commercial name / product name Part number:

Flat paintbrush 1" 01770005440
Universal cleaning cloth 01770005406
Screen cleansing agent ECS-260, 250 ml 01750035530
LIXTON platen cleaner W1 01750080438

You will find a list of all the cleaning and maintenance materials approved by
Wincor Nixdorf in the intranet or extranet.

i Please note the manufacturer's specifications on the packaging and

on the enclosed information sheet.
The product may be damaged or soiled if materials are used that are
not approved or if they are used improperly.
Please dispose of the packaging and empty containers according to
the applicable regulations of your country.

01750062112 C CCDM - Service Manual 10-5

Approved maintenance materials Maintenance and Service

10-6 CCDM - Service Manual 01750062112 C

Appendix

Technical data

General
Check processing
Character recognition: CMC-7 (DIN 66226, ISO 2033, ISO 1004)
E13-B (DIN 66226, ISO 2033)
Magnetic character line: ANSI X9
No. of characters: max. 80
Image recording: Resolution: 200 dpi
Front and back sides, using red and green
light

Printing function
Print head: 9 pins
Character height: 3.2 mm (0.126")
Fonts / coding: loadable character generators
Ribbon: Black

Data interfaces
Controller: V.24 (RS 232) at 57600 Baud
Cash reader: V.24 (RS 232)
Check reader: V.24 (RS 232) and Hotlink
Check / cash reader: V.24 (RS 232) and Fire Wire 1394

Power supply Vcc, - 12 V, + 12 V, + 24 V, + 36 V

01750062112 C CCDM - Service Manual 11-1

Technical data Appendix

Head module (rectangular-solid method)

Length: 930 mm (36.31")
Width: 168 mm (6.61")
Height: 210 mm (8.27")
Weight: 22 kg (48.5 lb)

Cassette module (rectangular-solid method)

Cassette module for plastic cassettes
Length: 555 mm (21.85")
Width: 185 mm (7.28")
Height: 510 mm (20.08")
Weight without cassettes: 11.9 kg (26.23 lb)

Cassettes for cassette module (long version)

Length: 555 mm (21.85")
Width: 185 mm (7.28")
Height: 680 mm (26.77")
Weight without cassettes: 13.0 kg (28.66 lb)

Cassette module ProCash 3100(xe)

Length: 635 mm (25")
Width: 165 mm (6.5")
Height: 310 mm (12.2")
Weight without cassettes: 8.66 kg (19.09")

Input bundles
No. of media per bundle: max. 50

11-2 CCDM - Service Manual 01750062112 C

Appendix Technical data

Cassettes

Cassettes ProCash 3100(xe)

Left and right cassette

Stack height: 140 mm (5.51")
No. of media: < 1000 *1)

Plastic cassettes

Media cassettes
Stack height: 212 mm (8.35")
No. of media: < 2000 *1)
Media cassettes (long version)
Stack height: 382 mm (15.04")
No. of media: < 3600 *1)
Retract cassette
No. of media
upper compartment: 70
lower compartment: 30

*1) depending on the thickness and quality of the media

01750062112 C CCDM - Service Manual 11-3

Technical data Appendix

Media
PC 3100(xe) SK 21.2
Banknotes
Length 110 - 185 mm (4.33" - 7.28")
Width 60 - 98 mm (2.36" - 3.86")
Thickness 0.07 - 0.12 mm
(0.0028" - 0.0047")
Grammage 65 - 125 g/m2
(17.33 - 33.33 lb)
Checks
Length 140 - 240 mm 140 - 240 mm (5.51" - 9.45")
(5.51" - 9.45")
Width 70 - 105 mm 70 - 105 mm (2.76" - 4.13")
(2.76" - 4.13")
Thickness 0.07 - 0.12 mm 0.07 - 0.12 mm
(0.0028" - 0.0047") (0.0028" - 0.0047")
Grammage 65 - 125 g/m2 65 - 125 g/m2
(17.33 - 33.33 lb) (17.33 - 33.33 lb)

11-4 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

Pin assignments back panel

X1 (power supply unit)

6 Type of connector:
Molex-Mini-Fit Jr., 10M

Pin Assignment Remarks

1 Vcc
2 Vcc
3 - 12 V
4 + 12 V
5 GND
6 + 24 V
7 + 36 V
8 GND P
9 GND PP
10 NAN

01750062112 C CCDM - Service Manual 11-5

Pin assignments back panel Appendix

X3 (MICR)

A1 Type of connector:
48-pin DIN, F

B1

Pin Assignment Remarks

A1 MICR_RESET
A2 MICR_RXD
A3 MICR_TXD
A4 MICR_DTR
A5 GND
A6 NC
A7 GND
A8 I_SLS3 Transmit current - Photosensor MICR
A9 GND
A10 OUT_SLS3 Output signal - Photosensor MICR
B1 MICR_DSR
B2 MICR_RTS
B3 MICR_CTS
B4 GND
B5 MICR_SYNC
B6 Vcc
B7 MAGSMG1H Magnet SMG 1
B8 MAGSMG1L
B9 GND
B10 NC

11-6 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

X4 (alignment station)

A1 Type of connector:
48-pin DIN, F

B1

Pin Assignment Remarks

A1 ASM1A Motor phase 'A' Motor 1 of alignment station
A2 ASM1B Motor phase 'B'
A3 ASM1C Motor phase 'C'
A4 ASM1D Motor phase 'D'
A5 MAG_AMG1H Magnet for switch 1
A6 MAG_AMG1L Magnet for switch 1
A7 ASM2A Motor phase 'A' Motor 2 alignment station
A8 ASM2B Motor phase 'B'
A9 ASM2C Motor phase 'C'
A10 ASM2D Motor phase 'D'
B1 GND
B2 GND
B3 I_ALS1 Transmit current - Photosensor (LS) in alignment
station
B4 OUT_ALS1 Output signal - Photosensor in alignment station
B5 I_ALS2 Transmit current - Photosensor (LS) in alignment
station
B6 OUT_ALS2 Output signal - Photosensor in alignment station
B7 I_ALS3 Transmit current - Photosensor (LS) in alignment
station
B8 OUT_ALS3 Output signal - Photosensor in alignment station
B9 I_ALS4 Transmit current - Photosensor (LS) in alignment
station
B10 OUT_ALS4 Output signal - Photosensor in alignment station

01750062112 C CCDM - Service Manual 11-7

Pin assignments back panel Appendix

X5 (storage transport - motor)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 KSM1A Motor phase 'A' storage transport motor 3
2 KSM1B Motor phase 'B'
3 KSM1C Motor phase 'C'
4 KSM1D Motor phase 'D'

X6 (intermediate transport - motor)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 VSM4A Motor phase 'A' intermediate transport motor
2 VSM4B Motor phase 'B'
3 VSM4C Motor phase 'C'
4 VSM4D Motor phase 'D'

11-8 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

X7 (sensor transport - motors)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 SSM1A Motor phase 'A' sensor transport motor
2 SSM1B Motor phase 'B'
3 SSM1C Motor phase 'C'
4 SSM1D Motor phase 'D'

X8 (escrow - motor)
Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 ESM1A Motor phase 'A' ESCROW motor
2 ESM1B Motor phase 'B'
3 ESM1C Motor phase 'C'
4 ESM1D Motor phase 'D'

01750062112 C CCDM - Service Manual 11-9

Pin assignments back panel Appendix

X9 (printing station - ribbon transport)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 DSM1A Motor phase 'A' Motor for ribbon transport
2 DSM1B Motor phase 'B'
3 DSM1C Motor phase 'C'
4 DSM1D Motor phase 'D'

11-10 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

X10 (escrow - sensors)

1 Type of connector:
JST PHD 18-pin, M

Pin Assignment Remarks

1 Vcc
2 ELS4 Timer tape speed
3 GND
4 Vcc
5 ELS2 Tear sensor 1
6 GND
7 Vcc
8 ELS3 Tear sensor 2
9 GND
10 I_ELS1 Transmit current - photosensor print start check
processing
11 GND
12 OUT_ELS1 Output signal - photosensor print start check
processing
13 GND
14 I_ELS5
15 GND
16 OUT_ELS5
17 GND
18 NC

01750062112 C CCDM - Service Manual 11-11

Pin assignments back panel Appendix

X11 (reject transport - sensors / motors)

1 Type of connector:
JST PHD 16-pin, M

Pin Assignment Remarks

1 Vcc
2 RLS3 Photosensor bundling reject tray
3 GND
4 Vcc
5 I_RLS2 Transmit current - photosensor -
Paper start sensor at the shutter
6 GND
7 OUT_RLS2 Output signal - photosensor -
Paper start sensor at the shutter
8 GND
9 RSM2A Motor phase 'A' Motor bundling reject tray
10 RSM2B Motor phase 'B'
11 RSM2C Motor phase 'C'
12 RSM2D Motor phase 'D'
13 RSM1A Motor phase 'A' reject transport motor
14 RSM1B Motor phase 'B'
15 RSM1C Motor phase 'C'
16 RSM1D Motor phase 'D'

11-12 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

X12 (sensor transport - sensors)

1 Type of connector:
JST PHD 12-pin, M

Pin Assignment Remarks

1 Vcc
2 SLS2 Photosensor switch 2
3 GND
4 Vcc
5 SLS4 Photosensor switch 3
6 GND
7 OUT_RLS1 Output signal photosensor reject transport
8 GND
9 I_SLS1 Transmit current - photosensor paper path
monitoring switch 2
10 GND
11 OUT_SLS1 Output signal - Photosensor paper path monitoring
switch 2
12 GND

01750062112 C CCDM - Service Manual 11-13

Pin assignments back panel Appendix

X13 (printing station - print monitoring)

1 Type of connector:
JST PHD 10-pin, M

Pin Assignment Remarks

1 I_DLS1 Transmit current reflective photosensor print
monitoring DSL1
2 GND
3 OUT_DLS1 Collector reflective photosensor print monitoring
DSL1
4 I_DLS2 Transmit current reflective photosensor print
monitoring DSL2
5 GND
6 OUT_DLS2 Collector reflective photosensor print monitoring
DSL2
7 I_RLS1 Transmit current photosensor reject transport
8 GND
9 NC
10 NC

11-14 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

X14 (dispenser print I)

1 Type of connector:
Micromatch, 20-pin, F

20

Pin Assignment Remarks

1 VMOT_D0 Data bus to dispenser motors
2 VMOT_D1
3 VMOT_D2
4 VMOT_D3
5 VMOT_D4
6 VMOT_D5
7 VMOT_D6
8 VMOT_D7
9 VMOT_D8
10 VMOT_D9
11 VMOT_D10
12 VMOT_D11
13 MOT_AD_1 Addresses for driving motors
14 MOT_AD_2
15 MOT_AD_3
16 GND
17 GNDP
18 + 12 V
19 + 36 V
20 + 36 V

01750062112 C CCDM - Service Manual 11-15

Pin assignments back panel Appendix

X15 (dispenser print II)

1 Type of connector:
Micromatch, 20-pin, F

20

Pin Assignment Remarks

1 E_AD Enable A/D converter-dispenser
(foreign body sensor)
2 D_AD1 Data A/D-converter-dispenser
(foreign body sensor)
3 D_AD2 Data control panel
4 CLK_AD_DA Data control panel
5 D_Bed
6 STROBE_BED
7 RESETN_V
8 STROBE_IO
9 GND
10 STROBE_MOT
11 E_DA_V Enable A/D converter-dispenser
(transmit current photosensors)
12 D_DA_V Data D/A
13 LD_SHIFTV Load - Shift register of sensors
14 CLK_SHIFTV Clock - Shift register and A/D converter of
sensors
15 D_SHIFTV Data - Shift register of sensors
16 GNDP
17 GNDP
18 - 12 V
19 + 24 V
20 + 24 V

11-16 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

X16 (controller)

A1 Type of connector:
64-pin DIN, F

C1

Pin Assignment Remarks

A1 GNDP
A2 GNDP
A3 GND
A4 MOT_AD_3 Addresses for driving motors
A5 NC
A6 VMOT_D10 Data bus to dispenser motors
A7 VMOT_D8 Data bus to dispenser motors
A8 VMOT_D6 Data bus to dispenser motors
A9 VMOT_D4 Data bus to dispenser motors
A10 VMOT_D2 Data bus to dispenser motors
A11 VMOT_D0 Data bus to dispenser motors
A12 D_AD1 Data A/D - converter - dispenser
(foreign body sensor)
A13 D_Bed Data control panel
A14 RESETN_V
A15 STROBE_MOT
A16 MOT_AD_1 Addresses for driving motors
A17 CLK_SHIFTV Clock - Shift register and A/D converter of
sensors
A18 D_DA_V Data D/A
A19 SICH_SCHALT Safety switch
A20 MICR_DTR
A21 MICR_CTS
A22 MICR_RXD
A23 MICR_DSR

01750062112 C CCDM - Service Manual 11-17

Pin assignments back panel Appendix

Pin Assignment Remarks

A24 LESER_RESET V 24 LINE XSA
A25 MICR_SYNC
A26 LESER_CTS
A27 LESER_RXD
A28 LESER_RTS
A29 NAN
A30 Vcc
A31 Vcc
A32 GND
C1 GNDP
C2 GNDP
C3 NC
C4 MOT_AD_2
C5 VMOT_D11
C6 VMOT_D9
C7 VMOT_D7
C8 VMOT_D5
C9 VMOT_D3
C10 VMOT_D1
C11 E_AD Enable A/D - converter - dispenser
(foreign body sensor)
C12 D_AD2
C13 STROBE_IO
C14 E_DA_V Enable A/D - converter - dispenser
(transmit current photosensors)
C15 D_SHIFTV Data - Shift register of sensors
C16 LD_SHIFTV Load - Shift register of sensors
C17 STROBE_BED
C18 CLK_AD_DA Data control panel
C19 MICR_RESET V 24 MICR
C20 MICR_TXD
C21 GND
C22 MICR_RTS
C23 GND

11-18 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

Pin Assignment Remarks

C24 GND
C25 LESER_TXD
C26 GND
C27 LESER_SYNC
C28 LESER_TAKT
C29 + 12 V
C30 - 12 V
C31 GND
C32 GND

01750062112 C CCDM - Service Manual 11-19

Pin assignments back panel Appendix

X17 (amplifier I)

A1 Type of connector:
64-pin DIN, F

C1

Pin Assignment Remarks

A1 ASM1B Motor phase 'B'
A2 ASM1D Motor phase 'D'
A3 OUT_RLS1 Output signal photosensor
Reject transport unit
A4 SLS4 LS - switch 3
A5 NC
A6 GND
A7 OUT_SLS3 Output signal - Photosensor MICR
A8 OUT_ALS2 Output signal - Photosensor in alignment station
A9 MAGAMG1H Magnet for switch 1
A10 ASM2C Motor phase 'C'
A11 ASM2A Motor phase 'A' Motor 2 alignment station
A12 ASM1C Motor phase 'C'
A13 ASM1A Motor phase 'A' Motor 1 of alignment station
A14 KSM1C Motor phase 'C'
A15 KSM1A Motor phase 'A' storage transport motor 3
A16 TEMP1 Pinhead
A17 NAD1 Pinhead
A18 NAD3 Pinhead
A19 NAD2 Pinhead
A20 NAD9 Pinhead
A21 NAD4 Pinhead
A22 I_RLS1 Transmit current photosensor reject transport
A23 I_DLS1 Transmit current reflective photosensor
Print monitoring DSL1

11-20 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

Pin Assignment Remarks

A24 DSM1C Motor phase 'C'
A25 DSM1A Motor phase 'A' Motor for ribbon transport
A26 GND
A27 GND
A28 ELS4 Timer tape speed
A29 I_ELS1 Transmit current - Photosensor print start
Check processing
A30 I_ELS5
A31 ESM1B Motor phase 'B'
A32 ESM1A Motor phase 'A' ESCROW motor
C1 SLS2 Photosensor - switch 2
C2 OUT_SLS1 Output signal - Photosensor paper path
monitoring
Switch 2
C3 I_SLS1 Transmit current reflective photosensor
Print monitoring DLS 1
C4 VSM4C Motor phase 'C'
C5 VSM4A Motor phase 'A' intermediate transport motor
C6 I_SLS3 Transmit current - Photosensor MICR
C7 OUT_ALS3 Output signal - Photosensor in alignment station
C8 I_ALS2 Transmit current - Photosensor (LS) in alignment
station
C9 OUT_ALS1 Output signal - Photosensor in alignment station
C10 I_ALS1 Transmit current - Photosensor (LS) in alignment
station
Alignment station
C11 ASM2D Motor phase 'D'
C12 ASM2B Motor phase 'B'
C13 I_ALS3 Transmit current - Photosensor (LS) in alignment
station
C14 MAGAMG1L Magnet for switch 1
C15 KSM1B Motor phase 'B'
C16 KSM1D Motor phase 'D'
C17 NAD5 Pinhead

01750062112 C CCDM - Service Manual 11-21

Pin assignments back panel Appendix

Pin Assignment Remarks

C18 NAD7 Pinhead
C19 NAD6 Pinhead
C20 NAD8 Pinhead
C21 DSM1D Motor phase 'D'
C22 DSM1B Motor phase 'B'
C23 OUT_DLS1 Collector reflective photosensor print monitoring
DSL2
C24 I_DLS2 Transmit current reflective photosensor
Print monitoring DSL2
C25 OUT_DLS2 Collector reflective photosensor print monitoring
DSL2
C26 NC
C27 ELS2 Tear sensor 1
C28 ELS3 Tear sensor 2
C29 OUT_ELS1 Output signal - Photosensor print start
Check processing
C30 OUT_ELS5
C31 ESM1D Motor phase 'D'
C32 ESM1C Motor phase 'C'

11-22 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

X18 (amplifier II)

A1 Type of connector:
48-pin DIN, F

C1

Pin Assignment Remarks

A1 + 36 V
A2 + 24 V
A3 GNDP
A4 GNDP
A5 I_ALS4 Transmit current - Photosensor (LS) in alignment
station
A6 OUT_ALS4 Output signal - Photosensor in alignment station
A7 GND
A8 GND
A9 GND
A10 GND
A11 GND
A12 RSM2C Motor phase 'C'
A13 RSM2B Motor phase 'B'
A14 RSM1B Motor phase 'B'
A15 MAGSMG1H Magnet SMG 1
A16 VSM4B Motor phase 'B'
B1 + 36 V
B2 + 24 V
B3 GNDP
B4 Vcc
B5 - 12 V
B6 SSM1D Motor phase 'D'
B7 SSM1B Motor phase 'B'
B8 SSM2A Motor phase 'A' Switch motor 2

01750062112 C CCDM - Service Manual 11-23

Pin assignments back panel Appendix

Pin Assignment Remarks

B9 SSM2C Motor phase 'C'
B10 SSM3A Motor phase 'A' Switch motor 3
B11 SSM3C Motor phase 'C'
B12 RSM1C Motor phase 'C'
B13 RLS3 Photosensor bundling reject tray
B14 OUT_RLS2 Output signal - photosensor - Paper start sensor
at the frame
B15 I_RLS2 Transmit current - photosensor - Paper start
sensor at the frame
B16 VSM4D Motor phase 'D'
C1 + 36 V
C2 + 24 V
C3 GNDP
C4 Vcc
C5 + 12 V
C6 SSM1C Motor phase 'C'
C7 SSM1A Motor phase 'A' sensor transport motor
C8 SSM2B Motor phase 'B'
C9 SSM2D Motor phase 'D'
C10 SSM3B Motor phase 'B'
C11 SSM3D Motor phase 'D'
C12 RSM1A Motor phase 'A' reject transport motor
C13 RSM2A Motor phase 'A' Motor bundling reject tray
C14 RSM2D Motor phase 'D'
C15 RSM1D Motor phase 'D'
C16 MAGSMG1L

11-24 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

X19 (printing station - pinhead)

Type of connector:
14-pin, tape

Pin Assignment Remarks

1 NAD7
2 NAD1
3 NAD5
4 NAD3
5 + 24 V
6 + 24 V
7 + 24 V
8 NAD2
9 NAD9
10 NAD4
11 NAD8
12 NAD6

01750062112 C CCDM - Service Manual 11-25

Pin assignments back panel Appendix

X20 (safety switch)

Type of connector:
JST PH 3-pin, M
1

Pin Assignment Remarks

1 GND
2 SICH_SCHALT Safety switch
3

11-26 CCDM - Service Manual 01750062112 C

Appendix Pin assignments back panel

X21 (sensor transport - switch motor 2)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 SSM2A Motor phase 'A' Switch motor 2
2 SSM2B Motor phase 'B'
3 SSM2C Motor phase 'C'
4 SSM2D Motor phase 'D'

X22 (Sensor transport - switch motor 3)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 SSM3A Motor phase 'A' Switch motor 3
2 SSM3B Motor phase 'B'
3 SSM3C Motor phase 'C'
4 SSM3D Motor phase 'D'

01750062112 C CCDM - Service Manual 11-27

Pin assignment amplifier Appendix

Pin assignment amplifier

X1 (amplifier - controller I)

1 Type of connector:
Micromatch, 20-pin, F

20

Pin Assignment Remarks

1 MOT_D0 Data bus to amplifier motors
2 MOT_D1
3 MOT_D2
4 MOT_D3
5 MOT_D4
6 MOT_D5
7 MOT_D6
8 MOT_D7
9 MOT_D8
10 MOT_D9
11 MOT_D10
12 MOT_D11
13 MOT_A0 Select signals for driving motors
14 MOT_A1
15 MOT_A2
16 MOT_A3
17 RESETN
18 STROBE_MOT
19 STROBE_NA
20 STROBE_IO

11-28 CCDM - Service Manual 01750062112 C

Appendix Pin assignment amplifier

X2 (amplifier - controller II)

1 Type of connector:
Micromatch, 20-pin, F

20

Pin Assignment Remarks

1 SNA
2 NBZ
3 E_DA_V1 Enable D/A - converter '1'- amplifier
(transmit current photosensors)
4 E_DA_V2 Enable D/A - converter '2'- amplifier
(transmit current photosensors)
5 CLK_DA Clock D/A
6 D_DA Data D/A
7 LD_SHIFTV Load - Shift register of sensors
8 CLK_SHIFTV Clock-Shift register of sensors
9 D_SHIFTV Data - Shift register of sensors
10 PC_RXD
11 PC_TXD
12 PC_DTR
13 PC_DSR
14 PC_RTS
15 PC_CTS
16 + 24 V
17 + 24 V
18 GND
19 DLS1_A Print contrast signal 'Analog'
20 DLS2_A Print contrast signal 'Analog'

01750062112 C CCDM - Service Manual 11-29

Pin assignment amplifier Appendix

X4 (back panel I)

A1 Type of connector:
64-pin DIN, M

C1

Pin Assignment Remarks

A1 ASM1B Motor phase 'B'
A2 ASM1D Motor phase 'D'
A3 OUT_RLS1 Output signal photosensor
Reject transport unit
A4 SLS4 LS - switch 3
A5 NC
A6 GND
A7 OUT_SLS3 Output signal - Photosensor MICR
A8 OUT_ALS2 Output signal - Photosensor in alignment station
A9 MAGAMG1H Magnet for switch 1
A10 ASM2C Motor phase 'C'
A11 ASM2A Motor phase 'A' Motor 2 alignment station
A12 ASM1C Motor phase 'C'
A13 ASM1A Motor phase 'A' Motor 1 of alignment station
A14 KSM1C Motor phase 'C'
A15 KSM1A Motor phase 'A' storage transport motor 3
A16 TEMP1 Pinhead
A17 NAD1 Pinhead
A18 NAD3 Pinhead
A19 NAD2 Pinhead
A20 NAD9 Pinhead
A21 NAD4 Pinhead
A22 I_RLS1 Transmit current photosensor reject transport
A23 I_DLS1 Transmit current reflective photosensor
Print monitoring DSL1

11-30 CCDM - Service Manual 01750062112 C

Appendix Pin assignment amplifier

Pin Assignment Remarks

A24 DSM1C Motor phase 'C'
A25 DSM1A Motor phase 'A' Motor for ribbon transport
A26 GND
A27 GND
A28 ELS4 Timer tape speed
A29 I_ELS1 Transmit current - Photosensor print start
Check processing
A30 I_ELS5
A31 ESM1B Motor phase 'B'
A32 ESM1A Motor phase 'A' ESCROW motor
C1 SLS2 Photosensor - switch 2
C2 OUT_SLS1 Output signal - Photosensor paper path
monitoring switch 2
C3 I_SLS1 Transmit current reflective photosensor
Print monitoring DLS 1
C4 VSM4C Motor phase 'C'
C5 VSM4A Motor phase 'A' intermediate transport motor
C6 I_SLS3 Transmit current - Photosensor MICR
C7 OUT_ALS3 Output signal - Photosensor in alignment station
C8 I_ALS2 Transmit current - Photosensor (LS) in alignment
station
C9 OUT_ALS1 Output signal - Photosensor in alignment station
C10 I_ALS1 Transmit current - Photosensor (LS) in alignment
station
C11 ASM2D Motor phase 'D'
C12 ASM2B Motor phase 'B'
C13 I_ALS3 Transmit current - Photosensor (LS) in alignment
station
C14 MAGAMG1L Magnet for switch 1
C15 KSM1B Motor phase 'B'
C16 KSM1D Motor phase 'D'
C17 NAD5 Pinhead
C18 NAD7 Pinhead
C19 NAD6 Pinhead

01750062112 C CCDM - Service Manual 11-31

Pin assignment amplifier Appendix

Pin Assignment Remarks

C20 NAD8 Pinhead
C21 DSM1D Motor phase 'D'
C22 DSM1B Motor phase 'B'
C23 OUT_DLS1 Collector reflective photosensor print monitoring
DSL2
C24 I_DLS2 Transmit current reflective photosensor
Print monitoring DSL2
C25 OUT_DLS2 Collector reflective photosensor print monitoring
DSL2
C26 NC
C27 ELS2 Tear sensor 1
C28 ELS3 Tear sensor 2
C29 OUT_ELS1 Output signal - photosensor print start cheque
processing
C30 OUT_ELS5
C31 ESM1D Motor phase 'D'
C32 ESM1C Motor phase 'C'

11-32 CCDM - Service Manual 01750062112 C

Appendix Pin assignment amplifier

X5 (shutter)

1 Type of connector:
JST PHD 10-pin, M

Pin Assignment Remarks

1 SHUTTERH Motor in shutter
2 SHUTTERL Motor in shutter
3 GNDP
4 + 12 V
5 GNDP
6 LS_SHU_GL1 Hybrid photosensor in shutter
7 LS_SHU_GL2 Hybrid photosensor in shutter
8 LS_SHU_GL3 Hybrid photosensor in shutter
9 GND
10 GND

01750062112 C CCDM - Service Manual 11-33

Pin assignment amplifier Appendix

X6 (V.24 PC)

1 Type of connector:
DSUB 9-pin

Pin Assignment Remarks

1 NC
2 PC_RXD
3 PC_TXD
4 PC_DTR
5 GND
6 PC_DSR
7 PC_RTS
8 PC_CTS
9 GND

11-34 CCDM - Service Manual 01750062112 C

Appendix Pin assignment amplifier

X7 (back panel II)

A1 Type of connector:
48-pin DIN, M

C1

Pin Assignment Remarks

A1 + 36 V
A2 + 24 V
A3 GNDP
A4 GNDP
A5 I_ALS4 Transmit current - Photosensor (LS) in alignment
station
A6 OUT_ALS4 Output signal - Photosensor in alignment station
A7 GND
A8 GND
A9 GND
A10 GND
A11 GND
A12 RSM2C Motor phase 'C'
A13 RSM2B Motor phase 'B'
A14 RSM1B Motor phase 'B'
A15 MAGSMG1H Magnet SMG 1
A16 VSM4B Motor phase 'B'
B1 + 36 V
B2 + 24 V
B3 GNDP
B4 Vcc
B5 - 12 V
B6 SSM1D Motor phase 'D'
B7 SSM1B Motor phase 'B'
B8 SSM2A Motor phase 'A' Switch motor 2

01750062112 C CCDM - Service Manual 11-35

Pin assignment amplifier Appendix

Pin Assignment Remarks

B9 SSM2C Motor phase 'C'
B10 SSM3A Motor phase 'A' Switch motor 3
B11 SSM3C Motor phase 'C'
B12 RSM1C Motor phase 'C'
B13 RLS3 Photosensor bundling reject tray
B14 OUT_RLS2 Output signal - photosensor - Paper start sensor
at the frame
B15 I_RLS2 Transmit current - photosensor - Paper start
sensor at the frame
B16 VSM4D Motor phase 'D'
C1 + 36 V
C2 + 24 V
C3 GNDP
C4 Vcc
C5 + 12 V
C6 SSM1C Motor phase 'C'
C7 SSM1A Motor phase 'A' sensor transport motor
C8 SSM2B Motor phase 'B'
C9 SSM2D Motor phase 'D'
C10 SSM3B Motor phase 'B'
C11 SSM3D Motor phase 'D'
C12 RSM1A Motor phase 'A' reject transport motor
C13 RSM2A Motor phase 'A' Motor bundling reject tray
C14 RSM2D Motor phase 'D'
C15 RSM1D Motor phase 'D'
C16 MAGSMG1L

11-36 CCDM - Service Manual 01750062112 C

Appendix Assignment controller

Assignment controller

X4 (back panel I - dispenser logic)

A1 Type of connector:
64-pin DIN, M

C1

Pin Assignment Remarks

A1 GNDP
A2 GNDP
A3 GND
A4 MOT_AD_3 Addresses for driving motors
A5 NC
A6 VMOT_D10 Data bus to dispenser motors
A7 VMOT_D8 Data bus to dispenser motors
A8 VMOT_D6 Data bus to dispenser motors
A9 VMOT_D4 Data bus to dispenser motors
A10 VMOT_D2 Data bus to dispenser motors
A11 VMOT_D0 Data bus to dispenser motors
A12 D_AD1 Data A/D - converter - dispenser module
(foreign body sensor)
A13 D_Bed Data control panel
A14 RESETN_V
A15 STROBE_MOT
A16 MOT_AD_1 Addresses for driving motors
A17 CLK_SHIFTV Clock - Shift register and A/D converter of
sensors
A18 D_DA_V Data D/A
A19 SICH_SCHALT Safety switch
A20 MICR_DTR

01750062112 C CCDM - Service Manual 11-37

Assignment controller Appendix

Pin Assignment Remarks

A21 MICR_CTS
A22 MICR_RXD
A23 MICR_DSR
A24 LESER_RESET V 24 LINE XSA
A25 MICR_SYNC
A26 LESER_CTS
A27 LESER_RXD
A28 LESER_RTS
A29 NAN
A30 Vcc
A31 Vcc
A32 GND
C1 GNDP
C2 GNDP
C3 NC
C4 MOT_AD_2
C5 VMOT_D11
C6 VMOT_D9
C7 VMOT_D7
C8 VMOT_D5
C9 VMOT_D3
C10 VMOT_D1
C11 E_AD Enable A/D - converter - dispenser module
(foreign body sensor)
C12 D_AD2
C13 STROBE_IO
C14 E_DA_V Enable A/D - converter - dispenser module
(transmit current photosensors)
C15 D_SHIFTV Data - Shift register of sensors
C16 LD_SHIFTV Load - Shift register of sensors
C17 STROBE_BED
C18 CLK_AD_DA Data control panel
C19 MICR_RESET V 24 MICR
C20 MICR_TXD

11-38 CCDM - Service Manual 01750062112 C

Appendix Assignment controller

Pin Assignment Remarks

C21 GND
C22 MICR_RTS
C23 GND
C24 GND
C25 LESER_TXD
C26 GND
C27 LESER_SYNC
C28 LESER_TAKT
C29 + 12 V
C30 - 12 V
C31 GND
C32 GND

01750062112 C CCDM - Service Manual 11-39

Assignment controller Appendix

X2 (cassette module – storage board)

1 Type of connector:
JST PHD 34-pin, M

Pin Assignment Remarks

1 CKMOT_D0 Motor data bus to cassette
2 CKMOT_D1
3 CKMOT_D2
4 CKMOT_D3
5 CKMOT_D4
6 CKMOT_D5
7 CKMOT_D6
8 CKMOT_D7
9 CKMOT_D8
10 CKMOT_D9
11 CKMOT_D10
12 CKMOT_D11
13 CKMOT_ADR0 Motor address bus to cassette
14 CKMOT_ADR1
15 CKMOT_ADR2
16 GND
17 CSTROBE_KMOT
18 GND
19 CWR_IO_K
20 GND
21 CE_DA_K Enable A/D - converter - cassettes
(transmit current photosensors)
22 CCLK_DA_K Clock D/A
23 CD_DA_K Data D/A
24 CCLK_SHIFZ_K Clock-Shift register of sensors

11-40 CCDM - Service Manual 01750062112 C

Appendix Assignment controller

Pin Assignment Remarks

25 CLD_SHIFT_K Load - Shift register of sensors
26 CD_SHIFT_K Data - Shift register of sensors
27 K_RESET
28 SICH_SCHALT_A
29 GNDP
30 GNDP
31 - 12 V
32 + 12 V
33 + 24 V
34 + 24 V

01750062112 C CCDM - Service Manual 11-41

Assignment controller Appendix

X3 (amplifier)

1 Type of connector:
Micromatch, 20-pin, M

20

Pin Assignment Remarks

1 MOT_D0 Data bus to amplifier motors
2 MOT_D1
3 MOT_D2
4 MOT_D3
5 MOT_D4
6 MOT_D5
7 MOT_D6
8 MOT_D7
9 MOT_D8
10 MOT_D9
11 MOT_D10
12 MOT_D11
13 MOT_A0 Select signals for driving motors
14 MOT_A1
15 MOT_A2
16 MOT_A3
17 RESETN
18 STROBE_MOT
19 STROBE_NA
20 STROBE_IO

11-42 CCDM - Service Manual 01750062112 C

Appendix Assignment controller

X4 (amplifier)

1 Type of connector:
Micromatch, 20-pin, M

20

Pin Assignment Remarks

1 SNA
2 NBZ
3 E_DA_V1 Enable D/A - converter '1'- amplifier
(transmit current photosensors)
4 E_DA_V2 Enable D/A - converter '2'- amplifier
(transmit current photosensors)
5 CLK_DA Clock D/A
6 D_DA Data D/A
7 LD_SHIFTV Load - Shift register of sensors
8 CLK_SHIFTV Clock-Shift register of sensors
9 D_SHIFTV Data - Shift register of sensors
10 PC_RXD
11 PC_TXD
12 PC_DTR
13 PC_DSR
14 PC_RTS
15 PC_CTS
16 + 24 V
17 + 24 V
18 GND
19 DLS1_A Print contrast signal 'Analog'
20 DLS2_A Print contrast signal 'Analog'

01750062112 C CCDM - Service Manual 11-43

Assignment controller Appendix

X5 (system - control panel)

1 Type of connector:
Micromatch, 6-pin, F

Pin Assignment Remarks

1 Vcc
2 GND
3 BED_DATA Data control panel
4 BED_CLK
5 BED_TAS_IN
6 NC

11-44 CCDM - Service Manual 01750062112 C

Appendix Assignment controller

X7

19 1 Type of connector:
Print male connector 20-pin, M

20 2

Pin Assignment Remarks

1 Vcc
2 Vcc
3 NTRST
4 GND
5 TDI
6 GND
7 TMS
8 GND
9 TCK
10 GND
11 TCK
12 GND
13 TD0 Select signals for driving motors
14 GND
15
16 GND
17 NC
18 GND
19 JTAG_SEL
20 GND

01750062112 C CCDM - Service Manual 11-45

Assignment controller Appendix

X8 (reserve)

1 Type of connector:
JST PHD 14-pin, M

Pin Assignment Remarks

1 IN_RES0
2 IN_RES1
3 IN_RES2
4 DA_RES0
5 DA_RES1
6 GND
7 Vcc
8 AD_RES0
9 AD_RES3
10 OUT_RES0
11 OUT_RES1
12 OUT_RES2
13 OUT_RES3
14 OUT_RES4

11-46 CCDM - Service Manual 01750062112 C

Appendix Assignment controller

X9

1 Type of connector:
Jumper strip 50-pin, M

Pin Assignment Remarks

1 E_LS4
2 E_LS1
3 R_LS1
4 E_LS3
5 R_LS2
6 R_LS3
7 E_LS2
8 SNA
9 SICH_SCHALT
10 INT_MOT
11 INT_TIMER
12 INT_POS
13 INT_LS
14 FIQ
15 SH_GL1
16 SH_GL2
17 SH_GL3
18 S_LS1
19 S_LS2
20 S_LS3
21 S_LS4
22 A_LS1
23 A_LS2
24 A_LS3
25 GND
26 V_LS1

01750062112 C CCDM - Service Manual 11-47

Assignment controller Appendix

Pin Assignment Remarks

27 V_LS2
28 V_LS3
29 IRQ4
30 INT_USB
31 V_LS4
32 AD0TRIG
33 RESETIN
34 V_LS5
35 V_LS6
36 V_LS7
37 V_LS8
38 V_LS9
39 V_LS10
40 UDS1
41 UDS2
42 BED_TAS
43 BED_DATA
44 BED_CLK
45 NLB
46 NOE
47 NWE
48 NUB
49 NWDOVF
50 MCKO

11-48 CCDM - Service Manual 01750062112 C

Appendix Assignment controller

X10 (USB)

2 1 Type of connector:
USB type B 4-pin M

3 4

Pin Assignment Remarks

1 USB 5 V
2 D_P
3 D_P
4 GND

01750062112 C CCDM - Service Manual 11-49

Pin assignments storage board Appendix

Pin assignments storage board

X1 (storage cassette)

1 Type of connector:
JST PHD 34-pin, M

Pin Assignment Remarks

1 CKMOT_D0 Motor data bus to cassette
2 CKMOT_D1
3 CKMOT_D2
4 CKMOT_D3
5 CKMOT_D4
6 CKMOT_D5
7 CKMOT_D6
8 CKMOT_D7
9 CKMOT_D8
10 CKMOT_D9
11 CKMOT_D10
12 CKMOT_D11
13 KMOT_ADR0 Motor address bus to cassette
14 KMOT_ADR1
15 KMOT_ADR2
16 GND
17 STROBE_MOT
18 GND
19 WR_IO_K
20 GNDP
21 E_DA_K Enable A/D-converter 1-storage
22 CLK_DA_K Clock D/A

11-50 CCDM - Service Manual 01750062112 C

Appendix Pin assignments storage board

Pin Assignment Remarks

23 D_DA_K Data D/A
24 CLK_SHIFT_K Clock-Shift register of sensors
25 LD_SHIFT_K Load - Shift register of sensors
26 D_SHIFT_K Data - Shift register of sensors
27 RESETN
28
29 GNDP
30 GNDP
31 - 12 V
32 + 12 V
33 + 24 V
34 + 24 V

01750062112 C CCDM - Service Manual 11-51

Pin assignments storage board Appendix

X2 (sensors left)

1 Type of connector:
JST PHD 30-pin, M

Pin Assignment Remarks

1 I_KLS3 Transmit current photosensor bundle
recognition
2 OUT_KLS3 Output signal photosensor bundle recognition
3 GND Transmit current photosensor last banknote
4 I_KLS1 Output signal photosensor last banknote
5 OUT_KLS11
6 GND
7 Vcc
8 KHS4
9 GND
10 Vcc
11 KHS5
12 GND
13 Vcc
14 KLS6
15 GND
16 I_KLSRES
17 OUT_KLSRES
18 GND
19 Vcc
20 KHS6
21 GND
22 Vcc
23 KHS8
24 GND

11-52 CCDM - Service Manual 01750062112 C

Appendix Pin assignments storage board

Pin Assignment Remarks

25 Vcc
26 KHS9
27 GND
28 Vcc
29 KLS12
30 GND

01750062112 C CCDM - Service Manual 11-53

Pin assignments storage board Appendix

X3 (sensors right)

1 Type of connector:
JST PHD 24-pin, M

Pin Assignment Remarks

1 I_KLS2 Transmit current photosensor bundle
recognition
2 OUT_KLS2 Output signal photosensor bundle recognition
3 GND Transmit current photosensor last banknote
4 I_KLS8 Output signal photosensor last banknote
5 OUT_KLS8
6 GND
7 Vcc
8 KHS1
9 GND
10 Vcc
11 KHS2
12 GND
13 Vcc
14 KHS3
15 GND
16 Vcc
17 KHS7
18 GND
19 Vcc
20 KLS5
21 GND
22 Vcc
23 KLS9
24 GND

11-54 CCDM - Service Manual 01750062112 C

Appendix Pin assignments storage board

X4 (DC - Motor cassette 2)

Type of connector:
JST PH 3-pin, M
1

Pin Assignment Remarks

1 KDC2H
2 KDC2L
3 NC

X5 (DC - Motor cassette 1)

Type of connector:
JST PH 3-pin, M
1

Pin Assignment Remarks

1 KDC1H
2 KDC1L
3 NC

01750062112 C CCDM - Service Manual 11-55

Pin assignments storage board Appendix

X6 (motor distributor transport)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 KSM2A Motor phase 'A' Motor distributor transport
2 KSM2B Motor phase 'B'
3 KSM2C Motor phase 'C'
4 KSM2D Motor phase 'D'

X7 (Motor stacking wheel cash)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 KSM3A Motor phase 'A' Motor stacking wheel cash
2 KSM3B Motor phase 'B'
3 KSM3C Motor phase 'C'
4 KSM3D Motor phase 'D'

11-56 CCDM - Service Manual 01750062112 C

Appendix Pin assignments storage board

X8 (Motor stacking wheel check)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 KSM4A Motor phase 'A' Motor stacking wheel check
2 KSM4B Motor phase 'B'
3 KSM4C Motor phase 'C'
4 KSM4D Motor phase 'D'

X9 (motor switch control)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 KSM5A Motor phase 'A' Motor switch position
2 KSM5B Motor phase 'B'
3 KSM5C Motor phase 'C'
4 KSM5D Motor phase 'D'

01750062112 C CCDM - Service Manual 11-57

Pin assignments storage board Appendix

X10 (safety switch)

Type of connector:
JST PH 2M
1

Pin Assignment Remarks

1 GND
2 SICH_SCHALT Safety switch

11-58 CCDM - Service Manual 01750062112 C

Appendix Pin assignment dispenser board

Pin assignment dispenser board

X1 (back panel - dispenser print I)

1 Type of connector:
Micromatch, 20-pin, M

20

Pin Assignment Remarks

1 VMOT_D0 Data bus to dispenser motors
2 VMOT_D1
3 VMOT_D2
4 VMOT_D3
5 VMOT_D4
6 VMOT_D5
7 VMOT_D6
8 VMOT_D7
9 VMOT_D8
10 VMOT_D9
11 VMOT_D10
12 VMOT_D11
13 MOT_AD_1 Addresses for driving motors
14 MOT_AD_2
15 MOT_AD_3
16 GND
17 GNDP
18 + 12 V
19 + 36 V
20 + 36 V

01750062112 C CCDM - Service Manual 11-59

Pin assignment dispenser board Appendix

X2 (back panel - dispenser print II)

1 Type of connector:
Micromatch, 20-pin, M

20

Pin Assignment Remarks

1 E_AD Enable A/D converter-dispenser
(foreign body sensor)
2 D_AD1 Data A/D-converter-dispenser
(foreign body sensor)
3 D_AD2 Data control panel
4 CLK_AD_DA Data control panel
5 D_Bed
6 STROBE_BED
7 RESETN_V
8 STROBE_IO
9 GND
10 STROBE_MOT
11 E_DA_V Enable A/D converter-dispenser
(transmit current photosensors)
12 D_DA_V Data D/A
13 LD_SHIFTV Load - Shift register of sensors
14 CLK_SHIFTV Clock - Shift register and A/D converter of
sensors
15 D_SHIFTV Data - Shift register of sensors
16 GNDP
17 GNDP
18 - 12 V
19 + 24 V
20 + 24 V

11-60 CCDM - Service Manual 01750062112 C

Appendix Pin assignment dispenser board

X3 (sensors and motors to dispenser print)

1 Type of connector:
Micromatch, 20-pin, F

20

Pin Assignment Remarks

1 VSM7A Motor phase 'A' Motor width adjustment
2 VSM7B Motor phase 'B'
3 VSM7C Motor phase 'C'
4 VSM7D Motor phase 'D'
5 VSM5A Motor phase 'A' Motor hinged transport 1
6 VSM5B Motor phase 'B'
7 VSM5C Motor phase 'C'
8 VSM5D Motor phase 'D'
9 VSM6A Motor phase 'A' Motor hinged transport 2
10 VSM6B Motor phase 'B'
11 VSM6C Motor phase 'C'
12 VSM6D Motor phase 'D'
13 GND
14 GND
15 VLS3 Home position sensor roller transport
16 VLS4 Home position sensor belt transport
17 VLS5 Timing wheel
18 VLS8 Width adjustment - bundle input
19 I_VLS1 Transmit current photosensor bundle recognition
20 OUT_VLS1 Output signal photosensor bundle recognition

01750062112 C CCDM - Service Manual 11-61

Pin assignment dispenser board Appendix

X4 (metal detection to dispenser print)

1 Type of connector:
Micromatch, 20-pin, F

20

Pin Assignment Remarks

1 MERK_READY
2 MERK_METALL
3 MERK_N_METALL
4 MERK_WARN0
5 MERK_WARN1
6 MERK_WARN2
7 MERK_MEAS
8 MERK_KOM
9 MERK_INIT
10 MERK_QUIT
11 MERK_CLOSE
12 GND
13 MERK_RESETN
14 MERK_PSEN
15 MERK_TXD
16 MERK_RXD
17 Vcc
18 -5V
19 GND
20 + 3.3 V

11-62 CCDM - Service Manual 01750062112 C

Appendix Pin assignment dispenser board

X5 (motor input / output transport)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 VSM1A Motor phase 'A' Motor input / output transport
2 VSM1B Motor phase 'B'
3 VSM1C Motor phase 'C'
4 VSM1D Motor phase 'D'

X6 (motor transport rollers drive)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 VSM2A Motor phase 'A' Motor transport rollers
2 VSM2B Motor phase 'B'
3 VSM2C Motor phase 'C'
4 VSM2D Motor phase 'D'

01750062112 C CCDM - Service Manual 11-63

Pin assignment dispenser board Appendix

X7 (Motor counterrotation shaft)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 VSM3A Motor phase 'A' Motor counterrotation shaft
2 VSM3B Motor phase 'B'
3 VSM3C Motor phase 'C'
4 VSM3D Motor phase 'D'

X8 (motor cam disk)

Type of connector:
JST PH 4-pin, M
1

Pin Assignment Remarks

1 VSM8A Motor phase 'A' Motor cam disk
2 VSM8B Motor phase 'B'
3 VSM8C Motor phase 'C'
4 VSM8D Motor phase 'D'

11-64 CCDM - Service Manual 01750062112 C

Appendix Pin assignment dispenser board

X9 (foreign body sensor)

1 Type of connector:
Micromatch, 8-pin, F

Pin Assignment Remarks

1 5VREF
2 GND
3 HALL_VHS1 Foreign body sensor 1 (Hall sensor signal left)
4 5VREF
5 GND
6 HALL_VHS2 Foreign body sensor 2 (Hall sensor signal right)
7 NC
8 NC

01750062112 C CCDM - Service Manual 11-65

Pin assignment dispenser board Appendix

X10 (photosensor - dispenser, magnet)

13 1 Type of connector:
Print male connector 14-pin, M

14 2

Pin Assignment Remarks

1 GND
2 I_VLS7 Transmit current photosensor for monitoring the
intermediate transport (pos. 15)
3 GND
4 OUT_VLS7 Output signal photosensor for monitoring the
intermediate transport (pos. 15)
5 GND
6 I_VLS6 Transmit current photosensor empty dispensing
sensor (pos. 12)
7 GND
8 OUT_VLS6 Output signal photosensor empty dispensing
sensor (pos. 12)
9 Vcc
10 VLS9 Home position sensor cam disk motor
(pos. 36)
11 GND
12
13 MAGRUECKH Magnet retaining shaft (pos. 9)
14 MAGRUECKL Magnet retaining shaft (pos. 9)

11-66 CCDM - Service Manual 01750062112 C

Appendix Pin assignment dispenser board

X11 (control panel)

1 Type of connector:
Micromatch, 6-pin, F

Pin Assignment Remarks

1 Vcc
2 GND
3 D_Bed Data control panel
4 STROBE_BED
5 TAST
6 NC

X12 (ultrasound sensor)

1 Type of connector:
Micromatch, 6-pin, F

Pin Assignment Remarks

1 P12V
2 GND
3 UDS_S1
4 UDS_S2
5 UDS_SYNC
6 UDS_RESETN

01750062112 C CCDM - Service Manual 11-67

Pin assignment dispenser board Appendix

X15 (distributor print)

1 Type of connector:
Micromatch, 10-pin, F

10

Pin Assignment Remarks

1 I_VLS10
2 OUT_VLS10
3 I_VLS2 Transmit current photosensor last banknote
4 OUT_VLS2 Output signal photosensor last banknote
5 I_VLS11
6 OUT_VLS11
7 I_VLS12
8 GND
9 OUT_VLS12
10 GND

11-68 CCDM - Service Manual 01750062112 C

Notes

01750062112 C CCDM - Service Manual

Published by
WINCOR NIXDORF International GmbH
33094 Paderborn
Germany

Order No.: 01750062112 C 3 GB