Buy with confidence from the

MINI Leader
Since 1974, Mini Mania has been dedicated to providing the best
engineered and race tested products to satisfy the needs of the Mini
enthusiast. We continue to be the leader by offering innovative, well-
engineered products for the New MINI, helping you to achieve your
performance and enjoyment goals. Our combination of technology with
professionalism, integrity and a dedication to the
ultimate in customer satisfaction has established Mini
Mania as the most trusted name in our field.

Celebrating our 30th year!

The Mini Mania ULTIMATE WARRANTY

Maximum Performance with Minimum Risk
Mini Mania’s limited warranty matches and
complements the vehicle manufacturer’s new
car limited warranty. Mini Mania branded Mini Mania’s customer service extends beyond
products are warranted for two years/ the sale of the product. Our product warranty is
24,000 miles, or the remaining term of the best in the business, offering our customers
the vehicle manufacturer’s new car the peace of mind that Mini Mania branded
limited warranty, whichever is greater. products will meet or exceed expected
This means more miles, more coverage, more performance.
assurance that your MINI stays at peak
performance, miles beyond anyone else in the Now you are assured that whatever the Mini
industry. Mania branded part, whatever part of your
factory warranty remains, the Mini Mania
warranty keeps your MINI at peak performance
with mini mum fuss.

what’s on minimania.com ...

new.mini mania.com is your ultimate source for MINI tuning information.
One convenient web location leads you to the information you need to be the premier
MINI tuner in your area. Bookmark our TUNERS page and return often to find:

! Installation instructions ! Full warranty text and claim instructions

! Technical articles ! Tuner Program news
! New products ! Authorized Mini Mania Tuner listings

Go to new.minimania.com ! click on the TUNERS icon ! set your bookmark!

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 2 www.new.minimania.com 2005 CATALOG
Welcome to Mini Mania’s
FEATURING
DEALER and TUNER
PROGRAM
Mini Mania’s dealer and tuner program will put your PERFORMANCE PRODUCTS
business miles ahead of your competition. With a ULTRIK is Mini Mania’s own brand of exclusive
full line of aftermarket products backed by a aftermarket performance products for the MINI
warranty that is the envy of the industry, your Cooper and Cooper ‘S’. Each ULTRIK product is
business can grow more profitable, more quickly. backed with over 30 years of performance and tuning
experience, and is track-tested for durability and
Two participation levels give you easy access reliability. All ULTRIK products carry Mini Mania’s
unprecedented ‘Ultimate Warranty’, eliminating any
to the Ultimate MINI Source. Bring the best
worries for both the tuner and end-user. Experience,
name in the business to your bottom line. Mini testing, reliability and warranty make ULTRIK the
Mania offers two levels of discount with low or ultimate choice for your performance tuning projects.
no buy-ins to fit your shop’s style of business.

The Ultimate Warranty assures both you and

your customers that Mini Mania’s ULTRIK
products will provide reliable performance
increases, while removing limitations of the CHECK THE PRODUCTION DATE ...
OEM warranty.
... on the VIN plate found in the
Co-marketing opportunities are available to
driver’s side door jamb. MINI
allow you to contact local MINI owners. Mini design changes take place from
Mania supports its dealers and tuners with the one model year to the next, and
ultimate in targeted marketing, by sending even at mid-year, which can
mailings to our customer base in your area. affect product fitment.

Your listing on minimania.com will direct site

visitors to your shop for their performance and
style modifications. Our website receives tens
of thousands of unique visitors per day – MINI
enthusiasts who know that Mini Mania is the
ultimate source for information on MINI tuning.

On-line installation instructions in Acrobat

PDF format make it easy for you to get detailed
directions for many of our products – 24 hours
a day, 7 days a week.

Retail flyers for your customer waiting area

are yours for the asking! Build business by
making it easy for customers to see what Mini
Mania has to offer for their MINI.

Contact Mini Mania’s Customer Service

Department TODAY to enroll as
an Authorized Mini Mania Tuner!

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
2005 CATALOG www.new.minimania.com Page 3
 TOOLS & MAINTENANCE

MINI Engine Scan/Reset Tool

Tool
NME4020 Air Cleaner Element
NME2001 Cooper
This tool is indispensable for every MINI tuning
shop, as well as every MINI owner. It reads and NME2101 Cooper S
displays all engine fault codes, and resets 2002 - 2005
Service Engine Soon light. The Engine Scan/
Replace your stock filter with washable, reusable foam for better air
Reset tool will tell you exactly what’s wrong with
flow and performance. There is no easier way to pick up horsepower
your customer’s MINI, saving you time by directing
than simply changing your air filter. This high-tech filter will not only
you right to the problem.
reduce the dirt getting into your engine, but the air flow increase will
The Engine Scan/Reset tool also resets the oil service and inspection result in a consistent performance increase over the entire RPM range.
lights, routine maintenance lights, and the maintenance mileage
countdown indicator. A shop or owner can perform routine
maintenance while retaining the MINIs maintenance and warning light
features.
Any MINI owner – even those who are not mechanically inclined – K&N Air Filter Element
will find the Engine Scan/Reset tool easy to use; they will appreciate NME2005 Cooper
knowing why the Service Engine light is on, and whether the problem NME2009 Cooper 'S'
is simple enough to correct themselves. Instruction manual, code
chart, and storage case included. 2002 - 2005
K&N offers high air flow with excellent filtration. Designed to increase
! Inexpensive – Could pay for itself with a single use! horse-power and acceleration, this filter is washable and reusable.
Lasts up to 50,000 miles before cleaning is required (depending on
! Versatile – Works with any MINI from 2001 to 2004,
driving conditions). Ten Year / Million Mile Limited Warranty from
both Cooper and Cooper S
K&N.
! Durable – Withstands daily use by professional
mechanics
! Very easy to use – on par with pumping your own gas.
K&N Filter Care
NME2011 Cleaner, 14.5 oz
NME2010 Filter Oil, 5.5 oz
To get the maximum benefit from your K&N filters
Pulley Remover Tool they should be cleaned and re-oiled periodically.
NME5018 We recommend using K&N filter cleaner (never
Simplify the removal of your stock use gas or solvents!) and filter oil spray to improve
supercharger pulley when upgrading to a filter effectiveness.
smaller pulley. This single-piece design
eliminates the need to remove the belt
tensioner. Simply remove the belt and slip this
new pulley removal tool over the stock pulley, tighten the bolt and the OEM Oil Filter
stock pulley pulls right off. It doesn't get any easier. Engine must be NME1050
raised slightly to gain access to the pulley. Oil Filter element for Cooper and Cooper ‘S’;
fits 2002 through 2005 models.

Rear Brake Tool

NMB2990 Battery Tender
When replacing the rear brake pads,
it is necessary to retract the piston in NME7020
the caliper to make room for the new If you don’t drive your car in the rugged winter
pads. The piston in the rear caliper on the MINI needs to be 'rotated' months you should keep the battery charged.
as it is retracted - which is easily accomplished with this special factory This fully automatic, two stage charger from
tool. This tool ensures the right amount of turn as the piston gets Deltran assures batteries are maintained at full
retracted. charge and increases battery life. Just plug it in
and forget it. Five year warranty.

Belt Tensioner Tool

NME5990
This OEM belt tensioner tool will make the job of replacing
your drive belt much easier and faster, and will save time and
effort while installing our Performance Pulley upgrade.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 4 www.new.minimania.com 2005 CATALOG
 BOOKS

Motoring: Getting the Maximum from

Your New MINI
MINI Service Manual, BOOK45
‘02–’04 By Gary Anderson and Don Racine
BOOK107 Published by Enthusiast Publications LLC, 2005
2002 - 2004 MC / MCS 6x9 inches, softbound, 240 pages,
All new service manual for the MINI over 100 color illustrations
Cooper and MINI Cooper S by Bentley
Service Publications. The MINI Cooper and MINI Cooper
S have been best sellers since their
introduction in 2001. Based on the
iconic original Minis that were
This service manual for the new MINI Cooper and MINI Cooper S by
popular in North America in the
Bentley Service Publications is a comprehensive source of service
1960s, the new MINIs have shown
information and specifications for MINI Cooper models from 2002 to
their owners that driving can be fun
2004. The aim throughout this manual has been simplicity, clarity
as well as practical.
and completeness, with practical explanations, step-by-step
procedures and accurate specifications. Whether you’re a But there's more potential in these
professional or a do-it-yourself MINI owner, this manual will help you little cars than has been realized by
understand, care for and repair your car. their designers. A broad range of
Though the do-it-yourself MINI owner will find this manual products to improve power,
indispensable as a source of detailed maintenance and repair handling, and performance has
information, the owner who has no intention of working on his or her emerged in the automotive
car will find that reading and owning this manual will make it possible aftermarket. With only a small
to discuss repairs more intelligently with a professional technician. investment, the MINI owner can make his or her car a marvelous
performer on the track and autocross course as well as on the street.
Unfortunately for most owners, the choices to upgrade the MINI are
Models and engines covered:
almost overwhelming and the jargon that surrounds these products
Cooper: 1.6 liter normally aspirated engine
and their use is confusing, at best.
Cooper S: 1.6 liter supercharged engine
This new book was written in response to this situation. It demystifies
Transmissions covered:
both the process of upgrading the MINI and the techniques of driving
Cooper: Manual 5-Speed
well. In a sequence of four parts, the reader is shown how to buy a
Automatic Continuously Variable
MINI, make changes that improve performance on the road, upgrade
Cooper S: Manual 6-Speed Getrag
performance and handling for autocrossing and track days, and finally
build a full-race version of the car.
MANUAL FEATURES:
In each section, aftermarket components are introduced in the order
! Procedures for everything from basic oil change service to that makes the most sense to upgrade the car. As each component
interpreting the malfunction indicator light. This manual tells is discussed, the technology of how the MINI works and why the new
you what to do and how and when to do it. component can improve its performance is explained.
! Engine and cylinder head service, including camshaft timing In parallel with these technical discussions, the authors introduce and
chain setup and adjustment. explain the techniques of how to drive the MINI safely and well. In
! Information for specific driveability problems, including addition to standard street driving techniques, the authors discuss
explanation of the engine management system and ABD II techniques for driving on autocross courses and race tracks, with
diagnostic trouble codes. particular attention to the unique characteristics of the front-wheel-
! Theory of operation and repair information for the AMS2000 drive MINI.
engine management system. Throughout the book, color pictures and illustrations highlight points
! Supercharger and intercooler information, including explained in the text. The authors don't assume that the reader knows
component removal and replacement. anything about the mechanical side of cars or technical driving
techniques, but by the end of this book, the MINI owner will have a
! Drivetrain maintenance, including troubleshooting, comprehensive grasp of these principles and a practical step-by-step
adjustment and repair of clutch, gearshift linkage and drive recipe for taking a new MINI to whatever level of performance is
axles. appropriate to the owner's intentions for its use.
! Manual and automatic transmission removal installation, Author Gary Anderson has been publisher of British Car Magazine
seal replacement and external service. and more recently editor of Classic Motorsports Magazine, and his
! System description and repair information for Antilock book on Austin-Healey restoration published by Motorbooks has been
Brakes, Automatic Stability Control and Dynamic Stability a best-seller among auto hobby books. He is active in vintage racing,
Control. and has raced at the Monterey Historics; he is also an award winner
! Heating and air conditioning repair, including component in national concours events. Co-author Don Racine has been racing
replacement. Minis for nearly four decades – as long as he has been owner of Mini
Mania, one of the world's leading suppliers of parts for all types of
! Body adjustments and repairs, including sunroof and rear Minis. His company is a leading developer and supplier of competition
hatch. and performance parts for New MINIs, all of which are tested on
! Wiring schematics and extensive electrical component Don's own new MINI race cars, which he has driven to class wins in
section specifying relay, control module and ground several MINI racing events.
locations with detailed illustrations and photos.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
2005 CATALOG www.new.minimania.com Page 5
 STAGE KITS & UPGRADES

MINI MANIA STAGE KITS AND UPGRADES

Stage I Kits Put your MINI in top form with our

NMK1001 Cooper convenient and cost effective Stage Kits.
NMK1005 ‘S’, 2002-2003 With components designed to work together to
deliver improved power, response and handling,
NMK1055 ‘S’, 2002-2003 w/Borla
these one-stop packages help take the guesswork
NMK1205 ‘S’, 2004
out of performance tuning.
NMK1204 ‘S’, 2004 w/Borla
Kits for 2005 models coming soon
Horsepower and handling - the best of both
worlds is what the MINI is known for but a
little bit more is all the better. Mini Mania’s
Stage I Kit improves both while keeping your MINI
street-legal, for the daily driving enthusiast. Our slightly stiffer but lower
springs and an adjustable rear sway bar make a noticeable
“As expected,
improvement in your driving enjoyment. The horsepower gains from the Stage III
the improved intake and exhaust system are complemented by
the great exhaust note! Stainless ‘Stage 1’ sill plates complete the components
look. increase the MINI’s
fun factor to near
Stage II Kits carnival-ride
SEE CHART PAGE 8 FOR OPTIONS & PART NUMBERS proportions.”
Our Stage II Kits deliver more Motor Trend Magazine, Feb. ‘04
power and offer versions tailored
for both street and race applications. Motor Trend went for a ride in Mini Mania’s ‘Super
All Stage II kits use our cold air Cooper S’ fitted with our Stage III kit, Suspension
intake and cat back exhaust
system as a starting point; all offer
upgrade, and a few other toys. They were impressed,
an ECU remap program, with the to say the least. Read their full review on our website:
exception of the 205 HP kit; and
all kits for the Cooper ‘S’ include new.minimania.com
our best-selling supercharger
pulley upgrade. Street versions
include Iridium spark plugs, and
race versions include our high-
performance header. See page 18 for
Suspension Upgrade Kits

Stage III Kits

SEE CHART PAGE 8 FOR OPTIONS & PART NUMBERS
The Stage III kit increases the
stock 163 horsepower by
Cooper S ‘Boost’ Kit
50%(!), without sacrificing NMK1040 91 Octane
driveability. The improvement is NMK1041 93+ Octane
felt throughout the RPM range
2002 - 2005 MCS
from off-the-line all the way to
redline. Stage III kits include all Not ready to take the plunge into a
components of the various full Stage kit? Get immediate results
Stage II kits, and adds with this Cooper S boost upgrade kit.
camshaft and cylinder head This kit includes the pulley upgrade
for Cooper and ‘S’; the ‘S’ kit, ECU software upgrade optimized for the pulley upgrade and
versions also include throttle 91 octane gas, and a set of Iridium plugs to help prevent early
body and Iridium spark plugs. detonation. Customers have reported 25 to 30HP increase over
stock!
To duplicate Motor Trend’s
experience with your own MINI Not only does this kit deliver increased peak horsepower and
Cooper ‘S’, add our High torque, but also improves off-the-line performance, smoother
Performance Suspension acceleration, better throttle response, and an overall improvement
Upgrade to your Stage III Kit; see page 18. in driveability.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 6 www.new.minimania.com 2005 CATALOG
JCW Upgrade Kits
NMK1034 ‘02-’03 JCW to Stage II “Like no other Mini we’ve driven ...
NMK1037 ‘04 JCW to Stage II Compared with a standard
NMK1038 JCW to Stage III RACE
‘S’ or even the JCW car,
MCS – ITEM CARRIES CORE CHARGE
For JCW MINI owners seeking this thing
maximum performance, Mini Mania
offers an upgrade to take your MINI to
flat hauls.”
the next level. JCW to Stage II kits Road & Track SPEED, Spring ‘04
include our Cold Air Intake and
Suspension upgrades; JCW to
Stage III kit includes Cold Air Intake, Full review available on
Header, Pulley Upgrade, Camshaft new.minimania.com
and Throttle Body upgrades.

Comparing Mini Mania Stage Kits to JCW

The John Cooper Works Kit offered by the MINI USA is a fine upgrade which steps up the performance of the MINI. As a factory
offering, you can be assured it is well engineered and carefully tested. However, as a factory offering, it is also relatively conservative.
At present, MINI USA does not offer upgrades beyond the JCW kit.
There is an alternative. Mini Mania offers a
variety of upgrades to take your MINI’s
performance well past the JCW Kit. JCW KIT MM Stage II Kit
COMPONENT
MM Options
Mini Mania’s upgradeable Stage II kit 200 HP 215 HP
outperforms the JCW kit – delivering 215 HP Cylinder Head Included Available
compared to JCW’s 200 HP – at about HALF Exhaust System Included Included
the price! Components from Mini Mania can
be mixed and matched to meet your specific ECU Upgrade Included Included
requirements. All our products are thoroughly Supercharger Upgrade Included
tested on the track and the streets with our
fleet of test vehicles. Supercharger Pulley Upgrade Included Included
Mini Mania’s limited warranty provides the Cold Air Intake Included
same kind of protection offered by the factory- Exhaust Header Included
approved JCW installation. Mini Mania gives Throttle Body Available
you peace of mind regarding your MINI’s
continued reliability. Performance Camshaft Available

GETTING THE MOST OUT OF YOUR MINI

UPGRADING YOUR COOPER S

The BMW MINI is a spectacular reincarnation of the classic Mini Cooper. The
short wheel base, rigid chassis, light weight, combined with BMW engineering 1) ULTRIK/K&N Cold Air Intake
results in a car which handles exceptionally well straight from the factory. But the 2) Cat Back Exhaust
stock MINI also provides an excellent platform for the enthusiast where upgrades
can transform the car into a machine which is nothing short of phenomenal. 3) ULTRIK Supercharger Pulley Upgrade
As with any internal combustion engine, horsepower and torque are increased 4) ECU Remap
by improving flow of air and fuel into and exhaust gasses out of the engine. 5) ULTRIK Throttle Body Upgrade
Reducing rotational mass of engine and drive train components improves
6) Performance Camshaft
‘responsiveness’ for better throttle response and all around driveability. Each
upgrade provides an incremental increase in performance, but a ‘packaged’ 7) ULTRIK Exhaust Header
approach offers the highest gains. 8) NGK Performance Plugs
For the 1.6 liter supercharged engine in the MINI, the typical and proven sequence 9) ULTRIK High-Flow Cylinder Head
for upgrades are listed here. You can install each piece individually, or install one
of Mini Mania’s Stage kits for the best performance at the best price.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
2005 CATALOG www.new.minimania.com Page 7
STAGE KIT CHART

Find the Mini Mania Stage Kit you need by model, year, and application.

Cooper
2002 to 2004
Performance Street
C I S
Stage I ..................................................... NMK1001
Stage II C E I ......................................... NMK1015
Stage III C E I C H .................................. NMK1016
PRODUCTS INCLUDED IN KITS:
Off-Road
CE I H
Stage II .................................................... NMK1012 C Catback Upgrade S Suspension Upgrade
Stage III C E I HCH
................................................... NMK1014 E ECU Upgrade C Camshaft Upgrade
Suspension I Intake Upgrade H Cylinder Head Upgrade
S
Suspension Upgrade ............................... NMK1060 H Exhaust Header P Spark Plug Upgrade
P Pulley Upgrade T Throttle Body Upgrade
2005 - STAGE KITS COMING SOON
Suspension C H T Items carry core charges
S
Suspension Upgrade ............................... NMK1060

Cooper S
2002 & 2003 2004 & 2005 (except Cabrio)
Boost Kit E P P Boost Kit E P P
91 Octane ............................................... NMK1040 91 Octane ............................................... NMK1040
93+ Octane ............................................. NMK1041 93+ Octane ............................................. NMK1041
Performance Street Stage Kits Performance Street Stage Kits
Stage I C I S Stage I C I S
Stage I ................................................. NMK1005 Stage I ................................................. NMK1205
w/Borla ................................................ NMK1055 Stage I w/Borla ..................................... NMK1204
Stage II C E I P P Stage II C E I P P
91 Octane ............................................ NMK1010 91 Octane ............................................ NMK1210
91 Octane w/Borla ............................... NMK1045 91 Octane w/Borla ............................... NMK1245
93+ Octane .......................................... NMK1011 93+ Octane .......................................... NMK1211
93+ Octane w/Borla ............................. NMK1046 93+ Octane w/Borla ............................. NMK1246
Stage III C E I P C H P T Stage III C E I P C H P T
91 Octane ............................................ NMK1035 91 Octane ............................................ NMK1235
91 Octane w/Borla ............................... NMK1042 91 Octane w/Borla ............................... NMK1243
93+ Octane .......................................... NMK1036 93+ Octane .......................................... NMK1236
93+ Octane w/Borla ............................. NMK1043 93+ Octane w/Borla ............................. NMK1244
Off-Road Stage Kits Off-Road Stage Kits
Stage II C E I H P Stage II C E I H P
E
205 HP w/o ECU ................................. NMK1006 E
205 HP w/o ECU ................................. NMK1206
205 HP w/Borla w/o ECU E .................... NMK1008 205 HP w/Borla w/o ECU E .................... NMK1208
215 HP 91 Octane ............................... NMK1007 215 HP 91 Octane ............................... NMK1207
215 HP 91 Octane w/Borla .................. NMK1051 215 HP 91 Octane w/Borla .................. NMK1052
215 HP 93+ Octane ............................. NMK1013 215 HP 93+ Octane ............................. NMK1213
215 HP 93+ Octane w/Borla ................ NMK1053 215 HP 93+ Octane w/Borla ................ NMK1054
215 HP w/Evotech ECU ...................... NMK1017 215 HP w/Evotech ECU ...................... NMK1217
215 HP w/Evotech ECU w/Borla .......... NMK1018 215 HP w/Evotech ECU w/Borla .......... NMK1218
Stage III C E I H P C H P T Stage III C E I H P C H P T
E
Stage III w/o ECU ................................. NMK1080 E
Stage III w/o ECU ................................. NMK1281
E
Stage III w/o ECU w/Borla .................... NMK1081 245 HP 91 Octane ............................... NMK1230
245 HP 91 Octane ............................... NMK1030 245 HP 91 Octane w/Borla .................. NMK1240
245 HP 91 Octane w/Borla .................. NMK1044 245 HP 93+ Octane ............................. NMK1231
245 HP 93+ Octane ............................. NMK1031 245 HP 93+ Octane w/Borla ................ NMK1241
245 HP 93+ Octane w/Borla ................ NMK1047 Stage II to III Upgrade
Stage II to III Upgrade C HT
............................................................ NMK1039
C............................................................
HT NMK1039 JCW Upgrades
JCW Upgrade I S T
JCW to Stage II ....................................... NMK1037
I S T
JCW to Stage II ....................................... NMK1034 I HPSC T
JCW to Stage III ...................................... NMK1038
I HPSC T
JCW to Stage III ...................................... NMK1038 Suspension
Suspension S
Suspension Upgrade ............................... NMK1060
S
Suspension Upgrade ............................... NMK1060

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 8 www.new.minimania.com 2005 CATALOG
 PERFORMANCE UPGRADES

Supercharger Pulley Water-to-Air Intercooler

Upgrade Kit NME5005
NME5011 Pulley & belt kit 2002 - 2005 MCS
NME5011-01 Pulley w/o belt Regain lost horsepower with a more efficient
NME5010-02 Belt only intercooler!
2002 - 2005 MCS The stock Cooper ‘S’ motor
Get more POWER from your super- has an air-to-air intercooler
charged MINI Cooper ‘S’ with the effective that is limited in size by the
and economical ULTRIK 3-piece Pulley available space, and limited in
Upgrade kit. A 15% reduction in the efficiency due to its location
supercharger pulley diameter increases the directly over the engine. Our
boost by more than 4 pounds, resulting in a tests have shown the Cooper
dyno-measured gain of over 20 horsepower AT THE WHEELS. ‘S’ is very sensitive to inlet air
Maximum boost is achieved at lower RPM, giving more power in the temperatures, quickly losing
mid-range. power as the inlet tem-
perature increases.
Pulleys reduced 17% or 19%
may deliver more boost, but The ULTRIK Intercooler greatly improves the efficiency of the
cause the supercharger to intercooler by converting it to a water-to-air design. The innovative
operate at higher RPM than Laminar flow technology is 20% more efficient than other intercoolers
it is designed to tolerate. At due to a unique core design. The finned exterior on the cooler core
15%, the ULTRIK pulley creates a larger surface area than traditional “radiator” style coolers.
provides the most boost The Laminar flow design also reduces pressure drop over other
increase available without designs.
over-revving the super- With a separate radiator behind the grille, the heat from the coolant
charger at high engine RPM. (water) is effectively dissipated, allowing greater cooling of the
The ULTRIK pulley gives compressed charge before it enters the combustion chamber. Your
you added power without ‘S’ will perform like it does on a cold winter morning, even on a hot
undue stress on the OEM supercharger. summer day!
The ULTRIK three-piece unit allows installation of the pulley onto the The net effect is better torque, response and performance compared
shaft without a press and enables easy removal. We recommend to conventional intercoolers.
the NME5011 kit which includes the correct length belt to keep the
The ULTRIK Intercooler bolts directly into the stock location. The
tensioner centered in its range, for best performance and reliability.
coolant radiator installs in front of the engine radiator using existing
See also: NME5018 Pulley Removal Tool pg. 4 mounting points.
NME5990 Belt Tensioner Tool pg. 4
! More airflow over the cooling elements
! Improved airflow exit path
! Minimal pressure drop within the intercooler
! Optimal radiator positioning away from engine heat

Find out more on

new.minimania.com
Throttle Body Upgrade
NME6050
2002 - 2005 MCS
ITEM CARRIES CORE CHARGE
CryO2 Intercooler Sprayer Kit
More power and smoother acceleration
NME5007
for your MINI! The ULTRIK Throttle 2002 - 2005 MCS
Body upgrade allows more air to flow The CryO2 is a revolutionary new,
into the engine for improved award-wining product designed
combustion, resulting in more to reduce the temperature of
horsepower and torque throughout the the air/fuel intake charge thus
RPM range. You will also enjoy improved reducing power losses due to
throttle response for better 'all-around' driveability. heat. Through the science of
The ULTRIK Throttle Body upgrade has been expertly developed to aerodynamics and cryogenics,
provide maximum airflow while still maintaining air velocity. With 62mm this system harnesses the
bore compared to 58mm stock, airflow is increased throughout the cryogenic properties of liquid
entire throttle range with a 15.7% flow improvement at wide-open CO2 to lower the air/fuel intake
throttle. Precision machined nozzle maintains high air velocity while charge temperature by up to 60%. The system is modular and can
the angle machined throttle plate ensures precision fit at closed throttle be easily expanded.
position. The CryO2 Intercooler Sprayer mounts directly on top of the
intercooler and vents the liquid CO2 directly onto the cooling fins,
enhancing the performance of the intercooler by more than 50%.

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2005 CATALOG www.new.minimania.com Page 9
 PERFORMANCE UPGRADES

M7/Venom Nitrous Oxide Kit

Stage 1 Cylinder Head
NME4400
NME6001
2002 - 2005 MCS
2002 - 2005 MC / MCS
Nitrous Oxide injection is the
ITEM CARRIES CORE CHARGE ultimate in a go-fast button for your
Designed specifically for street MINI Cooper ‘S’.
driven MINIs with stock valve springs The M7/Venom Nitrous System was
and cam, the ULTRIK Stage 1 designed specifically for the MINI,
Cylinder Head package maximizes torque and HP within the portion and was conceived with the safety
of the powerband you spend the majority of your time driving in. The of the engine in mind. Using a
result is a smooth and broad power delivery. computerized control module, it
Air flow in the ULTRIK Stage 1 Cylinder Head is increased an incredible continuously checks the O2
20% without sacrificing port velocity. Intake-exhaust interport sensor for lean or rich fuel
relationship is also optimized for maximum power with efficiency. The mixtures. The unit also checks the
combustion chamber has also been reprofiled for improved throttle position and fuel injector pulse width.
combustion properties. This dry nitrous system uses the fuel injectors for added fuel
Depending on parts used in conjunction with this Cylinder Head enrichment. We also offer larger fuel injectors, which gives you the
package, power gains are potentially in the 20-30 horsepower range. option to safely go with a high horse power nitrous valve. The system
is very simple—no buttons to push or counting to ten avoid blowing
ULTRIK Stage II Cylinder Head up the motor. Simply arm the M7/ Venom system with the switch on
the control module and when you are ready to start the nitrous flow,
NME6010 just give full throttle and the system will do the work for you. If the
2002 - 2005 MC / MCS system senses a lean condition it will immediately shut off the nitrous
ITEM CARRIES CORE CHARGE flow, preventing engine damage.
Stage 2 Cylinder Head with street port, 3 angle valve job, performance
valve springs, match port intake, for use with cam upgrade.
Performance Camshaft
Cylinder Head Gasket Kits NME6045
NME1060 Cooper ‘S’ 2002 - 2005 MCS
NME1061 Cooper ITEM CARRIES CORE CHARGE
NME1071 Cooper, without bolts Cut to Mini Mania's exacting specifications by a
NME1072 Cylinder Head Bolts only major OEM supplier, this street performance cam
increases horsepower and torque. The camshaft
Includes all gaskets needed when replacing the cylinder head, plus works with the stock cylinder head and valve
new head bolts as recommended by BMW. springs. A great way to improve performance
without dissassembling the motor!
Intake: Duration 264, Lift 9.5mm, overlap 0.5, peak timing 114, open
TECHNICAL DISCUSSION: at 18, close at 66.
AIRFLOW D
AIRFLOW YNAMIC
DYNAMIC S
YNAMICS Exhaust: Duration 272, Lift 9.5mm, overlap 0.65, peak timing 114,
The total air flow through a gasoline engine determines open at 70, close at 22.
its maximum horsepower. At peak power, a racing engine OTHER CAMSHAFTS & GRINDS AVAILABLE – Call for info!
will use 1.67 cubic feet of air per minute (CFM). To
increase power output, either the air flow capacity must
be increased or the air/fuel mixture charge must be
burned more efficiently.
Lightweight Crank Pulley
The flow bench is a measuring device designed to NME5030
measure the air flow cap acity of various engine 2002 - 2005 MCS
components. Air is blown or sucked through the engine
at standard air pressure and the air flow capacity is Performance gains through reduction of
measured. In this manner, different parts can be rotational mass in the engine is a tried and true
concept. This lightened crank pulley for the MINI
compared and the effect of changes can be evaluated.
Cooper S is CNS-machined from premium 6061-
The flow tests are conducted at constant peak air velocity,
T6 aluminum billet, and maintains the stock diameter while losing
usually between 100 and 400 feet per second. about 75% of the stock weight. The reduced rotational weight has
Additionally, an engine’s efficiency and power can be shown increases in horsepower and torque across the entire RPM
increased considerably by taking advantage of natural range (maximum gains @ 4000 rpm).
dynamic effects which occur during the intake cycle. Both
kinetic energy and resonant pulses can be harnessed to
fill the cylinder with mixture. When the inlet closes, a Cylinder Head Studs
pressure pulse bounces back out the intake track. By
making intake track the proper length, the returning pulse NME1075
can be timed to arrive at top dead center of the next BMW recommends replacing the head bolts each time
cycle, pushing extra air in and keeping exhaust gas out. the cylinder head is removed. Do the job just one time
with this head stud kit.

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Page 10 www.new.minimania.com 2005 CATALOG
 ELECTRICAL UPGRADES

Performance Spark Plugs Shark Injector ECU Upgrade

NME3011 Sold individually NME4100 93+ octane fuel
We have selected the NGK Iridium IX NME4101 91 octane fuel
Spark plug to run with cars equipped with 2002 - 2005 MCS – US Spec MINIs Only
the high performance supercharger Introducing the first true 'plug-and-play' ECU
pulley. This Iridium IX plug rated a step upgrade option for the new MINI Cooper ‘S’,
'cooler' than stock, features a .6mm The MINI Shark Injector. The MINI Shark
iridium center electrode which offers Injector combines an unbeatable low cost with
superior ignitability without sacrificing the ultimate in convenience. The MINI Shark
durability. The tapered ground electrode Injector plugs into the data port of your MINI
increases flame kernel expansion, while the superior heat and with the push of a button the pre-
range design is ideally suited to the demands of high performance programmed upgrade is downloaded to your
environments. Gap should be checked and set at .035" before ECU. (Requires a minimum 10 Amp battery charger and 40 minutes
installation. for preparation, programming, and confirmation.) Returning the
Advantages of Iridium spark plug types settings to stock is just as easy, simply press the button again.
Because of the properties of Iridium, the spark plug’s centre electrode The MINI Shark Injector, developed by Motronic expert Jim Conforti,
can be made with a much smaller diameter (0.6mm) than with provides the ultimate in performance. The modified software,
platinum, gold or gold palladium and copper/nickel types. As much optimized for two gasoline octane ranges, adjusts the ignition timing
as 5,000 volts less 'spark jump' voltage is required compared to and fuel curves which results in increased performance. Compared
standard plug types. Ignition is improved and less strain is placed on to other ECU program upgrades available, the MINI Shark Injector
the ignition system, producing better fuel economy, increased power/ provides superior performance throughout the entire RPM range while
acceleration, and especially better throttle response. maintaining a safe margin for engine life. The MINI Shark Injector
Iridium is 8 times stronger and 6 times harder than platinum, and also provides an increase in the factory rev-limit, allowing for optimum
has a melting point 1200 degrees higher. The result is a plug that shift points for maximum acceleration. Not only does it re-map part-
requires less voltage to spark, burns more of the fuel in the cylinder, throttle fuel and spark, it also re-maps areas other tuners don't touch
and can spark at LEANER air/fuel mixtures, resulting in higher - such as acceleration enrichment and transition fueling (how the car
horsepower and better gas mileage. Although the plugs are expensive, responds to rapid change in pedal).
they last much longer than conventional spark plugs. (Longevity will FOR USA & CANADA VEHICLES ONLY. NO RETURNS ON THIS
vary by usage, fuel mixture, and other factors.) PRODUCT UNLESS THE PRODUCT IS DEFECTIVE. (Standard
Mini Mania policy for electrical components.)
NGK Spark Plugs Evotech ECU Remap for Cooper
NME3010 Sold individually
NME4001
A good replacement for stock spark plugs. 14mm, 3/4”, 2 ground
electrodes. NGK BKR7EKU. 2002 - 2005 MC
Enhance the performance of your Cooper with this ECU upgrade
from Evotech. Designed to work with stock and upgraded Coopers,
Nology Hotwires this software corrects the air/fuel mixture and timing for optimum
NME3001 Black performance. Improve your 'off-line' and mid-range response as well
NME3001B Blue as peak horsepower.
NME3001R Red
NME3001Y Yellow
2002 - 2005 MC / MCS Plasma Booster
Nology HotWires are the most technologically advanced ignition wires NME4110
available. HotWires are engineered with an exclusive built-in capacitor
which creates the most powerful spark possible. This revolutionary 2002 - 2005 MC / MCS
design allows energy from the ignition coil to accumulate in the The Plasma Booster is a revolutionary Ignition
capacitor until the voltage at the spark plug electrodes reaches the upgrade to enhance existing INDUCTIVE type
ionization point. At that split second, the entire power of the stored ignition systems from distributor ignition to
spark is discharged at once, creating a spark 300 times more powerful single coil applications and everything in
than normal. The result is faster, more complete combustion, and between, including waste spark ignition. The
most importantly, MORE HORSEPOWER that's 100% smog legal. added spark current produces additional
horsepower, torque and better fuel economy,
with complete integration to the MINI's
8mm Plug Wire Set computer system. Tests have shown a 4 HP
gain and 10% increase in fuel economy.
NME3002 Black Installation takes only minutes with no special
NME3002B Blue tools.
NME3002R Red Highlights
NME3002Y Yellow • Easy to install.
2002 - 2005 MC / MCS • 100% secondary current (Spark Amperage) increase
High quality plug wires that not only provide great performance but • 4 Times Spark Energy Increase for the initial spark discharge
also allow you to color balance your engine compartment. Plug wire
set has 8mm carbon core with black silicone jacket and premium • Compatible with all OEM components
factory style plug connectors. • Compatible with OBD-II (On-Board-Diagnostics)

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2005 CATALOG www.new.minimania.com Page 11
 CLUTCH

Tilton 8.5" High Performance

Lightweight Flywheel
Flywheel/Clutch
NMG2001 Cooper
NMG1500
NMG2000 Cooper 'S'
2002 - 2005 MC / MCS
2002 - 2005
When you are serious about racing and making
Reducing the weight of the flywheel will a serious effort to win at the track, then you need
noticeably improve acceleration. The your car at its best. The Mini Mania lightweight
ULTRIK Aluminum Flywheel carries less steel flywheel provides the best performance and
than half the weight of the stock "S" has been engineered to last. This special flywheel
version, and is ideal for both street and mild has been built by Tilton to our very exacting standard and has been
race use. race tested to be the best. The complete system includes a 10 lb.
This flywheel weighs only 12 lbs. and is made of 6061 T6 tempered (low inertial mass) flywheel, a 8.5" cerametalic clutch disc, pressure
alloy with a .25" thick replaceable friction plate. This long lasting plate, throwout bearing adapter and hardware kit. (Note: dead weight
plate is retained with 16 screws for maximum security. One of its is not the same as rotating weight/inertial mass.)
major advantages is that it will work with either the stock clutch disc
or one of the several special discs available from Mini Mania.
OEM Replacement Parts
NMG1210 Cooper, Disc only
AP Racing Clutch Disc NMG1211 Cooper, Disc/Plate/Bearing
NMD1002
NMG1220 ‘S’, Disc only
2002 - 2005 MC
NMG1221 ‘S’, Disc/Plate/Bearing
From AP Racing, a leader in performance
products comes this uprated clutch disc for the
MINI Cooper model (with 5-speed transmis-
sion). The disc will greatly enhance the grab of Skid Plate Sump Guard
the clutch and prolong clutch life under aggressive driving!
NMA3041
2003 - 2005 MC / MCS
Performance Clutch Kits Even a stock MINI is fairly low to the ground
and if you lower the car at all you should protect
2002 - 2005 MC / MCS the bottom of your drive train. Our steel skid
Four stages to cover the full performance plate replaces the factory's plastic deflector, but
spectrum for both the Cooper and 'S'! Choose extends much further to protect the power
the upgrade that's right for your driving style and steering cooling fan. For cars with production date of 04/03 and later.
goals. Kits include clutch disc, high clamp pressure plate, throwout
bearing, and alignment tool. Lightweight pressure plate option is
also available for all kits; call for details. Power Steering Fan Shield
Stage One: High Performance Street Kit NMA3042
Steel-backed woven organic disc. 2002 - 2005 MC / MCS
NMG1610 Cooper Any road debris which gets caught in the
power steering pump cooling fan will blow the
NMG1600 Cooper S fan's fuse – when this happens, you lose power
Stage Two: Casual Autocross Kit steering! This easy to install, stainless steel fan
guard buys peace of mind for a low price.
Shown above. Segmented chatter-free Kevlar disc.
NMG1611 Cooper
NMG1601 Cooper S
Transmission Fluid
NMG1601L Lightweight, Cooper S
NMG7299
Stage Three: Casual Drag Race Kit By Redline. 1 litre; transmission capacity is 1.7 litres.
Three-piece carbon or ceramic disc. The ultimate street/strip clutch!
NMG1612 Cooper
NMG1612L Lightweight, Cooper
NMG1602L Lightweight, Cooper S
Stage Four: Race Kit
Two-piece rigid disc, for serious road or drag racing.
NMG1613 Cooper

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Page 12 www.new.minimania.com 2005 CATALOG
 LIMITED SLIP & TRANS

Phantom Grip Limited Slip Quaife Limited Slip Differential

Differential NMG1005
NMG1100 2002 - 2005 MC / MCS
2002 - 2005 MCS The Quaife Differential powers both drive wheels
under nearly all conditions, instead of just one.
Why do you need a Limited Slip Differential With an ordinary open differential, standard on
(LSD) when you have DSC? The DSC is most cars, a lot of precious power is wasted
designed for 'safety' at the limits, while the LSD during wheelspin under acceleration. This
is designed for improved performance. When the happens because the open differential shifts
DSC detects traction loss at a wheel, the system scrubs power to the wheel with less grip (along the
energy (applies the brakes) to restore traction at that wheel. In path of least resistance). The Quaife, however,
comparison, when a LSD detects traction loss, it transfers the energy does just the opposite. It senses which wheel has the better grip,
from the wheel losing traction to the wheel with traction, to continue and biases the power to that wheel. It does this smoothly and
controlled motion. The difference is the 'transfer' of energy instead constantly, and without ever completely removing power from the
of 'scrubbing' energy. For high performance driving, LSD is the other wheel.
answer.
In drag-race style, straight-line acceleration runs, this results in a close
Phantom Grip serves two distinctive functions in your street or race to ideal 50/50 power split to both drive wheels, resulting in essentially
Cooper S. First, it functions as a disc-type limited slip in cornering twice the grip of an ordinary differential.
and braking. Disc plates exert pressure against spider gears using
spring pressure to regulate the amount of slippage at the wheels, In cornering, while accelerating out of a turn, the Quaife biases power
helping to accelerate earlier, while exiting corners to the outside wheel, reducing inside-wheel spin. This allows the driver
at a higher speed. to begin accelerating earlier, exiting the corner at a higher speed.
Secondly, the Phantom Grip works as a locker The Quaife also controls loss of traction when the front wheels are
in hard acceleration. The disc plates pivot, on slippery surfaces such as ice and snow or mud, providing the
locking spiders, causing both wheels to exert appropriate biased traction needed to overcome these adverse
equal power to the road, providing less conditions. The Quaife Differential provides constant and infinitely
torque steer than an ordinary differential. variable drive. Power is transferred automatically without the use of
With over 120,000 miles of testing, there has normal friction pads or plates seen in other limited-slip designs.
been no significant wear of these plates. Although seemingly simple, The Quaife is extremely strong and durable and since it is gear
the Phantom Grip offers as much maximum traction as other limited operated, it has no plates or clutches that can wear out or need costly
slips. The Phantom Grip is extremely strong and durable and comes replacement.
with a Lifetime Warranty against breakage and manufacturer defects.
The Quaife is great for street driving or racing. Racers don't have to
Race Spring Upgrade Tuning Kit put up with locking mechanisms or spools that tear the steering wheel
out of their hands when cornering. Because it behaves like an open
TK100 differential during ordinary driving, street drivers will have trouble telling
Full race upgrade. If your use of the Phantom Grip LSD will be limited it's there until pushing the car's limits.
to a race track then you should have this simple to use upgrade kit.
The Quaife has been proven in everything from SCCA Rally to
The internal springs are designed to work with increased horsepower
Formula 1. It provides autocrossers with such an advantage, it is
and traction demands.
considered "required" equipment for a winning effort.
See Also: Differential Carrier Bearings, NMG1019

Limited Slip for 5-Speed Limited Slip for 'S' 6-Speed

NMG1001 NMG1002
2002 - 2005 MC 2002 - 2005 MCS
For the serious competition driver, a limited slip
The ULTRIK Limited Slip Differential for the
differential is essential! The stock MINI Cooper
Cooper 'S' 6-speed transmission enhances
has excellent handling, but hard driving can
exit speeds from tight corners by greatly
still result in wheel spin. The ULTRIK Limited
reducing inside wheel spin. It is a great
Slip Differential is the solution. Although
choice for the performance oriented
designed for the race track, it provides a soft
driver on or off the track. Its salisbury
enough engagement to make it ideal for the street
clutch insures smooth operation and
autocrosser. The ULTRIK Limited Slip is supplied
superior responsiveness, while its small size
complete with final drive ratio of your choice: 3.94 (as stock), 4.29 or
and light weight add to its effectiveness. Can easily handle 250
4.54. Using 4.29 or 4.54 will need a pinion, available at extra cost.
horsepower. NOTE: It is highly recommended that the car be set up
with a minimum of .050" toe-in.
See Also: Differential Carrier Bearings, NMG1019
5-Speed Transmission w/Limited Slip
NMG1006 Differential Carrier Bearings
2002 - 2005 MCS NMG1019
5-speed limited slip differential with a special 4.54 final drive ratio. 2002 - 2005 MCS
This kit includes the ULTRIK 5-speed LSD, special ring gear and a Highly recommended when installing a Quaife or other Limited Slip
matching pinion. Differential. Sold individually; two required.

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2005 CATALOG www.new.minimania.com Page 13
 TRANSMISSION / AIR FILTERS

Short Shift Kit 5-Speed Straight-Cut

NMD1020 2002 - 2003 Close Ratio Gear Kit
NMD1025 2004 - 2005 NMG1003
MC / MCS 2002 - 2005 MC
Smooth, accurate and much quicker ULTRIK’s exclusive close ratio
shifting is now a reality. The ULTRIK Short gear set for the MINI Cooper will
Shift kit will reduce the shifter movement quickly transform your street car
between gears by almost 20%. The into the ultimate road racer. The
ULTRIK Short Shifter is easier to install 'dog' engagement style gears shift quickly and last a very long time.
than one-piece designs, while assuring rigidity and reliability. The The close ratio gears will result in a feel and actual acceleration as if
extension is simply slipped on and pinned to the bottom of the stock you added another 100 HP. The gear ratios are 3.417 in 1st, 2.333
gearshift lever. There is no need to remove the entire shifter or replace in 2nd, 1.788 in 3rd, 1.429 in 4th and 1.208 in 5th.
the shift knob; everything visible inside the car — shift boot, knob,
etc. — remains stock. The kit includes a new bottom dust cover and
sealant to protect the modified shift box area. Includes detailed
instructions. Performance Driveshafts
NMD2101 Left side
NMD2102 Right side
Close Ratio Gearset
2002 - 2005 MC / MCS
NMG3000
For the modified MINI with extra
2002 - 2005 MCS horsepower, here is an upgrade to
ULTRIK’s exclusive close ratio gear help avoid future problems. The factory drive shafts have shown to
set for the Cooper ‘S’ will quickly be a weak link on some track cars; this upgraded drive shaft is
transform your stock transmission designed to take the punishment on and off the track for reliable
into an enthusiast’s delight. The performance. Order one each of NMD2101 and NMD2102 for a
close ratio gears will result in a feel matched set.
and actual acceleration as if you added
another 100 HP.
All engines are designed to operate within a certain RPM range to
maintain maximum performance. While combining the optimum with
the average street driver is the job of the factory, it is our job to optimize
it for the real driving enthusiast. The factory rated top of speed of 164
MPH is great for economy and bragging rights but not practical for
the real performance driver. To achieve this exaggerated number, Air Cleaner Element
the final drive ratio is too tall and the spacing between gears does not NME2001 Cooper
take maximum advantage of the power band of the motor.
NME2101 Cooper S
The ULTRIK gear kit provides a taller first gear, an appropriately- 2002 - 2005
spaced 2nd gear, and a pair of lower final drive ratio gears (a ‘pair’ is
required to make a single change in the box). This gearset requires Replace your stock filter with washable, reusable foam for better air
the replacement of the reverse gear, which is also included. flow and performance. There is no easier way to pick up horsepower
than simply changing your air filter. This high-tech filter will not only
reduce the dirt getting into your engine, but the air flow increase will
Gear Ratios: 1st 2nd 3rd 4th 5th 6th result in a consistent performance increase over the entire RPM range.
Stock ‘S’ 11.418 7.176 5.399 4.410 3.652 2.984
ULTRIK
Close Ratio 9.370 7.792 6.516 5.323 4.344 3.549
Gear Set K&N Air Filter Element
NME2005 Cooper
NME2009 Cooper 'S'
2002 - 2005
6-Speed Transmission with K&N offers high air flow with excellent filtration. Designed to increase
horse-power and acceleration, this filter is washable and reusable.
Close-Ratio Gearset Lasts up to 50,000 miles before cleaning is required (depending on
NMG3001 driving conditions). Ten Year / Million Mile Limited Warranty from
2002 - 2005 MCS K&N.
ITEM CARRIES CORE CHARGE
K&N Filter Care
Complete, ready to install, close ratio gearbox.
These factory original gearboxes have had the NME2011 Cleaner, 14.5 oz
ULTRIK close ratio gear set (NMG3000) already NME2010 Filter Oil, 5.5 oz
installed. It is the ideal 'plug and play' perfor- To get the maximum benefit from your K&N filters
mance component! (Be sure to send us back your old one for the they should be cleaned and re-oiled periodically. We
core refund.) Limited slip differentials are also available separately, or recommend using K&N filter cleaner and filter oil
we can ship your gearbox with your choice of LSD installed. spray to improve filter effectiveness.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 14 www.new.minimania.com 2005 CATALOG
 INTAKE / COOLING

Remote Oil Cooler

Cold Air Intake Upgrade
NME1055-01
NME2002
2002 - 2005 MCS
2002 - 2005 MC
Forced induction motors tend to run
All automotive engines are hotter than normally aspirated
sophisticated air pumps and thus engines. As oil temperatures climb, the
an efficient air delivery system is working viscosity of the oil will reduce –
critical to performance. The dyno- along with its ability to isolate the bearing from
engineered ULTRIK Cold Air any mechanical abuse!
Intake System improves air flow,
performance and filtration. It maximizes the ram air intake Add this high flow, high efficiency oil cooler to your MINI to help reduce
while still keeping the air as cold as possible, insuring maximum air operating temperatures and extend engine life. Effective in all climates,
density and optimum horsepower. Real horsepower gains have been but especially helpful on the track. Kit includes a adapter plate that
reported on many independent dynos. attaches on the rear of the motor beside the stock oil filter. Metal
braided lines then carry the oil to the cooler, which can be mounted
Kit includes a redesigned intake, housing cover, and a high in a number of locations in the front of the engine bay.
performance filter element which is washable and re-usable. Use
NME2001 or NME2005 as replacement filter if needed.
High Capacity Radiator
NME8010
/ K&N Cold Air Intake System 2002 - 2005 MC
NME2030 For the modified MINI, this aluminum
2002 - 2005 MCS radiator upgrade improves cooling
efficiency keeping your core engine
The dyno-engineered ULTRIK/K&N
temperatures down. With 16 fins per
equipped cold air intake system
square inch and 40mm tubes, this radiator offers 30% greater capacity,
improves airflow, performance and
and allows more direct contact between the tube and fins, increasing
filtration, resulting in cooler and more
the radiator's ability to dissipate the heat out of the coolant. Furnace
efficient air delivery to the supercharger.
brazed construction makes this radiator very strong and resistant to
Dyno results show a less restrictive intake
damage from road and track debris.
delivering cooler air means more power from
your engine. Our polished stainless steel airbox
uses a wider design to enable better airflow across the entire filter.
The filter is a re-usable K&N unit known for its high flow characteristics.
Silicone Hose Kits
The high pressure area at the base of the windshield directs outside For MINI Cooper: For Cooper ‘S’:
air into the airbox through the existing bulkhead opening. The ULTRIK NME8000BL Blue NME8002/BL Blue
airbox has a removable plate which allows the use of the NMS4006 NME8002/BLK Black
ULTRIK Titanium front strut brace.
NME8000/BLK Black
NME8000/RED Red NME8002/RED Red
NME8001 MC Clamp kit NME8002/YLW Yellow
NME8003 MCS Clamp kit
When performance is the desired outcome, only ULTRIK
This hose kit is complete with top and bottom radiator hoses and the
brand offers race-tested quality backed by a warranty heater hose. Silicone lasts forever and does not degrade with heat,
that is the envy of the industry. Demand ULTRIK brand time and environmental conditions. This kit is ideal for both the racer
for all your performance modifications. who never wants a failure and the daily driver who wants to forget
about hose problems.

MINI Power Steering Cap

K&N Induction Kit NMA3050
NME2006 Cooper (shown at right) Dress up your engine compartment with this
nicely polished cap for the power steering
NME2012 Cooper, High gloss red reservoir.
NME2004 Cooper S, Polished aluminum
NME2003 Cooper S, High gloss red
Radiator Reservoir
NME2014 Cooper S, Silver (shown below)
NME2040
2002 - 2005
Replace your leak prone plastic radiator reservoir
K&N Cold Air Intake System with K&N's tank with this polished aluminum version.
high flow filter offers increased air volume Attractive and durable beyond belief, this new
and velocity combined with excellent addition will brighten up your engine bay!
filtration. Designed to increase horse-
power and acceleration, this filter is
washable and reusable. Lasts up to Reservoir Cap Cover
50,000 miles before cleaning is required,
and carries a 10 Year / Million Mile Limited NME2041
Warranty from K&N. Polished aluminum alloy cap cover for NME2040.

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2005 CATALOG www.new.minimania.com Page 15
 EXHAUST

Exhaust Header 'S' Performance Exhaust

NME1022
NME1004
2002 - 2003 MCS
NME1003 w/o catalytic converter
Unique twin sequential muffler exhaust
2002 - 2005 MC / MCS
system increases horsepower while
The ULTRIK Performance Exhaust Header with high improving the exhaust note for a more
performance, high flow EPA approved catalytic aggressive (but not offending) sound.
converter. This unit improves the performance of your Uses factory mounting points for
MINI Cooper or Cooper S most noticeably in the mid simple installation; made of stainless
RPM range, with a very measurable increase in torque. steel for durability. 2 1/2" inside diameter. Fits Cooper ‘S’ produced
The graph below from a customer dyno shows through Dec. 2003.
improvement in HP from about 4300 RPM, and torque
improvements from about 3800 RPM. Maximum HP
and torque is up over 7%.
Made of polished stainless steel,
Borla Catback Exhaust
with 4 into 2 into 1 design, this NME1023
header features equal length 2002 - 2005 MC
primaries and is threaded for Built of aircraft-quality T-304 stainless
oxygen sensors. steel, the Borla Cooper Cat Back
Easy to install as a direct replace- system is a great upgrade from the
ment for the stock unit with no factory unit. Simple slip-fit design for
modifications necessary, which ease of installation. Borla quality with
means it can be installed for a low noise level and good tone.
weekend of performance driving and then removed just as easily.
Fits Cooper and Cooper S. For off-road use only. Use NME1003
(without catalytic converter) for use with fuel additives, track racing
fuel or for sustained high-speed track driving. These conditions can Borla "Sport" Catback
cause excessive heat in catalytic converter.
NME1021 2002 -12/03
NME1019 1/04 - 2005
Exhaust Header Gasket MCS
NME1007 This street-legal Borla Cooper S
2002 - 2005 MC / MCS Cat Back is a sport version of the
Works with both OEM and ULTRIK Performance Header. popular street system shown above.
Simple slip-fit design offers slightly improved performance with a much
more aggressive tone. 2 1/2” inside diameter.

Cat Back Exhaust System

NME1001 Borla 'S' Twin Catback System
2002 - 2005 MC NME1020 2002 -12/03
A Mini Mania exclusive in stainless steel. NME1018 1/04 - 2005
Features larger primary pipe with low restriction MCS
muffler. This two-piece flanged system uses
Built of aircraft-quality T-304
factory mounting locations for easy installation
stainless steel, this Borla Cooper
(NO cutting required). Great sound with
S Cat Back system is a great
increased performance. Rated “best per-
upgrade from the factory unit. Simple slip-fit design for easy
formance improvement" by magazines. Every system includes an
installation. Borla quality with an aggressive tone.
easy to install and remove 'Quiet Tip' (NME1006) for extra quiet
operation for long distance drives. Does not fit Cabrio.

Quiet Tip Exhaust Insert

Performance Exhaust
NME1006
NME1015
Fits NME1015 and NME1001; included with
2002 - 2005 MC purchase of NME1001.
Muffler section only. Here’s a cost effective means
to upgrade the performance feel of your MINI Cooper.
This polished stainless steel system provides just the
right amount of exhaust note for the performance Borla Exhaust Venturi
minded driver while adding a small gain in HP. And the
4" diameter polished sport tip looks great! Easy to install, NME1024
just cut your existing front pipe and slip the new system in place. If your new Borla Sport is just a little too loud for
Uses the factory hangers and includes one high quality clamp. The you these inserts will take the edge off. Insert the
Quiet Tip Insert (NME1006, available separately) can be used with venturis just after the muffler, before the tips. Tack
this system for a 'milder' tone on long road trips. Not for Cabrio. weld them in place and you're all set! For Cooper ‘S’, sold per pair.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 16 www.new.minimania.com 2005 CATALOG
 SHOCKS & COILOVERS

Lowering Springs
NMS1003
High Performance Suspension
2002 - 2005 MC / MCS
Upgrade Kit
NMK1060
Why change your springs?
Performance minded drivers want 2002 - 2005 MCS
the best they can get! The factory
set-up is very good but is ultimately Motor Trend Magazine says
a compromise for all types of "You gotta love a
drivers, from performance-minded enthusiasts to those that only drive front-driver that can
their MINI to the theater carrying four adults. get into the elite
Mini Mania has many years of experience in performance tuning and 70-mph slalom club."
this expertise has been applied to the New MINI. The ULTRIK Lowered (Feb. 04 issue)
Spring Set is designed for the aggressive street driver who may want
to take his or her MINI to the track from time to time. These springs This is the suspension set-up on the car tested by Motor Trend.
lower ride height approximately 1" (1/2" for Sport Suspension), A balanced combination of lowering springs, adjustable
providing improved handling while retaining excellent ride quality. shocks, fully adjustable rear sway bar, adjustable rear control
Spring rates have been optimized and are similar to factory rates. arms, and a titanium strut bar. Have full control over rear
Manufactured by a shop that often builds for race teams, each spring camber, toe-in, and rebound to precisely dial in your
is precisely measured to insure uniformity and performance to Mini suspension. Whether you autocross or road race, this kit gives
Mania’s exclusive specs. Set of four springs can be used with either you the flexibility to suit your driving style. Professional
stock or upgraded shocks. For MINI Cooper with build date March 2, installation is recommended.
2002 and later.

KW Two-Way Adjustable Coilovers

NMS3012
2002 - 2005 MC / MCS KONI Coilovers for
These new KW Coilovers are state-of-the-art STREET/PERFORMANCE
technology for the discriminating drivers who NMS3050
want to track their cars. The separate and
2002 - 2005 MC / MCS
independent compression and rebound
damping allows a truly individual driving set-up. This system is for the street MINI that
They feature stainless steel construction and 2.25" wants improved handling performance
race-style springs. If you're serious about tracking your MINI these without sacrificing ride quality - a difficult
are the coilovers for you. This race-tuned system is street-legal. task at best. This KONI system does
better - it actually improves ride quality
over stock! KONI designs dampers and develops springs to match
the dampers, not the other way around. This system is height
adjustable with rebound damping adjustment.
SPAX, BILSTEIN and LEDA The KONI SPORT KITS offer you more fun through:
Premium shocks and coilover kits by SPAX, Bilstein and • A sportive and aggressive look for your car
LEDA are available by special order. Call our sales
technicians for pricing and delivery. • The ultimate in driving experience, adjustable to your personal need
• Limited vehicle roll and improved stability during cornering
• More safety due to improved road holding performance
• TÜV certificate for all European car models
• KONI Quality & Limited Lifetime Warranty
KONI Shock Kits
NMS3001 Front
NMS3002 Rear
2002 - 2005 MC / MCS KONI/ULTRIK Suspension Kit
Upgrade your MINI suspension with NMK1009
KONI adjustable shocks for improved 2002 - 2005 MC / MCS
ride control and handling. Can be used
This kit makes tuning your suspension a
with original equipment springs or with a performance
simple task. KONI quality combined with
spring upgrade.
Mini Mania performance insights produces a
At the softest setting (recommended for stock springs), shock/spring package to turn your already
these shocks offer slightly softer compression with a slightly stiffer great car into an outstanding drivers’ car. The
rebound, eliminating the 'bounciness' experienced with the stock adjustable front and rear KONI shocks
shocks. Depending on your driving style, you can stiffen the shocks (NMS3001, NMS3002) provide improved
for more spirited driving or track applications. ride control and handling, and the ULTRIK
KONl's shocks are built to last a lifetime and carry a lifetime warranty Spring Set (NMS1003) lowers your MINI just enough for even better
to the original purchaser for as long as you own the vehicle. handling while adding a stylish look.
For Coopers with production date of Mar '02 or later, all Cooper S.

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2005 CATALOG www.new.minimania.com Page 17
 SWAY BARS & STRUT BRACES

Adjustable Rear Sway Bar Titanium Strut Brace

NMS2002 NMS4006
2002 - 2005 MC / MCS 2002 - 2005 MC / MCS
Designed for the enthusiast who needs a greater The ULTRIK Titanium Strut Brace ties together the
range of handling response, the ULTRIK two front upper strut towers, significantly reducing
Adjustable Rear Sway Bar features flex in the forward part of the chassis. This results in
slider links that allow for quick better front wheel traction and a much more stable
and easy adjustment for street feel during cornering and over road imperfections.
and track driven MINIs. These Our titanium strut brace is stiffer than tubular
sliders are not limited to a few fixed braces, and is a must for cars with lowered
positions as in other sway bars, and suspensions or “plus” tire/wheel combinations.
allow you to tune your MINI’s chassis stiffness to your exact Designed for use without adjustable camber plates.
requirements for optimal cornering and turn-in response. The Easy bolt-in installation. Can be used with stock
system’s 19mm bar is thicker than the 17mm stock bar, and can or coilover suspension. Kit includes brace,
be used to balance the chassis and eliminate the understeer mounting plates, and fasteners.
inherent in a front wheel drive design. Suitable for street and race
applications. Premium quality, all hardware and instructions are
included.

Carbon Fiber Strut Brace

Lightweight Front Sway Bar NMS4007
NMS2003 2002 - 2005 MC / MCS
2002 - 2005 MCS This 100% carbon fiber strut brace is INCREDIBLE! Not just a piece
of cosmetic jewelry so common in the market, this strut tower brace
Getting the correct balance for is a precision crafted structural component from one of the most
the handling on a MINI is not respected composite manufacturers in the industry. Extremely
only a matter of taste and lightweight and twice as strong as aluminum. The show-quality
driving style but can also be controlled by the rules of a particular autoclave process carbon center bar (not carbon fiber covered metal)
race group. If you have to use non-adjustable sway bars to control is mounted to the car with lightweight CNC machined aluminum
body roll, then this might be your answer. towerplates. Its hinge-free design ensures maximum reduction in
A stock "S" suspension has both a front and rear sway bar but for the chassis flex. Comes complete with a remolded ECU cover to allow
sake of overall safety, the car is designed to understeer or ‘push’ proper clearance.
when driven hard into a corner. The most often used correction for
this problem is to install a larger rear bar. If this is not an option for
some reason, then the answer is to install a smaller front bar. The
stock "S" front bar is 24mm diameter; this bar is 16mm - enough to
make a nice improvement in cornering ability. Installation requires Aluminum Front Strut Brace
two sway bar bushings, NMS2003B. NMS4008
2002 - 2005 MC / MCS
Sway Bar Bushings Provides same benefits as NMS4006,
NMS2003B with higher weight and lower cost.
Sold individually; two needed for sway bar replacement.

Technical Discussion: SWAY BARS

Tuning the suspension of a MINI is practice in compromise. A softer suspension makes a Understeer means the front of
more comfortable ride on the street, while a stiffer suspension enables faster turns and more a car tends to go straight in a turn
precision in performance driving. These two qualities are at opposite ends of the spectrum, when the tires lose traction.
and the driver of any dual-purpose car will be seeking a balance point somewhere between Oversteer: a condition where
the extremes. the rear of a car tends to go
Body roll – the tendency for the body to lean outward in a turn – is the major factor which straight – that is, swing outward
causes tires to lose grip. Without a sway bar, a car’s suspension needs to be adjusted to a – in a turn when the tires lose
much stiffer setting in order to handle the body roll. By installing a sway bar, the driver benefits traction.
from safer handling of the car in performance situations while still maintaining softer and more Understeer and Oversteer are
comfortable suspension settings for regular street driving. caused by weight imbalance
To reduce the MINI’s inherent understeer, the first step is to introduce some oversteer by between the front and rear of the
installing a rear sway bar (NMS2002). As a driver gains more experience and requires more car. Cars heavy in the front -
precision in his or her performance driving, the next step would be to remove some understeer such as front-wheel-drive MINIs
by replacing the MINI’s stock front sway bar with a lighter, smaller-diameter bar (NMS2003). - will understeer; cars heavy in
Don’t confuse sway bars with strut bars, which control chassis flex and have a different effect the rear will oversteer.
on handling. See product descriptions above and opposite for further details.

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Page 18 www.new.minimania.com 2005 CATALOG
 SUSPENSION

Rear Strut Brace Rear Control Arms

NMS2020 NMS5010
2002 - 2004 MC / MCS 2002 - 2005 MC / MCS
It is a well publicized fact that maintaining the chassis ULTRIK’s adjustable rear control arm
stiffness of any car will improve handling. Anytime you can set results in improved handling and
do it cost-effectively and unobtrusively you are ahead of the game. quicker turn-in response. It is a must-
The rear of the MINI does not have as much horizontal stabilization have for serious performance driving
as the front, and over time it can begin to flex. This rear strut bar for track days and autocross competition. Street cars with lowered
allows you to apply a preload to the rear of the chassis. This helps ride heights, shorter springs and coilover systems will also benefit
stabilize the rear of the car, keeping it from flexing under heavy stress, from the improved capabilities of the ULTRIK adjustable control arms.
and helps maintain the MINIs rear suspension geometry in the corners. The ULTRIK Rear Control Arm Set consists of four weld-free
Easy installation with basic tools. Not for Cabrio models. adjustable control arms, pre-assembled with high quality oversize
heim joints and threaded for quick and accurate full adjustment of
Solid Rear Trailing Arm Bushings rear toe and camber. Weldless construction includes flat wrench notch
for easy adjustability. Our four adjustable arms achieve greater
NMS5120 pair flexibility of adjustment than two-arm systems.
2002 - 2005 MC / MCS
High performance suspension components
use stiffer material to minimize unwanted
play which can cause 'sloppiness' on the track.
If you've already upgraded the rest of your
Technical Discussion:
suspension for the track and you need that final bit of precision, this TOE-IN AND CAMBER
solid rear trailing arm bushing is your answer. Precision machined to ’Toe-in’ means the front edges of the two rear or front tires
exacting tolerances, this trailing arm bushing has NO play! are angled inward toward each other, with ‘toe out’ being
the inverse. While severe amounts of incorrect toe and/or
camber will result in unwanted tire wear, a small amount of
toe change in the rear can make the car turn-in more
Bump Stop Kit predictable. ‘Camber’ is the amount of tilt the tire has top
NMX5101 to bottom. Negative camber, with the tire tops angled inward
2002 - 2005 MC / MCS relative to the bottom, will increase the cornering ability.
Protect your front struts from dust and
corrosion with this quality bump stop and dust
cover. The universal bump stop has a unique tapered bore. A durable
shock absorber cover ties securely to the shock absorber body, Rear Camber/Toe Adjustment Kit
protecting the central shock rod from stop damage and corrosion.
Kit includes two bump stops and two shock covers. NMS5203
2002 - 2005 MC / MCS
Adjustable rear camber and toe gives you the
PowerFlex Poly Bushes flexibility to fine tune your suspension. This unit
NME5102 Lower Engine Mount, lg will reduce negative camber resulting from
lowering your MINI, and also allows toe
NME5103 Upper Engine Mount, sm adjustment to improve your turn-in response. Kit
NME5104 Upper Engine Mount, lg includes four replacement bushings and an
NMG5101 Gearbox Mount extraction tool.
NMS5101 Front Wishbone, rear (pair) All four bushings on the rear lower control arms are replaced with the
NMS5102 Steering Rack Mount K-MAC units. The bolt in the K-MAC bushing is offset allowing
variation in the 'effective length' of the control arms. By varying the
NMS5103 Rear Trailing Arm (pair) length of the lower control arm, you can affect both the camber and
NMS5104 Rear Control Arm (8 pcs) toe.
NMS5105 Front Anti-Roll Bar, 22.5 mm (pair) The extraction tool and washer are used to remove the stock
NMS5106 Front Anti-Roll Bar, 24 mm (pair) bushings. Use the aluminum block to maintain the gap within the
control arm while you use the tool.
NMS5107 Rear Anti-Roll Bar (pair)
2002 - 2005 MC / MCS
POWERFLEX prolongs tire life, improves performance and increases Front Camber/Caster Plates
safety. Correctly formulated polyurethane is better than rubber at NMS5201 for use w/Coilovers
noise, vibration and harshness suppression. POWERFLEX bushes
improve your cars' road holding and chassis performance by reducing NMS5202 for Stock suspension
the amount of unwanted flex in the suspension. Your suspension 2002 - 2005 MC / MCS
does a better job keeping your tires in contact with the road, therefore Adjustable front camber and caster
improving safety and performance. plates allow you to fine tune your
Even new cars benefit from POWERFLEX bushes due to more suspension. This unit replaces the factory
effective control of the suspension components. These bushes can upper strut tops and allows accurate adjustment on an alignment
be 25 - 25% stiffer than new rubber items with exactly the same noise turntable under load from the engine compartment – no need to jack
absorbing properties. up the vehicle!

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2005 CATALOG www.new.minimania.com Page 19
 BRAKES and WHEELS

Brembo Brake Conversion Stoptech Big Brake Conversion

NMB2035/BLK Black calipers NMB2020/RED Red calipers
NMB2035/RED Red calipers NMB2020/BLK Black calipers
NMB2035/SIL Silver calipers NMB2010 Anodized calipers
2002 - 2005 MC / MCS 2002 - 2005 MC / MCS
The Brembo Gran Turismo Big Brake This large 4 piston system provides
System for the MINI is designed to some REAL brakes for real
improve brake performance with performance! Front Big Brake kit
increased stopping power, drastically reduced brake fade, with less includes rotors, calipers, brake lines and
weight than factory setup. The system consists of a two-piece 320 x brake pads. 12.9" slotted rotors with four piston calipers, stainless
28mm vented and cross-drilled racing rotor with a 4 piston high steel brake lines, and high performance brake pads. Requires 17
performance caliper. The 2-piece rotor system employs an aluminum inch wheels.
hat creating a “floating disc" which reduces heat related stress and Replacement pads: NMB2016
improves brake performance and pedal feel. The kit includes all
hardware to convert the front brakes; available in black, red, or silver
calipers. Bedding-in procedure must be followed for proper brake
performance. Minimum 17 inch aftermarket wheels with adequate
caliper clearance required. WHEELS
TO FIT BIG BRAKE KITS
Brembo Big Brake Replacement Pads see Page 22
NMB2036 Front
Replacement pads for the Brembo Gran Turismo Big Brake System
for the MINI (NMB2035).
Wilwood Big Brake Kit
NMB2041
2002 - 2005 MC / MCS
Braided Steel Brake Line Kit A Big Brake Kit to fit stock OE 16"
NMB1003 2002 - 4/03 and 17" wheels (some may require
NMB1007 5/03 - 2005 spacers). Designed for the track, this
brake kit greatly increases stopping
MC / MCS power while reducing fade. Kit includes:
These DOT approved brake lines have a PTFE inner Forged Billet DynaPro 4 Piston Calipers - Stress flow forging re-aligns
liner surrounded by braided stainless steel. Stock rubber the metal's grain structure eliminating the stresses and interruptions
hoses expand under hard use and thus prevent some of to the internal grain structure. FEA generated radial transition design
the fluid pressure from reaching the pads; these braided lines transfer substantially increases resistance to deflection and caliper separation.
ALL the pressure to the calipers. Direct replacement for MINI Cooper
and Cooper ‘S’ with no adapters needed. Fits OE calipers. 7816 "Q" compound Polymatrix Racing Pads - Operates at the lowest
noise and dust level of any performance pad. Polymatrix offers high
resistance to fade, long wear, and low rotor abrasion.
GT Series Rotor Mounting Hats - Lightweight and strong, these hats
are specially designed for use on OE hubs without modifications or
AP Racing Brakes interference to the suspension or ABS components. Black anodized
NMB2030 finish prevents corrosion and enhances appearance.
2002 - 2005 MC / MCS SRP Series 12.19" Vented Iron Rotors - Adds stopping power and
cooling capacity over smaller diameter OE rotors. Premium grade,
AP Racing have developed a "Formula" Big Brake Conversion Kit to
long grain carbon iron provides long wear with high thermal stability
fit the new BMW MINI. The CP7611-1000 MINI front brake kit uses
and resistance to distortion. Venting and cleaning action of the holes
304 mm x 24 mm 40-vane discs with drilled faces and 4 piston alloy
and slots reduce pad glaze, dissipate surface heat, and minimize
road spec calipers. The 4 piston opposed bore calipers feature dirt
irregular pad build-up on rotor faces. This results in smoother
seals, pad, anti-rattle clip and an anti-corrosion finish to make them
engagement with improved consistency and response at the pedal.
suitable for the day to day rigors of road use.
Treated with silver zinc wash, these rotors resist corrosion.
The Brake conversion will require 17" aftermarket rims to provide
Caliper Brackets and Hardware - Aluminum mount brackets with steel
clearance for the wider brake set up. AP Racing can provide templates
threaded bolt inserts are lightweight and strong. Each bracket is
to enable aftermarket wheels to be checked for fitment. Standard
CNC machined for precise fit. Grade 8 or higher and AN style nuts,
17" wheels can be used along with a spacer kit.
bolts studs, washers, and alignment shims are included in all
Kit contains: applicable kits.
! 4 Piston road spec. calipers Note: Installation of Wilwood Disc Brakes may affect the wheel offset.
! 40 vane ventilated/drilled discs Fittings and flexlines are required and must be ordered separately
(NMB2043).
! Fast road/track pads
! Steel braided hose Wilwood Brake Hose Kit
! Dot 5.1 brake fluid NMB2043
! All hardware required to install kit Required for installation of NMB2041.

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Page 20 www.new.minimania.com 2005 CATALOG
Stoptech Slotted Rotors Brembo Cross-Drilled Rotors
NMB2015 Rear NMB2004 Front
2002 - 2005 MC / MCS NMB2005 Rear
High quality rear slotted rotors from Stoptech for 2002 - 2005 MC / MCS
the discriminating enthusiast. A direct replacement The Brembo Cross Drilled rotors are direct
for the factory rear rotors - a nice match to go with replacements for factory rotors. These rotors offer
the Stoptech Big Brake Kits NMB2020 and increased brake "bite", and a continuous
NMB2010. Use the Ferodo DS2500 pads refreshing of the brake pad surface. Drilled discs
(NMB1201) with these rotors to complement the front Big Brake Kit. have the additional advantage of being lighter and running cooler.
Brembo Sport drilled brake rotors are for drivers who want to improve
the looks and performance of their vehicle’s original braking system
Convenient Brake Kits! without having to change additional brake components. Brembo Sport
NMK3001 Front drilled brake rotors provide excellent stopping power in everyday traffic,
NMK3002 Rear as well as more spirited, high performance street and highway driving.
Special combo package includes performance rotors Brembo Sport drilled brake rotors match the vehicle’s original
(NMB2002 front, NMB2003 rear) and Greenstuff brake equipment rotor dimensions and are fully compatible with its hubs,
pads (NMB1100 and NMB1101). brake calipers and road wheels. Front and rear Brembo Sport drilled
brake rotors are available to provide a matched appearance on all
four corners of the vehicle, and employ one-piece vented or solid
rotors depending on the vehicle’s original equipment specifications.
Greenstuff Brake Pads Brembo Sport drilled brake rotors undergo the race-born practice of
NMB1100 Front cross drilling to provide multiple paths to disperse built-up heat and
gasses. The cross-drilled holes are bi-angle chamfered at the rotor’s
NMB1101 Rear
outer surfaces to help reduce the cracking caused by repeated high
2002 - 2005 MC / MCS stress, high temperature brake applications.
Reduce brake dust on your front wheels! EBC Brembo Sport drilled brake rotors are coated for corrosion resistance
Greenstuff Front Brake Pads deliver increased stopping power and to help eliminate rust and to offer a bold, aggressive appearance to
reduced brake fade while reducing wheel dust by up to 80% over enhance the look of the vehicle’s road wheels.
many aftermarket semi-metallic offerings. The new Greenstuff material
reduces pad to disc operating temperature by up to 200 degrees
while offering high initial 'bite', and are effective up to 800 degrees F.
Features factory style spring clips for accurate and quiet operation. Drilled & Slotted Rotors
Suitable for all fast road applications; the high percentage of Kevlar NMB2002 Front
fibres deliver excellent braking efficiency and durability. This high NMB2003 Rear
performance roadsport material is safe and effective for road braking 2002 - 2005 MC / MCS
in intermittent traffic conditions, while delivering in-depth braking power
when called upon. Much has been written about the benefits of cross
drilled and slotted rotors but the bottom line is that
! Upgrades brake performance by 30-50% they will improve the brake cooling and keep the
! Excellent initial bite resulting in instant response pad clean for much more efficient braking. This
! Class-leading fade resistance on the road; heat stable to 500ºC upgrade features front rotors that are slotted and cross
drilled for high performance driving. Direct replacement for OEM rotors
! Extremely low disc abrasion due to high Kevlar content and can be used with stock or upgraded pads. Rotors sold in pairs.
! Low dust formula with zero carbon content , great for alloys
! Low vibration, smooth operation
Drilled/Slotted Race Rotors
Ferodo High Perf Brake Pads NMB1020 Front
NMB1200 Front NMB1021 Rear
NMB1201 Rear 2002 - 2005 MC / MCS
2002 - 2005 MC / MCS High performance brake rotors are the most
These pads use the DS2500 compound; their excellent speed and effective way to improve your MINI's braking
temperature sensitivity characteristics make them outstanding for high performance and appearance while maintaining
performance applications. the stock brake setup.
! 20% less pad wear than competitors The rotor is the most important part of this setup and as such
determines the ultimate capability of your brake system. Heat, friction,
! Minimal bedding-in, supplied ready to use
thermal cycling - these are just some of the conditions that rotors are
! Disc friendly exposed to every time you hit the brakes and are only amplified by
! High friction level at high and low temps aggressive driving. These rotors can take this abuse and more - all
while looking great inside your custom wheels.
! 35% less compressibility (pedal feel)
Designed from the ground up, these rotors are not just modified blanks
! Less noise for increased driving comfort like most of the competition. With special tooling, spec'd metallurgy
and closely monitored production - down to the precise grinding of
Ferodo Racing Brake Pads - RACE ONLY the friction surfaces - and 100% dynamic balance check, this attention
NMB1210 Front to detail assures you a quality part you can count on.

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2005 CATALOG www.new.minimania.com Page 21
 WHEELS

WHEELS FOR BIG BRAKE KITS

Finding wheels to accommodate the larger calipers of Big Brake kits can be a challenge. The following selection of wheels are either
confirmed or reported to fit our brake packages. Please note that wheel styles, specifications, and prices are subject to change without
notice. For our most up-to-date offerings, visit new.minimania.com and search our product listings for “WHEEL”.

BBS RV-F
NMW3051 ASA CL20
17 x 7.5, ET42, 16.0 lbs. NMW3080
CONFIRMED FIT 17 x 7, ET38
Also available in Metallic Black Reported to fit

SPORT EDITION FOX 5

NMW2012 ASA EM9
17 x 7.5, ET40, 23.0 lbs. NMW3081
CONFIRMED FIT 17 x 7, ET40, 21.0 lbs.
Reported to fit

SSR GT7 ASA JH3

NMW3087 NMW3082
17 x 7.5, ET42, 16.6 lbs. 17 x 7.5, ET42, 24.3 lbs.
CONFIRMED FIT Reported to fit
Also available in Gold and Grey Also available in Chrome, at 25.1 lbs.

RONAL RT ASA JS6

NMW3086 NMW3083
17 x 7.5, ET40, 23.0 lbs. 17 x 7, ET40, 22.5 lbs.
CONFIRMED FIT Reported to fit

BBS RD ASA KA3

NMW3085 NMW3084
17 x 7, ET38, 20.3 lbs. 17 x 7.5, ET42, 22.0 lbs.
Reported to fit Reported to fit

CALIPER CLEARANCE Other Possibilities

TEMPLATE We have seen Big Brakes under the following wheels, but have been
Check any wheel for compatibility with our Big Brake unable to confirm whether a spacer was used or not:
kits offered on Page 20. Download the template and Alpinstar 18s TSW Revos
instructions from our website, 24/7!
Gram Lights 57S, 17 x 7.5 Volk CE28N
new.minimania.com Kahn RS-S, 18 x 7.5, ET45 Volk LE37T
Team Dynamics Pro Race 1 Volk GT7

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Page 22 www.new.minimania.com 2005 CATALOG
 GAUGES / WHEEL ACCESSORIES

Wheel Locks
NMW1001 Silver Mobility Kit
NMW1006 Black NMA4015
Protect valuable wheels and The run-flat tires on your car are very
tires from theft. These wheel heavy, not always repairable and extremely
locks are for OEM wheel setup. Computer designed key pattern for expensive to replace. If you want to switch
maximum security. Triple-nickel chrome plating for beauty and to better conventional tires but are afraid of
durability. Written guarantee from McGard and easy key replacements. getting stranded with a flat, here's the
answer. The Mobility Kit contains a 12v compressor and tire
sealant. Simply fill the tire with sealant, re-inflate with the compressor
and motor to the nearest location that can repair the tire. This type of
kit is standard equipment on some BMW models. Fits out of sight in
the rear fender well storage compartments.

Supercharger Boost
Gauge Wheel Spacers
NMA3062 NMW4011 15 mm
Ever wonder what your supercharger is NMW4012 20 mm
doing for your MINI? Here is a simple but NMW4013 25 mm
effective way to check the health of your When all-out cornering performance is your
supercharger. This 0 - 20 PSI boost gauge objective then the rule of physics applies –
mounts under the switch console and gives you a quick WIDER is better. Wheel spacers from Mini
reading of your boost pressure. Stock Cooper S should read Mania let you balance the handling and performance of your car to
about 10 - 10.5, and a 15% reduction pulley should read about suit your aggressive driving style without spending the time, money
14 - 15 lbs. and trouble for bigger wheels and tires. Our light-alloy spacers extend
your stock or aftermarket wheels out to fill the wheelwells properly
resulting in better cornering, better aerodynamics and even better
looks. Lug bolts sold separately. Spacers sold in pairs.

“ePod” Gauge Housing Lug Bolts:

NMA3061 M1215KE427 42 mm
The MINI "ePod" is a revolutionary M1215KE457 45 mm
universal gauge pod capable of
housing both 52mm and 60mm
gauges. The "ePod" easily mounts to
the tach on the steering column and features full rotational Wheel Studs and Nuts
positioning for custom viewing angles. Gauges are not NMW1010 Studs, each
included. NMW1011 Nuts, each
Eliminate the need to align bolt holes on the wheel with
the holes in the hub by replacing the bolt system with
these studs and nuts. 12 x 1.5 x 75mm, with 55mm
extending from the hub. 12 x 1.5mm, 60 degree taper,
Auxiliary Gauges 19mm head, and 30mm of thread inside nut. Four studs and four
NMI7620 nuts required per wheel.
From MINI, this Auxiliary Gauge
package includes oil temperature
and battery voltage gauges. Tire Stem Logo Caps
Designed to compliment the dash,
the panel mounts in the space under MSA1123 Cooper
the switch panel. MSA1123/WREATH Cooper
Wreath
MSA1123/MINI UJ Mini
MSA1123/USA USA Flag
Dress up even the smallest part of your
MINI! Four designs shown above; four
caps in each set.

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2005 CATALOG www.new.minimania.com Page 23
 BODY MODIFICATIONS

Ociari Body Kit

NMX2034
MCS
This ABS plastic kit gives your
Cooper ‘S’ a stylish look. Includes
front and rear bumper caps, and
side sills to complete the look.
Professional installation
recommended. Special-order
item; oversized freight charges
apply.

ZEEMAX Conversion Kit

NMX2032
MC / MCS Rally Lamp Valance
The ZEEMAX CSR body conversion kit NMX1070
is a unique and original kit manufactured MC / MCS
in reinforced composite to the highest Ideal just for its great looks or for the
standard. The kit is not only stunning, serious driver that really wants to see where he is going. The panel is
but is aerodynamically functional. The a direct replacement for the stock unit, requires painting and does
conversion allows for the fitment of 17, not include the lights.
18, or 19 inch wheels. The kit consists
of front bumper spoiler, rear bumper, two
side sills, four wheel arches (six pieces)
complete with fitting brackets. Roof
spoiler and front splitter are optional.
Special order item; oversized freight
charges apply. Fits both Cooper and
Roof Spoiler
Cooper S; professional installation recommended. NMA4903
MC / MCS
Designed for aerodynamic efficiency,
this classy Hamann Roof Spoiler adds
a little 'sportiness' to your Cooper or S.
CarZone Body Kit
NMX2033
MC / MCS
Here is a quality body kit to give
your MINI an aggressive look. This
fiberglass kit includes front and rear bumper caps, side sills, and fender Rear Diffuser
flares to complete the look. Professional installation recommended. NMA4904
Special order item. Fits both Cooper and Cooper S.
MCS
Hamann of Germany has produced
aero aids for many years, and this
Rear Diffuser gives the rear of your
Front Spoiler 'S' a sportier look. Depending on wheels & tires on the car,
NMA4900 Cooper modifications may be necessary for proper fit. Professional Installation
NMA4901 Cooper S is recommended.
Add some style to your Cooper's front end with this unique front spoiler
from Hamann. Replaces the front lip with a more aggressive design.
Quality German craftsmanship ensures an accurate fit.

Bumper Kit
NMX2053
Aero Kit
MC / MCS
NMX2001
Add a little flair to your MINI with this unique
MC high quality front and rear bumper kit. The
OEM Aero Kit for standard MINI Cooper kit replaces both front and rear bumpers
without PDC (Parking Distance Control). using existing mounting points. The rear
Kit includes front airdam, rear valance, bumper/valance comes ready to trim for any
side skirts, front grills, and mounting exhaust system on your car, single or dual
hardware. tips. All pieces are primered ready for paint.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 24 www.new.minimania.com 2005 CATALOG
 EXTERIOR

Union Jack Mirror Covers

NMA1210 Miniature Antenna
ITEM CARRIES CORE CHARGE NMA7500
Add that touch of “something extra" to your ULTRIK brings performance and vastly improved
MINI. Hand painted design – not vinyl – appearance for your MINI with their compact performance
ensures long-lasting good looks. These mirror covers are direct antenna. It’s a very simple but stylish addition to your
replacements for stock to guarantee a perfect fit. This item requires a MINI that will enhance the look and maintain reception
$120 core charge, which will be refunded when you return your quality. Only 4 inches tall, designed to taper perfectly
original mirror covers to us. with the base, the sturdy compact antenna simply screws
into your existing antenna mount. Fits 02-05 models.

Mirror Caps
NMA1250 Union Jack Antenna Windsplit
NMA1251 Carbon Fibre look
NMA1263 Carbon Fibre look
The side view mirrors on the doors of the MINI
work great and this is primarily due to their large
NMA1264 Black
size. As big as they are they also offer an NMA1265 White
opportunity to make a statement! These simple NMA1266 Chrome
to install mirror covers are held in place with
Streamline your antenna base with this “Shark Fin” base cover! Gives
double backed tape; they fit perfectly, protect the
your antenna a more aerodynamic look. Installs in minutes with no
stock mirror, and look fantastic! Lower cost, easier to install
tools required.
option for NMA1210. For left-hand drive (US) cars only.

Fuel Cap Conversion Sunroof Wind Deflector

NMX1100
NMX1050
If you're tired of the wind noise when
Upgrade your Cooper gas cap to the stylish S
your sunroof is open, here is your
gas cap. The chrome cap flips up to allow access
solution. This wind deflector is designed
to the stock gas cap. Direct replacement with no
to smooth air flow over an open sunroof
drilling necessary. Fuel collar comes primered grey
to minimize wind noise. No tools necessary
ready to paint black or color matched to the body.
for installation!

Solid Aluminum Fuel Lid Door

NMX1055
Carbon Fibre Exterior Trim
The ultra high quality of this Italian designed and
manufactured piece will absolutely benefit the high NMA1051 Bonnet scoop NMA1051
BMW/MINI look and feel that we have grown to NMA1052 Mirror covers
expect. While you are sure to find less expensive NMA1058 Door handle cups
alternatives, the quality and looks of this piece will
Carbon Fiber has long been recognized as the
charm even the skeptics. Very highly polished look retains the stock NMA1052
strongest yet lightest material available for use
internal factory locking system while providing a very exotic look!
in race cars; tests prove it is also the best-
looking! Now you can add a touch of the
ultimate technology to your MINI!
NMA1058

Chrome Fuel Filler Cover

NMX1057
Here is a sharp-looking chromed plastic fuel filler Venturi Hood Scoop
door to dress up your MINI. Designed after racing
fuel caps with a multi-piece look, this cover also NMA1310
has a subtle ‘flame’ design in the center. This Venturi Scoop is a functional upgrade to the
factory hood scoop, designed to improve the ‘ram
effect’ forcing more air to the intercooler. Increased air
Chrome Fuel Cap Ring flow into the hood scoop improves the intercooler efficiency
thereby lowering the inlet temperature, which in turn equals
NMA1065 more horsepower (or less ‘lost horsepower’ due to heat).
The Cooper ‘S’ has a chrome recessed gas cap. Carbon fibre look; easy installation with no tools necessary.
The outer edge of this recessed area can now
look sharp with the addition of our easy to install
chrome ring!

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
2005 CATALOG www.new.minimania.com Page 25
 LAMPS

‘Projected’ Tail Lamps

NMA3033 PIAA Driving Lights
The tail lights on the new MINI were made large NMA3022
enough to be seen at quite a distance but the red This special kit from PIAA replicates
lens breaks the color symmetry when viewed from the factory kit in intent but provides
the side or back. These complete lamp conversion higher quality at a lower price. Kit includes
kits allow you to replace both lamp assemblies a pair of 540 Xtreme white driving lights,
while still retaining the required red lights for two mounting brackets, wiring harness,
stopping, tail and turn signals. relay, switch and mounting hardware.
The lights are 5" diameter, with removable
stone guards.

Louvered Tail Lamps

NMA3036
Although the New MINI will never be
Factory Rally Lights
considered common, most of us still want NMA3030
to be sure that our special car continues to Genuine factory rally lights, complete with 2 driving
be special! Our European style tail lights are lights and all mounting hardware, wiring and switch
easy to install, have all the legal colors, and to upgrade your MINI to the rally look.
add a distinctive look. Fits 2002 through 2005 models.

PIAA Extreme White Bulbs

Smoke Tail Lamps NMA3023
NMA3028 The very popular Xtreme White Plus technology
If you like style, these tail lights are for you. The clear is now available in H7 style bulbs for your MINI.
lens is replaced with a special smoked lens to give Rated at 4000K and delivering 110 watts worth
these lights the 'black out' look. This rear light of light from only 55 watts, these bulbs provide a
assembly is a bolt-on replacement to the factory units. brilliant cool white light that will light up road hazards and street signs
Sold as a pair. much more effectively than normal halogen bulbs. The bulbs are sold
in pairs; 2 pair (4 bulbs) are needed to update both high and low
beams. For Cooper and Cooper 'S' without Xenon lights.

Clear Tail Lamps

Clear 3rd Brake Lamp
NMA3034
NMA3035
Make yourself perfectly clear with this tail lamp
set from MINI. Includes clear third brake lamp; All new cars must have
red reflectors will be needed to comply with a third brake light which
DOT regulations. glows red when brakes are activated – but that doesn’t mean you
can’t have a white lens with red bulbs! The MINI 3rd brake light is
roof mounted above the rear window. Easy to do and looks great.

‘Jewel’ Side Marker Lamps

NMA3038 Driving Light ‘Bras’
MC NMA7016
Replace your orange side marker lamp NMA7016C Carbon look
lenses with these clear lenses to provide a Keep your factory driving lights looking good for
crystal/jeweled look! Mandatory color is provided by the orange bulbs, miles and miles. These durable cotton-lined vinyl
included. Sold per pair. Cooper only. covers look good and fit great. Sold as a pair.

Driving Light Caps

White Side Repeater Lens NMA1260 Carbon Fibre look
NMA3031 NMA1261 Chrome look
NMA3039 Replacement bulbs, ea. Most of us drive our MINI more in daylight than at
The stock turn signal side repeater lamps in night and thus are not using our regular headlights,
the MINI Cooper are orange colored, which can present a strange let alone our factory driving lights. The best way
contrast to the color of your car. These special lamps have an opaque to protect them while adding a real high tech look
white lens but still retain the obligatory orange lamp inside. Easy to to your MINI is to use these snap-on covers. Easy
install! Sold per pair. Cooper and Cooper ‘S’; 2002 - 2005 models. to store when not in use and ultra lightweight!

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 26 www.new.minimania.com 2005 CATALOG
 GRAPHICS / COVERS

Flag Roof Decals Stormshield Car Covers

NMA1001 Grey
NMX4024 UK Flag
NMX4009 US Flag NMA1001BL Blue
NMA1001R Red
The ultimate roof decal is one that simply
shouts 'heritage'. Our British and American flag 'Stormshield' is the ultimate all
decals are designed to cover the entire roof. A weather fabric, and the only fabric
must for all enthusiasts; white roof required. we recommend for snow or icy
conditions. This ultra-light high tech
fabric is also a great cover for lighter weather. This custom fit cover
looks good and stores easily when it's not protecting your new MINI.
Checkered Roof
NMX4020B Black Cotton Covers
NMX4020W White NMA1002 Black
NMX4020BL Blue NMA1002BL Blue
NMX4020R Red NMA1002R Red
Classic "English Taxi" style. Lets your roof color show through. NMA1002GR Grey
Our soft brushed cotton custom fit car cover will keep your MINI clean
and protected; great for cars stored indoors, or outdoors in mild climate
Superman Graphic areas.
NMX4070 Coverbond4 Cover
Dress up your hood with this very appropriate NMA1004
Superman logo. Perfect for the Cooper S, and
a great addition for the Cooper. Make your MINI Coverbond4 is a four layer breathable and water resistant material,
a Super MINI with this quality graphic. providing superior protection from minor nicks, dings and scratches.
Grey color.
Tyvek Cover
Bonnet Stripes NMA1003
NMX4050 White, long White Tyvek custom fit covers offer good protection with a lightweight,
NMX4060 White, short tough, and very water resistant material. Protects your paint and keeps
NMX4051 Black, long interior cool.
Carry on the racing heritage of the MINI with
a set of classic bonnet stripes. Long stripes are made to be placed as
shown; short stripes are placed more toward the center of the bonnet Cab Cover
– in traditional Mini Cooper style! NMA1040
A great compromise between
convenience and necessity! Our
John Cooper Signature Cab Cover is a breeze to put on,
NMX4061 Black and keeps your MINI's roof and
windows clean and the interior cool. Made of grey Coverbond4.
NMX4065 White
Put the tuning master’s signature on your MINI bonnet stripes!
Computer precision cut vinyl decals. Strong adhesive – application is
very easy. Size 6" x 2.75". Comes in black or white; priced per pair. Car Cover Bag
NMA1006
This great duffle bag will store your car cover
Windscreen Graphics or your motoring gear for your next road trip.
NMX4062 Cooper ‘S’
NMX4063 Cooper
These great looking
graphics fit across the Car Cover Storage
top of the front windshield. Easy to apply; choose from Cooper or NMA1007
Cooper ‘S’. This economical storage bag is perfect for storing
your car cover when not in use. Made of a tough
grey Coverbond material with drawstring.
Mini Mania Windscreen Logo
NMX4064 Coverlock Kit
Here is a windshield NMA1005
graphic that looks
great on the MINI. Let the world know that your MINI is powered by Keep your car cover secure with this lock and
Mini Mania! This two piece graphics comes with the blue background cable kit. Easily fits through the grommets built into
and metallic silver lettering for a nice contrast - on any colored MINI. the sides of your car cover. Includes lock with 2 keys.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
2005 CATALOG www.new.minimania.com Page 27
EXTERIOR CHROME

Chrome Side Repeater Vent w/Lens

Flame Headlamp Rings NMA3032
NMA1234
Chrome Side Vent Grilles complete with
Add a bit of flair to your headlights! Your MINI is clear side repeater lenses and orange
sure to stand out with these distinctive 'flame' bulbs. Transform the look of your MINI with this stylish kit.
headlamp covers. Chromed plastic.

Side Repeater Vents

NMA1238 Flame style
Rear Lamp Trim NMA1239 Mesh style
NMA1236 The side lamp trim on the front fenders
While there are lots of options for personalizing the of the MINI are a very big part of the looks
rear of your MINI, this is a touch not often seen. Add of your car. These chromed plastic side
a bit of chrome regardless of the lens/light you have marker vents are a direct replacement for
chosen! Look good as you leave them in your dust! the boring stock ones. Sold in pairs, lens
Chromed plastic. and lamp not included.

Stainless Mesh Air Intake Grilles

NMA1067
Stainless Rear Grilles All models of the MINI have dull looking
black plastic air vents just below the
NMA1101 windshield. Our stainless mesh grilles are
The rear of all 'S' models of the MINI have a direct replacement that snap into place.
two black mesh grilles below the rear The stainless material will not rust and looks like chrome!
bumper. These stainless steel mesh grilles are easy to install
replacements, and they will add a distinctive look to your MINI.

Hood Air Intake Vents

NMA1221
If you like the snap that chrome adds to
the look of your MINI, you'll want to add
Rear Bumper Protector this item! These chrome plastic grilles are a direct replacement for
NMA1103 the stock units, and look great with any color MINI.
The rear bumper on the MINI is actually very
hidden. But if you want to protect that
expensive assembly and add a high quality
look to the rear, this bumper protector is the answer!
Stainless Pollen Bezels
NMA1000
Stainless bezels for the intake vents below
the windscreen, simply install with a small amount of silicone. Priced
per pair.
Chrome Boot Trim
NMA1102
The rear hatch on the MINI lifts up quite
high for easy access. But this same feature also makes the edge Chrome Bumper Covers
prone to nicks and scratches. A good way to protect it AND add
great looks is to add this simple chrome strip along the bottom edge. NMA3103 Rear bumper
NMA3100 Complete kit
OEM chrome bumper. These
bright pieces are a dealer option on
some models of the MINI Cooper.
Trunk Lid and License
Plate Trim
NMA1232 License plate surround
NMA1233 Trunk lid trim Stainless Front Mesh
If you really want to accent the rear of your MINI then you will need to NMA1104
have these chromed plastic trim pieces. Trunk lid and license plate The 'S' model MINI has a rather plain
surround are sold separately, but look great together! secondary lower grille. If you want to add a real touch of class then
this stainless steel version is the best answer. Direct replacement.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 28 www.new.minimania.com 2005 CATALOG
 EXT. CHROME / SPORT RACKS

Chrome Bonnet Scoop

NMA1100 Chrome Mirror Covers
The front bonnet scoop is one of the more NMA1201 Right-hand drive MINIs
distinctive features of the 'S'. If you don't think NMA1200 Left-hand drive MINIs
it stands out enough, then you are sure to Add a shiny new accent to the exterior with these
want to replace it with this VERY bright classy looking Chrome Mirror Covers. Eye catching
chrome bonnet scoop! addition, yet blends in nicely with your other exterior chrome trim
pieces. Quality design ensures an accurate fit. Easy to install with no
drilling necessary. Sold as a pair.

Stainless Side Mirror Trim Rings

Trim
NMA1205
NMA1241
If you chose not to install our chrome cover for
If you have think you have seen it all, then look again! This four-piece the back of the mirror, perhaps this chrome trim
side trim kit looks so good it should have been included by the factory. ring for the front of the mirror is more to your
Pure stainless steel of the highest quality. liking. Chromed plastic, sold in pairs only.

Chrome Trim Kit Union Jack License Frame

NMA1105 NMA5000 Brushed steel
Chrome has always been considered a step up from NMA5001 Polished steel
plain and the MINI is no exception. The vertical post
of the door glass can really benefit from these easy Brushed or polished 304 stainless steel,
to install chrome accessories. with a 10-year guarantee! Four-hole
mounting with matching hardware hiders.

Chromed A/B/C Pillar Covers

NMA1237
This is the greatest in quality and
elegance! If you want to look good
from every angle, this is your best
option. Six-piece set covers all
Yakima Sports Racks
vertical pillars with chromed plastic NMA8000 Basic rack system
– looks like metal. Center of A-pillar NMA8007047 38" wind fairing
section has a matte finish. NMA8002000 Bicycle tray (each)
NMA8002067 Wheel fork (each) NMA8000

NMA8003063 Ski/snowboard rack (pair) NMA8002000

Chrome Door Handle Cups
Mini Mania exclusive! We now offer the highest
NMA1230 quality sports racks for your new Mini. The Yakima
Protect your finish and improve your MINI's rack system installs easily in minutes – no need to
appearance with this high quality chrome door drill holes in your roof. The basic system includes
handle inserts. Avoid scratching your paint four rack towers, locks and clamps, and two cross
when reaching for the door handle and add a bars. Add the optional items listed below to hold
touch of class to your MINI's exterior with this snug fitting Door Cup your bicycle or skis/snowboard. 75 lb. maximum
Insert. Easy to install with no tools necessary. Sold in pairs. load.

Antenna Bezel w/Washer Jet

NMA8003063 NMA8007047 NMA8002067
Covers
NMA1240
It's all in the details! This simple but great looking set of
chromed plastic windshield jet covers and antenna bezel
is easy to install and worth the very little effort. Rear Bike Rack
NMA8002607
Washer Jet Covers Our rear mount Yakima bicycle rack installs and
removes in minutes. A simple alternative to our roof
NMA1019 mount system. Comes complete with all necessary
Chromed plastic, pair. hardware. No tools required.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
2005 CATALOG www.new.minimania.com Page 29
 BRAS / SUN SHADES / CAR CARE

Two-Piece Bras
Sport Bras
Protect the front end of your New MINI with
this full coverage Bra. Made of durable vinyl This Sport Bra protects the leading edge and lower portion of the
and lined with soft cotton. Two piece for hood, the area that is most vulnerable to damage. Made of durable
proper fit and easy installation (requires NO vinyl and lined with soft cotton. One piece for easy installation.
holes or any other modification). Double NMA7011 Cooper, black vinyl
stitched seams with edging ensure a
durable, accurate fit. NMA7011C Cooper, carbon-look
NMA7021 Cooper S, black vinyl
Cooper
NMA7021C Cooper S, carbon-look
NMA7010 Black vinyl
NMA7010D Black vinyl, w/factory driving lights NMA7031 Cabrio Cooper, black vinyl
NMA7010N Black vinyl, no license plate opening
NMA7025 Black vinyl, w/factory aero & license plate opening
NMA7010C Carbon-look MINI Sunshades
NMA7010CN Carbon-look, no license plate opening NMA1010
Cooper ‘S’ Our custom fit sunshade will keep your
NMA7020 Black vinyl interior cooler and help protect your dash
from sun damage. Easy to use with
NMA7020D Black vinyl, w/factory driving lights sewn-in Velcro straps for easy storage.
NMA7020N Black vinyl, no license plate opening
NMA7020A Black vinyl, w/factory aero & license plate opening
NMA7020C Carbon-look
MINI Logo Sunshade
NMA7020CN Carbon-look, no license plate opening
NMA1009
NMA702CND Carbon-look, w/factory driving lights, no license
This insulated and reflective UVS-100
Cooper Cabrio (non-S) sunshade is custom fit for your new Mini
NMA7030 Black vinyl (with MINI logo) and folds easily for
NMA7030N Black vinyl, no license plate opening storage. Storage bag included.
NMA7030ND Black vinyl, w/factory driving light, no license

Headlamp Covers
Waterless Car Duster NMA3010 without Washers
NMA1042 NMA3012 with Washers
Keep your car clean between Protect your expensive headlights and front turn
washings with this special duster. 14-inch signals with these easily installed covers. The
long re-usable duster has specially-treated optically clear plastic fits perfectly and stays soft
soft cotton brush which lifts dirt off your to absorb most impacts from stones and gravel.
car without damaging the finish. Simply shake the brush to clean –
no rinsing necessary! Custom storage bag with velcro closure keeps
the duster clean and protected.

Mirror Bras
Oil Bag
NMA7015 Black
NMA4030
NMA7015C Carbon look
For a little 'peace of mind', use this quality oil bag to
carry that extra quart of oil in your MINI. Made of Black vinyl outer and soft cotton inner makes
heavy duty nylon canvas with a plastic liner to contain these mirror bras the best choice to protect
any unexpected leaks. Includes 2 pairs of disposable your mirrors from rocks, road tar, etc. Elastic
gloves. Oil not included. band outer edges makes for snug fit while the Velcro strap insures
the bra will stay put even at high speeds. Fits Cooper and Cooper S.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 30 www.new.minimania.com 2005 CATALOG
 MATS / DASH COVERS / INTERIOR

Rubber Mats from MINI Alloy Pedal Set

NMI7605/BGE Front, Beige NMA2110 Silver
NMI7605/BLK Front, Black NMA2110/BLK Black
NMI7605/GRY Front, Grey NMA2110/RED Red
NMI7606/BGE Rear, Beige
Add more style and excitement to the interior of your
NMI7606/BLK Rear, Black Mini with our billet aluminum Pedal Set. These
NMI7606/GRY Rear, Grey oversized pedals are safer to drive, and make it easier
NMI7607/BGE Boot extension, Beige to drive with the "heel & toe" driving technique used
by most performance drivers. Three-piece set, for cars
NMI7607/BLK Boot extension, Black with manual transmission.
NMI7607/GRY Boot extension, Grey
NMI7608/BGE Boot w/logo, Beige
NMI7608/BLK Boot w/logo, Black Dash Covers
NMI7608/GRY Boot w/logo, Grey For 2002 - 2004:
Just like your MINI, these mats provide the perfect combination of NMI1002B Black
style and function. A distinctive circular pattern and MINI logo look NMI1002C Charcoal
great, and the vertical grids funnel and retain moisture to improve
footing, especially in foul weather. Sold as a pair. Matching rear mats, NMI1002GR Grey
boot mat, and boot extensions (covering back of rear seats) are also With Sensor Provision:
available. NMI1001B Black
NMI1001C Charcoal
NMI1001GR Grey
Diamond Plate Floor Mats Deluxe Dash Covers:
NMA1031 Front mats w/dead pedal NMI1003 Grey velour
NMA1031/BOOT Single boot mat NMI1004 Grey carpet
Go for the Rally Race look with these For 2005 with Sensor Provision:
unique floor mats made of diamond plate
aluminum. Industrial strength and easy installation.
NMI1005BL Black
NMI1005CH Charcoal
NMI1005GR Grey
Our custom fit dash covers look great, fit perfectly, and protect your
dash from sun damage while eliminating reflective glare. Available in
Carpet Mat Sets several colors to match your interior. Available with or without provision
NMI1020 Black for dashboard sensors.
NMI1020GR Grey
NMI1020T Tan Easy-Pull Seat Straps
Upgrade your factory floor mats to NMI4130
our premium quality floor mats. High Tired of reaching into the car to pull the rear seats
density nylon yarn, nylon velour edging, and pure rubber backing upright? These ingenious pulls will give your back
insure your mats will look good as you motor into the future. some relief. Simply remove headrest to install
the pull and you’re done! When not in use, the
straps secure themselves to the back of the seats
with hook-and-loop tape.
Rubber Floor Mats
NMI1040B Black
NMI1040G Grey
NMI1040T Tan Halogen Map Light
These heavyweight mats will protect your front carpets. The unique NMI6001
ribbed pattern will trap rocks, mud, and moisture. They can be quickly
cleaned and returned to service. Trim to fit; set of two. If you have a navigator or just friend trying to help you find
your way at night then this 12 volt halogen light is the right
answer. Plugs into the cigarette lighter outlet; its flexible neck
allows you to aim the light where you need it and not into the
driver's eyes.
Mini Mania Carpet Mats
NMI1030 Black
Boot Cargo Net
Display your mania for the MINI with this quality
mat set. High density nylon mats have the Mini NMA7602
Mania logo embroidered in red, nylon velour From MINI, this net holds all kinds of cargo securely.
edging, and rubber backing. Four-piece set. S-hooks included for installation.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
2005 CATALOG www.new.minimania.com Page 31
 INTERIOR STYLE

Accent Chrome Trim

Chrome trim gives any interior a distinctive touch of class.
All of these very easy to install bits will dress up the interior
to personalize your MINI. Chromed steel except as noted. NMA1023
NMA1020 NMA1022 NMA1024 NMA1025

NMA1018 Rear Cupholder Ring (chromed aluminum)

NMA1020 Dashboard Vent Rings *
NMA1021 Radio Trim Rings *
NMA1043
NMA1022 Loudspeaker Rings * NMA1028
NMA1026 NMA1027
NMA1023 Tweeter Loudspeaker Rings *
NMA1024 Center Vent Ring *
NMA1063
NMA1025 Hazard Warning Ring *
NMA1026 Heater Control Knob Ring NMA1029 NMA1044
NMA1062
NMA1027 Speedometer Ring * NMA1066
NMA1028 Tachometer Ring *
NMA1029 Switch Panel Rings *
NMA1030 Gearshift Ring *
NMA1043 Center Dash Vent Ring NMA2014
NMA1064
NMA1044 Front Ash Tray Trim NMA9001

NMA1062 Climate Control Display Ring

NMA1063 Vent Center Buttons (set of 4) NMA9000 & NMA1029
NMA1064 Turn Signal/Wiper Stem Cap
Chrome Trim Kit
NMA1066 Door Lock Pins and Surrounds (pr) NMK2001
NMA2014 Door Lock Rings Only (pair) * Includes all items marked with * at left. Accessorize
your interior in one convenient step and save!
NMA9000 Console Trim Bars
NMA9001 Air Bag Trim Ring NMA1018

TT Design Trim Kit Navigation Chrome Trim

NMA1088 NMA1012 Ring only
This 11 piece set of TT Design polished NMA1041 Upper & lower trim only
aluminum trim rings result in the most If you're adding chrome trim to your MINI's
modern look for the MINI interior yet interior, don't overlook the satellite navigation
available. Made of highly polished system! Photo shows two items, available
aluminum, the TT set includes a pair of rings for the large door separately. NMA1012 is the outer Sat/Nav
speakers, rings for the speedometer and tach, a ring for the gearshift screen ring, NMA1041 consists of two pieces
boot, a pair for the hazard switch and instrument lighting, and a pair covering the upper and lower portions of the
for the topside vents on the dash. These TT rings can easily be held screen.
in place with a little dab of silicone (available separately). Not for
Harmon Kardon upgrade.

BOLD Chrome Trim Kit

NMA1089
This 12 piece set of BOLD chrome trim rings Chrome Dash Kit
result in the most pronounced look available NMA9002
for the MINI interior – at an outstanding price! If you feel your stock dash needs more
These rings are only available in a set and include rings for all four pizzazz, this 5-piece dash overlay will
speakers, speedometer, tach, gearshift boot, and door handles and definitely set a new standard in brilliance!
a set for the cup holder and ash tray. Install with silicone adhesive, Although this is imitation chrome, it looks
available separately. every bit like a factory option. Double back tape installation results in
super simple installation and removal. Fits Cooper and Cooper ‘S’.
Bold Interior Trim Kit w/Sat Navigation
NMA1090
14-piece set, same as NMA1089 but with additional ring for satellite
navigation. Not for Harmon Kardon upgrade.

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 32 www.new.minimania.com 2005 CATALOG
Mini Mania Shift Knob Dash Kits
NMA2009 NMI4200 Dark grey carbon fibre
Upgrade your shift knob to this shiny "Dark NMI4201 Dark burlwood
Chrome - Titanium look" shift knob with Mini
Mania's "MM" logo. Easy to grasp for those
NMI4203 Silver carbon fibre
quick shifts! Easy DIY installation. NMI4204 Regal Burlwood
NMI4205 Rosewood NMI4200 Dark Grey Carbon Fibre
NMI4206 Mustard Birdseye Maple
MOMO Shift Knobs NMI4207 Light blue carbon fibre
Add the distinctive look of wood grain or genuine carbon fiber to your
NMA2002 Race Air Leather
new MINI’s interior. Transform the entire look of your dash within
NMA2004 Super Anatomic/Zebrano minutes with these adhesive-backed kits. Kits include the 13 pieces
These anatomic shift knobs are hand shown below, and are available in a variety of colors.
crafted in Italy and feature the highest
quality materials. NMA2002 NMA2004

Chrome Shift Knob

NMA2005
This 2 inch diameter chromed brass knob is just the
NMI4204 Regal Burlwood
right size for smooth shifting. Looks good with any
interior!

Brass/Leather Handbrake Grip Side Panel Kit

NMA1036 NMI4210 Grey carbon fibre
Enhance your interior with this high quality NMI4214 Regal burlwood
chromed solid brass and leather parking brake NMI4216 Mustard birdseye maple
handle. This replacement handle looks and feels great If your cab has one of our dash kits, go the extra mile and add the
with a soft leather grip. Professional installation only. matching pieces for your doors. Includes three pieces for each door
panel. Available in three styles.

Alloy Handbrake Grip

NMA1032
Factory option. Looks great and easy installation.

Sill Plates
NMA1015 "Mini Mania"
NMA1016 "Stage 1"
Dress up the interior and protect
this high use area from scuffs and
scratches with our laser cut
polished stainless sill plates. Sold in pairs.

MODIFIED INTERIOR
to customer’s specification, featuring:
Stainless Hatch Strut Covers NMA1031 Diamond plate floor mats
NMA4031 NMA1089 Bold chrome interior trim kit
The rear hatch on all new MINIs is a very clever NMA2110 ULTRIK pedal set
design and it is great to have total access
through the rear of the car. BUT, the struts that NMI4200 Dark grey carbon fibre dash kit
hold the hatch open are big and since they stand
out anyway, why not simply slip these chrome
covers on to really dress it up!

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
2005 CATALOG www.new.minimania.com Page 33
 INTERIOR CONVENIENCE

Ultimate Leather Armrest Glove Box Organizer

NMI4016 Charcoal grey* w/black base NMI4101 Left-hand drive cars
NMI4016/BLK Black w/black base NMI4101R Right-hand drive cars
NMI4017 Charcoal grey* w/silver base Our unique organizer doubles the
NMI4017/BLK Black w/silver base usable space in your MINI’s glove box
with a simple but ingenious design. Five
This comfortable armrest is easy to install and looks separate compartments up to 10 inches
great in your New MINI. Attaches easily to the center wide organize items of a variety of sizes, including the MINI Owners
console while still offering ample access to the handbrake. Manual, and prevent them from falling out when the glove box door
Retractable Italian leather pad with a small storage compartment is opened. Installation is simple with no tools required.
beneath. Compartment houses a retractable cup holder, and the entire
armrest assembly can be ‘flipped up’ out of the way when not in use.
*Charcoal Grey matches factory "Panther Black" interior

Center Console Organizer

Euro Style Armrest NMI4102
NMI4030 The center console area of all MINIs is
elegant indeed but also has a lot of wasted
Here is a sleek armrest made with quality space. Our custom console organizer
German craftsmanship. The color, complements our best-selling glove box
material, the 'curvy' design – everything organizer (above). Holds everything from
about this armrest belongs in the MINI! cell phones and wallets to your sandwich
Simply snaps into place using existing for lunch.
mounting points. Black only.

Interior Convenience Kit

Padded Armrest NMK2000 Black base (as shown)
NMI4012 NMK2002 Silver base
Add comfort to your driving with this simple but Get the best of all worlds for the interior of your
elegant padded leather armrest. Made with MINI and save money at the same time. Our
quality English leather, this armrest sits in the Convenience Kit includes our best-selling items:
right position to support your elbow without Leather armrest with storage compartment, glove
blocking handbrake access. Black only, easy box organizer, and center console organizer.
installation. Armrest comes in charcoal grey leather with black
or silver base.

Hold the Phone!

NMI4015 Charcoal, black base
Floor Cup Holder
NMI4103
NMI4015/BLK Black, black base
Here is an innovative new solution to replace the
Same style as the NMI4010 armrests shown
factory cup holders! Designed specifically for the
above, but with a handy non-slip cell phone
MINI, this cup holder will hold anything from a 12 oz.
"well" in the top of the armrest. The phone well
soda can to a Big Gulp, while allowing placement to
is 2" x 5" x 0.75" deep. Leather pad fills the well
suit your preference. Simply slip the base plate of the cup
when not in use.
holder under the edge of your floor mat and you're done!

Universal Cup Holder CD Holder

NMI4303 NMI4302
Created by the Fischer Company, this universal Keep your CDs organized and ready for use with
Folding Cup Holder addresses the lack of a large this CD Box. Can be easily mounted in several
forward cup holder. Easily installed and folds flat locations. One hand operation. Holds 6 CDs.
when not in use.

Cell Phone Holder

Magnetic Phone Holder NMI4104
NMI4301 This unique, flexible phone holder allows you to
This magnetic cell phone holder allows easy access keep your communication devices handy.
to your phone. It uses a magnetic pad that attaches Attaches to any glass surface with a suction cup
to the back of your phone, while the base is easily at one end, and a strong magnet at the other.
mounted to flat or convex surfaces. Can also be Simply attach the metallic strips to your phone or
used for palmtops and garage door openers. 2-way radio and you’re all set!

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
Page 34 www.new.minimania.com 2005 CATALOG
 ORDERING INFO & INDEX

870 Gold Flat Road, Suite A

Nevada City, Ca. 95959
index
Air Intake & Filters................14, 15
Business Hours: Armrests ..................................... 34
Mon. - Fri., 6 a.m. to 5 p.m. (Pacific)
Body Kits .............................. 24, 25
(530) 470-8300 Tech Support/Orders Books ...........................................5
(800) 94MANIA Orders only please
Brakes & Pads ......................20, 21
(800) MANIA01 Toll free FAX line
(530)470-8388 Local/International FAX Bras ............................................ 30
(530)470-8300 Local/Intn'l Voice Car Care ..................................... 30
Info@Minimania.com E-mail
Car Covers .................................27
Catalog NMP1001 ...................... $5.00
Chrome Trim, Exterior..........25, 28
Product offerings, specifications, and prices are subject to change without notice.
Chrome Trim, Interior ...........32, 33
Shipping: By the least expensive way, usually UPS, unless otherwise specified. All Clutch .........................................12
shipping costs are paid by the customer. Cooling ....................................... 15
Cup Holders ...............................34
Core Charges: Some items require you to send your original item back to us. The
price for the new item will state an additional core charge; to receive your refund of the Cylinder Heads ........................... 10
charge, return the original item removed from your MINI to us, with a copy of your Dash Kits ..............................32, 33
invoice.
Decals & Graphics...................... 27

Returns: We at Mini Mania value our customer’s satisfaction. We understand that Driving Lights ............................. 26
sometimes the part you ordered may not always be right, and strive to make the return Electrical Upgrades .................... 11
process as painless as possible. Items returned to us with a Return Authorization number
(RMA) within 60 days of purchase will be refunded at the full purchase price, excluding Engine Upgrades ....................9, 10
shipping charges. Special order items, books, videos and electrical components may Exhaust Upgrades ...................... 16
not be returned. For our full Returns policy, please visit our website.
Floor Mats .................................. 31
Payment: We accept VISA, Mastercard, Discover, check, or money order. Returned Gauges ....................................... 23
checks will be subject to a $25.00 service charge, plus additional fees if the check is Gearbox ..................................... 14
not satisfied within 30 days.
Intercooler ....................................9
Warranty: All Mini Mania parts are warranted against defects in materials and Interior Convenience ............31, 34
workmanship. Many products carry their manufacturer’s warranty. In most cases, Interior style..........................32, 33
warranty will not cover labor, failure of related components, failure from faulty installation
or misuse, nor will liability exceed the cost of the original component. Visit the Mini Lamps ........................................ 26
Mania website for detailed terms and limitations. Limited Slip Diff .......................... 13
Maintenance Items .......................4
800 Numbers: Our 800 numbers are designed to help you place your orders quickly
and easily. Please have your customer number (from your mailing label), part numbers Nitrous Oxide ............................. 10
and prices available. For technical support, please call (530) 470-8300. Organizers .................................. 34
Shocks & Coilovers .................... 17
Satisfaction Guaranteed: Sport Racks ................................ 29
We back up every sale with our Satisfaction Guarantee: If you’re not Stage Kits ............................... 6 - 8
fully satisfied with our products or service, we’ll refund the purchase
price. A full refund is available for qualified items returned within 15 days of order Sunshades .................................. 30
receipt. Store credit, minus a nominal re-stocking fee, is available for returns received Suspension ......................... 17 - 19
up to 45 days from order receipt. Electrical Components, VHS Tapes, DVDs, Software
or Software Devices, Books and Special Order or Custom Built Items cannot be accepted Sway & Strut Bars ................18, 19
for return. Tools .............................................4
Transmission ........................ 13, 14
Wheels & Accessories ..........22, 23

ORDER LINE: (800) 946-2642 Technical info: (530) 470-8300 FAX: (800) 626-4201
2005 CATALOG www.new.minimania.com Page 35
870 Gold Flat Road, Suite A
Nevada City, Ca. 95959