International Journal of Current Engineering and Technology
ISSN 2277 - 4106
                                                                                                         © 2014 INPRESSCO. All Rights Reserved.
                                                                                                      Available at http://inpressco.com/category/ijcet
    Research Article
         CFD Simulation and Analysis for Free Surface Computations around Fixed
                                 ‘DTMB 5415’ Model
                        Suyog S. KadamȦ*, Shivprakash B. BarveȦ, Harshada A. Gurav Ḃ, Vilas S KanthaleȦ
                             Ȧ
                              Department of Mechanical Engineering, MAEER’s MIT College of Engineering, Pune, India
                             b
                              Department of Mechanical, Abhinav Education Society’s College of Engineering, Pune, India
                                 Accepted 12 March 2014, Available online 01 April 2014, Special Issue-3, (April 2014)
    Abstract
    One important issue in the CFD application is the prediction of the power demand of a new ship. For this purpose the
    interaction between the hull, rudder and the propeller must be correctly accounted for. This project presents results of
    the computations performed in the ETSIN for different ships with the RANSE free surface commercial solver CFX. Some
    of the computational results are validated against experimental data in terms of various global and local quantities. The
    CFX code is based on a finite volume Discretization. The turbulence model used in the calculations was the SST (Shear
    Stress Transport) model, and the volume of fluid method is used to model the free-surface flow. The incompressible
    turbulent free surface flow around the complex hull form of the DTMB 5415 model at two different speeds has been
    numerically simulated using the RANSE code CFX. The Volume of Fluid method (VOF) has been used with CFX for
    capturing the free surface flow around the ship model at the two speeds. The simulation conditions are the ones for which
    experimental and numerical results exist. The standard k– e turbulence model has been used in CFX code. The grid
    generator ICEM CFD has been used for building the hybrid grid for the RANSE code solver. The results compare well
    with the available experimental and numerical data.
    Keywords: RANSE, Nodes &boundary conditions, Drag Force & drag Coefficient
    1. Introduction                                                          presents results of the computations performed in the
                                                                             ETSIN for US navy combatant DTMB 5415 ship with the
1
    Fluid dynamics is the science of fluid motion.                           RANSE free surface commercial solver CFX. Some of the
    Computational fluid dynamics (CFD) is the science of                     computational results are validated against experimental
    predicting fluid flow, heat transfer, mass transfer,                     data in terms of various global and local quantities. The
    chemical reactions, and related phenomena by solving the                 CFX code is based on a finite volume Discretization. The
    mathematical equations which govern these processes                      turbulence model used in the calculations was the SST
    using a numerical process. Computational Fluid Dynamics                  (Shear Stress Transport) model, and the volume of fluid
    is ―a wind tunnel in the computer.‖ It is a method by                    method is used to model the free-surface flow. The
    which one uses certain algorithms or other numerical                     numerical schemes use higher order cells to satisfy the
    formulas to analyze the fluids' flow. It is one of the most              momentum, pressure and turbulence quantities where each
    important high tech tools for measuring the performance                  hexahedral cell is further subdivided into eight sub-
    of model. Computational fluid dynamics (CFD) has                         volumes. A control volume is formed from the sub-
    progressed rapidly in the past 50 years. It has been used in             volumes surrounding a grid node and a first order finite
    many industrial fields and plays an irreplaceable role in                element basis function is used for each sub volume. The
    engineering design and scientific research. CFD is the art               momentum and pressure are simultaneously satisfied using
    of replacing the differential equation governing the Fluid               a coupled solution system. All the numerical equations are
    Flow, with a set of algebraic equations (the process is                  solved using algebraic multi-grid acceleration with
    called Discretization), which in turn can be solved with the             implicit smoothing. Parallel computation on a 2 processors
    aid of a digital computer to get an approximate solution.                PC was adopted to reduce the required computational
    One important issue in the CFD application is the                        time.
    prediction of the power demand of a new ship. For this
    purpose the interaction between the hull, rudder and the                 Table 1 Terms & Nomenclature
    propeller must be correctly accounted for. This paper
                                                                               Term                 Meaning
                                                                               Aft                  stern or rear side
    *Corresponding author: Suyog S. Kadam
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Suyog S. Kadam et al                                   International Journal of Current Engineering and Technology, Special Issue-3, (April 2014)
 ANSYS                 The software used for CFD analysis.               complicated to create; they give much better results
                                                                         especially at the ship wake. Comparisons between
                       Ratio of longest edge length to shortest          experimental and computed values show a relatively good
 Aspect Ratio          edge length. ( Measure of quality of              agreement between them using structured meshes. The
                       mesh)                                             structured mesh is based on a O-grid block distribution.
 BEM                   Boundary Element Method.                          The O-grid creation capability is simply the modification
                       Computation Fluid Dynamics.                       of a single block or blocks to a 5 sub block topology (7
                       Calculation method or software which              sub-blocks in 3D) as shown in figure for a simple 2D case.
 CFD
                       enables hydrodynamic optimization of               The mesh quality can also be determined in ICEM. It
                       hull form.                                        should be positive. The quality is given in determinant
                       Depth of water to which a ship sinks              form as follows
                       according to its load. Vertical distance           Here, the number of cells are shown on Y axis while
 Draft                                                                   mesh quality is shown on X axis.
                       between ship’s waterline and lowest
                       point of its keel.                                 A Determinant value of 1 would indicate a perfectly
                       It is the resistance of the fluid to the          regular mesh element, 0 would indicate an element
 Drag                                                                    degenerate in one or more edges, and negative values
                       moving body In longitudinal direction.
                                                                         would indicate inverted elements. [1]
 DTMB                  David Taylor Model Basin.
 FEM                   Finite Element Method.
                                                                         [2] Structure of CFD Code
 FDM                   Finite Difference Method
 Forward               front of ship                                     Tao Xing and Fred Stern, IIHR— Hydro science &
                       Froude number describes the vessel’s              Engineering, C. Maxwell Stanley Hydraulics Laboratory,
                       relative speed, which depends on vessel           The University of Iowa.
                       length
                                                                         2.1 Pre Processing
 Froude number                                                           One limiting factor of the practical application of RANSE
 (Fn)                                                                    solvers lies in the model preparation (grid), which - is
                                 Where,                                  usually very time-consuming, thus using highly qualified
                                 v = vessel speed in [m/s] (1            manpower for low added value work, - and can hardly be
                                 knot = 0.5 m/s)                         automated for shape variations involved in an optimal
                                 g = 9.81 m/s2                           design process. This explains the hard work performed by
                                 L = vessel’s waterline length           grid generation specialists to provide tools that reduce
 FVM                   Finite Volume Method                              these issues. Such a software package is used in the
                       computer program which calculate the              present work which collects the advantages of being
 ETSIN CFD             steady inviscid flow around a ship hull,          independent from solvers, including many user requested
                       wave pattern and resistance                       capabilities and having automation and scripting
 Hull                  outer body of ship                                capabilities that make it directly incorporable into an
                       Reynolds Averaged Navier Strokes                  optimal design procedure.
 RANSE
                       Equation
                       Vessels resistance against moving eg.
                                                                         2.2 Solver
 Resistance
                       Wind resistance, friction resistance etc.
                                                                         The offer in term of flow calculation tools is very large.
 SST                   Shear stress transport
                                                                         However, when looking at ship specific issues, i.e. those
 VOF                   Volume of fluid                                   involving a free surface, mainly two types of approaches
                                                                         are considered. The potential flow approaches based on
2. Literature Review                                                     boundary elements methods have now proven to be
                                                                         efficient for a number of basic problems like steady flow
[1] RANSE with free surface computations around                          assessment (wave resistance problem) and response in
fixed DTMB 5415 model                                                    waves (sea keeping problems). Many teams, from both
                                                                         commercial solver providers and maritime scientific
Martín Priego Wood1, Leo M. González1, Jorge                             community, are investigating the use of RANSE solvers
Izquierdo1, Adrián Sarasquete2 and                                       for ship design problems. This is continuously leading to
Luis Pérez Rojas1(1 School of Naval Architecture,                        improvement in accuracy and extension of the range of
Polytechnic University of Madrid (Spain),2Baliño S.A.)                   application of these methods. However, only a small
                                                                         number of them can nowadays be practically involved in
Different calculations have been done with unstructured                  ship design, and they still require high level skills that
and structured meshes obtaining qualitative and                          prevent them to be currently used by most design offices.
quantitative better results with the structured ones. This               The Reynolds Averaged Navier-Stokes Equations
points out that although structured meshes are much more                 discredited by finite differences, by taking into account the
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Suyog S. Kadam et al                            International Journal of Current Engineering and Technology, Special Issue-3, (April 2014)
complete nonlinear free surface conditions. Solver is             3.2 Meshing
dedicated to flow analysis around bodies piercing the free
                                                                  It is also called as Discretization. Domain is discredited
surface or close to it, and gives accurate prediction of all
                                                                  into a finite set of control volumes or cells. The discredited
the components of ship resistance.
                                                                  domain is called the ―grid‖ or the ―mesh.‖ General
                                                                  conservation (transport) equations for mass, momentum,
2.3 Post Processing
                                                                  energy, etc., are discredited into algebraic equations. All
Another limiting factor to the use of RANSE methods in            equations are solved to render flow field.
design procedure and especially in optimal design is
related with the complexity of phenomena to be looked at,
and with the difficulty to extract relevant figures of merit
from the large amount of information provided by these
solvers. Again, this aspect is worked on by many teams’
specialists in this area. Several software packages are now
commercially available for this purpose, among which the
one used in the present work, ANSYS CFX. It gathers a
large number of user required capabilities which enable a
full exploitation of CFD results, and also has high               Fig. 3 Final meshed model of US navy Combatant DTMB
automation and scripting capabilities which make it a good        5415
component of any optimal design approach. [11]
                                                                  The meshed model of ship shown above has following
[3] Applied Computational Fluid Dynamics                          specifications.
Methodology by André Bakker.
Methodology includes-                                             Table 2 Mesh Details of Elemental Parts
 Modeling
 Meshing                                                           Element parts                      No. of elements/cells
 Defining boundary conditions                                      AIR                                1055208
 Computational method                                              GEOM                               20892
 Post processing                                                   INLET                              3610
                                                                    OPENING                            44460
3. Procedure                                                        OUTLET                             3610
                                                                    SHIP BOTTOM                        4832
                                                                    SHIP TOP                           3487
3.1 Modeling
                                                                    SHIP TOP1                          1680
                                                                    SYMMETRY                           44868
As we know, this analysis contains two typeso fluids.
                                                                    WATER                              1116430
Therefore ―Multiphase modeling‖ is done. The modeling
                                                                    WATER AIR INTERFACE                19212
is done in ANSYS ICEM. This process involves step by
                                                                    WATER BOTTOM                       17784
step creation of geometry. First points are created and then
they are joined by curves. Then surfaces are created and
blocking is done. The detailed procedure is shown below           Total elements: 2020907; Total nodes: 1929333
                                                                  3.3 Boundary Conditions
                                                                  For the simplification of the problem, the reference states
                                                                  are selected while introducing the boundary conditions.
                                                                  Here these references are-
                                                                  For ideal fluids
                                                                  Reference temperature- 25˚C
                                                                  Reference pressure – 1 atm.
Fig.1 Blocking of Model
                                                                  Reference index for radiation properties- 1
                                                                  3.4 Post-Processing
                                                                  In the post processing the results are reviewed in one of
                                                                  the two ways. Either graphically or alpha numerically.
                                                                  Graphically it shows contours, vector plots, charts, iso-
                                                                  surfaces, flow lines and animation. Numerically it gives
                                                                  Integral values, Drag, lift, and torque calculations,
                                                                  Averages, standard deviations, Minima, maxima,
Fig.2 Actual Ship model in Ansys ICEM
                                                                  Comparison with experimental data.
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Suyog S. Kadam et al                             International Journal of Current Engineering and Technology, Special Issue-3, (April 2014)
For given test conditions, we are getting the results of
following.
Graphical results
         Mesh quality checks
         Y plus plot
         Y plot
         Water & air velocity streamline                          Fig. 6 Minimum angle check
         Aspect ratio at interference
         Vector plots
Analytical results
         Drag force
         Drag coefficient
Table 3 Comparison              between    Experimental     &
Computational Values
 Parameter             Experimental data   Computational
                                           data                    Fig.7 Y plus plot
 Length (m)            5.72                5.72
 Beam (m)              0.76                0.7242
 Draft (m)             0.248               0.248
 Wetted surface        4.486               4.861
 area (m2)
 Density (kg/m3)       999                 997
4. Results and Validation
4.1 Analytical results
Table 4 Analytical Results
           Drag force                      46.6928                 Fig. 8 Y plot
         Drag Coefficient                   4.368
4.2 Graphical results
                                                                   Fig. 9 Aspect ratio at interference
Fig. 4 Aspect Ratio Check
Fig. 5 Determinant check                                           Fig.10 Water and air velocity streamlines
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Suyog S. Kadam et al                                International Journal of Current Engineering and Technology, Special Issue-3, (April 2014)
                                                                      create; they give much better results especially at the ship
                                                                      hull. Comparisons between experimental & computed
                                                                      values shows relatively good agreement between them
                                                                      using structured meshes.
                                                                      Future Scope
                                                                      This analysiswasonly about ―Drag‖ & ―Mesh quality‖ but
                                                                      further using this technique we can also obtain following
                                                                      results,
                                                                       Fuel Economy
Fig.11 Water velocity vector plot at the interference                  Wake Coefficients
                                                                       Actual Velocity profiles & isolines
                                                                       Wave elevations
                                                                       Wave profile at required section
                                                                       Balancing, Stability & effect of waves on ship &
                                                                           stock on the ship
                                                                       Heating & cooling of engine
                                                                       Also results for other ship parts like Propeller
                                                                      Further by changing the type of mesh, diffrent results of
                                                                      different accurecy can be obtained.
                                                                      References
Fig. 12     Vector plot of air a 25   wall shear
                                                                      Martín Priego Wood1, Leo M. González1, Jorge Izquierdo1, Adrián
                                                                       Sarasquete2 and Luis Pérez Rojas (2007), RANSE with free surface
4.3 Validation
                                                                        computations around fixed DTMB 5415 model and other
                                                                        Baliño’s fishing vessels. 9th International Conference on Numerical
Table 5 Comparison              between   Experimental       and        Ship Hydrodynamics Michigan, USA.
Computational Results                                                 Tao Xing and Fred Stern, IIHR— Hydro science & Engineering, C.
                                                                        Maxwell Stanley Hydraulics Laboratory, The University of Iowa.
                                                                      André Bakker. Applied Computational Fluid Dynamics
                       Experimental       Computational               Metin Ozen, Ph.D., CFD Research Corporation Ashok Das, Ph.D.,
 Drag force                 45.21 N          46.6928 N                  Applied Materials Kim Parnell, Ph.D., Parnell Engineering and
 Drag                                                                   Consulting. CFD Fundamentals and Applications.
                             4.23                  4.368              Introduction to Computational Fluid Dynamics (CFD)
 coefficient
                                                                      Wenbin Song, Andy Keane, Hakki Eres, Graeme Pound, and Simon Cox.
                                                                         Two Dimensional Airfoil Optimization Using CFD in a Grid
 % Error = (Computational value – Experimental value) /                  Computing Environment.
                 Experimental Value                                   Leo Lazauskas, Cyberiad, First Draft: 16 Dec. 2009, Resistance and
                                                                         Squat of Surface Combatant DTMB Model 5415: Experiments and
                                                                         Predictions
The total resistance coefficient on the adapted mesh         has      Dimitri J. Mavriplis, ICASE, NASA Langley Research Center, Hampton,
the value 4.368, which is 3.262% higher than                 the         VA 23681, USA (September 15-18, 2002), Unstructured Mesh
experimental value.                                                      Related Issues In Computational Fluid Dynamics (CFD) – Based
The total resistance force on the adapted mesh has            the        Analysis And Design. (11th International Meshing Roundtable, Ithaca
                                                                         New York, USA)
value 46.6928, which is 3.28% higher than                     the     Multiphase Flow Modeling. CFX solver tutorial
experimental value.                                                   C. Böhm, R&D Centre Univ. Appl. Sciences Kiel, Yacht Research Unit,
                                                                         Germany K. Graf, Univ. Applied Sciences Kiel, Germany Validation
Conclusions                                                              Of Ranse Simulations Of A Fully Appended Acc V5 Design Using
                                                                         Towing Tank Data.
                                                                      Gianpiero Lavini1, Lorenzo Pedone1, Davide Harpo Genuzio
A numerical study with the Ansys-CFX computational                       Application of fully viscous CFD codes in the design of non propellers
tool has been performed. A classical benchmark test case                 for passenger vessels
like the Combatant DTMB 5415 modelhas been                            B. Godderidge1 A.B. Phillips, S. Lewis, S.R. Turnock, D.A. Hudson, and
                                                                         M. Tan. Fluid-Structure Interactions Research Group, Froude
investigated, which has been used for verification. Our                  Building, School of Engineering Sciences, University of Southampton,
computation was especially interested in the velocity field              SO17 1BJ, UK. The simulation of free surface flows with
calculation at the ship hull. Other local calculations like              Computational Fluid Dynamics
contours,vector plots, mesh quality checks, drag force &              Madhusuden Agrawal, ANSYS. Multiphase flow modeling in ANSYS
                                                                         CFD
coefficient values havebeen also obtained. Diffrent                   Khairul Hassan, Maurice F. White. CFD Applications in Ship Design
calculations have been done with unstructured &                          Optimization
structured meshes obtaining qualitative & quantitative                Jean Jacques Maisonneuvz, Frédéric Dauce, Bertrand Alessandrini.
better results with the last ones. This point’sout that                  Towards Ship Optimal Design Involving CFD.
although structured meshes aremuch morecomplecated to
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