English Operator Manual: Walk-Behind Floor Scrubber
English Operator Manual: Walk-Behind Floor Scrubber
English EN
Operator Manual
www.tennantco.com/manuals *9016600*
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INTRODUCTION INTENDED USE
This manual is furnished with each new model. The T600e/T600 walk-behind floor scrubber is intended
It provides necessary operation and maintenance for commercial use, for example in hotels, schools,
instructions. hospitals, factories, shops, offices and rental
businesses. It is designed to scrub hard floor surfaces
Read this manual completely and (concrete, tile, stone, synthetic, etc.) in an indoor
understand the machine before
environment. This machine is not intended for cleaning
operating or servicing it.
carpets or sanding wood floors. Use only
This machine will provide excellent service. However, recommended pads/brushes and commercially
the best results will be obtained at minimum costs if: available floor cleaning detergents. Do not use this
machine other than described in this Operator Manual.
S The machine is operated with reasonable care.
S The machine is maintained regularly - per the
MACHINE DATA
maintenance instructions provided.
S The machine is maintained with manufacturer
supplied or equivalent parts. Please fill out at time of installation
for future reference.
To view, print or download manuals online visit
www.tennantco.com/manuals Model No. -
- Do not scrub or transport on inclines that - Do not plug in charger if prongs are wet.
exceed 2% grade. - Open recovery tank to vent batteries if
- Follow site safety guidelines concerning temperature is above 80°F/27°C when
wet floors. charging batteries.
- Follow mixing, handling and disposal - Keep work area well ventilated.
instructions on chemical containers. - Avoid contact with battery acid.
- Do not carry passengers on machine. - Always follow site safety rules when
- Use care when reversing machine. disposing battery compartment liquid.
- Keep children and unauthorized persons - Follow site safety rules concerning battery
away from machine. removal.
- Do not allow machine to be used as a toy. - Keep all metal objects off batteries.
- Do not use spray nozzle for off-aisle - Use a non-conductive battery removal
cleaning, slip hazard may occur. device.
- Do not leave machine unattended when - Do not power spray or hose off machine.
filling solution tank with auto-fill feature. Electrical malfunction may occur. Use
- Park machine on level surface when filling damp cloth.
solution tank with auto-fill feature. - Use a hoist or adequate assistance when
lifting batteries.
4. Before leaving or servicing machine:
- Battery installation must be done by trained
- Stop on level surface.
personnel.
- Turn off machine and remove key.
- Only use distilled water when filling the
5. When servicing machine: automatic battery watering tank.
- Disconnect battery connection and charger - Wear personal protection equipment as
cord before working on machine. needed and where recommended in this
- Do not pull on battery charger cord to manual.
unplug. Grasp plug at outlet and pull.
- All work must be done with sufficient For Safety: wear protective gloves.
lighting and visibility.
- All repairs must be performed by trained For Safety: wear eye protection.
personnel.
- Use Tennant supplied or approved 6. When loading/unloading machine onto/off
replacement parts. truck or trailer:
- Do not modify the machine from its original - Drain tanks before loading machine.
design.
- Use a ramp that can support the machine
- Block machine tires before jacking machine weight and operator.
up.
- Do not operate on a slippery ramp.
- Jack machine up at designed locations
only. Support machine with jack stands. - Use caution when operating on ramp.
- Use hoist or jack that will support the - The machine may only be operated on
weight of the machine. gradients up to 2%.
- Do not push or tow the machine without an - Lower the scrub head and squeegee before
operator controlling the machine, tying down machine.
- Do not push the machine on inclines with - Turn machine off and remove key.
brake disabled. - Block machine wheels.
- Avoid moving parts. Do not wear loose - Use tie-down straps to secure machine.
clothing or jewelry and secure long hair.
- Do not disconnect the off-board charger's
DC cord from the machine's receptacle
when the charger is operating. Arcing may
result. If the charger must be interrupted
during charging cycle, disconnect the AC
power supply cord first.
- Do not use incompatible battery chargers
as this may damage battery packs and
potentially cause a fire hazard.
- Inspect charger cord regularly for damage.
SAFETY LABELS
The safety labels appear on the machine in the locations indicated. Replace labels if they are missing or become
damaged or illegible.
WARNING LABEL -
Spinning brush. Keep
hands away.
Located on scrub head.
WARNING LABEL -
WARNING LABEL - Electrical hazard.
Batteries emit hydrogen gas. Disconnect battery
Explosion or fire can result. Keep cables before servicing
sparks and open flame away when machine.
charging. Located above battery
Located on bottom side of recovery tank. cable connectors.
MACHINE COMPONENTS
2 27
29 32
31
35
33
30
2 34
1 3
4
5
40
6
10
7
37
13
14 38
19
36
20
11
39
8
9 15
12
21 17
28 41
18
20
43
27
22 16
23
25
42
24
26
MACHINE COMPONENTS
1. Control handle 23. Squeegee lower/lift foot pedal
2. Variable speed control start bail 24. Squeegee assembly
3. Control panel 25. Squeegee vacuum hose
4. Directional lever 26. Squeegee debris/drip tray
5. Speed control dial 27. Recovery tank
6. USB port (Service only) 28. Circuit breaker panel
7. Key switch 29. ec-H2O module (option)
8. ec-H2O on/off switch (option) 30. ec-H2O water conditioning cartridge
9. Spray nozzle on/off switch (T600 option) 31. Severe environment detergent tank
10. Emergency shut-off button (T600 ec-H2O option)
11. Accessory rails 32. Detergent mixing ratio knob
12. Accessory rail clip (option) (T600 Severe environment option)
13. Hour meter 33. Battery compartment
14. Solution tank fill port 34. Automatic battery watering tank (option)
15. Solution tank auto-fill hose port (option) 35. Solution tank
16. Tank rinse out spray nozzle (T600 option) 36. Scrub head
17. Solution tank level/drain hose 37. Scrub head skirt
18. Battery compartment drain hose 38. Pad release plunger
19. Recovery tank drain hose 39. Wall rollers
20. On-board battery charger cord 40. Transport tie-down bracket
21. On-board battery charger cord hooks 41. Recovery tank lid
22. Off-board battery charger receptacle 42. Recovery tank float shut-off screen
(off-board battery charger model) 43. Recovery tank debris tray
1 1 2
4 5
2 3
3 5 4 6
7 8
6 7 8 9 9 10 11 12 13
1 2 3 4 5
7
8 9
10 6 12
11 14 15 13
1. Help button
2. Battery discharge indicator (BDI)
3. Severe environment button
4. Quiet mode button
5. Service indicator button
6. 1-Step button
7. Spray nozzle indicator (option)
8. Maximum scrub speed button
9. ec-H2O indicator (option)
10. Brush pressure button
11. Brush pressure indicator
12. Solution flow button
13. Solution flow indicator
14. Machine Settings button
15. Preset zone control buttons
MACHINE SYMBOLS
Read Manual
Key Off
Water temperature (ec-H2O option)
ec-H2O scrubbing (option)
No step
Edit profile
Start-up video Add/Edit profiles
Copy profile
About Battery selection
Delete profile
Video list button Enable login
User login
Video button Disable login
Enter
Video rotate view Calibrate touch
Backspace
Scrubbing pad (Blue) - Used for medium to 800 mm Cylindrical 700 mm 650 mm
heavy-duty scrubbing. Removes dirt, spills, and scuffs 700 mm Orbital 650 mm n/a
and leaves surface clean ready for re-coating.
FOR SAFETY: Before leaving or servicing machine,
Stripping pad (Brown) - Used for stripping of floor stop on level surface, turn off machine and remove
finish to prepare the floor for recoating. key.
Heavy duty stripping pad (Black) - Used for 1. Lift the squeegee mount bracket to the raised
aggressive stripping of heavy finishes/sealers, or very position. Place foot under pedal to lift (Figure 5).
heavy duty scrubbing.
Surface preparation pad (Maroon) - Used for very
aggressive chemical free removal of floor finish to
prepare the floor for re-coating.
Turf scrubbing pad (Green) - Used to scrub uneven
floor surfaces with crevices, cracks and deep grout
lines.
Melamine scrubbing pad (Orbital scrub head
model) - Made of an open-cell polymeric foam that
removes black marks from floors and restores tile.
FIG. 5
2. Mount the squeegee assembly to the squeegee 5. To adjust for proper blade deflection, loosen the
mount bracket (Figure 6). Tighten knobs to secure locking nut on caster and set the caster height to
squeegee assembly to bracket. 3.25 in (82.7 mm) (Figure 9). Re-tighten locking
nut and repeat step for other caster.
Locking Nut
3.25 in
82.7 mm
Caster
FIG. 6
3. Connect the vacuum hose to the squeegee FIG. 9
assembly (Figure 7). 6. If the squeegee blade does not deflect evenly
across the full length of the squeegee after properly
adjusting casters, the blade pitch may be out of
adjustment (Figure 10).
NOTE: The blade pitch adjustment is factory set and
should not require further adjustment. However, if
blade tips are higher or lower than center of squeegee,
blade pitch adjustment is required.
FIG. 7
4. Check squeegee blade for proper deflection. Lower
squeegee to floor and propel machine forward for a
short distance. The rear blade should deflect
evenly across the full length of the squeegee as Even Blade Deflection
shown (Figure 8). Make sure the squeegee casters
are in their normal position. FIG. 10
7. To readjust blade pitch, loosen locking nut on
adjustment shaft and rotate shaft counterclockwise
to raise squeegee tips or clockwise to lower
squeegee tips (Figure 11). 7mm and 17mm wrench
required.
Blade
Deflection
FIG. 8
FIG. 11
FIG. 14
5. To remove the pad drivers/brushes, raise the scrub
head and press down on the yellow pad release
plunger (Figure 15). Pad will drop to floor.
FIG. 12
FOR SAFETY: Do not operate machine with pads
or accessories not supplied or approved by
Tennant. The use of other pads may impair safety.
3. Set the yellow spring clips to the open position to
make brush installation easier. Press spring clips
together then downward to set (Figure 13).
FIG. 15
FIG. 13
Backer pad
Working pad
FIG. 16
1. Raise scrub head off floor and remove key.
FOR SAFETY: Before leaving or servicing machine,
stop on level surface, turn off machine and remove
key.
FOR SAFETY: Do not operate machine with pads
FIG. 19
or accessories not supplied or approved by
Tennant. The use of other pads may impair safety. 3. Attach idler plate to brush end with double row of
2. Attach backer pad, retaining strips facing bristles (Figure 20).
downward, to working pad (Figure 17). Double row of bristles
FIG. 20
FIG. 17 4. Guide brush onto the drive hub and refasten latch
3. Attach the two pads to the bottom of the scrub (Figure 21).
head (Figure 18). Make sure pad is centered on
scrub head. Double row of
bristles
FIG. 21
FIG. 18
FIG. 23
ATTENTION: For Conventional Scrubbing, only use
commercially approved cleaning detergents. Machine
damage due to improper detergent usage will void the FIG. 25
manufacturer's warranty.
FIG. 26
4. Turn the water supply on. The water flow will
automatically stop when solution tank is full.
FOR SAFETY: When operating machine, do not
leave machine unattended when filling solution
tank with auto-fill feature.
5. After solution tank is full, turn water supply off. FIG. 28
6. Turn collar on coupler counter-clockwise to unlock 2. Remove black cap from detergent tank and add a
connection. Then simply pull back on coupler to recommended cleaning detergent at full
disconnect hose from machine (Figure 27). concentration (Figure 29). Do not add water. Use a
funnel to prevent splashing liquid on scrub head
motors below.
FIG. 27
7. Remove the quick-disconnect auto-fill coupler from FIG. 29
the water supply hose and store in a safe location.
WARNING: Flammable materials can cause an
explosion or fire. Do not use flammable materials
in tank(s).
ATTENTION: Only use commercially approved
cleaning detergents in the severe environment tank. Do
not use cleaners based with d-limonene. Machine
damage due to improper detergent usage will void the
manufacturer's warranty.
NOTE: To prevent from running out of detergent while
operating, it is recommended to refill the severe
environment tank when refilling the solution tank.
3. Replace cap on detergent tank.
4. Adjust the detergent mixing ratio knob according to All cartridges are labeled with a manufacture date. The
the cleaning detergent's mixing instructions (Figure shelf-life of an un-installed cartridge is one year from
30). manufacture date. For new cartridge replacement, the
ec-H2O module timer must be reset. See ec-H2O
WATER CONDITIONING CARTRIDGE
REPLACEMENT.
ATTENTION: During first time use and after replacing
the water conditioning cartridge, the ec-H2O system
will automatically override the selected solution flow
rate for up to 75 minutes.
FIG. 33
2. Remove the blue cap from the automatic battery
watering tank (Figure 34).
3. Pour distilled water into tank (Figure 34). Use a
funnel to prevent splashing liquid on scrub head
motors below.
FOR SAFETY: When operating machine, only use
distilled water when filling the automatic battery
watering tank.
FIG. 31
The control panel will signal the following code when
it's time to replace the cartridge (Figure 32). The
ec-H2O icon will begin to blink blue and red. See
SERVICE INDICATOR CODES for further details.
FIG. 38
FIG. 36 BRUSH PRESSURE BUTTON
To install the accessory rail clip, hook the clip over the Press the brush pressure button to increase or
rail and push downward until it snaps into position. To decrease the brush pressure (Figure 39). The brush
remove clip, reach under clip and carefully pull the latch pressure LED indicator will display the pressure setting.
tab downward to release from rail (Figure 37). Standard model:
One LED = Low pressure, two LEDs = High pressure.
Heavy Duty down pressure model: One LED = Low
pressure, two LEDs = High pressure, Three LEDs =
Heavy Duty pressure.
High Heavy
Duty
High
Low Low
FIG. 37
Standard Model Heavy Duty Model
ATTENTION: Do not use the accessory
rails to lift machine, damage may occur. FIG. 39
FIG. 42
BATTERY DISCHARGE INDICATOR
FIG. 40
The battery discharge indicator (BDI) displays the
ec-H2O INDICATOR (Option) charge level of the batteries while the machine is
The ec-H2O system automatically turns on at each key operating. When the batteries are fully charged, all five
start. A blue ec-H2O indicator will appear on the control indicators are lit (Figure 43). When the discharge level
panel indicating that the system is activated. To turn off reaches the red light, stop scrubbing and recharge the
the ec-H2O system, press the ec-H2O switch located batteries. When the red light begins to flash, the scrub
below the key switch. The blue ec-H2O indicator will function will be disabled to protect the batteries from
disappear (Figure 41). total discharge. The machine will still propel when the
red light is flashing. This will allow user to transport the
machine to the charging station.
FIG. 43
FIG. 41
NOTE: If a fault occurs to the ec-H2O system, the
machine will automatically turn off the ec-H2O system
and convert over to conventional scrubbing. The
service indicator icon will remain solid red or continue
to blink red until the ec-H2O fault is serviced.
FIG. 45
FIG. 44
BRUSH PRESSURE BUTTON
ABW INDICATOR CONDITION Press the brush pressure button to increase or
Flashing Empty ABW tank. Refill tank decrease the brush pressure (Figure 46). The brush
and restart key. pressure LED indicator will display the pressure setting.
Solid ABW system attempted to water Standard model: One LED = Low pressure,
batteries but batteries are two LEDs = Medium pressure, three LEDs = High
already full or watering hose is pressure.
kinked. Check for kink. Restart
key.
Flashing rapidly Empty ABW tank has been
empty too long and scrub
function has been disabled.
High
Refill tank and restart key.
Med
Low
FIG. 46
NOTE: If brush pressure is set too high for scrubbing
conditions, the brush pressure setting will automatically
reduce to a lower setting and begin flashing. The
flashing LED alerts the operator to reduce the brush
pressure setting to prevent brush motor overload.
FIG. 49
FIG. 48
FIG. 52
BATTERY DISCHARGE INDICATOR
FIG. 51
The battery discharge indicator (BDI) displays the
NOTE: If a fault occurs to the ec-H2O system, the charge level of the batteries while the machine is
machine may automatically turn off the ec-H2O system operating. When the batteries are fully charged, all five
and convert over to conventional scrubbing. The indicators are lit (Figure 53). When the discharge level
service indicator icon will remain solid red or continue reaches the red light, stop scrubbing and recharge the
to blink red until the ec-H2O fault is serviced. batteries. When the red light begins to flash, the scrub
function will be disabled to protect the batteries from
ec-H2O INDICATOR CONDITION total discharge. The machine will still propel when the
red light is flashing. This will allow user to transport the
Solid blue Normal operation
machine to the charging station.
Blinking blue/red Water conditioning cartridge
expired. Replace cartridge.
Solid or blinking red A system fault has occurred.
See Service Indicator Codes.
FIG. 53
FIG. 55
FIG. 54
HELP BUTTON
T600 PRO-PANEL CONTROLS For first time users, press the help button (?) to access
the help screen. The help screen will allow you to
HOME SCREEN select a different screen language, enable login
There are two types of user modes that will interface settings, help identify control panel icons, view machine
with the home screen. start-up video and access machine system information
At key start up, a new machine from the factory will (Figure 58).
automatically start up in the supervisor mode.
Supervisor Mode - Capable of machine operation with
full use of all controls, along with configuring
permissions and restrictions for the operator mode and
login capability.
Operator Mode - Capable of machine operation with
permissions and restrictions controlled by the
supervisor.
To configure the home screen with permissions and
restrictions and login capability for Operator Mode, see
SUPERVISOR CONTROLS instructions at the back of
the manual.
Supervisor Mode home screen provides access to
the machine settings button and to the maximum scrub
speed button (Figure 56).
FIG. 58
LOGIN SCREEN
When login is enabled in the supervisor mode, a login
screen will appear at key start up (Figure 59 ). Enter
your assigned login code and press the green arrow to
access the home screen. See SUPERVISOR
CONTROLS instructions at the back of the manual to
enable login at start up.
FIG. 56
Operator Mode home screen restricts access to the
machine settings button and maximum scrub speed
button (Figure 57).
FIG. 59
FIG. 57
Heavy Duty
Standard model: down pressure model:
FIG. 60
1-STEP BUTTON
Press the 1-STEP button to activate the scrub function
(Figure 61). The scrub head will lower to floor. Press Heavy Duty
High
button again to stop the scrub function and to raise
scrub head. High
Med
Med
Low Low
FIG. 62
NOTE: If brush pressure is set too high for scrubbing
conditions, the brush pressure setting will automatically
reduce to a lower setting and begin flashing. When
flashing, reduce brush pressure to prevent brush motor
overload.
FIG. 61
SOLUTION FLOW BUTTON
Press the solution flow button to display the solution
flow indicator (Figure 63). Press the (+) button to
increase solution flow. Press the (-) button to decrease
the flow solution or to turn it off.
FIG. 63
FIG. 64
FIG. 66
FIG. 67
BATTERY DISCHARGE INDICATOR
The battery discharge indicator (BDI) displays the
charge level of the batteries while the machine is
operating. When the batteries are fully charged, all five
indicators are lit (Figure 68). When the discharge level
reaches the red light, stop scrubbing and recharge the
batteries. When the red light begins to flash, the scrub
function will be disabled to protect the batteries from
total discharge. The machine will still propel when the
red light is flashing. This will allow user to transport the
machine to the charging station.
FIG. 69
FIG. 68
PRESET ZONE CONTROL BUTTONS 3. If the zone settings are configured to scrub a lobby
Use the zone control buttons to preset up to four zones for example, name the zone “LOBBY” (Figure 72).
with different solution flow rates, brush pressure, scrub Press the green arrow to save the new zone
speeds and scrub modes (Figure 70). preset.
The four zone control buttons are factory preset for
different scrubbing applications. The zone control
button will turn green when zone is activated.
FIG. 72
4. The name will appear above the zone setting
number when the zone button is pressed (Figure
FIG. 70 73). Repeat process for other zone presets.
To preset the zone control buttons for different
scrubbing applications:
NOTE: Only the supervisor mode has the capability to
change the factory zone settings (See SUPERVISOR
CONTROLS instructions at back of manual).
1. Select the desired settings from list below,
- Brush pressure rate
- Solution flow rate
- Quiet-Mode on or off
- ec-H2O system on or off (option)
- Severe Environment mode on or off (option)
- Maximum scrub speed
NOTE: The severe environment mode and ec-H2O FIG. 73
system cannot be preset together. SERVICE INDICATOR BUTTON
2. Then press and hold a zone button until a screen The service indicator button will flash yellow or red
prompts you to name the new preset zone. Select when a machine fault is detected (Figure 74). Press the
“yes” to name the preset zone (Figure 71). service indicator button to view fault screen.
Flashing yellow indicates a warning that requires
service, but machine is still operable. Flashing red
indicates a fault which will shut down the machine and
require service. See FAULT SCREENS below.
FIG. 71
FIG. 74
0x0708 0x0741
FIG. 77
FIG. 75 Yellow Automatic Battery Watering Fault Screen -
Code 0x0B06 - The Automatic Battery Watering tank is
Flashing Blue and Red ec-H2O Screen (Figure 76) - empty and needs refilling (Figure 78). To protect the
The water conditioning cartridge has expired. See batteries from damage, the machine's scrub function
ec-H2O WATER CONDITIONING CARTRIDGE will be disabled after 10 hours of continued use if tank
REPLACEMENT. is not refilled. Add distilled water to the battery watering
tank and restart key to clear fault. See FILLING
AUTOMATIC BATTERY WATERING TANK.
Code 0x0B05 - ABW system attempted to water
batteries but batteries are already full or watering hose
is kinked. Check for kink. Restart key to clear fault.
0x0707
0x0B06 0x0B05
FIG. 76
FIG. 78
Red Automatic Battery Watering Fault Screen - The
Code 0x0B07 - Automatic Battery Watering tank is
empty and needs refilling. The scrub function is
disabled until tank is refilled (Figure 79). Add distilled
water to the battery watering tank and restart key to
clear fault. See FILLING AUTOMATIC BATTERY
WATERING TANK.
0x0B07
FIG. 79
FIG. 80
OPERATING MACHINE
For control panel operating instructions, see
CONTROL PANEL OPERATION.
1. Turn the key to the on ( I ) position (Figure 81).
FIG. 84
FIG. 81
4. Press the 1-STEP button to activate the scrub 7. To adjust the scrubbing speed, turn the speed dial
function (Figure 85). The scrub head will lower to to the desired speed (Figure 88).
floor.
FIG. 88
FIG. 85
8. To stop scrubbing, release the start bail and press
5. Push the directional lever forward to go forward the 1-STEP button. Continue to drive machine
(Figure 86). Pull the lever back to go in reverse. Lift forward to pick up any remaining water then raise
squeegee assembly when reversing. squeegee assembly off floor. Turn key off.
FOR SAFETY: Before operating machine, set
directional level before pulling start bail.
DOUBLE SCRUBBING
Double scrubbing is the process of making two or more
passes over a heavily soiled area. The first pass is
made with the squeegee raised off the floor (Figure
89). This allows the solution to penetrate the soiled
area for an extended period (3-5 minutes). The second
pass is made with the squeegee lowered.
Double scrubbing can be performed using the ec-H2O
SCRUBBING SYSTEM (option) or CONVENTIONAL
SCRUBBING method.
FOR SAFETY: When operating machine, wear
closed-toe, non-slip shoes and go slowly on
inclines and slippery surfaces.
FIG. 86
FOR SAFETY: When operating machine, follow site
6. To begin scrubbing, start out slowly by gradually safety guidelines concerning wet floors.
pulling back on the variable speed control start bail
(Figure 87). Slightly let up on the start bail to slow
the machine down around corners, near crossings
and when approaching tight areas, etc.
FIG. 87
FIG. 91
FIG. 93
DRAINING TANKS
T600 Model
Circuit
Breaker Rating Circuit protected
CB1 2.5 A Key switch circuit
CB2 10 A Control board, ec-H2O system,
Automatic battery watering system
CB3 15 A Spray nozzle pump (option)
CB4 40 A Propel
FIG. 94
FIG. 98
FIG. 96
5. Rinse out the recovery tank with clean water and
wipe clean of any soil residue (Figure 97).
FIG. 99
4. Remove the solution tank filter and clean screen
after every 50 hours of use (Figure 100). Solution
filter is located under machine at rear. Drain
solution tank before removing filter.
FIG. 97
If machine is equipped with spray nozzle option, use
spray nozzle to rinse out recovery tank (Figure 98).
The water supply is provided from the machine's
solution tank. If cleaning detergent was added to
solution tank, do not use spray nozzle for rinsing
proposes.
FOR SAFETY: When servicing machine, do not
power spray or hose off machine. Electrical
malfunction may occur. Use damp cloth.
FIG. 100
When the machine or battery charger detects a fault, the service indicator will flash. A fault code will be provided to
determine problem as described below.
*Verify if cleaning detergent was added to solution tank. If ec-H2O system was operated with cleaning detergent,
drain solution tank, add clear water and operate the ec-H2O system until the fault code clears. If fault repeats,
continue to recycle key until fault clears.
MAINTENANCE CHART
1
Cylindrical
7 Scrub Head
8
13
9
10
2
11 4
15
15 15 16
6
12
3 14 5 3
6 Orbital Scrub Head
The table below indicates the Person Responsible for each procedure.
O = Operator T = Trained Personnel
Person
Interval Resp. Key Description Procedure
Daily O 1 Recovery tank Drain, rinse, clean float shut-off screen
and debris tray
O 2 Solution tank Drain, rinse
O 3 Pads Check, flip or replace
O 3 Brushes Check, clean
O 4 Debris trough (Cylindrical Brush) Clean
O 5 Squeegee Clean, check for damage and wear
O 6 Scrub head skirt Check for damage and wear
O 7 Machine Clean with damp cloth
O 8 Severe environment tank (option) Check, refill
O 9 Automatic battery watering tank (option) Check, refill
O 10 Batteries Charge if necessary
Weekly O 10 Battery cells Check electrolyte level
O 10 Battery compartment Check for liquid and drain
O 5 Squeegee assembly drip trap reservoir Check, clean
50 Hours O 11 Cylindrical brushes. Rotate brushes. Check for wear
O 11 Cylindrical scrub head Clean underside of scrub head
O 1 Recovery tank lid seal Check for wear
O 2 Solution tank filter Remove and clean
100 Hours O 10 Battery watering system (option) Check hoses for damage and wear
O 12 Rear casters Lubricate
200 Hours O 10 Batteries, terminals and cables Check and clean
750 Hours T 13 Vacuum motor Replace carbon brushes
1250 Hours T 14 Propel motor Replace carbon brushes
T 15 Brush motor Replace carbon brushes
T 16 Brush belt (Cylindrical Brush) Replace belt
FIG. 101
FIG. 102
FIG. 105
4. Drain and rinse out the solution tank (Figure 106). Orbital scrub head - Turn the working pad over or
replace when worn (Figure 109).
FIG. 106
5. Disk scrub head - Turn pad over or replace when FIG. 109
worn (Figure 107). 7. Wipe the squeegee blades clean. Inspect blades
for wear and damage (Figure 110). Rotate blade if
worn. See SQUEEGEE BLADE REPLACEMENT.
FIG. 107
6. Replace brushes when they no longer clean
effectively or when the bristles are worn to the
FIG. 110
yellow indicator (Figure 108).
8. Clean scrub head skirt. Check for wear or damage
(Figure 111). Replace if worn or damaged.
FIG. 108
FIG. 111
9. Clean the outside surface of the machine with an 12. Automatic battery watering option - Refill tank with
all purpose cleaner and damp cloth (Figure 112). distilled water (Figure 115). Replace cap.
FOR SAFETY: When servicing machine, do not
power spray or hose off machine. Electrical
malfunction may occur. Use damp cloth.
FIG. 115
13. Charge batteries (Figure 116). See BATTERIES.
FIG. 112
10. Cylindrical brush scrub head - Remove and clean
debris trough (Figure 113).
FIG. 116
ATTENTION: Do not disconnect battery cables
while charger is plugged in, circuit board damage
may result.
FIG. 113
11. Severe environment option - Refill the severe
environment tank with a recommended cleaning
detergent at full concentration (Figure 114).
Replace cap.
FIG. 114
FIG. 120
FIG. 117
2. Inspect and clean the seal on the recovery tank lid
2. Check for liquid in the battery compartment. (Figure 121). Replace seal if damaged.
(Figure 117). See BATTERY COMPARTMENT
DRAIN HOSE for further details.
FIG. 121
FIG. 122
FIG. 119
FIG. 123
FIG. 125
FIG. 127
BATTERIES
S Only charge the batteries in a well-ventilated area to NOTE: Make sure the battery caps are in place while
charging. There may be a sulfur smell after charging
prevent gas build up.
batteries. This is normal.
S Allow the charger to complete charging the batteries
before re-using the machine. CHECKING CONNECTIONS / CLEANING
S Maintain the proper electrolyte levels of flooded (wet) After every 200 hours of use, check for loose battery
batteries by checking battery cell levels weekly. connections and clean the surface of the batteries,
including terminals and cable clamps to prevent battery
FOR SAFETY: When servicing machine, battery corrosion. Use a scrub brush with a strong mixture of
installation must be done by trained personnel. baking soda and water (Figure 129). Do not remove
FOR SAFETY: When servicing machine, keep all battery caps when cleaning batteries.
metal objects off batteries. Avoid contact with
battery acid.
MAINTENANCE-FREE BATTERIES
Maintenance-free (Sealed AGM) batteries do not
require watering. Cleaning and other routine
maintenance is still required.
FIG. 130
OFF-BOARD BATTERY CHARGER: 2. To enter the battery select mode to choose a new
profile setting, press and hold the Select Charge
1. To change the off-board battery charger settings, Profile Button for 5 seconds. Fast red flashes will
see OFF-BOARD BATTERY CHARGER confirm select mode entry.
SETTINGS.
3. Indicator will then display current profile setting.
2. To reprogram the machine to match the off-board This is repeated 4 times.
charger setting, see below:
ex. Profile Setting 3: ☼☼☼☼☼
T600e Membrane and T600 Pro-Membrane Models - (Flashes: Red-Red-Yellow-Yellow-Yellow)
Service application software required, contact service.
4. To change profile setting, press the Select Charge
T600 Pro-Panel Model - See SELECTING BATTERY Profile Button while the current setting is repeating
TYPE. 4 times. Continue to press button until desired
profile setting is flashing as described in table.
T600e Membrane Model T600 Pro-Membrane Model Profile
setting Battery Description
3 Wet, Trojan 180-240 AH
7 Wet, Trojan 270-360 AH
2-1 Wet, TAB/Enersys 180-260 AH
2-8 Gel, Deka 180-200 AH
4-3 AGM, Discover 200-400 AH
T600 Pro-Panel Model 5-1 Gel, Sonnenschein 150-250 AH
1-6-8 TPPL, 12XFC48 / 12XFC58 / 12XFC60
5. To save new setting, press the button for 7
seconds until new setting is displayed by green
flashes. The new setting will repeat two times with
two red flashed between repeats.
6. Confirm new setting by repeating step 1.
ON-BOARD BATTERY CHARGER: 4. Select battery type and brand installed in machine
(Figure 136). See battery label to determine type
T600e Membrane and T600 Pro-Membrane Models -
and brand. Press the up and down arrows to scroll
To change the on-board battery charger settings and to
through battery selection.
reprogram the machine's battery discharge indicator,
service application software is required. Contact
service.
T600 Pro-Panel Model - To change the on-board
battery charger settings, see SELECTING BATTERY
TYPE. The battery discharge indicator will
automatically reprogram to match battery selection.
FIG. 134
3. Press the Battery Type button (Figure 135).
FIG. 135
FIG. 138
4. Submerge the other end of the hand pump hose
into a bottle of distilled water (Figure 139).
Before using the battery watering system check hoses 5. Squeeze the bulb on the hand pump hose until firm
and connections for damage or wear. (Figure 140). The level indicators will turn black
when full.
1. Fully charge batteries prior to using the battery
watering system. Do not add water to batteries
before charging, the electrolyte level will expand
and may overflow when charging.
2. After charging batteries, check the battery
electrolyte level indicators located on the battery
covers (Figure 137). If the level indicator is white
add water as described in the following
instructions. If the level indicators are black the
electrolyte is at the correct level, no water is
required.
FIG. 140
6. After adding water, replace the dust cap on the
battery fill hose and store the hand pump hose
inside the machine's battery compartment for future
use.
FIG. 137
FIG. 141
Check the water level in the automatic watering tank
periodically. Add distilled water when low (Figure 142).
FOR SAFETY: When servicing machine, only use
distilled water when filling the automatic battery
watering tank.
FIG. 144
3. Firmly reconnect the drain hose to holder after
draining battery compartment.
FIG. 142
The automatic battery watering indicator will also alert
user to add distilled water when tank is empty (Figure
143). See CONTROL PANEL OPERATION for further
details.
FIG. 143
FIG. 145
3. Remove worn blade(s) from the blade retainer FIG. 148
(Figure 146).
FIG. 146
2. Lift the recovery tank to access the ec-H2O water a. Turn key on.
conditioning cartridge (Figure 149). Drain recovery b. Press and hold the service switch, located on
tank before lifting tank. the ec-H2O module, for 10 seconds. After
releasing service switch, the three solution flow
indicator lights will begin to (ripple) move back
and forth (Figure 152).
c. Within 5 seconds after releasing the service
switch, while the three indicator lights are
moving back and forth, quickly press and
release the solution flow button located on
ec-H2O module (Figure 152).
The three indicator lights will then blink three
times to indicate timer has been reset.
Repeat process if the three indicator lights do
not blink three times.
Service switch
FIG. 149
3 indicator lights
3. Disconnect the two hose connectors from the top
of the cartridge by pressing the gray collars inward
and pulling the connectors outward (Figure 150).
Lift cartridge to remove.
Gray
Collar Solution flow button
FIG. 152
FIG. 150
FIG. 155
STORING MACHINE
FIG. 156
3. Pour 1 gallon / 4 liters of propylene glycol based
recreational vehicle (RV) antifreeze into the
solution tank.
Models equipped with optional Severe Environment FIG. 158
detergent tank - Lift tank from machine and empty
6. After storing machine in freezing temperatures,
the detergent from tank (Figure 157). Return tank. drain any remaining antifreeze from the solution
Pour a 1/4 gallon / 1 liter of propylene glycol based tank and from the optional Severe Environment
recreational vehicle (RV) antifreeze into the detergent tank. Add clean water to solution tank
detergent tank. and to optional detergent tank and operate the
machine and spray nozzle to flush system.
7. Refill the automatic battery watering tank with
distilled water, if equipped.
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Service indicator icon isMachine or on-board battery charger See SERVICE INDICATOR CODES
flashing fault has been detected
ec-H2O icon is red or ec-H2O system fault has been See SERVICE INDICATOR CODES
flashing red detected
ec-H2O icon is flashing ec-H2O cartridge has reached Replace ec-H2O cartridge
red and blue maximum water usage or expiration
Machine will not operate Emergency shut-off button activated Turn button to reset
Electronic parking brake system is See PUSHING AND TRANSPORTING
disengaged (option) MACHINE.
Machine fault detected See SERVICE INDICATOR CODES
Batteries discharged Recharge batteries
Loose battery cable(s) Tighten loose cables
Faulty battery(s) Replace battery(s)
Faulty key switch Contact service
Faulty start bail switch Contact service
Circuit breaker tripped Reset circuit breaker
Faulty control board Contact service
On-board battery charger Plug not connected to power supply Check plug connection
will not operate Batteries over discharged Replace batteries
Battery charger fault detected See SERVICE INDICATOR CODES
Faulty charger Replace charger
Faulty power supply cord Replace power supply cord
Machine will not propel Propel fault has been detected See SERVICE INDICATOR CODES
Circuit breaker tripped (T600e) Reset circuit breaker
Faulty propel motor or wiring Contact service
Worn carbon brushes in motor Contact service
Brush motor will not Brush motor fault has been detected. See SERVICE INDICATOR CODES
operate Faulty pad motor or wiring Contact service
Circuit breaker tripped (T600e) Reset circuit breaker
Worn carbon brushes in motor Contact service
Broken or loose belt (cylindrical brush Contact service
model)
Vacuum motor will not Squeegee assembly is raised off floor Lower squeegee assembly to floor
operate Vacuum motor fault has been See SERVICE INDICATOR CODES
detected
Faulty vacuum motor or wiring Contact service
Circuit breaker tripped Reset circuit breaker
Poor scrubbing Debris caught in brush/pad Remove debris
performance Worn brush/pad Replace brush/pad
Incorrect brush pressure Adjust brush pressure
Wrong brush/pad type Use correct brush/pad for application
Low battery charge Recharge batteries
Uneven brush pressure Scrub head/brushes not level. Contact service
Broken or loose belt (cylindrical brush Contact service
model)
TROUBLESHOOTING - Continued
PROBLEM CAUSE SOLUTION
Trailing water - poor or Full recovery tank or excessive foam Drain recovery tank
no water pickup buildup
Loose drain hose cap or flow control Replace cap or close flow control valve on
valve is open drain hose
Worn squeegee blades Rotate or replace squeegee blades
Clogged drip trap (Squeegee Remove cover and clean
assembly)
Clogged squeegee assembly Clean squeegee assembly
Loose vacuum hose connection Secure vacuum hose connection
Clogged vacuum hose Flush vacuum hose
Damaged vacuum hose Replace vacuum hose
Clogged float shut-off screen in Clean screen
recovery tank
Recovery tank lid not completely Check lid for obstructions
closed
Defective seals on recovery tank lid Replace seal
Little or no solution flow Empty solution tank Refill solution tank
Low solution flow rate set Increase solution flow rate
Clogged solution tank filter Clean filter
Plugged solution supply line Flush solution supply line
Severe environment tank No detergent Refill tank
does not dispense Faulty float switch Contact service
detergent
Defective pump Contact service
Defective pump potentiometer Contact service
Faulty control panel Contact service
Automatic battery Tank is empty Refill tank
watering tank does not Defective pump Contact service
dispense water
Pump not priming Contact service
Faulty control board Contact service
Short run time Low battery charge Charge batteries
Batteries need maintenance See BATTERIES
Defective battery or end of battery life Replace batteries
Battery discharge indicator (BDI) See CHARGING BATTERIES
programmed incorrectly
Faulty charger Replace battery charger
Brush pressure set too high Lower brush pressure
Solution tank auto-fill Coupler not properly connected Connect coupler
does not function Faulty shut-off float Replace float. Contact service
properly
Machine not on level surface Machine must be on level surface
Excessive scrub head Damaged scrub head isolators Replace isolators. Contact service
noise (Orbital model)
MACHINE DIMENSIONS
DISK MODEL
43.6 in
1107 mm
63.7 in / 1617 mm
28 in / 700 mm Model
65.8 in / 1671 mm
32 in / 800 mm Model
69.3 in / 1761 mm
36 in / 900 mm Model
43.6 in
1107 mm
64.4 in / 1637 mm
28 in / 700 mm Model
64 in / 1625 mm
32 in / 800 mm Model
43.6 in
1107 mm
62.6 in / 1590 mm
FIG. 163
FIG. 165
3. To select or change a supervisor control mode, Speed Selection
press and hold the specific zone control button until
the LED blinks three times (Figure166). For lockout
mode 3, press and hold zone control buttons 1 and Low → High
2 at same time. After selection is made, the LED FIG. 168
will turn solid to indicate new mode. NOTE: The maximum scrub speed setting can only be
Unlocked mode 1 = Zone control button 1 adjusted in supervisor control lockout modes 2 and 3.
Lockout mode 2 = Zone control button 2 6. To exit the supervisor control mode, turn key off.
Lockout mode 3 = Zone control buttons 1 & 2
FIG. 171
2. Press the login button (Figure 172).
FIG. 169
Supervisor Mode - Capable of machine operation
with full use of all controls, along with configuring
permissions and restrictions for the operator mode and
login capability. The supervisor mode home screen
provides access to the machine settings button and to
the maximum scrub speed button (Figure 170).
FIG. 172
3. First time use - Enter the factory-assigned
supervisor mode login code “1234” then press the
green enter button (Figure 173).
FIG. 170
A new machine from the factory will automatically start
up in the supervisor mode with a preassigned default
supervisor profile. The machine's factory-assigned
supervisor login code is ”1234”. This login code is not FIG. 173
required until it is enabled. The default supervisor
profile name and login code can be changed as
described in this section. If the new assigned
supervisor mode login code is forgotten, use the
recovery login code 836626826.
FIG. 174
5. The machine's setting screen provides access to
the following menu (Figure 175). FIG. 176
2. Press the Add Profile button to add a new user
profile (Figure 177).
FIG. 177
FIG. 175
Use the edit, copy and delete profile buttons to
Video help - Use to view specific operation manage the current user profiles.
and maintenance procedures.
Press to edit an existing user profile
Add/Edit Profiles - Use to add/edit user
profiles for machine use. Press to copy an existing user profile
Battery Type - Use to configure the machine Press to delete a user profile
for different battery types. See BATTERIES.
3. Press the Operator button to add an Operator 6. Select the controls the new user should only have
mode profile or press the Supervisor button to add access to use (Figure 181). Green represents
an additional supervisor mode profile (Figure 178). unlocked controls and gray represents locked
controls. Press the flashing save button to save
Note: The machine's default supervisor profile can not
new profile.
be deleted from profile list.
FIG. 181
FIG. 178
7. The new user profile is now saved to the operator
4. Enter the name of the new user profile then press profile list as shown (Figure 182). Multiple Operator
the green enter button (Figure 179). and Supervisor user profiles can be added. Press
the back arrow to return to the previous screen to
add more user profiles.
FIG. 182
8. To enable the login screen at start up (Figure 183),
FIG. 179
see Enabling the Login.
5. Assign a login code for the new user profile then
press the green enter button (Figure 180). The new
login code can be any combination of numbers
ranging from 3 to 8 digits in length.
FIG. 183
FIG. 180
FIG. 187
6 Now at machine start up, the login screen will
display (Figure 188). The user will need to enter
their assigned login code to operator machine.
FIG. 184
3. Press the machine settings button (Figure 185).
FIG. 188
7. When the user is done operating the machine, it is
recommended the user log out by pressing the help
button, and then pressing the logout button (Figure
FIG. 185
189). Turning the key to the off position is another
4. Press the Enable Login button (Figure 186). The way to also logout
Enable button will change from Enable Login to
Disable Login.
FIG. 189
FIG. 186
FIG. 193
6 Press either the Operator button or Supervisor
button to select desired user profile as your home
screen default without login (Figure 194).
FIG. 190
3. Press the machine settings button (Figure 191).
FIG. 194
7. Select a pre-assigned user profile. In this example,
operator profile ”JOHN” is selected (Figure 195).
FIG. 191
Turn the key off to apply the setting.
4. Press the Disable Login button (Figure 192).
FIG. 195
FIG. 192
8. At start up, the home screen is now set for the
desired user profile as the default without login.
NOTE: To change to a different user profile as the
default home screen without login, you must re-enable
login and repeat the disabling login instructions.
FIG. 199
5. Press the factory-assigned login code and enter a
new login code (Figure 200). Press the flashing
save button to save the new login code.
FIG. 196
2. Press the Add/Edit Profiles button (Figure 197).
FIG. 200
FIG. 197
3. Press the Edit Profile button (Figure 198).
FIG. 198