sortase 1torz00t ‘ROONEY STORE Pat) POLYCAB Conneetion Zindagi Ka ee: DETAILS MAKE THE DIFFERENCE XLPE INSULATED HEAVY DUTY CABLES 650 / 1100V.® pie Product Range + LV. PVC & XLPE POWER CABLES WITH COPPER AND ALUMINIUM CONDUCTOR LV. PCV & XLPE CONTROL CABLES WITH COPPER. CONDUCTOR + M.V, POWER CABLES UPTO 33 kV + EHV CABLES FROM 66KV TO 220kV + ZERO HALOGEN CABLES + FIRE SURVIVAL CABLES (FS) + INSTRUMENTATION CABLES SCREENED / UNSCREENED + INDUSTRIAL BRAIDED CABLES + THERMO COUPLE / COMPENSATING CABLES + LEAD SHEATHED CABLES + RUBBER CABLES + RAILWAY SIGNALLING CABLES + TELEPHONE CABLES DRY & JELLY FILLED + BUILDING WIRES FR / FRLS / FRZH / FRLF / FRFS + SINGLE CORE INDUSTRIAL FLEXIBLES PVC/ FR / FRLS / FRZH / HRFR / HR / HR-FRLS / FRLF / FRFS ‘+ MULTI CORE INDUSTRIAL FLEXIBLE CABLES ‘+ SUBMERSIBLE FLAT AND ROUND CABLES + COAXIAL CABLES + LAN CAT-SE/ CAT 6 CABLES + WELDING CABLES + SOLAR AC/DC CABLES + STEEL BRAIDED CABLES + SPECIALITY CABLES SUITED FOR MARINE / OIL & GAS / EXTREME FIRE CONDITIONS / HIGHLY CORROSIVE, ENVIRONMENT / TRAFFIC / AIRCRAFT / SPACE STATION / AUTOMOBILES + OPTIC FIBRE CABLES® Contents OLYCAB amen Details make the difference BASEC PCR Quality Certifications ‘Advantages of Polycab XLPE Cables & Selection ‘Comparative Current Rating and Short Circuit Rating for XLPE Cable Vis-a-Vis PVC Cables Technical Data Tables ap aey Rating Factors PL eer Handling 40 POLYCAB XLPE INSULATED HEAVY DUTY GABLESCOMPANY PROFILE POLYCAB AN ISO 9001:2008, ISO 14001:2004, CHSAS 18001:2007 COMPANY IS INDIA'S NO. 1 CABLES & WIRES COMPANY WITH A GLORIOUS TRACK RECORD OF OVER 4 DECADES, (OUR MANUFACTURING FACILITIES AT HALOL (VADODARA), DAMAN, NASHIK AND ROORKEE IN INDIA, ADDRESSES TO THE SPECIFIC NEEDS WITH STATE-OF-THE-ART MACHINERY AND TECHNOLOGY. POLYCAB'S TURNOVER HAS CROSSED INR 6000 CRORE'S IN THE FISCAL YEAR 2016-17. POLYCAB DERIVES ITS STRENGTH FROM ITS CUSTMERS AND THOSE BEING IN SECTORS LIKE UTILITES, POWER GENERATION, TRANSMISSION & DISTRIBUTION, PETROLEUM & OIL REFINERIES, OEMs, EPC CONTRACTORS, STEEL & METAL, CEMENT, CHEMICAL, ATOMIC ENERGY. NUCLEAR PLANTS, ‘AS WELL AS GOVERMMENT PARTNERS LIKE BSNL, RAILWAYS AND PRIVATE TELECOM OPERATORS UKE RELIANCE, VODAFONE, AIRTEL, AIRCEL, TATA, IDEA AND MANY MORE. THINGS YOU DIDN'T KNOW ABOUT POLYCAB BETWEEN IS FACILITIES IN DAMAN, HALOL (VADODARA], NASHIK AND ROORKEE THE COMPANY HAS 3.5 MILLION SQUARE FEET OF MANUFACTURING SPACE. POLYCAB MANUFACTURES ENOUGH CABLE EACH YEAR TO CIRCUMNAVIGATE THE EARTH THREE AND A HALF TIMES AND ENOUGH WIRE TO GO TO THE MOON AND COME BACK - FOUR TIMES. POLYCAB HAS INCREASED ITS TURNOVER 100 TIMES IN SIXTEEN YEARS, (OVER 300 AUTHORISED DISTRIBUTORS SERVICE ITS INDIA NEEDS AND ITS OVERSEAS INTERESTS, POLYCAB OFFERS A VARIETY OF SERVICES: ‘+ COMMERCIALLY REASONABLE PRICES + RELIABLE & CONSISTENT QUALITY : PRODUCT DEVELOPMENT AS PER MARKET = + ATARGET STOCKING POLICY : att {+ TECHNICAL SUPPORT FOR APPLICATION : “al i : SS (nton) rant POLYCAB XLPE INSULATED HEAVY DUTY CABLES© Basec PCR Quality Certifications POLYCAB Ct ni CERTIFICATE ee CERTIFICATE tee ote no it eget Shorememene oe eae nen 180 45001 : 2018 CERTIFICATE POLYCAB XLPE INSULATED HEAVY DUTY CABLES | 3® POLYCAR Basec PCR Quality Certifications 4 | POLYCAB XLPE INSULATED HEAVY DUTY CABLES© Basec PCR Quality Certifications POLYCAS POLYCAB XLPE INSULATED HEAVY DUTY CABLES | 56 ‘CERTIFICATION SCHEDULE ees Basec PCR Quality Certifications Se BASEC SERTICATION SCHEDULE aac ‘BASEC PCR sue 102018. POLYCAB XLPE INSULATED HEAVY DUTY CABLES© XLPE Cables POLYCAB XLPE insulated heavy duty cables were introduced worldwide in mid sixties. These cables have overcome the limitations of PVC Insulated Cables such as thermal degradation, poor moisture resistance and thermoplastic nature. ‘The advantages of XLPE Insulated cables in comparison to PVC insulated cables are as under: APPLICATION The Cables are suitable for use on AC single phase or three phase (earthed or unearthed) systems for rated Voltage up to and including 1100 Volts. These Cables can be used on DC Systems for rated Voltage up to and including 1500 Volts to earth. Technical Advantages: 1. Higher current rating, higher short circuit rating approx. 1.2 times that of PVC. 2. Thermosetting in nature. 3. Higher insulation resistance 1000 times more than PVC cables. 4, Higher resistance to moisture 5. Better resistance to surge currents. 6. Low dielectric loses. 7. Better resistance to chemicals 8. Longer service life. 9. Comparatively higher cable operation temperature 90°C and shor circuit temperature 250°C Commercial Advantages: 1, Lower lying cost because of comparatively smaller diameter of cable and higher weight 2. Lower installation charges as the diameter of cable is comparatively lesser with smaller bending radius, requiring less space requirement for laying cables. 3. **0ne size lower cable can be used as compared to PVC insulated cable. “Density of XLPE is lower than PVC ** For longer cable length voltage drop shall be considered Polycab Cables of 0.6 / I (1.2) KV 4C X 300 Sq. mm, IC X 800 Sq. mm has been successfully type tested at DEKRA - Netherland POLYCAB XLPE INSULATED HEAVY DUTY CABLES | 7® POLYCAS Advantages of Polycab XLPE Cables HIGHER ELECTRICAL STRENGTH RETENTION, HIGHER SHORT CIRCUIT RATING BETTER ELECTRICAL, MECHANICAL & THERMAL PROPERTIES EASY JOINTING & TERMINATION II Selection of Cables Power Cables are generally selected considering the application. However following factors are important for selection of suitable cable construction required to transport electrical energy form one end tothe other, 1) Maximum operating voltage. 2) Faultlevel 3) Load to be carried. 4). Possible overloading duration & magnitude. 5) Routelength and voltage drop. 6) Mode of installation considering installation environment such as ambient & ground temperature as well as chemical & physical properties of soil, Grouping factors, arrangement of Cables during installation 7) Flame retardant properties, Allsizes of POLYCAB XLPE cables are designed for standard operating conditions in India and abroad The standards adopted are after duly considering the geographical /climactical conditions and general applications of power for utilities, distribution and generation purposes, The cables are manufactured conforming to Indian & Intemational cables specification for XLPE Insulated cables. Customer specificrequirements can also be met. 1 Basic assumptions ‘The current ating given as per before mentioned following assumptions 2). Maximum Conductor temperature: 90°C b) Thermal resistivity of soil: 15k. uw ©) Ground temperature: 30°C )_ Ambient air temperature: 40°C ©) Depthoflaying (measured to: 750mm POLYCAB XLPE INSULATED HEAVY DUTY CABLESComparative Current Rating and short Circuits ) Rating for XLPE Cable Vis-a-Vis PVC Cables POLYCAG 1 COMPARATIVE CURRENT RATINGS OF 650/1 100 VOLTS MULTICORE HEAVY DUTY PVC INSULATED ‘CABLES & XLPE INSULATED CABLES. @.3.5 & 4 Core Unarmoured / Armoured PVC Sheathed Cables with Aluminium Conductor) rere rc ere ee rr ee EEC at ey or era) (a) In Ground In ir ‘Approx Votage Drop | In Ground Inair ‘Approx Voltage Drop Sq.mm Ane. ‘Ano nw amp mi oo ‘An Mv Famp mit 16 ot 82 3.98 7m 6 424 % 78 70 249 96 93 267 5 m4 5 180 4 14 194 50 nt 104 134 134 138 143 70 136 131 9093 164 175 0.99 % 183 162 0.88 7 216 072 120 185 186 os4 28 249 058 150 206 a2 045 29 288 0.48 185 234 245 0.36 282 3a 039 240 ort 201 0.29 307 392 031 300 305 335 0.25 389 452 026 400 348 330 zi 420 526 o2t 1 COMPARISON OF SHORT CIRCUIT RATING FOR | SECOND DURATION FOR, * PVC & XLPE Insulated Cables ** with Copper and Aluminium Conductors. (Current in kAmps) re or ar Samm [Copper [Aluminum | Con 15 0173 - 021 - 25 ozs . 036 . * PVC Type A insulation as per 15831 84, * PVC Cables as per 5-154 (Part-1) 4 046 030 as7 038 + XLPE Cables as per IS-7088 (Par-1) 6 069 046 086 as? 1) Max. Conductor Temperature during 10 1.15 076 148 095 Operation AVC xe 6 1.84 122 229 151 me sore * 288 190 358 236 2) Max, Conductor Temperature During 6 403 266 sot at Shortcicuit, 160°C 250°C so 575 cs) 716 an Formula relating Short Circuit Rating with duration 70 805 522 o02 eee Kea 95 1093 722 1358 898 Ish Te 120 1380 az war 1134 wo | a | no | oou ] ue | ff Segetonarenin ss mm 185 227 1408 2647 1748 k Constant oe ono ‘at ase oes bh = Shortlreuit current, KA 300 3450 280 293 20.5 400 46 3040 124 a780 00 5750 38 7135 725 630 7245 a7a8 9015 5954 200 2 8080 11448 7580 100 15 16 1310 450 POLYCAB XLPE INSULATED HEAVY DUTY CABLES | 910 © POLYCAB Technical Data 1 APPROXIMATE CAPACITANCE (Microfarads / Km) |.1 KV XLPE CABLES. fn een ais er 15 - 018 0168 25 . 021 021 4 . 025 025 6 - 029 029 10 034 0.36 036 6 40 043 043 25 042 043 04 35 oar 050 050 50 050 083 083 0 055 os? 056 95 062 085, 065 120 066 os? 087 150 064 065 064 185, 086 083 08s 240 070 088: os? 300 074 ont o7t 400 075 073 o7 500 078 074 074 630 082 om om 800 08s 1000 os? : : | KV XLPE CABLES. I) APPROXIMATE REACTANCE AT 50 HZ (Ohn/Km) ener fare Drie) 120 150 185 240 300 400 500 630 300 1000 narmoues 0.154 0.143 0.134 0.125 0.116 0.110 0.105 0.101 0.0937 0.0910 0.0879 0.0850 0.0885 0.0839 0.0820, 0.0801 0792 o.07e0 ore? o.o7s2 0.0787 Armoured POLYCAB XLPE INSULATED HEAVY DUTY CABLES() Technical Data POLYCAB 1 CONDUCTOR TECHNICAL INFORMATION FOR SINGLE CORE AND MULTICORE CABLES CONFORMING ‘TO 1S-8130/1984 (STRANDED-CLASS-2) COPPER & ALUMINIUM CONDUCTORS. oot [inne olor Ca Compacted Plain Copper Aluminium | Plain Copper Aluminium Round Shaped ‘Samm a AD, ‘oom | Ohmikin | Ohmikm [oh 1 - 12.10 181 1540 232 25 - 7a ta 95 150 a : 461 Tat 5.88 950 6 3.08 481 393 531 10" 6 - 183 3.08 238 3.95 16 5 6 115 191 147 2.44 25 6 6 0727 1.20 093 154 35 6 6 0524 0.868 0.568 ant 50 6 6 0.387 06st 0.494 082 70 2 12 0.268 0.483 0.342 0.568 95 5 15 0.193 032 0287 ato 120 8 15 0.153 0.253 0.196 0.325 150 18 15 0.124 0.206 0.159 0.264 185 30 30 0.0991 0.164 0.128 o2it 240 34 30 0754 0.125 0.0985 0161 300 34 30 0.0601 0.100 0.0796 0.129 400 53 53 0.087 00778 0.0897 oot 500 53 53 0.0386 0.0605 0.0515 00788 630 53 53 0.0283, 0.0489 0421 0.0615 800 53 53 0.9221 0.0967 0.0364 0.0488 1000 53 53 0.0176 o.n91 0.0225 0.372 * These sizes can be manufactured with solid conductor having single strand POLYCAB PRECONDITIONS FOR CURRENT RATING 1. Thevalues given in the table are valid for on cicuitin a three phase system under conditions specified. For grouping cables rating factor must beused. 2, The current carrying capacities mentioned in POLYCAB technical data are intended as a guide, to assist operating engineers in selecting cables for safety and reliability 3. Basicassumption and condition of installation: * Ambient ground Temperature: 30°C * Ambient air Temperature: 40°C * Depth of Cable Burial: 750mm. * Thermal Resistivity of soil: 1.5 k m/w 4, ‘Single Core Cables areinstalled as indicated in the table; spacing between cables in fat formation is as indicated 5. For3and4 core cables, itis usual to assume the same current carrying capacity for 4core cable as for 3 core cables. Our calculated values are based actually on 3 core cables. These values are suitable with enough accuracy also for 4 cables in most cases. Only for large 4 core ‘ables in air the values are too conservative, due tothe large cable surface and consequent high heat dissipation factor. 6, To obtain the maximum current carrying capacity of a cable operating at different conditions from the standard, various rating factors areto bemmultipliedas follows: la =Kis(in Amperes) Where la = Current Rating at actual Operating Conditions (amperes) Is = Current Rating at Standard Operating Conditions (amperes) = Rating factoras applicable POLYCAB XLPE INSULATED HEAVY DUTY CABLES | 11Weight, Dimension Data & ® Pourche Current Carrying Capacity of Cables ysonbos owoysn> sod se euuou wei axou y)6us7 94535! 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Z1-TTGVL 4 3 3 < 5 3 £ 8 a & 5 2% £ e £ & 5 © z 5 E 5 6 Weight, Dimension Data & 23 POLYCAB XLPE INSULATED HEAVY DUTY CABLESRating Factors eo es once 1 Table 2 Rating factors for variation in ground temperature for direct buried cables Dee es ead eects ot 90 12 1.08, 1.04 1 0.98 ost 087 082 1 Table 3 Rating factors for variation in ground temperature for cables in ducts Dee ac ome ed eens cc 90 142 1.08 1.04 1 096 ost 087 82 1 Table 4 Rating factors for depths of laying for direct buried cables SUL) ro Rus eed on eres 24 | POLYCAB XLPE INSULATED HEAVY DUTY CABLES© Rating Factors POLYCAB 1 Table 5 Rating factors for depths of laying for cables in ducts ural Pee eee eer on tee IL Table 6 Rating factors for variations in soi ect in ground one Peer g cg 4 17, 1.08 1 089 081 075 6 47 1.09 1 0.89 oat 078 10 17, 1.09 1 089 0.80 ora 16 17 1.08 1 089 080 ora 25 1.18 1.09 1 089 080 ova 35 1.18 1.10 1 088 0.80 073 50 1.19 1.10 1 88 080 7s 70 1.19 110 1 088 0.80 o7a 95 1.19 1.10 1 088 079 073 120 19 110 1 088 079 o7a 150 119) 1.10 1 088 079 073 105 1.19 1.10 1 88 o79 ore 200 1.20 110 1 088 079 o72 300 1.20 1.10 1 0.88 079 ore 400 120 +10 1 028 o79 ore 500 1.20 1a 1 087 079 ore 630 1.20 at 1 087 o79 ore 800 1.20 un 1 087 079 o72 1000 1.20 1 1 087 079 or POLYCAB XLPE INSULATED HEAVY DUTY CABLES 25® POLYCAB Rating Factors omen zn I Table 7 Rating factors for variations in soil thermal resistivities for two single-core cables laid in buried duct ey Ree ng Cr Leh 1.50 116 1.08 1 ost ost 075 250 116 1.08 1 089 081 075 4 147 1.09 1 0.89 081 078 6 a7 1.08 1 0.89 081 075 10 147 1.08 1 089 080 ora 16 a7 1.09 1 89 0.80 ora 25 118 1.08 1 0.89 0.80 ora 38 118 1.10 1 0.88 080 073 50 119 1.10 1 088 0.80 073 70 119 1.10 1 0.88 0.80 073 9% 1.19 1.10 1 088 079 o73 120 119 1.10 1 088 079 0738 150 119 1.10 1 0.88 079 073 185 119 1.10 1 088 079 07 240 1.20 1.10 1 0.88 079 o72, 300 120 1.10 1 88 079 o72 400 1.20 1.10 1 0.88 079 ore 500 120 un 1 087 079 o72, 630 1.20 at 1 a7 079 o72, 300 120 1 1 087 079 o72, 1000 1.20 at 1 a7 079 o72, 26 | POLYCAB XLPE INSULATED HEAVY DUTY CABLES© Rating Factors POLYCAB 11 Table 8 Rating factors for variations in soil thermal resistivities for three single-core cables laid direct in ground option ‘mw ‘ ur 8 : one ow or © ie 0 : ome ov om POLYCAB XLPE INSULATED HEAVY DUTY CABLES 7® POLYCAB Rating Factors Gomez 11 Table 9 Rating factors for variations in soil thermal resistivities for three single-core cables laid in buried duct ae Reed area of conductor hd 1.50 1.08 11.04 1 092 os 084 250 1.08 1.05 1 93 oss 084 4 1.08 1.05 1 093 087 083 6 1.09 1.06 1 093 oa7 oa 10 1.10 1.08 1 0.93 087 ose 16 1.10 1.08 1 093 087 02, 25 1.10 1.08 1 93 os7 os 35 1.10 11.08 1 093 os 081 50 ant 1.06 1 92 oss 081 70 att 1.08 1 092 oss 0.80 95 12 1.08 1 092 os 0.80 120 12 1.06 1 ost os o79 150 12 107 1 ost os 079 185 12 1.07 1 ost 084 079 240 12 1.07 1 ost oss 078 300 1.13 107 1 091 084 078 400 1.13 107 1 ost 084 o78 500 1.13 1.07 1 0.90 oss o78 630 1.13 107 1 0.90 os ov 00 114 1.08 1 090 oss ov 1000 1.14 108 1 0.90 082 ovr 28 | POLYCAB XLPE INSULATED HEAVY DUTY CABLES