Mini PLC PL - 100
• Supports up to 100 IOs                                            • Analog Voltage/Current Inputs and Outputs of 0-10 V / 4-20 mA
• Relay Base & MOSFET Low Side Base modules                         • PC Software for programming, online & offline simulation
• Stacking using FRC cable up to maximum 6 Expansion Modules        • Standard RS232/RS485 port with RJ11 for HMI/SCADA Interface
• Isolated Digital Inputs with sourcing & sinking capability        • Modbus RTU support
• Isolated Digital Transistorized Outputs                           • 128 Weekly, Monthly & Yearly Time Switches each
  (Low Side and High side driver)                                   • Multiple Timers, Counters including retentive counters,
• High Speed Inputs - Single / Quadrature (1x/2x/4x)                  Hour meters & many more function blocks
• High Speed Outputs (PTO / PWM / S-Profile)
 Cat. No.                               PC10BD16001D1                                                   PC10BD14002D1
 Parameters
 Power Supply
 Supply Voltage ( )                     24 VDC
 Supply Tolerance                       - 20% to +10%
 Internal Current Consumption           65mA @ 24 VDC                                                   60mA @ 24 VDC
 Inrush Current                         2.5A @ 24VDC
 Battery Backup                         30 Days
 (In Event of Power failure)
 Separate Power Supply                                                                                  19.2 To 26.4 VDC
 For Output                             Not required                                                    (External fuse of 10A is recommended )
 Digital Inputs
 No. of Inputs                          8                                                               6+2 High Speed
 Grouping                               (4+1 Common)*2
 Type of Inputs                         Sinking / Sourcing
 Input Voltage Range                    0 - 26.4 VDC
 Level (Logic 0)                        Max. 7VDC
 Level (Logic 1)                        Min. 16VDC
 Max. Input Current                     1.2 mA per input
 Hardware Delay                         5 msec
 Digital Filter Time (Sampling Time)    28 msec
                                        (Hardware Delay + Digital Filter Time) OR
 Min. Pulse Width
                                        (System Loop Time) whichever is higher.
 Max. I/P frequency                     10 Hz (for worst case condition)
 High Speed Level (Logic 0)             -                                                               Max 1 VDC
 High Speed Level (Logic 1)             -                                                               Min 3 VDC
 Max Input Current                      -                                                               1.2 mA per Input
 Max High Speed Input Current           -                                                               3 mA per Input
 Min. Pulse width for
 High Speed Inputs (for 'low to high'   -                                                               50 µSec (Min.)
 or 'high to low' transition)
 Max. I/P frequency for                 -                                                               Single Phase Mode - 10 kHz.
 high speed inputs.                                                                                     Quadrature Mode
                                                                                                        1X - 10 KHz, 2X - 5 KHz, 4X - 2.5 KHz
 Digital Outputs
 No. of Outputs                         8                                                               4+2 High Speed
 Grouping                               (4+1 Common)*2                                                  NA
 Output Hardware                        Relay (NO)                                                      MOSFET Low Side Driver
 Rated Load                             5 A (Res.) @ 230 VAC / 30 VDC                                   24 VDC, 500 mA
 Max load per common                    10 A
 Max operations                         1x10
                                             5
 Protection                             External Fuse                                                   Internally Protected (Max 3 A Per output)
 Min. load for High Speed Output        -                                                              10% of Rated Load (24 VDC, 500 mA)
 HSO frequency                          -                                                              25 kHz max. for High Speed Outputs
 Isolation
 Between Output & Supply                2KV
 Between Input & Supply                 2KV
 Communication
 PC Port (USB)                          USB Port (Type B) for PC Communication
 Isolation for USB Port                 2KV between communication lines and internal circuit
 HMI Port (RS-232 / RS-485)             RJ11 Port for HMI (or any MODBUS Device)
 Communication parameters               Software selectable for HMI Port
 HMI port comm. Protocol                MODBUS Slave / MODBUS Master
 Functional
 Programming language                   Ladder
 Scan Time                              50 mS max.
 User Program memory                    32 k
 User Data memory                       1k
 Maximum no. of I/O s                   100
 Maximum no. of Extension modules       6
 Indication
 Input                                  Yes (Green LED)
 Output                                 Yes (Red LED)
 RUN                                    Yes (Green LED)
 STOP                                   Yes (Red LED)
 ERROR                                  Yes (Red LED Blinking)                                                           Details continued on next page
                                                                                                                                                    69
Mini PLC PL - 100
 Cat. No.                              PC10BD16001D1                                                PC10BD14002D1
 Operating Temperature                 0ºC to 55ºC
 Storage Temperature                   -20ºC to 70ºC
 Relative Humidity                     20-90% RH (Without condensation)
 Environmental Air                     No excessive dust or corrosive gas allowed
 Dimension (W x H x D) (in mm)         72 x 90 x 58
 Weight (unpacked) Approx.             220g
 Mounting                              DIN Rail (35 mm)
 Enclosure Material                    UL 94 V0
 Degree of Protection                  IP 20 for Terminals, IP 40 for Enclosure
 Certification                                   RoHS Compliant
 EMI / EMC
 ESD                                   IEC 61000-4-2
 Radiated Susceptibility               IEC 61000-4-3
 Electrical Fast Transients            IEC 61000-4-4
 Surge                                 IEC 61000-4-5
 Conducted Susceptibility              IEC 61000-4-6
 Power Frequency Magnetic Field Test   IEC 61000-4-11
 Conducted Emission                    CISPR 14-1
 Radiated Emission                     CISPR 14-1
 Safety Compliance
 Test Voltage between I/P and O/P      IEC 60947-5-1
 Impulse Voltage between I/P and O/P   IEC 60947-5-1
 Single Fault                          IEC 61010-1
 Insulation Resistance                 UL 508
 Leakage Current                       UL 508
 Environmental Compliance
 Cold Heat                             IEC 60068-2-1
 Dry Heat                              IEC 60068-2-2
 Vibration                             IEC 60068-2-6
 Repetitive Shock                      IEC 60068-2-27
 Non-repetitive Shock                  IEC 60068-2-27
 ORDERING INFORMATION
 Cat. No.                              Description
 Base Models:
 PC10BD16001D1                         DC Base with 8 Digital I/Ps, 8 Relay Outputs
 PC10BD14002D1                         DC Base with 8 Digital I/Ps (6 normal I/Ps + 2 high speed I/Ps),
                                       6 Transistor Low Side Outputs (4 Normal O/Ps + 2 high speed O/Ps)
 Extension Models:
 PC10ED08001N                          Extension with 8 Digital Inputs
 PC10ED08002N                          Extension with 8 Relay Outputs
 PC10ED16003N                          Extension with 8 Digital Inputs and 8 Relay Outputs
 PC10ED08004N                          Extension with 8 Transistor Low Side Outputs
 PC10ED08005N                          Extension with 8 Transistor High Side Outputs
 PC10EA04001N                          Extension with 4 Analog Inputs (0-10V / 4-20mA)
 PC10EA02002N                          Extension with 2 Analog Outputs ( 0-10V / 4-20mA)
 Application Software:
 PC10SN000N                            PL-Soft
 Accessories:
 28D33B0                               Accessory, USB 2.0 Cable, Type A Male to B Male
 PC10AC2                               RS232 Communication Cable, PL-100 to HMI / SCADA
 PC10AC3                               RS485 Communication Cable, PL-100 to HMI / SCADA
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Mini PLC PL - 100
FUNCTION BLOCKS:
Sr. No.   Contact Blocks                              Max. Available*                Sr. No.   Timer & Time Switch Blocks             Max. Available*
    1     Positive Edge Contact                          128                            1      ON Delay Timer                             128
    2     Negative Edge Contact                          128                            2      OFF Delay Timer                            128
    3     Not Contact                                    128                            3      Cyclic ON/Off                              128
    4     First Scan Contact                             1                              4      Cyclic OFF/ON                              128
    5     Auxiliary Relay State change                   512                            5      Accumulative Delay ON Signal Timer         128
    6     Auxiliary Relay Level change                   512                            6      Accumulative Impulse ON Signal Timer       128
    7     Auxiliary Relay Bistable Set Reset             512                            7      Impulse ON/OFF Timer                       128
                                                                                        8      Signal OFF/ON Timer                        128
                                                                                        9      Leading Edge Impulse 1 Timer               128
                                                                                        10     Leading Edge Impulse 2 Timer               128
                                                                                        11     Trailing Edge Impulse 1 Timer              128
                                                                                        12     Trailing Edge Impulse 2 Timer              128
                                                                                        13     Delayed Impulse Timer                      128
Sr. No.   Special I/O                                 Max. Available*
                                                                                        14     Retentive ON Delay Timer                   128
    1     Timed I/O                                      1
                                                                                        15     Retentive OFF Delay Timer                  128
    2     Interrupt I/O                                  1
                                                                                        16     Time switch Weekly                         128
                                                                                        17     Time switch Monthly                        128
                                                                                        18     Time switch Yearly                         128
Sr. No.   Arithmetic Functions                        Max. Available*                Sr. No.   Logical Functions                      Max. Available*
   1      Arithmetic ADD                                   128                          1      NOT                                        128
   2      Arithmetic SUB                                   128                          2      AND                                        128
   3      Arithmetic MUL                                   128                          3      OR                                         128
   4      Arithmetic DIV                                   128                          4      EXOR                                       128
   5      Arithmetic INC                                   128
   6      Arithmetic DEC                                   128
   7      Arithmetic MOD                                   128
Sr. No.   High Speed Output                           Max. Available*                Sr. No.   Hour & Counter blocks                  Max. Available*
   1      High Speed Output (PTO01)                         1                           1      Up counter                                 128
   2      High Speed Output (PTO02)                         1                           2      Down counter                               128
   3      High Speed Output (PWM01)                         1                           3      Up-Down counter                            128
   4      High Speed Output (PWM02)                         1                           4      Retentive Up counter                       128
   5      High Speed Output (SPO01)                         1                           5      Retentive Down counter                     128
                                                                                        6      Retentive Up-Down counter                  128
                                                                                        7      Hour meter                                 128
                                                                                        8      High Speed Counter 1                       1
                                                                                        9      High Speed Counter 2                       1
Sr. No.   Move & Convert Functions                    Max. Available*                Sr. No.   MODBUS Functions                       Max. Available*
  1       Move                                              128                         1      MODBUS UNIT (Slave / Master)               1
  2       Block Move                                        8                           2      MODBUS MASTER                              16
  3       Block Set                                         8                           3      Variable                                   1024**
  4       Compare                                           128
  5       Convert                                           128
  6       Scale Converter                                   16
  7       Shift Left (SHL)                                  128
  8       Shift Right (SHR)                                 128
*Maximum number of blocks that can be used in ladder depends on the user program memory.
**No of variables can be varied according to defined variable types.
i. Byte / SByte Type Variables - 1024. ii. Word / Sword Type Variables - 512. iii. Dword / SDword Type Variables - 256.
iv. Maximum size of Byte / Sbyte Type Array - 999
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Mini PLC PL - 100
CONNECTION DIAGRAM
       Connecting Power Supply to PL-100 Units                                                                                                             Connecting Positive Common
                Connecting Negative Common                                                                                                                 Connecting DC Relay Output
           Connecting AC Relay Output                                                            Connecting Low Side Output                                                                      Connecting High Side Output
Connecting             Connecting
Analog Input Model     Analog Output Model        MOUNTING DIMENSIONS (mm)
                                                                              57,95                                                                                                      57,95
                                                                             49                           FRC CABLE                          36                                         49
                                                                                                                                                                                                                                              72
                                                                                                                                                                                                                 FRC CABLE
                                                                                                                            68
                                                                                                                       90
                                                                                                                                                                                                                   100 C/C
                                                                                                             100 C/C
                                                                                                                                                                                                                             68
                                                                                                                                                                                                                                                                  90
                                                                                                     45
                                                                                                                                                                                                            45
                                                   DIN RAIL
                                                                                                                                                             DIN RAIL
                                                  (35 mm
                                                  SYMMETRICAL)                                                                                               (35 mm
                                                                                                                                                             SYMMETRICAL)
                                                                                                                                                   Ø 4,2                                                                                                  Ø 4,2
                                                                                  WITHDRAW CLIPS
                                                                                                                                                                                             WITHDRAW CLIPS                             FRONT VIEW
                                                                                  FULLY WHEN
                                                 INSERT SCREW DRIVER                                                                                                                         FULLY WHEN
                                                 TO RELEASE CLIP                  SURFACE MOUNTING                                                           INSERT SCREW DRIVER             SURFACE MOUNTING
                                                                                                                       FRC CABLE DETAILS AS PER BELOW        TO RELEASE CLIP
                                                                 SIDE VIEW
                                                                                                                                     70
                                                                                                                                                                            SIDE VIEW                                             FRC CABLE DETAILS AS PER BELOW
                                                                                                                                                                                                                                                     70
72