RAIL GAS INJECTOR
Model: IG7 Dakota – CNG & LPG
IG7 Dakota Dimension – 4 cylinder
IG7 Dakota Dimension – 3 cylinder
IG7 Dakota Dimension – 2 cylinder
IG7 Dakota Injector – Characteristics
                   Characteristic             Unit                   Value                          Note
      Injector Version                   N° of cylinders              2,3,4
      Material body and treatment                                                  Aluminium
                                                            From 0,5 to 2,0 (7 to 29)          Working pressure
      Relative Pressure                     Bar (Psi)
                                                                    4,5 (65)                    Max pressure
      Rated voltage (at coil)                 Volt                 10,8 - 14,4
      Minimum copper wire section for
                                             mm2                      0,75
      coil connection
      Coil type                          by encoding                   E2
      Resistance                               Ω                        2                       ± 5% at T= 25°
      Suggested peak current time
                                               ms                      2,4
      (duration)
      Suggested peak current value             A
      Suggested holding current (±10%)         A                       1,4
                                                           Increase up to 20% the "peak current time" for first cycles
      Cold Starting Requirements
                                                                       when gas temperature is < 10°C
IG7 Dakota Injector – Characteristics
                                                                                          (±10% - total injection time 5
                                                                                            ms) ± 5% tested without
      Complete OPENING Response Time                  ms                  1,7              nozzle at 14V Dp=1bar T=
                                                                                                      25°C
      Complete CLOSING Response Time                  ms                  1,4
                                                                                           tested with 2 mm nozzle
      Minimum injection pulse                         ms                  1,8            diameter at 14V Δp=1bar T=
                                                                                                     25°C
      Stroke                                        Micron                470
      Seat Diameter                                  mm                   3,3
                                                                          115                at 1 bar inlet pressure
      Static flow rate (with max nozzle Φ)
                                                 SLPM (sL/min)
      for 1 single injector at 20°C (with air)                            170                at 2 bar inlet pressure
                                                                          1,7                at 1 bar inlet pressure
      Calculated max flow rate(with max             gr/sec
                                                                          2,54               at 2 bar inlet pressure
      nozzle Φ) for 1 single injector CNG
      at 20°C (G20 CNG fluid)                                             6,2                at 1 bar inlet pressure
                                                     Kg/h
                                                                          9,4                at 2 bar inlet pressure
                                                                          2,8                at 1 bar inlet pressure
      Calculated max flow rate(with max             gr/sec
                                                                          4,1                at 2 bar inlet pressure
      nozzle Φ) for 1 single injector LPG
      at 20°C                                                            10,3                at 1 bar inlet pressure
                                                     Kg/h
                                                                         14,8                at 2 bar inlet pressure
      Leakage (tested with air)                      cc/h                ≤ 15
      Noise level                                     dB                 T.B.D             ±1 dB Rail Test Condition
      Compatibility with gas                                           LPG, CNG
      Driver Stage                                                Peak and Hold (PWM)
                                                                 2 way Amp/Delphi super About connecting wire, refer
      Coil Connector type                                         seal fermale connector   to our drawing, code
                                                                    with tab contacts         114.01.AMP.001
IG7 Dakota Injector – Characteristics
     Inlet gas fitting for rubber hose    mm               ᴓ10 mm / ᴓ12 mm / ᴓ14 mm / ᴓ16 mm
                                                  Calibrated nozzles M8x1 for rubber hose ᴓ 4 mm - ᴓ 5 mm
     Outlet gas fitting
                                                                         - ᴓ 6 mm
     Calibrated hole ᴓ range (for                 From 1,00 to 3,25 mm (0,25
                                           ᴓ
     nozzles)                                             mm step)
                                                        110R-00 67R-01
     Approvals
                                                       (-40°C / +120°C)
     Operating Ambient Temp Range         °C
     Principle of operation                          Solenoid valve - Normally closed - Mobile Plunger
     Power handling capability LPG       HP/cyl                     1 bar up to 40 HP/cyl
     Power handling capability CNG       HP/cyl                     2 bar up to 35 HP/cyl
     Coil IP Rating
                                                             IP54
     IG7 Dakota Injector – Characteristics
              Injection time (ms) 1,6     1,8         2   2,2    2,4              2,6     2,8     3      3,2     3,4     3,6     4,2
                  Seat N°1 (slpm)   2,2   4,7         5   6,89   8,16             9,31   10,25   11,4   12,68   13,75   14,81   18,16
                               Testing condition: @6000rpm, @12V ECU supply voltage, @1bar inlet pressure
                                                          IG7 Dakota linearity
         18
         16
         14
         12
         10
 Flow
(slpm)
          8
          0
              1                                 1,5                           2                           2,5                           3
                                                                        Inj. Time (ms)
IG7 Dakota Injector – Noise comparison
74
72
70
68
66
64
62
60
58
     IG7 Dakota   Competitor 1           Competitor 2   Competitor 3
                                 Model
IG7 Dakota Injector – Reliability test
Test                        Test condition
Compatibility               ECE R67 (LPG) and ECE R110 (CNG)
Working Life                1000 mln cycles
Corrosion resistance
Ozone ageing                In compliance with ECE R67 and ECE R110
Vibration                   In compliance with ECE R67 and ECE R110
High temperature exposure   In compliance with ECE R67 and ECE R110
Low temperature exposure    In compliance with ECE R67 and ECE R110
Leakage                     In compliance with ECE R67 and ECE R110
Over pressure               In compliance with ECE R67 and ECE R110
Over voltage
Pneumatic Strenght
Automotive fluid