TABLE OF CONTENTS

PAGE

SECTION 1 : IMPORTANT INFORMATION 1-1

SECTION 2 : SPECIFICATIONS/COMPONENT IDENTIFICATION 2-1

A. TECHNICAL SPECIFICATION 2-2

SECTION 3 : INSTALLATION PROCEDURES 3-1

A. DIMENSION CLEARANCES 3-1

B. MACHINE FOUNDATION 3-2
C. MOUNTING BOLT INSTALLATION 3-3
D. DRAIN CONNECTION 3-5
E. ELECTRICAL INSTALLATION 3-6
F. WATER CONNECTION 3-7
G. STEAM CONNECTION 3-8
H. EXTERNAL CHEMICAL SUPPLIES 3-9
I. ELECTRICAL CONNECTIONS 3-10
J. CONTROL FUNCTION TEST 3-10
K. THEORY OF OPERATION 3-11

SECTION 4 : OPERATING INSTRUCTIONS 4-1

SECTION 5 : MAINTENANCE 5-1

SECTION 6 : DECOMMISSIONING 6-1

SECTION 7 : TROUBLE SHOOTING 7-1

SECTION 8 : PARTS LIST

PARAMETER
 Anyone operation or servicing this machine must follow the safety rules in this manual.
Particular attention must be paid to the DANGER, WARNING, and CAUTION blocks which
appear throughout the manual

The lightening flash and arrowhead within the triangle is a warning sign
alerting you of the presence of dangerous.

The exclamation point within the triangle is a warning sign alerting you of
important instructions concerning the machine.

This warning symbol alerts you to the presence of possible dangerous drive
mechanisms within the machine. Guards should always be in place when the
machine is in operation.

This warning symbol indicated the presence of possibly dangerous chemicals.

Proper precautions should be taken when handling corrosive or caustic
material.

This warning symbol indicated the presence of hot surfaces that could cause
serious burns. Stainless steel and steam lines can become extremely got and
should not and should not be touched.

This warning symbol indicates the presence of possible dangerous pinch-

points. Moving mechanical parts can crush an/or sever body parts.

Before servicing any equipment, make certain it is disconnected from the

electrical power source. Never allow operation of the machine when any
safety device is malfunctioning. Never bypass safety devices.
IMPORTANT INFORMATION

SECTION 1
IMPORTANT INFORMATION

SP Series Washer-Extractors
The SP line is the professional fixed mount washer-extractor series of machines from
Accurate Technologies Co.,Ltd. It is an open pocket washer-extractor with a large and unloading.
It has been developed for the in premise market, and is suitable for commercial laundries, hotel and
other places where laundry might be processed.

The design allows for top performance at lowest possible operation cost and investment.
The flexible electronic control center ensures that maximum productivity is obtained.

The SP series utilizes high quality material, such as 304 (18/8) stainless steel in vital parts in
contact with the wash solution. It has a stainless steel cabinet for long life with easily removable
panels.

The key advantages of this series are the simplicity of the microprocessor and the electronic
AC drive system, which utilizes only one motor. The system allows for washing and extraction at
suit any textile fiber used today and tomorrow. The high speed final extraction saves time and
energy in the finishing operation.

A single compartment supply dispenser for powder and liquid detergents is standard (three
compartment positional) and machine is designed to accept the connection of 4 chemical lines and
pumps.

SAFETY CHECK LIST

Before Initial start up of a washer – extractor perform the following safety check:

A. Make sure all electrical and plumbing connections have been made in accordance with
applicable codes and regulations.

B. Make sure the machine is grounded electrically.

C. Make sure the machine has flexible water fill and drain connections of the correct size,
length and type, with no kinks, and that they are securely attached and/or clamped.

D. Make sure the transport brackets have been removed.

Before machine is placed in operation, the door safety interlock must be checked for proper
operation as follows:

A. When the washer is energized electrically and in operation, the loading door must be locked
in the closed position. Verify this by attempting to open the loading door when the machine
is operating. If necessary, check the door safety interlock and sensors for proper operation.
Consult the service manual, or call a qualified service technician if necessary.

1-1
IMPORTANT INFORMATION

B. When the washers loading door is open, it should not be possible to start the machine.
Verify this by attempting to start the washer with the door open. Also, close the door
without locking it and verify that it is not possible to start the machine with the door not
locked. If necessary, check the door lock sensors for proper operation,. Consult the service
manual, or call a qualified service technician. If additional information is required, contact
your local distributor or call the manufacturer of the machine

Before servicing any equipment, make certain it is disconnected from the

electrical power source. Never allow operation of the machine when any safety
device is malfunctioning. Never bypass safety devices.

To provide personal safety and keep the machine in proper working order, follow all
maintenance and safety procedures presented in this manual. If questions regarding safety arise.
Contact the factory immediately.

Use factory authorized spare parts to avoid safety hazards.

Operator safety

Never insert hands or objects into basket until it has completely stopped. Doing so
could result in serious injury.

To ensure the safety of machine operators the following maintenance checks must be
performed daily.

1. Prior to operating the machine, verify that all warning signs are present and legible. Missing
or illegible signs must be replaced immediately. Make certain that spares are available.

2. Check door interlock before starting operation of the machine, see safety checklist.

3. Do not attempt to operate the machine if any of the flowing conditions are present.

3.1 The door does not remain securely locked during the entire cycle.

3.2 Excessively high water level is evident.

3.3 Machine is not connected to a properly grounded circuit.

Do not bypass any safety devices in the machine.

Never operate the machine with a bypassed or disconnected out-of-balance

switch. Operating the machine with severe out-of-balance loads could result
in personal injury and serious equipment damage.

1-2
IMPORTANT INFORMATION

Safe Operation Environment

Safe Operation Environment Safe operation requires an appropriate operating environment
for both the operator and the machine. If questions regarding safety arise, contact the factory.

Environmental Conditions
1. Ambient temperature. Water in the machine will freeze at temperatures of32F (0C) or
below. Temperatures above 120 F (50C) will result in more frequent motor overheating and, in
some cases, malfunction or premature damage to solid state devices that are used in the machines.
Special cooling devices may be necessary.

2. Humidity. Relative humidity above 90% may cause the machine’s electronics or motors
to malfunction or may trip the ground fault interrupter. Corrosion problems may occur on some
metal components. If the relative humidity is below 30% belts and rubber hose leaks, with adjacent
electrical equipment.

3. Ventilation. The need for make-up air openings for such laundry room accessories as
dryers, ironers, water heaters, etc. must be evaluated periodically. Louvers, screens, or other
separating devices may reduce the available air opening significantly.

4. Radio Frequency Emissions. A filter is available for machines in installations where floor
space is shared with equipment sensitive to radio frequency emissions. All machined that are
shipped to CE countries are equipped with this filter and comply with the EMI regulations.

5. Elevation. If the machine is to be operated at elevations over 3280 feet (100 meter) above
sea level, pay special attention to water levels and electronic settings (particularly temperature) or
desired result may not be achieved.

6. Chemicals. Keep stainless steel surfaces free of chemical residues to avoid corrosion.

7. Water damage. Do not spray the machine with water. Short circuiting and serious damage
may result. Repair immediately all seepage due to faulty gaskets, etc.

Do not place volatile or flammable fluids in any machine. Do not clean the machine
with volatile or flammable fluids such as acetone, lacquer thinners, Enamel reducers,
carbon tetrachloride, carbon tetrachloride, gasoline, benzene, naphtha, etc. Doing so
could result in serious personal injury and/or damage to the machine.

Machine Location
1. Foundation. The concrete floor must be of sufficient strength and thickness to handle the
floor loads generated by the machine at high extract speeds.

2. Service/Maintenance Space.

Provide sufficient space to allow comfortable performance of service procedures and routine
maintenance. This is especially important in connection with machine equipped with AC inverter
driver. Consult installation instructions for specific details.

1-3
IMPORTANT INFORMATION

Replace all panels that are removed to perform service to perform service and
maintenance procedures. Do not operate the machine with missing guards or
with broken or missing parts. Do not bypass any safety devices.

Input and output services

1. Water pressure. Best performance will be realized if water or provided at a pressure of 30-
85 psi (2.0-5.7 bar). Although the machine will function properly at lower pressure, increased fill
time will occur. Water pressure higher than 120 psi (8.0 bar) may result in damage to machine
plumbing. Components failure (s) and personal injuries.

2. Optional Steam heating pressure. Best performance will be realized if steam pressure is
provided at a pressure of 30-80 psi (2.0-5.4 bar). Steam pressure higher than 125 psi (8.5 bar) may
result in steam components and may cause personal injuries. For machines equipped with optional
steam heat, install poping in accordance with approved commercial steam

3. Drainage System. Provide drain lines or trough large enough to accommodate the total
quantity of water that could be dumped if all machines on the site drained at the same time from the
highest attainable level. If drain troughs are used, they should be covered to support light foot
traffic.

4. Power. For personal safety and for proper operation, the machine must be grounded in
accordance with state and local codes. The ground connection must be to a proven earth ground, not
to conduits or water popes. An easy-access disconnect switch should be provided

Ensure that a ground wire from a proven earth ground. Is connected to the ground lag in the
electrical junction box on this machine. Without proper grounding personal injury form electrical
shock could occur and machine malfunctions may be evident.

Computer-controlled machines must have a proper ground to prevent computer

malfunctions.

Always disconnect power and water supplies before a service technician performs
any service procedure. Where applicable, steam and/or compressed air supplies
should also be disconnected before service is performed

AC Inverter Drive
Machines equipped with AC drives require special attention with regard to the operating
environment.

1. An especially dusty or linty environment will require more frequent cleaning of the AC
drive cooling fan filter and pf the AC drive itself.

2. Power line fluctuations from sources such as an interruptible power supplies (UPS) can
adversely affect machines equipped with the AC drive. Proper suppression devices should be
utilized on the incoming power to the machine to avoid problems.

1-4
IMPORTANT INFORMATION

3. A clean power supply free from voltage spikes and surges is absolutely essential for
machines equipped with the AC drive. Nonlinear inconsistencies (peaks and valleys) in the power
can cause the AC drive to generate nuisance errors. If voltage is above 230V for 200V installations
or above 440V for 400V installations, a buck/boost transformer is recommended. If voltage is above
240V or 480V, a buck/boost transformer is required unless the factory advises differently.

4. Sufficient space to perform service procedures and routine preventive maintenance is

especially important for machines equipped with AC drives.

Misuse
Even though this machine is an atmospheric vessel, never use it for any purpose other than
washing fabrics.

1. Never wash petroleum-soaked rags in the machine. This could result in an explosion

2. Never wash machine parts or automotive parts in the machine. This could result in
serious damage to the basket.

3. Never stone wash in the machine. It could wear the basket and serious damage might
occur to the machine.

4. Never use the machine for dying and with harsh chemicals that can cause corrosion and
other health hazards.

5. Never allow children to play on or around this machine become trapped in the machine.
Do not leave children unattended while the machine door is open. These cautions apply to animals
as well.

1-5
SPECIFICATION/COMPONENT IDENTIFICATION

SECTION 2
SPECIFICATIONS / COMPONENT IDENTIFICATION

Delivery inspection
Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping
damage. If the crate, protective cover, or unit are damaged or signs of possible damage are evident,
have the carrier note the condition on the shopping document before the shopping receipt is signed,
or advise the carrier of the conditions as soon as it is discovered.

Remove the crate and protective cover as soon after delivery as possible. If any damages
discovered upon removal of the crate and/or protective cover, advise the carrier and file a written
claim immediately.

A record of each machine is on file with the manufacturer. The serial number decal is
located at the rear of the machine. Always provide the machine’s serial number and model number
when ordering part or when seeking technical assistance.

NOTE: Keep the manuals, installation instruction and the wiring diagrams which accompany the
machine in a safe place for ready reference. They have been included with the machine at
no charge. Additional copies are available at a nominal charge.

2-1
SPECIFICATION/COMPONENT IDENTIFICATION

A. TECHNICAL SPECIFICATION
SP-40 Technical Specifications
UNITS
MODEL SP-40
Metric US
CAPACITY: kg lbs 18.7 41
OVERALL DIMENSIONS:
A − Width mm inch 925 36.4
B − Depth mm inch 1093 43
C − Height mm inch 1466 57.7
WEIGHT AND SHIPPING INFORMATION:
Net Weight kg lbs 591 1300
Domestic shipping weight kg lbs 610 1342
CYLINDER INFORMATION:
Diameter mm inch 680 26.8
Depth mm inch 515 20.3
Volume liters Cu ft 187 6.6
Perforation size mm inch 4.8 0.188
Perforation open area % % 19 19
CYLINDER SPEEDS (Programmable):
Wash rpm g 46 0.8
Distribution rpm g 73 2
Intermediate extraction rpm g 629 150
High extract 1 rpm g 725 200
High extract 2 rpm g 811 250
High extract 3 rpm g 960 350

2-2
SPECIFICATION/COMPONENT IDENTIFICATION

SP-40 Technical Specifications

UNITS
MODEL SP-40
Metric US
DOOR OPENING AND HEIGHT:
Diameter mm inch 400 15.7
Height of door bottom above floor mm inch 588 23.2
DRIVE INFORMATION:
Number of motors Number 1
Size of motor kW Hp 2.2 3
WATER INLET and CONSUMPTION:
Hot water size DN(mm) NPS(in) 20 ¾
Cold water size DN(mm) NPS(in) 20 ¾
Additional water Inlet DN(mm) NPS(in) 20 ¾
Average HOT water consumption / cycle liters gal 193 51
Average COLD water consumption / cycle liters gal 102 27
DRAIN OUTLETS AND CAPACITY:
Number of drains standard Number 1
Number of drains optional (water re-use) Number 1
Drain size mm inch 76.2 3
Drain capacity Liter/min gpm 159 42
STEAM INLET and CONSUMPTION:
Steam inlet size DN(mm) NPS(in) 13 ½
Required steam to heat bath 10F (5.55C)LOW kg lbs 5.3 2.4
Required steam to heat bath 10F (5.55C)HIGH kg lbs 6.6 3
Average steam consumption per cycle kg BHP 23 1.5

2-3
SPECIFICATION/COMPONENT IDENTIFICATION

SP-60 Technical Specifications

Units
MODEL SP-60
Metric US
CAPACITY: kg lbs 27.4 60
OVERALL DIMENSIONS:
A − Width mm inch 1003 39.5
B − Depth mm inch 1232 48.5
C − Height mm inch 1615 63.6
WEIGHT AND SHIPPING INFORMATION:
Net Weight kg lbs 660 1450
Domestic shipping weight kg lbs 720 1584
CYLINDER INFORMATION:
Diameter mm inch 790 31.1
Depth mm inch 560 22
Volume liters Cu ft 274 9.7
Perforation size mm in 4.8 0.188
Perforation open area % % 23 23
CYLINDER SPEEDS (Programmable):
Wash rpm g 43 0.8
Distribution rpm g 67 2
Intermediate extraction rpm g 583 150
High extract 1 rpm g 673 200
High extract 2 rpm g 753 250
High extract 3 rpm g 890 350

2-4
SPECIFICATION/COMPONENT IDENTIFICATION

SP-60 Technical Specifications

Units
MODEL SP-60
Metric US
DOOR OPENING AND HEIGHT:
Diameter mm inch 450 17.7
Height of door bottom above floor mm inch 716 28.2
DRIVE INFORMATION:
Number of motors Number 1
Size of motor kW Hp 3.7 5
WATER INLET and CONSUMPTION:
Hot water size DN(mm) NPS(in) 20 ¾
Cold water size DN(mm) NPS(in) 20 ¾
Additional water Inlet DN(mm) NPS(in2) 20 ¾
Average HOT water consumption / cycle liters gal 223 59
Average COLD water consumption / cycle liters gal 106 28
DRAIN OUTLETS AND CAPACITY:
Number of drains standard Number 1
Number of drains optional (water re-use) Number 1
Drain size mm inch 76.2 3
Drain capacity Liter/min gpm 246 65
STEAM INLET and CONSUMPTION:
Steam inlet size DN in 13 ½
Required steam to heat bath 10F (5.55C)LOW kg lbs 8.4 3.8
Required steam to heat bath 10F (5.55C)HIGH kg lbs 9.2 4.2
Average steam consumption per cycle kg BHP 35 2.2

2-5
SPECIFICATION/COMPONENT IDENTIFICATION

SP-100 Technical Specifications

Units
MODEL SP-100
Metric US
CAPACITY: kg lbs 47.8 105
OVERALL DIMENSIONS:
A − Width mm inch 1204 47.4
B − Depth mm inch 1395 54.9
C − Height mm inch 1805 71.1
WEIGHT AND SHIPPING INFORMATION:
Net Weight kg lbs 1591 3500
Domestic shipping weight kg lbs 1635 3598
CYLINDER INFORMATION:
Diameter mm inch 940 37
Depth mm inch 690 27.2
Volume liters Cu ft 478 16.9
Perforation size mm inch 4.8 0.188
Perforation open area % % 24 24
CYLINDER SPEEDS (Programmable):
Wash rpm g 39.0 0.8
Distribution rpm g 61.7 2
Intermediate extraction rpm g 534.4 150
High extract 1 rpm g 617.1 200
High extract 2 rpm g 690.0 250
High extract 3 rpm g 816.3 350

2-6
SPECIFICATION/COMPONENT IDENTIFICATION

SP-100 Technical Specifications

Units
MODEL SP-100
Metric US
DOOR OPENING AND HEIGHT:
Diameter mm inch 483 19
Height of door bottom above floor mm inch 795 313
DRIVE INFORMATION:
Number of motors Number 1
Size of motor kW Hp 5.5 7.5
WATER INLET and CONSUMPTION:
Hot water size DN(mm) NPS(in) 20 ¾
Cold water size DN(mm) NPS(in) 20 ¾
Additional water Inlet DN(mm) NPS(in) 20 ¾
Average HOT water consumption / cycle liters gal 371 98
Average COLD water consumption / cycle liters gal 174 46
DRAIN OUTLETS AND CAPACITY:
Number of drains standard Number 1
Number of drains optional (water re-use) Number 1
Drain size mm inch 76.2 3
Drain capacity Liter/min gpm 473 125
STEAM INLET and CONSUMPTION:
Steam inlet size DN(mm) NPS(in) 13 ½
Required steam to heat bath 10F (5.55C)LOW kg lbs 14 6.4
Required steam to heat bath 10F (5.55C)HIGH kg lbs 16 7.3
Average steam consumption per cycle kg BHP 60 3.6

2-7
INSTALLATION PROCEDURES

SECTION 3
INSTALLATION PROCEDURES

A. DIMENSIONL CLEARANCES

When installing the washer-extractor, it is important to allow adequate clearance on all sides
of the machine. When multiple machines are installed, it is important to allow for the specified
minimum clearances between machines. The following table shows recommended minimum
clearances for the various freestanding models.

NOTE: The dimensions are approximate and subject to normal manufacturing tolerances. If exact
dimensions are required for construction purposes, re quest certified drawings from the
factory. We reserve the right to make changes at any time without notice.

UNTIS UNITS SP Series

Detail
Metric US Recommended Minimum
(A) Minimum rear clearance mm in 760 30 305 12
(B) Minimum clearance between machine and wall mm in 455 18 25 1
(C) Minimum clearance between machines mm in 455 18 25 1
(D) Minimum font clearance mm in 850 33 838 33

Figure.3-1 Dimensions for construction

3-1
INSTALLATION PROCEDURES

B. MACHINE FOUNDATION

Thoroughness of details must be stressed with all foundation work to insure a stable unit
installation, eliminating possibilities of excessive vibrations during extraction.

The machine must be anchored to a smooth level surface so that the entire base of the
machine is supported and rest on the mounting surface.

NOTE: Do not support the machine on only four points.

NOTE: Freestanding washer-extractors do not require anchoring bolts unless specified by state or
local codes. However it is always recommended that the machines be anchored.

Special care must be taken when machines are installed on an upper floor. Make sure that
the floors are designed to carry the static and dynamic loads of the machines.

Further vibrations should be taken into consideration so that the machine does not create
vibrations in the building. Static and dynamic loads on the floor or foundation are shown in the
table below. This table can be used as reference when designing floors and foundations. See figure
for mounting bolt layout measurement and pattern.

Ensure that the machine is installed on a level floor of sufficient strength and that the
recommended clearances for inspection and maintenance are provided. Never allow
the inspection and maintenance space to be blocked.

Max dynamic
Static floor Static pressure Dynamic Dynamic Dynamic
load
Machine load floor load pressure Frequency
kN lbs kN/m2 Lbs-ft2 kN lbs kN lbs kN/m2 Lbs-ft2 Hz

SP-40 5.7 1300 6.34 134.4 0.934 210 0.934 210 1.04 21.7 16

SP-60 7 1584 6.35 133.5 1.4 315 1.4 315 1.27 26.5 14.83

SP-100 9.3 2100 5.9 123.7 2.3 525 2.3 525 1.46 30.9 13.75

Figure.3-2 Table for machine foundation

3-2
INSTALLATION PROCEDURES

C. MOUNTION BOLT TNSTALLATION

All washer-extractors must be secured by the use of machinery anchor bolts. High strength
machinery anchors should be embedded in 3500 psi (24000 N/m2) reinforced concrete. See Figure.
For detailed information regarding the machine anchor bolt, see the instructions included with the
anchor bolts themselves. The following information is just an example. After the concrete has
cured, proceed as follows:

Select a carbide drill bit Clean hole or continue Drive the anchor into Expand bolt by
with a diameter equal drilling to accommodate the hole through tightening the anchor
to the anchor diameter. drill fines (concrete material being fastened 3 to 5 turns, or to the
Drill hole to any depth dust). until washer is flush specified torque
exceeding the desired Please wear eye with material. requirements.
embedment. protection.

Figure.3-3 Mounting bolt installation

Place the machine adjacent to the foundation. Do not attempt to move it by pushing on the
sides.

1. Remove the wood skid by unscrewing the carriage bolts holding it to the bottom frame of the
machine.

2. Carefully place the machine over the anchor bolts. Raise and level it 1/2 inch above the floor on
four points, using spacers that can be removed.

3. Fill the spaces between the machine base and floor with machinery grout. Grout completely
under all frame members. Remove front panel and rear panel to gain access to all frame
members. Force grout under the machine base until all voids are filled.

4. Remove the spacers carefully, allowing the machine to settle into the wet grout.

5. Attached the mounting bolt washers and lock nuts to the anchor bolts after the grout has
hardened. Tighten the lock nuts by even increments-one after the other-until all are tightened
evenly and the machine is fastened securely to the floor. The nu1s should be tightened in a
diagonal fashion, which will help ensure equal tension at all anchor points.

3-3
INSTALLATION PROCEDURES

Figure.3-4 Mounting bolt installation

Mounting Bolt installation

SP-40 through 100 uses 3/4 -10 x 8” (M 20) bolts. Embed the bolts in 3500 psi reinforced
concrete with a minimum of 12” thickness. The threaded end of he bolt should extend 2 inches from
the surface of the floor. As an option, a welded bolt locating fixture is abailable (rebar frame). This
rigid welded assembly is made of reinforcing rod (rebar) and is designed to be encased in oncrete.

Remove bolt front and rear transportation brackets, as well as the bracket located on the
lower inside right of the machine. Failure to remove shipping brackets before operation of the SP
series will void your warranty.

3-4
INSTALLATION PROCEDURES

D. DRAIN CONNECTION
A drain system of adequate capacity is essential to the machine performance. Ideally the
water should empty through a 4 inch vented pipe directly into a sump or floor drain. See figure.

A flexible connection must be made to a vented drain system to prevent an airlock or siphon
effect. If proper drain size is not available or practical, a surge tank is required. A surge tank in
conjunction with a sump pump should be used when gravity drainage is not possible, such as in
below-ground-level installations.

Before any deviation from specified installation procedures is attempted, the customer or
installer should contact the manufacturer. Increasing the drain hose length, installing elbows, or
causing bends will decrease drain flow rate and increase drain time, impairing machine
performance. If the drain arrangement is inadequate, the machine will not extract and will not
discharge water properly.

See table below for specific drain information.

Units SP Series
Detail
Metric US SP-40 SP-60 SP-100
Drain connection Size mm. in 76 3 76 3 76 3
Drain flow capacity liters/min gpm 310 80 581 150 581 150
Minimum drain it size liters gal 213 55 388 100 388 100

Figure.3-5 Table for drain size

Rear of machine
Rear of machine
Vent
Drain pipe
Drain pipe
Steel grate

Drain trough Waste line tub

Waste line
Strainer
Waste line

Figure.3-6 Drain installation

3-5
INSTALLATION PROCEDURES

E. ELECTRICAL INSTALLATION

The AC drive requires a clean power supply free from voltage spikes and surges. A voltage
monitor should be sued to check incoming power. The customer’s local power company may
provide such a monitor.

The AC drive provides for an internal circuit breaker. A separate circuit breaker governs the
control circuit.

If input voltage measures above 230V for a 200V drive, or above 440V for a 400V drive,
either ask the power company if their representative can lower the voltage or install a step-down
transformer kit available from the manufacturer. Voltages above 250V and 490V require additional
measures. Contact the distributor or the manufacturer for assistance.

This machine must be installed, adjusted, and serviced by a qualified electrical

maintenance personnel familiar with the construction and operation of this type of
machinery. They must also be familiar with the potential hazards involved. If this
warning is not observed, personal injury or equipment damage resulting in voiding
the warranty may result.

When controlling the AC drive with a parameter unit, the machine’s computer and
its safety features are bypassed. This would allow the basket to rotate at high speeds
with the door open. When using a parameter unit to control the AC drive, a large
sign should be placed on the front of the machine warning people of the imminent
danger.

Never touch terminals or components of theca drive unless power is disconnected

and the “CHARGE” indicator LED is off. The AC drive retains potential deadly
voltage for some time after the power is disconnected. There are no user-serviceable
parts inside the AC drive. Tampering with the drive will void the warranty.

Dangerous voltages are present in the electrical control boxes and at the motor
terminals. Only qualified personnel familiar with electrical test procedures test
equipment, and safety precautions should attempt adjustments and troubleshooting.
Disconnect power from form the machine before removing the control box cover,
and before attempting any service procedures.

3-6
INSTALLATION PROCEDURES

200-240V 380-480V
Machine
Max Amps Breaker Wire Size Max Amps Breaker Wire Size
SP-40 9 15 14AWG / 2.5mm 4.7 15 14AWG / 2.5mm
SP-60 12 15 14AWG / 2.5mm 6.5 15 14AWG / 2.5mm
SP-100 26 30 10AWG / 6.0 mm 14 20 12AWG / 4.0mm

Figure.3-7 Table for breaker size

NOTE: Wire sizes shown are for copper, THHN, 90 conductor per NEC article 310 (USA).

The machine should be connected to an individual branch circuit not shared with lighting or
other equipment.

The connection should be shielded in a liquid tight or approved flexible conduit with proper
conductor of correct size installed in accordance with National Electric Code (USE) or other
applicable codes. The connection must the wiring diagram provided with the machine. See the
Electrical Connection data Chart for correct wire sizes.

Use wire sizes indicated in the chart for runs up to 50 feet (15m). Use next larger size for
runs of 50 to 100 feet (15-30m). Use 2 sizes larger for runs greater than 100 feet (30m).

For personal safety and for proper operation, the machine must be grounded in accordance
with state and local codes and in the USA in accordance with the National Electric Code, article
250-96.

The ground connection must be to a proven earth ground, not to conduit or water pipes.

DO NOT: connect the system is used, the neutral (N) leg at the terminal strip.

If a DELTA supply system is used, the high leg may be connected to L1, L2 or L3, as the
machines are equipped with control transformer.

F. WATER CONNECTION
Individual hot and cold plumbing lines with individual shut-off valves must be available to
the machine. Hot water should be minimum of 160F (70C). If lower temperature water is used the
machine should be equipped for steam heating to heat the wash solution to desired temperature.
Best performance will be realized if water is provided at a pressure of 30-85 psi (2-7 Bar).
Although the machine will function properly at lower pressures, increased fill times will occur.

Flush the water system for at least two minutes prior or initial use.

Use flexible hoses and install separate screen filters in the lines to keep rust and other
foreign particles out of the solenoid valves. Hang the hoses in a large loop. Do not allow the hoses
to link. The water connections to the machine should be supplied by a hot and cold water line of
least the sizes shown in the table below. Installation of additional machines will require
proportional larger water lines, see table.

To avoid eventual water hammer in the water line, suitable devices to reduce the water
hammer should be installed.

3-7
INSTALLATION PROCEDURES

Pipe Size
NUMBER OF
SP Series
NACHINES
DN Inch
1 25 1
2 25 1
3 40 1-1/2
4 40 1-1/2
5 50 2
6 50 2

Figure.3-8 Table for drain size

G. STEAM CONNECTION

Never touch internal or external steam pipes, connections, or components.

These surfaces can be extremely hot and will cause severe burns. The steam
must be turned off and the pipe, connections, and components allowed to
cool before the pope can be touched

For machines equipped with optional steam heat, install piping in accordance with approved
commercial steam practices. Steam requirements are shown in the table below. Failure to install the
supplied steam filter may void the warranty.

STEAM INLET and CONSUMPTION: UNITS SP-40

Steam inlet size DN In 13 1/2
Required steam to heat bath 10F (5.55C) LOW kg lbs 1.2 2.4
Required steam to heat bath 10F (5.55C) HIGH kg lbs 1.4 3.1
Average Steam consumption per cycle kg lbs 23 506

STEAM INLET and CONSUMPTION: UNITS SP-60

Steam inlet size DN In 13 1/2
Required steam to heat bath 10F (5.55C) LOW kg lbs 1.5 2.4
Required steam to heat bath 10F (5.55C) HIGH kg lbs 1.8 4
Average Steam consumption per cycle kg lbs 3.1 66

STEAM INLET and CONSUMPTION: UNITS SP-100

Steam inlet size DN In 20 3/4
Required steam to heat bath 10F (5.55C) LOW kg lbs 2.5 5.5
Required steam to heat bath 10F (5.55C) HIGH kg lbs 3.4 7.4
Average Steam consumption per cycle kg lbs 60 132

3-8
INSTALLATION PROCEDURES

H. EXTERNAL CHEMICAL SUPPLIES

Wear Eye and hand protection when handling chemicals. Always avoid direct
contact with raw chemicals. Read the manufacturer's directions for accidental
contact before handling chemicals. Ensure that an eye-rinse facility and an
emergency shower are within easy reach. Check at regular intervals for chemical
leaks.

The following procedures must be observed when connecting any chemical injector to the
washer-extractor. See the figure for a typical supply injection system setup. Undiluted chemicals
dripping can damage the machine. Therefore, all chemicals supply dispenser pumps should be
mounted

Below the washer's injection point. All dispensers tubing should also run below the injection
point. Loops do not prevent drips if these instructions are not followed. Failure to follow these
instructions could damage the machine and void the warranty.

PVC Pipe

Figure.3-9 External chemical supply

The supply compartment on the SP models is located on the front of the machine. Supply
cups can be accessed by opening the dispenser lid. The supply cups can be removed and filled as
desired. Supply compartments are numbered 1,2,3 and 4 from the left of the machine to the right for
the optional 5 cup system.

External supply connections for the SP washer-extractors are located on rear of the machine.
Hose connections should be made via the threaded connectors. See figure.

1. Remove plug from base. See figure. Plug are assembled inside the tubing ring.
2. Install strain relief, included in the seal nut.
3. Insert tubes into the adapter. For the plastic supply box, you must drill the nipples prior
to use (max 1/4” bit). A 1/2 NPT connection is also provided for flushing systems.

3-9
INSTALLATION PROCEDURES

I. ELECTRICAL CONNECTIONS
Connection terminals are located in the rear control box for output signals to the chemical
injection supply pump.

Terminals SUPPLY 1 through SUPPLY 4 provide contact closings for external chemical
supply pumps. The contact rating is maximum 3 amps at 24-220V 50/60Hz.

Do not attempt to increase fuse rating as this cause damage to the washer-extractor circuitry.

Any injection system pump, which requires 24-220V AC, must be powered by a separate
external power source.

Attempting to obtain power from the machine terminals may damage the machine
circuit and/or the chemical injection system. Consult the chemical injection supply
system instructions for operational details.

J. CONTROL FUNCTION TEST

The machine should be cleaned after the installation is complete. A function test should then
be executed on the unloaded machine as follows:

1. Check the proper supply for such characteristics as correct voltage, phase, and cycles to be
certain they are correct for the machine.
2. Open manual shut-off water valves to the machine.
3. Press Emergency Stop button.
4. Apply power to the machine.
5. Release the Emergency button.
6. Check the door interlock before starting the machine.

a. Attempt to star the machine with the door open. The machine should not start with
the door open.
b. Close the door without locking it and attempt to start the machine. The washer
should not star with the door unlocked.
c. Close and lock the door and start a cycle. Attempt to open the door while the cycle
is in progress. The door should not open.

If the door lock and interlock are not functioning properly, call a service technician.

7. For standard processing, select program 30 by pressing key 3 and key 0 on the keypad.
Then press enter and the Start key. Run the complete program, checking operation of water
inlet valves, drain, and extract functions. Program 30 is a test program that goes through
most machine functions.
8. Cylinder rotation must be counter clockwise in the extract step. If rotation is not correct,
disconnect the power to the machine. A qualified technician must reverse any two leads
between the AC drive and the motor.

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INSTALLATION PROCEDURES

K. THEORY OF OPERATION
The SP models use a single-speed motor to drive the cylinder is supported via V-belts in all
speeds. The cylinder is supported by two spherical roller bearings located in a bearing housing
made of cast iron.

The motor is controlled by the computer control located in the front and the AC inverter
drive located in the rear panel. Any speed can be programmed for any wash cycle. Some speed
ranges are blocked out for programming due to safety reasons. This speed range is not important
and normally speeds for wash or extraction are not selected within this range. Any wash speed in
the range of 10-50 RPM and extraction speeds 150-Maximum RPM can be programmed. Further
any reversing action can be programmed. Normal reversing action is 18 seconds forward, pause for
3 seconds, and 18 seconds reverse. Any temperature between 70F to 200F (20-95C) can be
programmed. Any water level in the range of the machine parameters can be programmed is
centimeters. The computers will automatically provide safety levels for steam injection and door
operations.

Water entry into the machine is through electromagnetic water valves controlled by the
computer. The computer also controls the drain, supply dispenser, any external liquid supplied,
steam injection and any other vital functions of the wash program. The computers can even record
cycles and data of importance that could be used for maintenance purpose.

The steam, if installed is injected in the bottom of the shell via a steam injector. The steam is
controlled by a steam valve that is programmed by the micro computer.

The cylinder is perforated, allowing water to pass through and drain from within during
drain and extract steps. Lifting ribs inside the cylinder lift the load from the wash solution and allow
the load to tumble and falling back into the solution when the load from the wash solution and allow
the load to tumble and falling back into the solution when the load reaches the approximate 10-1
o’clock or 1-2 o’clock positions. This mechanical action removes soil from the fabric. Furthermore,
the lifters are perforated on the top so that water can cascade over the goods and wet them quickly.
This reduces water consumption as water is picked up at the cylinder’s lowest point and lifted and
splashed over the goods at the highest point as the cylinder rotates.

A stainless steel door is provided for loading and unloading. A door lock system prevents
operation of the machine when the door is open. The door is locked during operation utilizing an air
cylinder and a manual latch for safety reasons. The door lock is provided with magnetic sensor to
indicate that the machine is locked and provide for start of the machine when the door is closed and
locked.

The AC drive, contractor, circuit overload protectors, input power supply connections,
external supply connection, and control transformer are behind a cover of the rear of the machine.

The supply dispenser is mounted on the front of the machine and is accessed by unlatching
the cover door. Supplies, both liquid and powder; may be added by pulling the dispenser cups out
and placing the appropriate supply in each. Supplies are flushed into the machine at the proper time
in the cycle, controlled by the microcomputer.
Holes are provided at the rear of the machine for connection to an external, central liquid
supply unit. Electrical connections are provided for the liquid supply unit on a terminal strip inside
the rear control module.

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OPERATING INSTRUCTIONS

SECTION 4
OPERATING INSTRUCTIONS

WC 03 Controller

The WC 03 controller is a powerful and programmable solid state controller. Up to 30

programs, each with up to 15 cycles can be freely programmable. In addition, the WC 03 can be
programmed in 6 languages -English, Italian, German, Spanish and French. The water level can be
programmed, and is accurate to 1 cm (0.4 in). Spin speeds are fully programmable in RPM. In the
event of power failure, the operator is prompted to continue the cycle, or abort it.

Keypad

INS Number key, Insert Key. Enables a new cycle to be inserted in an existing
program during programming. During operation, press and hold for
1 cylinder RPM.

DEC Number key, Decrement Key. Lowers the current value during
2 programming mode.

Number key, Increment Key. Raises the current value during

INC
programming mode. If pressed simultaneously with the TEMP or LEVEL
3 key, allows temporary modification.

TEMP Number key, Temperature Key. Allows temporary modification of the

target temperature if used with the INC and DEC keys. Displays current
4 temperature in wash cylinder.

LEVEL Number key, Level Key. Allows temporary modification of the target
5 water level if used with the INC and DEC keys. Displays current water
level in wash cylinder.

TIME
Number key, Time Key. Displays the watch dog timer value for the
6 current step.

7 Number keys.

8 Number keys.

9 Number keys.

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OPERATING INSTRUCTIONS

PAUSE
Number key, Pause Key. If pressed during operation, pauses the wash
0 program indefinitely. Not active during distribution or spin.

UNLOCK On SI series equipment, this button unlocks the door and allows it to open.
Not used on other equipment.
DOOR

Advances to the next program step. During final spin, the remainder of
ADVAN
the spin is aborted. If pressed before starting a program, it allows the
operator to begin the program at any segment. During programming,
skips to the next segment.

ENTER Confirms settings in creation and editing of wash programs. During

operation, shows the current segment or program number.

DEL
Deletes any selection or setting.
RESET

Terminates the current activity (operation or programming). While the

STOP machine is powered but not executing a program, can be pressed with
RESET to see the current firmware version.

Starts execution of the currently selected wash program. Restarts a paused

program. When pressed with RESET, function codes can be entered to
START
program and setup the machine. See the quick reference list on the next
page.

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OPERATING INSTRUCTIONS

To access this mode, press START and RESET together, then at the prompt, key in the
desired number.

Programming
12 Programming cycles
27 Creation of Programs
45 Programming motors
System Setup
118 Disable Machine
181 Resets controller -erases all memory
201 Language option (1 -Italian, 2 -English, 3 -German, 4 -Spanish, 5 -French)
205 16 or 24 outputs (Image uses the 24 output version)
207 Maximum RPM
209 Temperature Hysterias (min 1 deg, max 10 deg) Default is 3 deg.
210 Display temperature in degrees C
211 Display temperature in degrees F
212 Maximum water level that can be set (10 -100 cm)
213 Minimum water level for heating (2 -30 cm)
214 Display number of hours of operation
215 Display total number of washes
216 Display number of washes since the last maintenance
217 Reset maintenance request
218 Display and set number of washes until maintenance request
219 Spin slow down time (40 -200 sec)
220 Erases Programs and cycles
221 Copy from control to memory card
222 Copy from memory card to control (only programs and cycles)
223 Copy from memory card to control (programs, cycles, and parameters)
225 Disables Advance Key
230 Maximum water level allowed during spin (2 -60 cm)

Highlighted items are safety related and SHOULD NOT BE

CHANGED!

DO NOT ALTER THESE VALUES WITHOUT CONSULTING

ACCURATE TECHNOLOGIES OR A QUALIFIED TECHNICIAN!

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OPERATING INSTRUCTIONS

Programming
Programming the WC 03 takes place on three levels:
1. Programming motors (45)
Allows 15 different operating modes to be created. For each mode, the clockwise rotation
time, the counterclockwise rotation time and the pause time can be programmed.

2. Programming the cycles (12)

For each sequence of steps, creates a sequence of events in which various functions can be
activated or deactivated (drain, cold fill, spin, etc.). Going from one step to another may require
reaching a water level or temperature, or a time value. There are five different programmable cycle
types: Prewash, Wash, Rinse, Spin and Unroll (Shakeout). Each cycle can be assigned a number
between 1 and 99.

3. Creation of Wash Programs (27)

Consists of putting the various cycles as programmed above together to form a complete
wash program. Up to 30 programs can be stored, each with 15 cycles (segments).

Motor Programming
To access the motor programming mode, press START and RESET together. The display shows:

NO. ?

Enter 45 at this prompt, followed by the ENTER key. For two seconds, the display will show:

* EDIT MOTORS *

You are then asked to enter the motor routine number to be programmed (1-15).

MOTOR NO.

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OPERATING INSTRUCTIONS

You may now enter the number and press the ENTER key. There are now two cases:
1. The motor routine does not exist.
2. The motor routine does exist

New motor routine

In this case, you are prompted to enter a clockwise rotation time with this message:

T. FORWARD = S

Enter the desired time in seconds, followed by the ENTER key. The display will change

T. PAUSE = S

Enter the desired time in seconds, followed by the ENTER key. The display will change

T. BACKWARDS = S

Enter the counterclockwise time in seconds, followed by the ENTER key. The display will show:

STORE?

Pressing ENTER will store the motor timing routine and the display will change to request a new
access code:

NO. ?

Enter 45 at the prompt to program additional motor timing sequences as required. Pressing RESET
instead of ENTER will exit programming.

Editing an Existing Routine

If the motor routine number you entered id already present, the display will show:

ALREADY EXISTS!

Pressing the ENTER key again displays the forward rotation time:

T. FORWARD = XXs

Pressing the INC and DEC keys allow you to step through the values for Forward, Pause, and
Backwards. Pressing ENTER will allow you to modify the value on the display

After having viewed or modified the backwards value, pressing the INC or ENTER key displays:

STORE?

Pressing ENTER confirms the changes mode (if any) and exits programming

Pressing RESET exits the current programming mode and leaves the existing values as they were.

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OPERATING INSTRUCTIONS

Notes on Motor Programming

There are a number of different moles available for motor programming:
1. Forwards – Pause k - Backwards

T. FORWARD = XXs

T. PAUSE = XXs

T. BACKWARDS = XXs

2. Forwards - Pause

T. FORWARD = XXs

T. PAUSE = XXs

3. Forwards

T. FORWARD = XXs

T. PAUSE = SO

4. Pause - Backwards

T. FORWARD = SO

T. PAUSE = XXs

T. BACKWARDS = XXs

5. Backwards

T. FORWARD = SO

T. PAUSE = SO

T. BACKWARDS = XXs

The minimum pause time that can be programmed between forward and backwards is 2
seconds.

Cylinder speed is programmed during cycle programming. In this mode, step can be
programmed with different values if desired.

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OPERATING INSTRUCTIONS

Motor Programming Flow Chart

4-7
OPERATING INSTRUCTIONS

Cycle Programming
Cycle libraries can be created for later use in the wash programming step. When the
machine is stopped, press the START and RESET buttons together. The display is:

No. ?

Using the keypad, type 12 and press ENTER. For two seconds, the display shows:

* EDIT CYCLES *

The message for choosing the programming cycle is then displayed:

PREWASH = ?

Pressing INC or DEC will show the other cycle types in succession:

WASH = ?

SPIN = ?

RINSE = ?

UNROLL = ?

When the cycle type you wish to edit is displayed, press ENTER to begin creating or editing of the
cycle. As an example, we will go through programming a prewash cycle.

PREWASH = ?
Using the numerical keypad, enter the cycle you wish to create or modify. After you have entered
the number and pressed ENTER, there are two possible cases:

◄ The cycle chosen does not exist and has to be programmed. (This Page)

◄ The cycle chosen does exist. If this is the case, you can view and modify the cycle as needed.
(see page 14).

New Cycle Creation

If the cycle you chose does not exits, you will be taken directly into the programming mode.
For two seconds, the display will show:

START STEP 1

The display then changes to:

COOLING? NO

4-8
OPERATING INSTRUCTIONS

You can now define for step 1 whether the cool down feature is activated. If you wish to activate
cool down, press ENTER, and the display changes to:

COOLING? YES

To implement the cool down phase, five additional parameters must be entered. These are discussed
in the next section. If you do not wish to activate the cool down phase, pres INC. the display will
show:

BALLOAD? NO

You can now define for step 1 whether the load balancing is enabled. Load balancing is essentially
a modulated fill. A target temperature can be programmed and the machine will use a combination
of the hot water fill valve and the cold water fill valve to maintain a given temperature. If you wish
to activate temperature controlled fill, press ENTER. The display will change to:

BALLAD? NO

To implement temperature controlled fill, four additional parameters must be entered. These are
discussed in the next section. If controlled fill, press INC. The display will

DRAIN? NO

To activate the Drain and end Step 1, press ENTER, pressing INC or DEC will scroll through the
other functions to end the step. The step can end with a Drain, a Water Level, a Water Temperature,
or an elapsed Time. Selecting on of the functions by pressing ENTER changes the display and
prompts you to enter a value for the particular function.
EXAMPLE:
LEVEL NO

ENTER

LEVEL = cm

Type the required value in using the numerical keypad and press ENTER.

In the event that you choose a level or a temperature to end the step, you will be prompted with:

WDT = NO

This is the Watch Dog Timer. Press ENTER to set the value.

WDT = m

Set the time in minutes, press ENTER

WDT = s

4-9
OPERATING INSTRUCTIONS

Set the time in seconds, press ENTER. This timer provides a time in which the temperature or water
level you have programmed can be reached. If the level or temperature cannot be reached in the
given amount of time, the wash program will continue. Be sure do enter a time that is reasonably
longer than the presumed time for filling or heating.

The display now shows:

STORE?

Pressing STOP will cancel the programming and abort any parameters you have entered. To save,
press ENTER. Now the start of a new step will be indicated. For two seconds the display show:

STAET STEP 2
The display then changes to:

COOLING? NO

At this point, you may continue assign steps to the cycle using the same programming sequence as
used for step 1. If programming is complete, press STOP. the

PREWASH = ?

You may now program another Prewash cycle, or select one of the other cycle types and continue
programming. To exit from cycle programming, press RESET.

Cool down Phase

The cool down phase allows you to specify a temperature to reach before draining the machine.
There are five parameters to be programmed: Minimum Level, Maximum Level, Temperature,
WDT, and Motor. The cool down phase operates as follows:

¾ The water is drained to the minimum level as mentioned above.

¾ Cold water is then added up to the maximum level as mentioned above, and the
temperature is monitored.

¾ Draining and filling continue until either the temperature is reached, or the WTD (watch dog
timer) has expired.

The motor profile chosen is active throughout this step.

4-10
OPERATING INSTRUCTIONS

Load Balancing / Temperature Controlled Fill

The Load Balancing option is essentially a temperature controlled, or modulated, fill. Cold
and Hot water are added to the machine while the temperature and level are monitored. Four
parameters must be entered: Level, Temperature, WDT, and Motor. The option functions as
follows: Cold or Hot water is added to the machine depending upon the temperature set (Hot if the
water temperature is lower than programmed, or Cold if it is higher) until the programmed water
level is reached. Then the next step of the cycle can begin. During this phase, the WDT (watch dog
timer) is active, which will flag a fault if the fill time is longer than the programmed WDT. The
chosen motor routine is active for this entire process.

Heating
Throughout the programming of the steps, when heating is inserted, this tells the control to
regulate the temperature. In a step that ends with a required temperature, the heating value must be
greater than or equal to the step ending temperature. For example, if 50 degrees was set for heating,
but 70 degrees was required to end the step, the machine could never reach 70 degrees, causing a
fault from the Watch Dog Timer. In cases where the step is ended by time or level, the temperature
can be selected from 30 to 93 degrees C.

Motor
For the motor function, after pressing ENTER, you are asked to enter a motor function
(programmed earlier, see pages 8-10). When you have confirmed the selection with ENTER, the
display shows:

RPM =

Enter the desired value and press ENTER to confirm. In Prewash, Wash, Rinse, and Unroll,
the maximum speed is 100 RPM. Use Programming Code 207 to set maximum Spin RPM.

Programming Sequence

For Prewash, Wash, Rinse and Unroll, the programming sequence is as follows:

» Cooling
» Load Balanced (Temp Controlled Fill)
» Drain
» Cold Water
» Hot Water
» Heating
» Detergent 1
» Detergent 2
» Detergent 3
» Detergent 4
» Hard Water
» Relay 16 (Detergent 7)
» Relay 11 (Aux Fill)
» Relay 12 (Injection Flush)
» Relay 13 (Drive Balancing)
» Motor
» Relay 17 (Detergent6)
» Relay 18 (Not used)
» Relay 19 (Detergent 8)
» Relay 20 (Aux Drain)

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OPERATING INSTRUCTIONS

» Relay 21 (Not Used)

» Relay 22 (Not Used)
» Relay 23 (Not Used)
» Relay 24 (Not Used)

Editing an existing cycle

If the cycle you chose already exists, the display will show:

ALREADY EXISTS!

At this point, four choices are possible:

1. Choose another cycle by pressing STOP
2. Access the existing cycle by pressing ENTER. In this case, INC or DEC will display the
various segments, and the configuration can be modified by using the ENTER and RESET
keys as described in the previous section.
3. Insert one or more steps. To do so, scroll through the steps by using the ADVAN key. The
display will show START STEP X for two seconds, followed by ALREADY EXISTS! To
insert a step, press INS and to:

START STEP 1

Followed by:

COOLING? NO

You may now proceed to program the new step using the techniques described earlier. After
confirming storage of the new steps, press STOP.

Remove one or more of the steps from the existing ones. Proceed by pressing ADVAN as describe
above in (3). When the message

ALREADY EXISTS!

appears after the step you wish to remove, press the DEL key. The following message appears:

DELETE?

To confirm deletion of the step, press the ENTER key or press RESET to cancel the operation.
After confirmation, press the STOP key to exit.

Each cycle can comprise a maximum of 100steps.

A total of 400 steps can be programmed.

Wash Program Creation

When the machine is stopped, press the START and RESET buttons together. The display is:

No. ?

Using the keypad, type 27 and press ENTER. For two seconds, the display shows:

EDIT PROG. No
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OPERATING INSTRUCTIONS

At this prompt, type the program number you wish to create or edit, followed by the ENTER key.
Again, two situations are possible:

¾ The Program does not exist and must be created.

¾ The Program already exists and can be viewed and modified.

Creating a new Wash Program

The display reads

NOT FOUND!

for two seconds, then:

C1>?

At this prompt, press ENTER. The display changes to:

C1>PREWASH = ?

Using the INC or DEC key, you can select the type of cycle to insert: Prewash, Wash, Spin, Rinse,
and Unroll. For example, if you wish to insert a wash cycle you have named 3, press INC until the
display changes to:

C1>WASH = ?

Confirm the selection by pressing ENTER. The display changes to:

C1>WASH = No.

Type 3 on the keypad, the press ENTER. Wash 3 is now stored as the first segment of the program.
The display will prompt you to enter a second cycle:

C2>?

At this prompt, press ENTER. The choice of cycle will be displayed as previously. Programs can be
compiled with up to 15 cycles chosen from those in available in the cycles library. The same cycle
can be used repeatedly in a wash program. After you are through programming, and have confirmed
the last cycle, press STOP to terminate programming. The display then shows:

STORE?

Press ENTER to store the program. Press RESET to cancel and return to the beginning If while
programming, you enter a wash cycle that does not exist, the following message will appear:.

NOT FOUND!

Since the wash cycle doesn’t exist, you will have to create it before adding it to a wash program.

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OPERATING INSTRUCTIONS

Editing an Existing Program

In the event the wash program already exists, the display will change to:

ALREADY EXISTS!

for two seconds, followed by the display of the program contents. For example:

C1>RINSE = 1

By using the INC or DEC keys, the various cycles comprising the wash program can be viewed.
The program can be modified, and cycles can be added or deleted.

Deleting a Cycle
Using the INC and DEC keys, find the cycle you wish to delete. While the cycle is displayed, press
the delete key, then press the STOP key when the display changes to:

STORE?

Confirm by pressing the ENTER key. The cycle in question will be deleted, and the cycles
following will be decremented by one.

STORE?

Inserting a Cycle
To insert a cycle, use the INC and DEC keys to find the cycle that will follow the cycle you are
about to insert. The new cycle will be inserted just before the cycle displayed. Now press the INS
key, the request to enter a new cycle will be displayed:

C->?

Press ENTER to confirm that you wish to insert a new cycle:

Cn> PREWASH=?

Use the INC and DEC keys to reach the required cycle and press ENTER to confirm. You will then
be asked to enter the cycle number:

Cn> PREWASH=No.?

After entering the cycle number and pressing the ENTER key, you can leave programming by
pressing STOP. The display changes to:

STORE?

Press the ENTER key to store the altered program. All the following cycles will be incremented by
one. If you don’t want to change the program, press the RESET key rather than the ENTER key.
This will cancel all modifications made.

4-14
OPERATING INSTRUCTIONS

Wash Program Creation Continued

4-15
OPERATING INSTRUCTIONS

After power is applied to the machine, and the internal diagnostics are complete, the machine is
ready for a program to be chosen. The display will show:

PROGRAMN._

Using the keypad, type the number of the program you wish to run followed by the ENTER key.
The display will change to show the fist cycle of the selected program:

PRWH 1 EXECUT.?

Press START to execute the program, or RESET to return to program selection. While the program
is executing, the display shows the current segment of the program, and the ending condition of the
segment. See the following examples:

Level
If the end requirement of the segment (cycle) is a particular water level, the display will show:

RINSE1 LVL=cm12

cm12 is the actual water level in the machine (12 centimeters). Pressing the LEVEL key shows, for
3 seconds, the required value to advance. If INC or DEC is pressed, you can temporarily modify the
value for the current step. Pressing TEMP allows you to see the current temperature of the water.
Pressing the TIME key shows the watch dog timer (WDT) value for the current step.

Temperature
If the end requirement of the segment is a particular temperature, the display will show:

WASH3 TEMP = 35C

where 35C is the actual temperature of the wash solution. By pressing TEMP the display will
change, for 3 seconds, show the required step temperature for advance. Pressing INC or DEC
allows modification of the value for the step. Pressing LEVEL allows you to see the current water
level. Pressing the TIME key shows the watch dog timer (WDT) value for the current step.

Time
If the e In this case, the display shows:

RINSET1 T =2m 30s

the remaining time left in the step. INC and DEC allow you to add or subtract minutes for the
current cycle. TEMP allows you to view the current water temperature, and LEVEL shows the
current water level.

NOTE: During heating, fill and drain phases, the WDT (watch dog timer) is activated. If the phase
does not complete before the timer expires, an alarm will be displayed indicating that the
particular phase did not complete within the maximum time allowed.

4-16
OPERATING INSTRUCTIONS

Single Step Execution

A single step or cycle of a wash program can be executed. At the main prompt, enter zero for the
program number. For two seconds, the display changes to:

SINGLE CYCLE

Then, using the INC and DEC keys, you may choose the cycle you wish to run (PREWASH,
WASH, RINSE, SPIN, UNROLL). When you have selected you cycle, confirm by pressing
ENTER. The display changes to:

RUN?

Pressing the START key will start the machine.

Partial Program
A program can be partially run. After selecting the program you wish to execute, the display will
show:

RUN?

Instead of pressing ENTER to execute the program, press the ADVAN key. The cycles within the
program will be displayed incrementally. Choose the point at which you would like to begin, and
press the START key. The machine will begin operation from this point.

Displaying the Current Program and Step

While the machine is in operation, pressing then ENTER key will cause the display to show the
current program number and step.

PRG 1 STP 3

Soak
You can insert a pause at any point of the wash program with the exception of distribution and spin.
To do so, simply press the PAUSE key. The display will begin showing a time, counting up as long
as the machine remains paused. Pressing the START key will restart the program at the point it was
paused. As long as the machine is paused, all other WDT (watch dog timers) are paused as well.

Advance
While any program is running, you can end the current step and advance to the next one by pressing
the ADVAN key. If the key is pressed during a spin, the spin will be aborted, and the standard spin
slow down time will be activated.

Halting a Program
At any time during the execution of the wash program, the running program can be terminated
by pressing the STOP key.

Water Level Refresh

While a program is running, if the water level drops to a level which is 3cm below the target level,
cold water will automatically be added to replenish the level.

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OPERATING INSTRUCTIONS

Unbalance
If, during a spin segment, the load is excessively out of balance, the spin will stop, and a
redistribution of the goods will take place. If three consecutive out of balances occur, the machine
will end the program. After the first unbalance, the balance indicator will light on the control panel.

Power Failure
If the power fails during execution of a program, and is of less than one second, it is ignored. If the
failure is longer than one second, the machine stops. Upon restoration of mains power, the display
shows RESTART CYCLE? and the power failure indicator illuminates on the front panel. If you
wish to restart the program at the point in which power failed, press the START key. At this point,
the program restarts at the point of power failure and the power failure indicator turns off. If you
wish to cancel the program, simply press the RESET key. This function is not active while a single
cycle is running.

End of Program
When a program has completed, the message PLEASE WAIT is displayed and the buzzer sounds
for 40 seconds. Then, if the water level is lower than 3cm and the temperature is lower than 40C,
the message END OF ACTIVITIES is displayed and the door may be opened. The buzzer can be
silenced by pressing the RESET key. If the temperature or water level are out of bounds, the display
shows the offending value and the door cannot be opened.

Malfunction Alarms
The state of the water temperature and water levels are constantly monitored to prevent functioning
problems with these devices. Watch Dog Timers (WDT) are used to prevent cycle failure when
temperatures, fills, drains, and levels don’t meet programmed values. In the event of a program
fault, the buzzer sounds and the display changes to show the fault:

LEVEL FAULT

Indicates a problem with the level sensing system. This could be a loose or cracked water level
tube, the level sensor, or the level sensing circuit. As long as the system detects a problem with the
level sensing system, the machine will be inoperable. The buzzer can be disabled with the RESET
key.

TEMP FAULT

Indicates a problem with the temperature sensing circuitry, temperature probe, or wiring. The
machine continues to function, although auxiliary heating (if equipped) is not possible. The
Temperature fault indicator on the control panel will be illuminated.

WDT TEMP EXPIRED

Indicates the programmed temperature was not reached within the allotted time. The most common
cause is a malfunctioning auxiliary heating system. A short WDT time and very cold water can also
cause this problem. Pressing the START key will cancel the alarm.

WDT LEVEL EXPIRED

4-18
OPERATING INSTRUCTIONS

Indicates the programmed level was not reached within the allotted time. The most
common causes:

During Fill
¾ Faulty water inlet
¾ Low or no water pressure
¾ Faulty drain valve
¾ Problem with water level tube Pressing START will continue the program,
while RESET will cancel the program.

During Fill
¾ Drain valve blocked
¾ Drain hose blocked
¾ Faulty Drain valve

Press RESET to end the program.

OVERLOADED!

Indicates a fault in the drive system. On inverter driven equipment, indicates a drive fault, on non
inverter driven equipment, indicates a motor overload condition. Press RESET to clear the fault. If
this fault recurs during the next wash program, contact a qualified service technician.

DOOR OPEN!

Indicates the door is not closed properly. This fault disables the machine until cleared, and aborts a
program if active. Press RESET to clear the fault.

DRAIN

Indicates a water level of greater than 2cm a the onset of spin. The machine will resume the spin
when the level falls below the threshold. Press RESET to abort the cycle.

Access Functions
All machine functions are accessed by pressing START and RESET simultaneously. At the
changed prompt, enter the required function.

12 Cycle (segment) Programming

27 Wash Programming
45 Motor rotation programming (agitation profiles).
181 Clears all programs. Will delete anything programmed in memory.
201 Language: 1 -Italian, 2 -English, 3 German, 4 -Spanish, 5 -French.
205 16 or 24 relay output .
207 Maximum RPM.
209 Temperature hysterisis (1 -10 degrees C). 3 degrees C is default.
210 Temperature displayed in degrees C
211 Temperature displayed in degrees F
212 Maximum water level (10 -100cm)
213 Minimum water level for heating (230cm)
214 Display number of hours in operation
215 Display total number of programs run

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OPERATING INSTRUCTIONS

216 Display number of wash programs run since last maintenance request.
217 Reset maintenance request.
218 Display and set the number of washes between maintenance requests.
219 Coast down safety timer. DO NOT MODIFY!
220 Deletes all programs and cycles from memory.
221 Copy from control to the memory card
222 Copy from memory card to the control (programs and cycles only)
223 Copy from memory card to the control (programs, cycles and parameters)
225 Disables the ADVANCE key
230 Maximum water level allowed during spin DO NOT MODIFY!

Maintenance Request
It is possible to set a number of wash programs to execute, following which the machine will call
for maintenance:

MAINT. REQ.

The message appears at the start of a program, and is repeated at the beginning of each wash
program until reset by a qualified service technician.

Disable the Machine

Function 118
Upon entering this function, the machine will not operate. The power must be cycled (turned off,
then back on) for the function to activate. Upon power up, the display will show:

To re-enable the machine, type 118 at prompt. START + RESET is not needed.

Change Language
Function 201
The control can display in 5 different languages. To change the language, use function 201. Upon
entering the function, the display changes to:

Lingua No.

Type the number which corresponds to your language, followed by ENTER:

1. Italian
2. English
3. German
4. Spanish
5. French

16 or 24 Relays
Function 205
Each time function 205 is entered, the controller toggles between 16 and
24 relay setup. After entering 205, the display shows the current mode.

4-20
OPERATING INSTRUCTIONS

Maximum Spin Speed

Function 201
This function allows you to display or modify the maximum spin speed. Upon entering the function,
the display will show the current value. To exit without changing, press RESET. If you wish to
change the value, press ENTER, type the new value, and press ENTER again. If the value is within
the acceptable range, the display will show YES. Otherwise, the display will show NO.

Temperature Hysterics
Function 209
This function sets the allowed temperature variation parameter. The default value is 3 degrees. If
you wish to change the value, press ENTER, key in the new value (1 -10 degrees C), then press
ENTER again to confirm. To exit without changing, press RESET.

Temperature Display
Function 210 Function 211
During program execution, the temperature may be displayed in degrees Fahrenheit or degrees
Centigrade. For degrees F, enter function 211. For degrees C, enter function 210. Please note that
this is for display only. Programming is always done in degrees C. See the handy conversion chart
in the back of this manual.

Maximum Water Level

Function 212
This function allows display and modification of the maximum programmable water level. To
change the value, press ENTER, type in the new value, and press ENTER again to confirm. To exit
without modification, press RESET. The allowable values are 11 to 100 cm.
Minimum Level for Heat Function 213
This function sets the minimum allowable water level for heat to activate. Upon entering the
function, the value will be displayed. To modify, press ENTER. Type the new value, and press
ENTER again to confirm.

Hours of Work
Function 214
Entering function 214 displays the total number of hours the machine has operated. The display
shows the value for about 3 seconds. Only complete cycles are counted for this timer -partially
complete cycles are not counted as part of the total work time.

Total Number of Washes

Function 215
This function shows the total number of wash programs executed since the machine was
installed.

Number of Washes since last Maintenance

Function 216
This function shows the total number of wash programs executed since the last required
maintenance was performed (set with function 218).

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OPERATING INSTRUCTIONS

Reset Maintenance Alarm

Function 217
This function resets the maintenance alarm, but does not clear the number of
washes counter (function 215).

Maintenance Required
Function 218
This function sets the number of washes before the maintenance alarm is activated. The default
value is 450. This means that after 450 wash programs have been completed, the maintenance alarm
will be displayed. To change the value, use the INC or DEC keys. The value changes by 10 each
time a key is pressed. You may hold down the key to change the number quickly. Once the desired
value is reached, press the ENTER key to confirm.

Spin Safety Coast Down Time

Function 219
Upon entering function 219, you display the spin safety coast down time. If you wish to change this
( not recommended), press ENTER, followed by the new value, then ENTER to confirm. To exit
without changing the value,
press RESET

Memory Erasure
Function 181 Function 220
Partial or total clearing of the control memory is possible. Function 220 clears all programs and
cycles, but machine parameters are not erased. Function 181 erases all programs and cycles, and
also erases all machine parameters, thus reinitializing the control. After keying in the function, the
display reads: “DELETE EEPROM?” Press ENTER to confirm. Press RESET to abort the
procedure.

Memory Card
Function 222
Function 223
The control allows transfer of programs from and to a credit card sized memory card. This allows
great flexibility in programming. The card must be inserted into the control with the contacts facing
up. Card insertion and removal must be done with the machine powered down.

Function 221
To transfer programs, cycles and parameters onto the memory card, use function 221.
1. Power down the machine
2. Insert the memory card
3. START + RESET
4. 221
5. ENTER The display now shows “COPY TO M. CARD?”
6. Press ENTER The display now shows “COPY TO CARD” followed by “COPY OK.”

Function 222
Function 222 works exactly like function 221, except it transfers programs and cycles from the
memory card to the control.
1. Power down the machine
2. Insert the memory card
3. START + RESET

4-22
OPERATING INSTRUCTIONS

4. 221
5. ENTER The display now shows “COPY FROM M. CARD?”
6. Press ENTER The display now shows “COPY FROM CARD” followed by “COPY OK.”

Function 223
Function 223 works exactly like function 222, except it transfers programs, cycles and machine
parameters from the memory card to the control.
1. Power down the machine
2. Insert the memory card
3. START + RESET
4. 221
5. ENTER The display now shows “COPY FROM M.CARD?”
6. Press ENTER The display now shows “COPY FROM CARD”
followed by “COPY OK.”

Disabling the Advance Key

Function 225
This function disables the ADVAN key. This function toggles between enabled (YES) and
disabled (NO). Default value is enabled (YES).

Maximum Level in Spin

Function 230
This function sets the maximum water level during execution of a spin. If you do not wish to
modify the value, press RESET. If you want to modify the value, press ENTER, followed by the
new value, then ENTER again to confirm. Allowed values are from 2 to 60 cm.

Software Version
STOP + RESET
Pressing the STOP and RESET keys simultaneously displays the installed firmware version.

Cylinder Speed INS

Pressing the INS key during execution of a wash program displays the commanded wash cylinder
speed in RPM.

4-23
OPERATING INSTRUCTIONS

Metric Conversions
Fahrenheit to Centigrade

F C F C F C
86 30 129.2 54 172.4 78
87.8 31 131 55 174.2 79
89.6 32 132.8 56 176 80
91.4 33 134.6 57 177.8 81
93.2 34 136.4 58 179.6 82
95 35 138.2 59 181.4 83
96.8 36 140 60 183.2 84
98.6 37 141.8 61 185 85
100.4 38 143.6 62 186.8 86
102.2 39 145.4 63 188.6 87
104 40 147.2 64 190.4 88
105.8 41 149 65 192.2 89
107.6 42 150.8 66 194 90
109.4 43 152.6 67 195.8 91
111.2 44 154.4 68 197.6 92
113 45 156.2 69 199.4 93
114.8 46 158 70 201.2 94
116.6 47 159.8 71 203 95
118.4 48 161.6 72 204.8 96
120.2 49 163.4 73 206.6 97
122 50 165.2 74 208.4 98
123.8 51 167 75 210.2 99
125.6 52 168.8 76 212 100
127.4 53 170.6 77

4-24
OPERATING INSTRUCTIONS

Centimeters to Inches

cm in cm in cm in cm in cm in
1 0.39 21 8.27 41 16.14 61 24.02 81 31.89
2 0.79 22 8.66 42 16.54 62 24.41 82 32.28
3 1.18 23 9.06 43 16.93 63 24.8 83 32.68
4 1.57 24 9.45 44 17.32 64 25.2 84 33.07
5 1.97 25 9.84 45 17.72 65 25.59 85 33.46
6 2.36 26 10.24 46 18.11 66 25.98 86 33.86
7 2.76 27 10.63 47 18.5 67 26.38 87 34.25
8 3.15 28 11.02 48 18.9 68 26.77 88 34.65
9 3.54 29 11.42 49 19.29 69 27.17 89 35.04
10 3.94 30 11.81 50 19.69 70 27.56 90 35.43
11 4.33 31 12.2 51 20.08 71 27.95 91 35.83
12 4.72 32 12.6 52 20.47 72 28.35 92 36.22
13 5.12 33 12.99 53 20.87 73 28.74 93 36.61
14 5.51 34 13.39 54 21.26 74 29.13 94 37.01
15 5.91 35 13.78 55 21.65 75 29.53 95 37.4
16 6.3 36 14.17 56 22.05 76 29.92 96 37.8
17 6.69 37 14.57 57 22.44 77 30.31 97 38.19
18 7.09 38 14.96 58 22.83 78 30.71 98 38.58
19 7.48 39 15.35 59 23.23 79 31.1 99 38.98
20 7.87 40 15.75 60 23.62 80 31.5 100 39.37

4-25
OPERATING INSTRUCTIONS

Blank Programming Chart

Prewash: Wash: Rinse: Spin: Unroll:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Function
Cooling
Temp Cont Fill
Drain
Cold Water
Hot Water
Heating
Detergent 1
Detergent 2
Detergent 3
Detergent 4
Detergent 5
Relay 16
Aux Fill
Injection Flush
Balancing
Motor Profile
Speed RPM
Detergent 6
Detergent 7
Detergent 8
Aux Drain
Relay 21
Relay 22
Relay 23
Relay 24
End Step
Level cm
Temp C

Cooling Temperature Controlled Fill Heating

Level min cm= Level cm= Temperature C=
Level max cm= Temperature C=
Temperature C= WDT m:s :
WDT m:s :

Notes:

4-26
OPERATING INSTRUCTIONS

Water Level Guide

Machine Cylinder Dia Offset Low-15% Med – 25% High – 35%

SP-40 0.680 m 6 cm 16 cm 6.4 in 23 cm 9.1 in 30 cm 11.7 in
SP-60 0.790 m 6 cm 18 cm 7.0 in 26 cm 10.1 in 34 cm 13.2 in
SP-100 0.940 m 6 cm 20 cm 7.9 in 30 cm 11.6 in 39 cm 15.3 in
SP-155 1.092 m 10 cm 26 cm 10.4 in 37 cm 14.7 in 48 cm 19.0 in
SP-185 1.174 m 10 cm 27 cm 10.6 in 39 cm 15.4 in 51 cm 20.0 in
SI-110 0.940 m 10 cm 24 cm 9.5 in 34 cm 13.2 in 43 cm 16.9 in
SI-135 1.092 m 10 cm 26 cm 10.4 in 37 cm 14.7 in 48 cm 19.0 in
SI-200 1.169 m 10 cm 28 cm 10.8 in 39 cm 15.4 in 51 cm 20.0 in
SI-275 1.321 m 10 cm 30 cm 11.7 in 43 cm 16.9 in 56 cm 22.1 in
SI-300 1.321 m 10 cm 30 cm 11.7 in 43 cm 16.9 in 56 cm 22.1 in
SI-450 1.629 m 10 cm 34 cm 13.6 in 51 cm 20.0 in 67 cm 26.4 in
HI-85 0.914 m 10 cm 24 cm 9.3 in 33 cm 12.9 in 42 cm 16.5 in
HI-125 1.060 m 10 cm 26 cm 10.2 in 37 cm 14.4 in 47 cm 18.5 in

4-27
OPERATING INSTRUCTIONS

WC 03 PROGRAM SPEEDS IN RPM FROM G-FORCE POINTS

Machine Cylinder Dia 0.4 G 0.8 G 1.0 G 1.5 G 3.0 G 50 G 150 G 320 G 350 G
HE-30 0.612 m 34.2 48.4 54.1 66.2 93.7 382.4 662.4 967.5 1011.8
SP/HP/HE-40 0.680 m 32.4 45.9 51.3 62.8 88.9 362.8 628.4 917.5 959.9
SP/HP/HE-60 0.790 m 30.1 42.6 47.6 58.3 82.4 336.6 583.0 851.5 890.6
HE-80 0.924 m 27.8 39.4 44.0 53.9 76.2 311.2 539.1 797.4 823.4
SP/HP-100 0.940 m 27.6 39.0 43.6 53.4 75.6 308.6 534.5 780.6 816.4
SP-155 1.092 m 25.6 36.2 40.5 49.6 70.1 286.3 495.9 724.3 757.5
SP-185 1.174 m 24.7 35.0 39.0 47.8 67.6 276.1 478.2 698.5 730.5
SI-110 0.940 m 27.6 39.0 43.6 53.4 75.6 308.6 534.5 780.6 816.4
SI-135 1.092 m 25.6 36.2 40.5 49.6 70.1 286.3 495.9 724.3 757.5
SI-200 1.169 m 24.7 35.0 39.1 47.9 67.8 276.7 479.3 700.0 732.1
SI-275 1.321 m 23.3 32.9 36.8 45.1 63.8 260.3 450.9 658.5 688.7
SI-300 1.321 m 23.3 32.9 36.8 45.1 63.8 260.3 450.9 658.5 688.7
SI-450 1.629 m 21.0 29.6 33.1 40.6 57.4 234.4 406.0 593.0 620.2

EXTRAC RPM TO G-FORCE

Machine Cylinder Dia 50 G 75 G 100 G 125 G 150 G 175 G 200 G 225 G 250 G
HE-30 0.612 m 382.4 468.4 540.8 604.7 662.4 715.5 764.9 811.2 855.1
SP/HP/HE-40 0.680 m 362.8 444.3 513.1 573.6 628.4 678.7 725.6 769.6 811.2
SP/HP/HE-60 0.790 m 336.6 412.2 476.0 532.2 583.0 629.7 673.2 714.0 752.7
HE-80 0.924 m 311.2 381.2 440.2 492.1 539.1 582.3 622.5 660.2 695.9
SP/HP-100 0.940 m 308.6 377.9 436.4 487.9 534.5 577.3 617.1 654.6 690.0
SP-155 1.092 m 286.3 350.6 404.9 452.7 495.9 535.6 572.6 607.3 640.2
SP-185 1.174 m 276.1 338.2 390.5 436.6 478.2 516.5 552.2 585.7 617.4
SI-110 0.940 m 308.6 377.9 436.4 487.9 534.5 577.3 617.1 654.6 690.0
SI-135 1.092 m 286.3 350.6 404.9 452.7 495.9 535.6 572.6 607.3 640.2
SI-200 1.169 m 276.7 338.9 391.3 437.5 479.3 517.7 553.4 587.0 618.7
SI-275 1.321 m 260.3 318.8 368.1 411.6 450.9 487.0 520.6 552.2 582.0
SI-300 1.321 m 260.3 318.8 368.1 411.6 450.9 487.0 520.6 552.2 582.0
SI-450 1.629 m 234.4 287.1 331.5 370.6 406.0 438.5 468.8 497.2 524.1

EXTRAC RPM TO G-FORCE

Machine Cylinder Dia 275 G 300 G 325 G 350 G
HE-30 0.612 m 896.9 936.7 975.0 1011.8
SP/HP/HE-40 0.680 m 850.8 888.7 925.0 959.9
SP/HP/HE-60 0.790 m 789.4 824.5 858.2 890.6
HE-80 0.924 m 729.9 762.4 793.5 823.4
SP/HP-100 0.940 m 723.7 755.8 786.7 816.4
SP-155 1.092 m 671.4 701.3 729.9 757.5
SP-185 1.174 m 647.5 676.3 703.9 730.5
SI-110 0.940 m 723.7 755.8 786.7 816.4
SI-135 1.092 m 671.4 701.3 729.9 757.5
SI-200 1.169 m 648.9 677.8 705.5 732.1
SI-275 1.321 m 610.5 637.6 663.6 688.7
SI-300 1.321 m 610.5 637.6 663.6 688.7
SI-450 1.629 m 549.7 574.2 597.6 620.2

4-28
 PROGRAM WASHER EXTRACTOR
Program 1 For : Sheets,Light Soil Cotton/Poly,Blends
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 01 Spin 09 Wash 01 Spin 09 Rinse 01 Spin 09 Rinse 01 Spin 09 Rinse 05 Spin 03 Unroll 01
Temp ºC - - - - - - - - - - -
Supply 1 - 2 (Chemical) - - - - - 3 (Softener) - -
Min : Sec. 5.00 0.10 8.00 0.10 1.00 0.10 1.00 0.10 4.00 6.00 0.30
Total : 26.10
Program 2 For : Blankets,Spreads,No Bleach
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 02 Spin 09 Wash 02 Spin 09 Rinse 02 Spin 09 Rinse 01 Spin 09 Rinse 04 Spin 03 Unroll 01
Temp ºC - - 45 ºC - - - - - - - -
Supply 1 - 2 (Chemical) - - - - - 3 (Softener) - -
Min : Sec. 5.00 0.10 8.00 0.10 1.00 0.10 1.00 0.10 4.00 6.00 0.30
Total : 26.10
Program 3 For : Sheets,Medium Soil,Cotton/Poly Blends
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 03 Spin 09 Wash 03 Spin 09 Rinse 02 Spin 09 Rinse 01 Spin 09 Rinse 04 Spin 03 Unroll 01
Temp ºC - - 60 ºC - - - - - - - -
Supply 1 - 2 (Chemical) - - - - - 3 (Softener) - -
Min : Sec. 6.00 0.10 8.00 0.10 1.00 0.10 1.00 0.10 4.00 6.00 0.30
Total: 27.10
Program 4 For : Presonals,Bleach
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 04 Spin 09 Wash 04 Spin 09 Rinse 05 Spin 09 Rinse 05 Spin 09 Rinse 06 Spin 03 Unroll 01
Temp ºC - - - - - - - - - - -
Supply 1 - 2 (Chemical) - 3 - 3 - 3 (Softener) - -
Min : Sec. 5.00 0.10 8.00 0.10 4.00 0.10 4.00 0.10 3.00 6.00 0.30
Total : 31.10
Program 5 For : Towels,Light Soil,No Bleach,Cotton
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 05 Spin 09 Wash 05 Spin 09 Rinse 05 Spin 09 Rinse 05 Spin 09 Rinse 06 Spin 03 Unroll 01
Temp ºC - - 45 ºC - - - - - - - -
Supply 1 - 2 (Chemical) - 3 - 3 - 3 (Softener) - -
Min : Sec. 5.00 0.10 8.00 0.10 4.00 0.10 4.00 0.10 3.00 6.00 0.30
Total : 31.10
Program 6 For : Rinse And Spin
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Rinse 01 Spin 03 Unroll 1
Temp ºC - - -
Supply - - -
Min : Sec. 1.00 6.00 0.30
Total : 7.30
Program 7 For : Towels,Heavy Soil,Cotton
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 06 Spin 09 Rinse 03 Spin 09 Rinse 03 Spin 09 Wash 08 Spin 09 Rinse 02 Spin 09 Rinse 02 Spin 09 Rinse 04 Spin 03 Unroll 01
Temp ºC - - - - - - 60 ºC - - - - - - - -
Supply 4 - - - - 3 1 (Chemical) - - - - - 3 (Softener) - -
Min : Sec. 21.00 0.10 1.00 0.10 1.00 0.10 21.00 0.10 1.00 0.10 1.00 0.10 4.00 6.00 0.30
Total : 57.30
Program 8 For : Towels,Heavy Soil,Cotton
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 02 Spin 09 Wash 06 Spin 09 Rinse 02 Spin 09 Rinse 02 Spin 09 Rinse 04 Spin 03 Unroll 01
Temp ºC - - - - - - - - - - -
Supply 1 - 2 (Chemical) - - - - - 3 (Softener) - -
Min : Sec. 5.00 0.10 20.00 0.10 1.00 0.10 1.00 0.10 4.00 6.00 0.30
Total : 38.10
Program 9 For : Econmy,General Colth
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Wash 09 Spin 09 Rinse 02 Spin 09 Rinse 05 Spin 03 Unroll 01
Temp ºC - - - - - - -
Supply 1 (Chemical) - - - 3 (Softener) - -
Min : Sec. 8.00 0.10 1.00 0.10 3.00 6.00 0.30
Total : 18.50
Program 10 For : Diapers,Parts,Heavy Soil
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 01 Spin 09 Wash 10 Spin 09 Rinse 01 Spin 09 Rinse 05 Spin 03 Unroll 01
Temp ºC - - 60 ºC - - - - - -
Supply - - 1 (Chemical) - - - 3 (Softener) - -
Min : Sec. 5.00 0.10 15.00 0.10 1.00 0.10 3.00 6.00 0.30
Total : 31.00
Program 11 For : Starches
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Rinse 07 Spin 03 Unroll 1
Temp ºC 70 ºC - -
Supply 5 - -
Min : Sec. 5.00 3.00 0.30
Total : 8.30
MAINTENANCE

SECTION 5
MAINTENANCE

A. MACHINE MAINTENANCE
Routine Maintenance
Routine maintenance maximizes operating efficiency and minimizes downtime. The
maintenance procedures described below will prolong the life of the machine and help prevent
accidents.

Daily, weekly, monthly, and quarterly checklists are provided at the end of this section.
Laminate the checklists to preserve them for repeated copying. Operators and technicians are
encouraged to add checks specific to their machine’s particular application. When possible, space is
provided on the checklists for this purpose.

The following maintenance procedures must be performed regularly at the required intervals.

Install all panels that are removed to perform service and maintenance procedures.

Do not operate the machine with missing guards or with broken or missing
parts. Do not bypass any safety devices!

Daily

1. Inspect water inlet valve hose connections on the back of the machine for leaks.

2. Inspect steam hose connections for leaks, where applicable.

3. Verify that insulation is intact on all external wires and that all

Connections are secured. If bare wire is evident, call a service technician.

4. Check door interlock before starting operation:

a. Attempt to start the washer with the door open. The washer should not start with the
door open.

b. Close the door without locking it and attempt to start the machine. The machine
should not start with the door open.

c. Close and lock the door and start a cycle. Attempt to open the door while the cycle is
in progress. The door should not open. If manual latch is moved out of position the
machine should stop.

If the door lock and interlock are not functioning properly, call a service technician.

5-1
MAINTENANCE

End of the day

1. Clean the door gasket of residual detergent and foreign matters.

2. Clean the automatic supply dispenser and the lid inside and out with mild detergent. Rinse
with clean water.

3. Clean the washer’s top, front and side panels with mild detergent. Rinse with clean water.

4. Leave loading door open at the end of each day to allow moisture to evaporate.

NOTE: Leave loading door open at end of each complete cycle to allow moisture to evaporate.
Unload the machine promptly after each completed cycle to prevent moisture build up.

Weekly

1. Check the machine for leaks.

a. Start an unloaded cycle to fill the machine.

b. Verify that door and door gaskets do not leak.

c. Verify that the drain valve is operating. If water does not leak or during the prewash
segment, drain valve is closed and functioning properly.

2. Clean the AC drive box air filters.

a. Snap off the external plastic cover which contains the filter. Remove the foam filter from
the cover.

b. Wash the filter in a mild soap solution or vacuum it clean.

Monthly

NOTE: Disconnect power to the machine at its source before performing the monthly maintenance
procedures.

1. Each month or after every 200 hours of operation, lubricate bearing and seals. See instructions
on the machine.

a. Use premium grade lithium based #2 grease, Never mix two types of grease, such as
petroleum and silicone.

b. Pump the grease gun slowly, permitting only the following number of strokes:

Do not pump the grease gun if grease comes out of the bearing housing. This can result in
over lubrication, causing damage to bearings and seals.

5-2
MAINTENANCE

2. If the machine is provided with automatic lubricators, check that they are injecting grease.
Normally they last for approximately one year. Mark new lubricators with installation date.

3. Clean the AC drive fins:

a. Remove the AC drive box cover.

b. Blow the fins clean using compressed air at a pressure of 60-90 psi (4-6 Bar) or by using
canned compressed air. Use care to avoid damaging cooling fan or other components.

NOTE: No amount of visible foreign matter should be allowed to accumulate on fins or the finger
guard.

4. Use the following procedures to determine if v-belts require replacement or adjustment. Call a
qualified service technician in either case.

a. Check V- belts for uneven wear

And frayed edges.

b. After disconnecting power to the machine and removing all panels necessary for access to the
drive belts, use the following method to verify that the V-belts are properly tensioned. Belt
tensioning is straight forward, and accomplished by loosening the tension adjusting bolts and
adjusting the belts to the proper tension. Then the bolts should be tightened. See figure.

c. Verify that V-belts are properly aligned by checking pulley alignment. Place a straight edge
across both pulley faces. The straight edge should make contact
with pulleys in four places. See figure.

Figure.5-1 Straight edge the V-belt

5-3
MAINTENANCE

5. Remove back panel and check overflow hose and drain hose for leaks.

6. Unlock the hinged lid and check the supply dispenser hoses and hose connections.

7. Clean inlet hose filter screen:

a. Turn water off and allow valve to cool, if necessary.

b. Unscrew inlet hose and remove filter screen.

c. Clean with compressed air and reinstall. Replace if worn or damage.

8. Tighten motor mounting bolt lock nuts and bearing bolt lock nuts, if necessary.

9. Use compressed air to clean lint from motor.

10. Clean external water and steam filters.

Quarterly

NOTE: Disconnect power to the machine before performing the quarterly maintenance procedures.

1. Tighten door hinges and fasteners, if necessary.

2. Tighten anchor bolts, if necessary.

3. Check all painted surfaces for bare metal (matching paint is available from the manufacturer.)

a. If bare metal is showing, paint with primer or solvent-based paint.

b. If rust appears, remove it with sandpaper or chemical means. Then paint with primer
or solvent-based paint.

4. Clean steam filter, where applicable. See picture of steam filter.

1. Turn off steam supply and allow time for the value to cool if necessary.

2. Unscrew nut.

3. Remove element and clean.

4. Replace element and nut.

5-4
MAINTENANCE

Care of stainless steel

Maintain the natural beauty of stainless steel and prolong its service lift by following these
steps.

1. Ordinary deposits if dirt and grease can be remove with detergent and water. The metal
should be thoroughly rinsed and dried after washing. Periodic cleaning will help to maintain
the bright surface appearance and prevent corrosion.

2. Contact with dissimilar metal should be avoided whenever possible. This will help prevent
galvanic corrosion when salty or acidic solutions are present.

3. Salty or acidic solutions should not be allowed to evaporate and dry on stainless steel. They
may cause corrosion. Ensure that the stainless steel is wiped clean of acidic solution residues.

4. Deposits that adhere to the stainless steel should be removed, especially from crevices and
corners. When using abrasive cleaners, always rub in the direction of the polish lines or grain
of the stainless steel to avoid scratch marks. Never use ordinary steel wool or steel brushes on
the stainless steel. Use stainless steel wool or soft non-metal bristle brushes.

5. If the stainless appears to be rusting the source of the rust may actually be an iron or steel part
not made
of stainless steel, such as a nail or screw. One remedy is to paint all carbon steel parts with
a heavy
protective coating. Stainless steel fasteners should be used when possible.

6. Discoloration or heat tint from overheating may be removed by scouring with powder or by
employing special chemical solutions.

7. Sanitizes or sterilizing solution should not be left in stainless steel equipment for prolonged
periods of time. They often contain chlorine, which may cause corrosion. The stainless steel
should be cleaned and rinsed thoroughly of any solution containing chlorine.

8. When an external chemical supply system is used, make certain that no siphoning of
chemicals occurs when the washer-extractor is not in use. Highly concentrated chemicals can
cause severe damage to stainless steel and other components within the machine. Damage of
this kind is not covered by the manufacturer warranty. Locate the pump below the washer’s
injection point to prevent siphoning of chemicals into the machine.

5-5
MAINTENANCE

B. AC DRIVE MAINTENANCE
Perform daily and periodic inspection to avoid trouble and keep reliable operation for a long
time. Take care of the following during work.

WARNING
The electric charge in the DC bus capacitor may be being charged even after the power is
turned off. Therefore, it may take a long time until the DC link circuit voltage reaches a safety
potential. Do not open the control circuit terminal block cover within 5 minutes after the power ha
been turned off. Then remove the control circuit and main circuit terminal block covers. Check that
the DE link circuit voltage between main circuit terminals P(+) and N(-) does not exceed the safety
voltage (+25 VDC) with a multimeter and start the maintenance and inspection.

Electric shock may occur.

• Maintenance, inspection, and parts replacement should be mace only by authorized persons.
• Take off the watch, rings and other metallic matter before starting work.
• Use insulate tools.
• Never remodel
Electric shock or injuries could occur.

Daily Inspection
Visually inspect errors in the state of operation from the outside without removing the covers
while the inverter operates or while it is turned on.
- Check if the expected performance (satisfying the standard specification) is obtained.
- Check if the surrounding environment satisfies “Operating Environment.”
- Check that the LED monitor displays normally.
- Check for abnormal noise, odor, or excessive vibration.
- Check for traces of overheat, discoloration and other defects.

Judgement of service life using maintenance information

Menu#5 “Maintenance information” in Programming mode can be used to display data for
the judgement of replacement of “DC bus capacitor,” “electrolytic capacitor on the printed circuit
board,” and “cooling fan” as a guide.

If the replacement data is out of the judgement level for early warning, an early warning
signal is output to an external device through terminal (Y1) (function code E20). (When any
replacement data is out of the judgement level, terminal (Y1) outputs ON signal.)

Part Replacement Judgement with Menu#5 “Maintenance Information”

Parts to be replaced Judgement level

85% or lower of the capacitance than that of the factory
DC bus capacitor
setting
Electrolytic capacitor on the printed
61,000 hours or longer as accumulated run time
circuit board.
61,000 hours or longer as accumulated run time
Cooling fan
(Assumed life of cooling fan at ambient inverter
(Applicable motor rating:1.5 to 3.7 kW).
temperature of 40ºC).

5-6
MAINTENANCE

1. DC bus capacitor
Measure the capacitance of the DC bus capacitor as follows:
The capacitance is displayed in the reduction ratio (%) of the initial value written in the
inverter memory before shipment.

Capacitance measurement procedure

1. Remove the RS485 communications card (option) from the inverter if it is mounted.
Disconnect the DC bus link circuit to other inverters from terminals P(+) and N(-) of the main
circuit if any. A DC reactor (option) an braking resistor (option) may not be disconnected.
Keep the ambient temperature at 25 + 10°C.
2. Turn off the digital inputs (FWD, REV, and X1 to X3) at the control terminals.
- If an external potentiometer is connected, to terminal (13), remove it.
- Set the data of function codes E20 and E27 as the transistor output (Y1) or relay
output (30A, B, C) does not come on while the inverter power is turned off. E.g.
recommended settings are to assign normal logic signal (RUN) and (ALM) to terminals (Y1)
and (30A, B, C,) respectively.
3. Turn the inverter power on.
4. Check that the cooling fan rotates and the inverter is on halt.
5. Turn the main power supply off. Start measuring the capacitance of the DC bus capacitor.
6. After the LED monitor is unlit completely, turn the main power supply on again.

7. Select Menu#5 “Maintenance Information” in Programming mode, and check the reduction
ratio (%) of the capacitance of the DC bus capacitor.

2. Electrolytic capacitor on the printed circuit board

The inverter keeps an accumulative total of the number of hours that power has been applied
to the control circuit and displays it on the LED monitor. Use this to determine when the capacitor
should be replaced. The display is in units of 1000 hours.

3.Cooling fan
The inverter accumulates hours for which the cooling fan has run. The display is in units of
1000 hours.

The accumulated time should be used just a guide since the actual service life will be
significantly affected by the temperature and operation environment.

5-7
DECOMMISSIONING

SECTION 6
DECOMMISSIONING

In the event that the machine must be decommissioned, follow the following steps:

1. Remove the chemical injection supply system, if applicable.

a. Have a qualified electrician disconnect power to the chemical infection supply

system and the re-circulation pump at their source.

b. Using the manufacturer’s instructions, carefully remove the chemical injection

supply system from the machine. Make certain that no chemicals come in contact
with or clothing.

2. Clean interior of machine, both basket and shell.

a. Flush supply dispenser with water.

b. Run a short rinse cycle to clean chemical residues from the interior of the machine.

3. Disconnect electrical power.

a. Shut of main power supply at the breaker box or main control panel.

b. Do not attempt to disconnect power supply wires from power supply.

c. Have a qualified electrician disconnect power to machine at is source.

4. Disconnect hoses.

a. Disconnect drain hose from sump. Gutter, or drain.

b. Turn off water supply. Disconnect individual hot and cold water inlet hoses from the
machine.

c. Disconnect the compressed air supply to the machine.

d. Allow time for residual water in the machine to drain.

e. Then disconnect drain hoses from the machine.

f. Disconnect necessary plumbing on the re-circulation system, if applicable.

5. Disconnect steam hoses, if applicable

a. Turn off steam supply and allow time for the valve to cool.

b. Disconnect steam hose from machine.

6-1
DECOMMISSIONING

6. Remove the machine from its foundation pad.

a. Keep all panels in place to provide stability when moving the machine.

b. Verify that door is closed and secure.

c. Loosen and remove anchor bolts holding the machine base to the floor.

d. Break the grout seal at each corner of the machine, using a crowbar.

e. Place the machine on skid and bolt the frame to the skid. This will facilitate the
removal of the machine, on to a truck.

7. Recycle.

The manufacturer uses the highest quality material in their products so that those
materials may be recycled at the end of the product’s service life.

6-2
TROUBLE SHOOTING

SECTION 7
TROUBLE SHOOTING

Before Proceeding with Troubleshooting

WARNING
If any of the protective functions have been activated, first remove the cause. Then, after
checking that the all run commands are set to off, reset the alarm. Note that if the alarm is reset
while any run commands are set to on, the inverter any supply the power to the motor which may
cause the motor to rotate.

Injury may occur.

- Even though the inverter has interrupted power to the motor, if the voltage is applied to the
main circuit power input terminals L1/R, L2/S and L2/T (L1/L and L2/N for single-phase
voltage input), voltage may be output to inverter output terminals U, V, and W.
- Some electric charge may remain in the DC bus capacitor even after the power is turned off.
Therefore, it may take some time until the DC link circuit voltage reaches a safe level.
Before touching the circuit, wait for at least five minutes after the power has been turned off
and check that the DC voltage between main circuit terminals P (+) and N(-) is less than +25
VDC using a multimeter.

Electric shock may occur.

Follow the procedure below to solve problems.

1. First, check that the inverter is correctly wired, referring “Wiring for Main Circuit Terminals and
Grounding Terminals”
2. Check whether an alarm code is displayed on the LED monitor.
If no alarm code appears on the LED monitor

If any problems persist after the above recovery procedure, contact the shop where
you bought the inverter or your local Fuji branch office.

7-1
TROUBLE SHOOTING

Quick reference table of alarm codes

Alarm Refer Alarm Refer
Name Name
code to code to
PTC thermister for motor
OC1 OH4 protection P.7-12

Overheat protection for

OC2 Over current protection P.7-8 dbH braking resistor P.7-13

Electronic thermal
OC3 OL1 overload relay P.7-14

OU1 OLU Overload protection P.7-14

OU2 Er1 Memory error P.7-15
Over voltage protection P.7-9
Remote keypad
OU3 Er2 communications error P.7-15

LU Under voltage protection P.7-10 Er3 CPU error P.7-16

L in Input phase loss protection P.7-11 Er6 Operation protection P.7-16
Output phase loss RS485 communications
OPL P.7-11 Er8 error P.7-16
protection
Overheat protection for
OH1 heat sink P.7-11 Data save error during
ErF P.7-17
under voltage
OH2 External alarm input P.7-12

7-2
TROUBLE SHOOTING

If no alarm code appears on the LED monitor

Motor is running abnormally

1. The motor does not rotate.

Possible Causes What to Check and Suggested Measures
Check the input voltage, output voltage and inter phase voltage
unbalance.
→ Turn on a molded case circuit breaker, an earth leakage circuit
1. No power supplied to breaker (with the exception of those exclusively designed for
the inverter. protection from ground faults) or a magnetic contactor.
→ Check for voltage drop, phase loss, poor connections, or poor
contacts, and fix them if necessary.
Check the input status of the forward/reverse command with menu#4
“I/O checking” using the keypad.
2. No forward/reverse → Input a run command.
operation command was → Set either the forward or reverse operation command to off if
inputted, or both the both commands are being inputted.
commands were inputted → Correct the assignment of commands (FWD) and (REV) to
simultaneously (external function codes E98 and E99.
signal operation). → Connect the external circuit wires to control circuit terminals
(FWD) and (REV) correctly.
Check the input status of the forward/reverse rotation direction
3. No indication of
command with Menu#4 “I/O Checking” using the keypad.
rotation direction (keypad
→ Input the rotation direction (F02=0), or select the keypad
operation).
operation with which the rotation direction is fixed (F02=2 or 3)
4. The inverter could not
accept any run commands Check which operation mode the inverter is in, using the keypad.
from the keypad since it → Shift the operation mode to Running mode.
was not in Running mode.
While referring to the block diagram of the drive command generator
5. A run command with
check the higher priority run command with Menu#2 “Data checking:
higher priority than the one
and Menu#4 “I/O checking” using the keypad.
attempted was active, and
Refer to the FRENIC-Mini User’s Manual (MEH446),
the run command was
→ Correct any incorrect function code data settings ( e.g. cancel the
stopped.
higher priority run command).
Check that a frequency command has been entered, with Menu#4 “I/O
checking” using the keypad.
→ Set her value of the set frequency to the same of higher than that
6. The set frequency was of the starting or stop frequency (F23 of F25).
set to the same or lower → Reconsider the starting and stop frequencies (F23 and F25), and if
than the value of the necessary, change them to lower values.
starting or stop frequency. → Inspect the frequency command devices, signal converters,
switches or relay contacts. Replace any ones that are faulty.
→ Connect the external circuit wires correctly to terminals (13),
(12), (11) and (C1).

7-3
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

Check the higher priority run command with Menu#2 “Data
7. A frequency command checking” and Menu#4 “I/O checking” using the keypad, referring
with higher priority than to the block diagram of the drive command generator.
the one attempted was Refer the FRENIC-Mini User’s Manual (MEH446),
active. → Correct any incorrect function code data settings (e.g. cancel
the higher priority run command).
8. The peak and bottom
Check the data of function codes F15 and F16.
frequencies for the
→ Change the peak and bottom frequencies (F15 and F16) the
frequency limiters were
correct ones.
set incorrectly.
Check the data of function codes E01, E02, E03, E98 and E99 with
9. The coast-to-stop Menu#2 “Data Checking” and the input signal status with Menu#4
command was effective. “I/O checking” using the keypad.
→ Release the coast-to-stop command setting.
10. Broken wire,
incorrect connection or Check if the output current and connection are correct.
poor contact with the → Repair the wires to the motor, or replace them.
motor.
Check that the output current is not too large.
11. Overload
→ Lighten the load (e.g. operate the mechanical brake correctly).
Check that the motor starts running if the value of torque boost
(F09) is increased.
12. Torque generated by → Increase the value of torque boost (F09) and try to run the motor
the motor was insufficient.
Check the data of function codes F04, F05, H50, and H51.
→ Change the V/f pattern to match the motor’s characteristics.

2. The motor rotates, but the speed does not increase.

Possible Causes What to Check and Suggested Measures
1. The maximum frequency Check the data of function code F03.
was set to too low a value. → Correct the data of the maximum frequency (F03).
2. The peak frequency of Check the data of function code F15.
the frequency limiter was → Correct the data of the peak frequency of the frequency limiter
set to too low a value. (F15).
Check the signals for the set frequency from the control circuit
terminals with Menu#4 “I/O checking” using the keypad.
→ Increase the set frequency.
3. The set frequency was → If an external potentiometer for fre3quency command, signal
set to too low a value. converter, switches, or relay contacts are malfunctioning,
replace them.
→ Connect the external circuit wires to terminals (13), (12), (11),
and (C1) correctly.
4. A frequency command
with higher priority than the Check the higher priority run command with Menu#2 “Data
one attempted (e.g. checking” and Menu#4 “I/O checking” using the keypad, referring
multistep frequency, to the block diagram of the drive command generator.
communications or jogging Refer to the FRENIC-Mini User’s Manual (MEH446)
operation, etc.) was active → Correct any incorrect function code data settings (e.g. cancel
and the set frequency was the higher priority run command, etc).
set to too low a value.

7-4
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

5. The
Check the data of function code F07, F08, E10, E11 and H54.
acceleration/deceleration
→ Change the acceleration/deceleration time to match the load.
time was too long.
Measure the output current.
6. Overload
→ Lighten the load (e.g. operate the mechanical brake correctly).
Check whether current limiting is active or not with Menu#3
“Drive monitoring” and check the current limiting level (F44)
using the keypad.
→ Change the level of the current limiting (F44) to an
7. The current limiting appropriate value.
operation did not increase Decrease the value of torque boost (F09), then turn the power off
the output frequency. and back on again and check if the speed increases.
→ A
Check the data of function codes F18, C50, C32, C34, C37 and
C39
→ Change the bias and gain to correct values.
8. Bias and grain set Check the data of function codes F18, C50, C32, C34, C37 and
incorrectly. C39
→ Change the bias and gain to correct values.

3. The motor runs in the opposite direction to the command.

Possible Causes What to Check and Suggested Measures
1. Wiring had been Check the wiring to the motor.
connected to the motor → Connect terminals U, V, and W of the inverter to the respective
incorrectly U, V, and W terminals of the motor.
2. Incorrect connection
and settings for run Check the data of function codes E98 and E99 and the connection to
commands and rotation terminals (FWD) and (REV).
direction command → Correct the data of the function codes and the connection.
(FWD) and (REV)
3. The setting for the
Check the data of function code F02.
rotation direction via
→ Change the data of function code F02 to 2 (forward rotation) or
keypad operation is
3 (reverse rotation).
incorrect.

4. If the speed variation and current vibration (such as hunting) occur at the regular speed.
Possible Causes What to Check and Suggested Measures
Check the signals for the frequency command with Menu#4 “I/O
1. The frequency checking” using the keypad.
command fluctuated. → Increase the filter constants (C33 and C38) for the frequency
command.
Check that there is no noise in the control signal wires from external
2. The external frequency sources.
command device was → Isolate the control signal wires from the main circuit wires as far
used. as possible.
→ Use shielded or twisted wires for the control signal.
3. The slip compensation Check that the motor vibration is absorbed if the slip compensation
gain was too large. (P09) is cancelled.
→ Correct or cancel the slip compensation (P09) data.

7-5
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

Cancel the automatic control system (automatic torque boost, slip
compensation, energy saving operation, overload prevention control,
current limiting) and check that the motor vibration is suppressed
4. The vibration system (F37, P09, H70, and F43).
having low stiffness in a → Cancel the functions causing the vibration.
load caused hunting or the → Readjust the data of the oscillation suppression gain (H80)
current is irregular due to currently set.
special motor constants. Check that the motor vibration is Suppressed if you decrease the
carrier frequency (F26) or set the sound tune to level 0 (F27=0).
→ Decrease the carrier frequency (F26) or set the sound tune level
0 (F27=0).

5. If grating sound can be hard

Possible Causes What to Check and Suggested Measures
Check the data of function codes F26 and F27.
1. The carrier frequency → Increase the carrier frequency (F26).
was set too low. → Select the optimal value to the selection function (F27).

6. If grating sound can be hard

Possible Causes What to Check and Suggested Measures
1. The inverter ran the
Check the data of function code H07.
motor by S-curve or
→ Select the linear pattern.
curvilinear pattern.
Check that current limiting is enabled with Menu#3 “Drive
monitoring” and check the current limiting level (F44) using the
2. The current limiting
keypad.
prevented the output
→ Change the current limiting level (F44) to a correct value.
frequency from increasing.
→ increase the acceleration and deceleration time (F07, F08, E10,
and E11).
Check the data of function code H69.
3. The automatic
→ Consider the use of a braking resistor.
deceleration was active.
→ Increase the deceleration time (F08 and E11).
Measure the output current.
4. Overload
→ Lighten the load.
Check that the motor starts running if the value of the torque boost
5. Torque generated by
(F09) is increased.
the motor was insufficient.
→ Increase the value of the torque boost (F09).
Check that the there is no noise in the external signal wires.
6. An external frequency
→ Isolate the control signal wires from the main circuit wires as far
command device is being
as possible.
used.
→ Use shielded wire or twisted wire for the control signal wires.

7-6
TROUBLE SHOOTING

7. Even if the power recovers after an instantaneous power failure, the motor does not restart.
Possible Causes What to Check and Suggested Measures
1. The setting of function
code F14 did not make the
motor restart even if the Check if an under voltage trip occurs.
power recovered after an → Change the data of function code F14 to 4 or 5.
instantaneous power
failure.
Check the input signal with Menu#4 “I/O checking” using the
2. The run command keypad.
stayed off even after the → Check the power recovery sequence with an external circuit. If
power recovered. necessary, consider the use of a relay that can keep the run
command on.

Problems with inverter settings

1. If the data of function codes cannot be changed

Possible Causes What to Check and Suggested Measures
1. An attempt was made Check if the inverter is running with Menu#3 “Drive monitoring”
to change function code using the keypad and then confirm whether the data of the function
data that cannot be codes can be changed when the motor is running by referring to the
changed when the inverter function code tables.
is running. → Stop the motor then change the data of the function cades.
2. The data of the function Check the data of function code F00
codes is protected. → Disable data protection of function codes.
3. The WE-KP command
(“Enable editing of
Check the data of function code E01, E02, E03, E98 and E99 and the
function codes data from
input signals with Menu#4 “I/O checking” using the keypad.
keypad”) is not input
→ Cancel data protection of the function codes or turn on the
though it has been
“Enable editing of function codes data from keypad” command.
assigned to a digital input
terminal.
4. DC link circuit voltage Check the DC link circuit voltage with Menu #5 “Maintenance
was below the under information” and measure the input voltage using the keypad.
voltage detection level. → Supply power to match the inverter’s input rating and change the
data of the function codes.

2. The desired menu is not displayed.

Possible Causes What to Check and Suggested Measures
1. The limiting menus
Check the data of function code E52.
function was not selected
→ Change the data of function code E52 to display the desired
appropriately.
menu.

7-7
TROUBLE SHOOTING

3. Nothing appears on the LED monitor.

Possible Causes What to Check and Suggested Measures
Check the input voltage, output voltage and inter phase voltage
unbalance.
→ Connect a molded case circuit breaker, an earth leakage circuit
1. No power supplied to
breaker (with the exception of those exclusively designed for
the inverter.
protection from ground faults) or a magnetic contactor.
→ Check for voltage drop, phase loss, poor connections, or poor
contacts, and fix them if necessary.
Check if the jumper bar has been removed between terminals P1 and
(+) or if there is poor contact between the jumper bar and the
2. The power for the
terminals.
control circuit did not
→ Connect the jumper bar to terminals P1 and P (+) or tighten the
reach a high enough level.
screws. Or connect a DC reactor.
→ Replace the inverter if it is malfunctioning.

If an alarm code appears pm the LED monitor

1. “OCn” Overcurrent protection

Problem The inverter output current momentarily exceeded the over current level.
OC1 Overcurrent occurred during acceleration.
OC2 Overcurrent occurred during deceleration.
OC3 Overcurrent occurred when running at a constant speed.
Possible Causes What to Check and Suggested Measures
Remove the wires connected to the inverter output terminals
(U, V, and W) and measure the inter phase resistance. Check
1. The inverter output terminals
if the resistance is too low.
were short circuited.
→ Remove the part that short-circuited (including
replacement of the wires, relay terminals and motor).
Remove the wires connected to the inverter output terminals
2. Ground faults occurred (U, V, and W) and perform a Mugger test.
at the inverter output terminals. → Remove the part that short-circuited (including
replacement of the wires, relay terminals and motor).
Measure the motor current with a measuring device, and to
trace the current trend. Therefore, use this information to
judge if the trend is over the calculated load value for your
system design.
→ If the load is too heavy, decrease it or raise the inverter
3. Loads were too heavy. capacity.
Trace the current trend and check if there are any sudden
changes in the current.
→ If there are any sudden changes, make the load variation
smaller or raise the inverter capacity.
→ Enable current limiting (H12)
4. The value set for torque boost Check that the output current decreases and that the motor
(F09) was too large. F37 = 0, 1, 3, does not come to stall if you set a lower value than the
or 4) current one for F09.
→ Lower the value for torque boost (F09) if the motor is
not going to stall.

7-8
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

Check that the motor generates enough torque required
during acceleration/deceleration. That torque is calculated
from the moment of inertia for the load and the
5. The acceleration/deceleration acceleration/deceleration time.
time was too short. → Increase the acceleration/deceleration time (F07, F08,
E10, E11, and H54).
→ Enable current limiting (F43).
→ Raise the inverter capacity.
Check if noise control measures are appropriate (e.g. correct
grounding and routing of control and main circuit wires).
6. Malfunction caused by noise.
→ Implement noise control measures.
→ Enable the auto-reset function (H04).

2. “OUn” Overvoltage protection

Problem The DC link circuit voltage was over the detection level of overvoltage.
OU1 Overvoltage occurs during the acceleration.
OU2 Overvoltage occurs during the deceleration.
OU3 Overvoltage occurs during running at constant speed.
Possible Causes What to Check and Suggested Measures
1. The power supply
voltage was over the range Measure the input voltage.
of the inverter’s → Decrease the voltage to within that of the specifications.
specifications.
Check if the overvoltage alarm occurs after sudden acceleration.
2. The acceleration time → Increase the acceleration time (F07, E10, and H54).
was too short. → Select the S-curve pattern(H07).
→ Consider the use of a braking resistor.
Recalculate the deceleration torque from the moment of inertia for
load and the deceleration time.
→ Increase the deceleration time (F08, E11, and H54).
3. The deceleration time → Enable automatic deceleration (H69=1) so that when the DC
was too short for the link circuit voltage exceeds the overvoltage suppression level,
moment of inertia for the inverter changes the deceleration time to three times longer
load. than the set value.
→ Set the rated voltage (at base frequency) (F05) to 0 to improve
braking ability.
→ Consider the use of a braking resistor.
Check if the alarm occurs when loads are suddenly removed.
4. Loads were suddenly → Check if the inverter operation suddenly changes from driving
removed. operation to braking operation.
→ Consider the use of a braking resistor.
Compare the braking torque of the load with that of the inverter.
5. Braking load was too → Set the rated voltage (at base frequency) (F05) to 0 to improve
heavy. braking ability.
→ Consider the use of a braking resistor.

7-9
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

Check if the DC link circuit voltage was below the protective level
when the alarm occurred.
6. Malfunction caused by
→ Improve noise control.
noise.
→ Enable the auto-reset function (H04).

3. “LU” Undervoltage protection

Problem DC link circuit voltage was below the undervoltage detection level.
Possible Causes What to Check and Suggested Measures
1. An instantaneous Reset the alarm.
power failure occurred. → If you want to restart running the motor without making the
alarm occur, set 4 or 5 to F14 depending on load.
Check that you switch the inverter on after the power for the control
2. The power inverter was circuit had reached an appropriate level. This can be checked using
switched back on too soon the display on the LED monitor.
(with F14=1) → Wait for a longer time than the last time before switching the
inverter on.
3. The power supply
voltage did not reach the Measure the input voltage.
range of the inverter’s → Increase the voltage to within that of the specifications.
specifications.
4. Peripheral equipment Measure the input voltage to find where the peripheral equipment
for the power circuit malfunctioned or which connection is incorrect.
malfunctioned, or the → Replace any faulty peripheral equipment, or correct any
connection was incorrect. incorrect connections.
5. Other loads were
connected to the same
power system and
Measure the input voltage and check the voltage variation.
required a large current to
→ Reconsider the power system configuration.
start running to the extent
that it caused a temporary
voltage drop.
6. Inrush current caused Check if the alarm occurs when you switch on a molded case circuit
the power voltage drop breaker, an earth leakage circuit breaker (with the exception of those
because power exclusively designed for protection from ground faults) or a
transformer capacity was magnetic contactor.
insufficient. → Reconsider the capacity of the power transformer.

7-10
TROUBLE SHOOTING

4. “Lin” Input phase loss protection

Problem Input phase loss occurred, or interphase voltage unbalance rate was large.
Possible Causes What to Check and Suggested Measures
1. Main circuit power Measure the input voltage.
input wires broken. → Repair or replace the wires.
2. The terminal screws
for the main circuit power Check if the terminal screws have become loose.
input were not tight → Tighten the terminal screws to the recommended torque.
enough.
Measure the input voltage.
3. Interphase unbalance
→ Connect an AC reactor (ACR) or a DC reactor (DCR) to lower
rate of three-phase voltage
the rate.
was too large.
→ Raise the inverter capacity.
4. Overload cyclically Measure ripple wave of DC link circuit voltage.
occurred. → If the ripple is large, raise the inverter capacity.
5. Single-phase voltage
was inputted to the Check the inverter type.
inverter instead of three- → Change the inverter to one for single-phase voltage input.
phase voltage input.

5. “OPL” Output phase loss protection

Problem Output phase loss occurred.
Possible Causes What to Check and Suggested Measures
1. Inverter output wires Measure the output current.
are broken → Replace the output wires.
2. Wire for motor Measure the output current.
winding are broken → Replace the motor.
3. The terminal screws
for inverter output were Check if any terminal screws have become loose.
not tight enough. → Tighten the terminal screws to the recommended torque.

4. A single-phase motor Single-phase motor cannot be used. Note that the FRENIC-Mini
has been connected only drives three-phase induction motors.

6. “OH1” Overheat protection for heat sink

Problem Temperature around heat sink rose.
Possible Causes What to Check and Suggested Measures
Measure the temperature around the inverter.
1. Temperature around the
→ Lower the temperature around the inverter (e.g. ventilate the
inverter exceeded that of
enclosure well).
inverter specifications.
→ Lighten the load.
2. Accumulated running Check the accumulated running time (E52=2). Refer to “Reading
time of the cooling fan Maintenance Information”.
exceeded the standard → Replace the cooling fan.
period for replacement, or
the cooling fan Visually check that the cooling fan rotates normally.
malfunctioned → Replace the cooling fan.

7-11
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

Check if there is sufficient clearance around the inverter.
→ Increase the clearance.
3. Air vent is blocked.
Check if the heat sink is clogged.
→ Clean the heat sink.
Measure the output current.
→ Lighten the load (e.g. lighten the load before the overload
4. Load was too heavy. protection occurs using the overload early warning (E34).
→ Decease the carrier frequency (F26).
→ Enable the overload protection control (H70).

7. “OH2” External alarm input

Problem External alarm was inputted (THR).
Possible Causes What to Check and Suggested Measures
1. An alarm function of
Inspect external equipment operation.
the external equipment
→ Remove the cause of the alarm that occurred.
was activated.
Check if the wire for the external alarm signal is correctly connected
2. Connection ha been to the terminal to which the “Alarm from external equipment” has
performed incorrectly. been assigned.
→ Connect the wire for the alarm signal correctly.
Check if the “Alarm from external equipment” has been assigned to
3. Incorrect settings. an unassigned terminal.
→ Correct the assignment.

8. “OH4” PTC thermistor for motor protection

Problem Temperature of the motor rose abnormally.
Possible Causes What to Check and Suggested Measures
1. Temperature around the Measure the temperature around the motor.
motor exceeded that of → Decrease the temperature.
motor specifications. → Lighten the load.
2. Cooling system for the Check if the cooling system is operating normally.
motor malfunctioned. → Repair or replace the cooling system.
Measure the output current.
→ Lighten the load (e.g. lighten the load before overload occurs
3. Load was too heavy. using the overload early warning (E34) function).
→ Decrease the temperature around the motor.
→ Increase the carrier frequency (F26).
4. The set activation level
(H27) of the PTC Check the thermistor specifications and recalculate the detection
thermistor for motor voltage.
overheat protection was → Reconsider the data of function code H27.
inadequate.

7-12
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

5. A PTC thermistor and
pull-up resistor were
connected incorrectly or Check the connections and resistance.
their resistance was → Correct the connections and resistance.
inadequate.
6. The value set for the Check the data of function code F09 and readjust the data so that the
torque boost (F09) was motor does not stall even if you set the data to a lower value.
too high. → Change the data of the function code.
Check if the base frequency (F04) and rated voltage (at base
7. The V/f pattern did not frequency) (F05) match the values on the nameplate on the motor.
match the motor. → Match the function code data to the values on the nameplate of
the motor.

9. “dbH” Overheat protection for barking resistor

Problem Thermal protection for braking resistor activated.
Possible Causes What to Check and Suggested Measures
Recalculate the relation between the braking load and braking
capacity.
1. Braking load was too → Lighten the braking load..
heavy. → Reconsider the braking resistor in order to improve braking
ability. Resetting the data of function codes F50 and F51 is
also required.
Recalculate the required deceleration torque and time from the
moment of inertia for the load and the deceleration time.
2. The deceleration time → Increase the deceleration time (F08, E11, and H54).
was too short. → Reconsider the braking resistor in order to improve the braking
ability. Resetting the data of function codes F50 and F51 is
also required.
3. Incorrect values have
been set for the data of Check the braking resistor specifications.
function codes F50 and → Reconsider and change the data of function codes F50 and F51.
F51.

NOTE: The inverter does not detect the overheating alarm of a braking resistor by
monitoring its surface temperature, but by monitoring its load magnitude. Therefore,
even if the surface temperature itself does not rise, the alarm may be detected if the
resistor is used more frequently than the set data of function codes F50 and F51. If
you use the resistor to the limit of its capacity, you must adjust the data of function
codes F50 and F51 while checking the surface temperature of the resistor.

7-13
TROUBLE SHOOTING

10. “OL1” Electronic thermal overload relay

Problem Electronic thermal function for motor overload detection activated.
Possible Causes What to Check and Suggested Measures
Measure the output current.
1. Load was too heavy. → Lighten the load (e.g. lighten the load before overload occurs
using the overload early warning (E34).
Check that the motor generates enough torque for
2. The acceleration/deceleration, This torque is calculated from the moment
acceleration/deceleration of inertia for the load and the acceleration/deceleration time.
time was too short. → Increase the acceleration/deceleration time (F07, F08, E10, E11
and H54).
3. The characteristics of
Check the motor characteristics.
electronic thermal did not
→ Reconsider the data of function codes P99, F10 and F12.
match those of the motor
→ Use an external thermal relay.
overload.
4. Activation level for the
Check the continuous allowable current of the motor.
electronic thermal relay
→ Reconsider and change the data of function code F11.
was inadequate.

11. “OLU” Overload protection

Problem Temperature inside inverter rose abnormally.

Possible Causes What to Check and Suggested Measures
1. Temperature around the Measure the temperature around the inverter.
inverter exceeded that of → Lower the temperature (e.g. ventilate the enclosure well).
inverter specifications. → Lighten the load.
2. The service life of the Check the accumulated running time of cooling fan (E52=2).
cooling fan has expired or Refer to “Reading Maintenance Information”.
the cooling fan → Replace the cooling fan.
malfunctioned. Visually check that the cooling fan rotates normally.
→ Replace the cooling fan.
Check if there is sufficient clearance around the inverter.
→ Increase the clearance.
3. Air vent is blocked.
Check if the heat sink is clogged.
→ Clean the heat sink.
Measure the output current.
→ Lighten the load (e.g. lighten the load before overload occurs
4. Load was too heavy.
using the overload early warning (E34).
→ Decrease the carrier frequency (F26).
→ Enable overload protection control (H70).
Recalculate the required acceleration/deceleration torque and time
5. The
from the moment of inertia for the load and the deceleration time.
acceleration/deceleration
→ Increase the acceleration/deceleration time (F07, F08, E10, E11
time was too short.
and H54).
6. The wires to the motor
are too long and caused a Measure the leak current.
large amount of current to → Connect an output circuit filter (OFL).
leak from them.

7-14
TROUBLE SHOOTING

12. “Er1” Memory error

Problem Error occurred in writing the data to the memory in the inverter.
Possible Causes What to Check and Suggested Measures
1. The power supply was
turned off when the
inverter was writing data Check if pressing the PRG/RESET key resets the alarm after the
(especially initializing function code data are initialized by setting the data of H03 to 1.
data), and the remaining → Return the initialized function code data to their previous
control circuit voltage was settings, then restart the operation.
not high enough to enable
writing of data.
Check if appropriate noise control measures have been
2. A high intensity noise implemented (e.g. correct grounding and routing of control and
was given to the inverter main circuit wires). Alternatively, perform the same check as
while data (especially described in (1) above.
initializing data) was being → Improve noise control. Alternatively, return the initialized
written. function code data to their previous settings, then restart the
operation.
Initialize the function code data by setting H03 to 1, then reset the
alarm by pressing the PRG/RESET key and check that the alarm
3. The CPU did not goes on.
operate normally. → This problem was caused by a printed circuit board (PCB)
(including the CPU) malfunction, so it is necessary to replace
the PCB.

13. “Er2” Remote keypad communications error

Problem A communications error occurred between the remote keypad and the inverter.
Possible Causes What to Check and Suggested Measures
1. Break in the
Check continuity of the cable, contacts and connections.
communications cable or
→ Replace the cable.
poor contact.
Check if appropriate noise control measures have been
2. A high intensity noise implemented (e.g. correct grounding and routing of control and
was given to the inverter. main circuit wires).
→ Improve noise control.
Check that alarm Er2 does not occur if you connect another remote
3. The remote keypad
keypad to the inverter.
malfunctioned.
→ Replace the remote keypad.
4. The RS485 Check that alarm Er2 does not occur even if you connect another
communications card remote keypad to the inverter.
malfunctioned. → Replace the card.

7-15
TROUBLE SHOOTING

14. “Er3” CPU error.

Problem A CPU error (e.g. erratic CPU operation) occurred.

Possible Causes What to Check and Suggested Measures
Check if appropriate noise control measures have been
1. A high intensity noise implemented (e.g. correct grounding and routing of control and
was given to the inverter. main circuit wires).
→ Improve noise control.
2. The printed control
circuit board in the inverter → Replace the board.
malfunctioned.

15. “Er6” Operation protection

Problem An error occurred due to incorrect operation of the motor.
Possible Causes What to Check and Suggested Measures
→ Change the setting for H96 so that the STOP key priority
1. The STOP key was
function is invalid to ensure that the inverter does not operate
pressed when H96 = 1 or 3.
unexpectedly.
Check that Er6 occurs when:
- The power is switched on
- An alarm is released (by pressing the PRG/RESET key
or turning reset alarm (RST) on).
- The link command (LE) has switched the inverter
2. The start check function
operations.
was activated when H96 =
→ Reconsider the running sequence to avoid input of the run
2 or 3.
command when Er6 has occurred.
→ Change the setting for H96 so that the STOP key priority
function is invalid to ensure the inverter does not operate
unexpectedly.
(To reset the alarm, turn the run command off.)

16. “Er8” RS485 communications error

Problem A communications error occurred during RS485 communications.
Possible Causes What to Check and Suggested Measures
1. Host controllers (e.g.
PLCs and personal
computers) did not operate Check the controllers.
due to incorrect settings → Remove the cause of the controller error.
and/or defective
software/hardware.
2. Relay converters (e.g.
RS232C/RS485 converter) Check the converter (e.g. check for poor contact).
did not operate due to → Change the various converter settings, reconnect the wires, or
incorrect connections and replace hardware (such as recommended devices) as
settings, and defective appropriate.
hardware.
3. Broken Check continuity of the cable, contacts and connections.
communications cable or → Replace the cable.
poor contact.

7-16
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

4. Even though no
response error detection Check the host controllers.
time (y08) has been set, → Change the settings of host controller software, or make the no
communications did not response error detection time invalid (y08=0).
occur cyclically.
Check if appropriate noise control measures have been implemented
(e.g. correct grounding and routing of control and main circuit wires).
5. A high intensity
→ Improve noise control.
noise was given to the
→ Improve measures against noise from host controllers.
inverter.
→ Replace the relay converter with a recommended insulated
converter.
6. Conditions for
Compare the settings of the y codes (y01to y10) with those of the host
communications differ
controllers.
between the inverter and
→ Correct any settings which differ.
host controllers.
7. The RS485
communications card → Replace the card.
malfunctioned.

17. “ErF” Data save error during under voltage

Problem The inverter was unable to save data such as the frequency commands, timer, and PID
process commands set through the keypad when the power was switched off.
Possible Causes What to Check and Suggested Measures
1. The control circuit
Check how long it takes for the DC link circuit voltage to drop to
voltage dropped suddenly
the preset voltage when the power is turned off.
while the data was being
→ Remove whatever is causing the rapid discharge of the electric
saved when the power was
charge. After pressing the PRG/RESET key and releasing the
turned off, because the
alarm, reset the data (such as the frequency commands, timer,
electric charge in the DC
and PID process commands) set with the keypad to the correct
bus capacitor was rapidly
settings and then restart the motor.
discharged.
Check if appropriate noise control measures have been
2. A high intensity noise implemented (e.g. correct grounding and routing of control and
was given to the inverter main circuit wires).
while data was being → Improve noise control. Press the PRG/RESET key to release
written when the power the alarm, then reset the data (e.g. frequency commands, timer,
was turned off. and PID process commands) set through the keypad to the
correct settings. Restart the motor.
Check if ErF occurs each time the power is switched off.
3. The CPU did not → This problem was caused by a printed circuit board (PCB)
operate normally. (including the CPU) malfunction, so it is necessary to replace
the PCB.

7-17
PARTS LIST

SECTION 8

PARTS LIST

ORDERING SPARE PARTS

In case spare parts are needed, please include the following information with your order:

1. Model and serial number of the equipment (located on the name plate).
2. Part number, part name, and quantity required. Use this manual to facilitate ordering.
3. When ordering electrical motors, please include complete name plate data, motor
manufacturer, and wiring diagram number.

Our service and spare parts department consists of specially trained personnel to assist you
with your needs. Please do not hesitate to call if we can be of any assistance to you.
 Section 8 Partt List : Froont Side Ma
achine Asseembly Page 1

11 1 12
12 1
11

2 2
6 7

13
1
14 5

3 10

Part No.
N
Item Qty. Description
SP 40 SP 600 SP 100
A11-S401-052 A1-S601-052 A
A1-S101-052 1 Panel, Front toop 5 Cup (Plasstic dispenser)
P
1
A11-S401-053 A1-S601-053 A
A1-S101-053 1 P
Panel, Front toop 1 Cup (Plasstic dispenser)
A11-S401-002 A1-S601-002 A
A1-S101-002 1 P
Panel, Front m
middle, SUS
2
A1-S401-002/1 A1-S601-002/1 A11-S101-002/1 1 P
Panel, Front m
middle, Paint
3 A11-S401-003 A1-S601-003 A
A1-S101-003 1 P
Panel, Front loower
4 A11-S401-004 A1-S601-004 A
A1-S101-004 1 R
Right panel assembly
5 A11-S401-005 A1-S601-005 A
A1-S101-005 1 L panel asseembly
Left
6 A11-S401-022 A1-S601-022 A
A1-S101-022 1 F
Front column, Right
7 A11-S401-023 A1-S601-023 A
A1-S101-023 1 F
Front column, Left
8 A00-A078-009 A0-A0788-009 A0-A078-009 32 H
Hexagon bolt
9 A00-A068-015 A0-A0688-015 A0-A068-015 14 S
Screw
A00-A038-002 A0-A0388-002 A0-A038-002 1 G
Guard, Bumpeer
10
A00-A038-003 A0-A0388-003 A0-A038-003 1 B
Base, Guard, B Bumper
11 A00-E007-005 A0-E0077-005 A
A0-E007-005 1 M
Microprocesso or unit
A00-A095-063 A0-A0955-063 A0-A095-063 1 S Chemical dispenser 5 compartments
Set,
12
A00-A095-061 A0-A0955-061 A0-A095-061 1 S Chemical dispenser 1 compartments
Set,
13 A11-ST00-001 A1-ST000-001 A1-ST00-001 1 S Door handdle and Brackets complete
Set,
14 A11-ST00-002 A1-ST000-002 A1-ST00-002 1 S Door lockk assembly com
Set, mplete
 Section 8 Parrt List : Reaar Side Ma
achine Asseembly Page 2

5
5

8 8
6 2 6
2
12 12

1 1

9 7 9 7
1
11 11

3 3

4 4

10 10
10
0

Part No.
N
Item Qty. Description
SP 40 SP 600 SP 100
1 A11-S401-006 A1-S601-006 A
A1-S101-006 1 Cover, Inverteer control
C
2 A11-S401-007 A1-S601-007 A
A1-S101-007 1 R panel asssembly, Top
Rear
3 A11-S401-008 A1-S601-008 A
A1-S101-008 1 R panel asssembly, Middlle
Rear
4 - A1-S601-009 A
A1-S101-009 1 R panel asssembly, Lowerr
Rear
5 A11-S401-024 A1-S601-024 A
A1-S101-024 1 T panel asseembly
Top
6 A00-A024-002 A0-A0244-002 A0-A024-002 3 G
Grease fitting
7 A11-SSP1-001 A1-SSP1-001 A1-SSP1-001 1 C
Cover, Electricc supply
8 A11-SSP2-001 A1-SSP22-001 A
A1-S101-036 2 P
Pipe, Water innlet
9 A11-SSP2-002 A1-SSP22-002 A1-SSP2-002 1 P
Pipe, Steam innlet
10 A00-E041-004 A0-E041-002 A
A0-E041-002 1,2 D
Drain valve
11 A00-A127-002 A0-A1277-002 A0-A127-003 1 V
Vacuum breakker plastic
A00-E012-009 A0-E0122-009 A
A0-E012-009 1 F
Filter for fan
12
A00-E012-006 A0-E0122-006 A
A0-E012-006 1 F Cooling
Fan,
 Section 8 Part List : Main Door Assembly Page 3

2
10

5 6

7
8

4
3

12 13
12
13

11
11

Type: 1 Type: 2

Part No.
Item Qty. Description
SP 40 SP 60 SP 100
A1-S401-010 A1-S601-010 A1-S101-010 1 Glass retainer ring
1
A0-A001-040 A0-A001-041 A0-A001-042 1 Gasket, Door glass
2 A1-S401-011 A1-S601-011 A1-S101-011 1 Door tub
3 A1-S401-012 A1-S601-012 A1-S101-012 1 Front panel tub
4 A1-ST00-002 A1-ST00-002 A1-ST00-002 1 Door lock assembly complete set
5 A1-ST00-001 A1-ST00-001 A1-ST00-001 1 Door Handle and Brackets complete set
A1-S401-015 A1-S601-015 A1-S101-015 1 Door hinge, Tub
6
A1-S401-041 A1-S601-041 A1-S101-041 1 Door hinge bracket
A0-A081-066 A0-A081-066 A0-A081-066 4 Cap nut
7
A0-A057-003 A0-A057-003 A0-A057-003 4 Bolt Studs Stainless
A0-A081-005 A0-A081-005 A0-A081-005 12 Cap Hex. nut
8
A0-A057-002 A0-A057-002 A0-A057-002 12 Bolt Studs Stainless
9 A0-A003-025 A0-A003-005 A0-A003-004 1 Door glass
10 A0-A001-004 A0-A001-004 A0-A001-004 1 Rim protection Gasket
11 A1-SSP2-005 A1-SSP2-005 A1-SSP2-005 1 Door hinge washer
12 A0-A033-002 A0-A033-002 A0-A033-002 1 Door hinge bushing
13 A0-A033-003 A0-A033-003 A0-A033-003 1 Bolt, Shoulder, Door Hinge
 Section 8 Part List : Door Lock Assembly Page 4

5 3
4

6
1

12
7

2
9
11

10

Part No.
Item Qty. Description
SP 40 SP 60 SP 100
1 A1-ST00-002 A1-ST00-002 A1-ST00-002 1 Door lock assembly complete set
2 A1-ST00-002-02 A1-ST00-002-02 A1-ST00-002-02 1 Door lock cover
3 A0-A001-011 A0-A001-012 A0-A001-014 1 Door gasket silicone orange
4 A1-S401-018 A1-S601-018 A1-S101-018 1 Basket stainless steel
5 A0-A013-009 A0-A013-009 A0-A013-009 1 Door lock block
6 A0-A036-001 A0-A036-001 A0-A036-001 1 Magnet actuator for magnetic reed Switch (White)
7 A0-A008-120 A0-A008-120 A0-A008-120 1 Spring, Solenoid lock
8 A0-E015-024 A0-E015-024 A0-E015-024 1 Solenoid door lock (for DC)
9 A0-E014-004 A0-E014-004 A0-E014-004 2 Micro switch
10 A0-E014-007 A0-E014-007 A0-E014-007 2 Switch, Magnet reed
11 A1-ST00-002-01 A1-ST00-002-01 A1-ST00-002-01 1 Base box with Guides
12 A0-A033-014 A0-A033-014 A0-A033-014 1 Locking Pin, Head. (for DC)
 Section 8 Part List : Chemical Dispenser And Microprocessor Panel Page 5
1 2 4
3

6
5

8
9

7 11
10

7
13

12

15 14

17
16

Part No.
Item Qty. Description
SP 40 SP 60 SP 100
A0-A095-063 A0-A095-063 A0-A095-063 1 Set, Chemical dispenser 5 compartments
A0-A095-063-01 A0-A095-063-01 A0-A095-063-01 1 Body, Chemical dispenser 5 compartments
1 A0-A095-063-02 A0-A095-063-02 A0-A095-063-02 1 Lid, Chemical dispenser 5 compartments
A0-A095-060 A0-A095-060 A0-A095-060 5 Nozzle, Chemical dispenser
A0-A030-006 A0-A030-006 A0-A030-006 5 Plastic cup
A0-A095-061 A0-A095-061 A0-A095-061 1 Set, Chemical dispenser 1 compartments
A0-A095-061-01 A0-A095-061-01 A0-A095-061-01 1 Body, Chemical dispenser 1 compartments
2 A0-A095-061-02 A0-A095-061-02 A0-A095-061-02 1 Lid, Chemical dispenser 1 compartments
A0-A095-060 A0-A095-060 A0-A095-060 1 Nozzle, Chemical dispenser
A0-A030-006 A0-A030-006 A0-A030-006 1 Plastic cup
3 A1-SSP2-015 A1-SSP2-015 A1-SSP2-015 1 Face panel Control
4 A0-A013-001 A0-A013-001 A0-A013-001 1 Lock + key
A0-E032-022 A0-E032-022 A0-E032-022 1 Emergency stop button (Head)
5 A0-E032-023 A0-E032-023 A0-E032-023 1 Emergency stop contactor base
A0-E032-024 A0-E032-024 A0-E032-024 1 Emergency stop contactor
6 A0-E007-001 A0-E007-001 A0-E007-001 1 EL6 CPU RS232 Inverter 60C
7 A1-SSP2-016 A1-SSP2-016 A1-SSP2-016 1 Control box , Upper
8 A1-SSP2-017 A1-SSP2-017 A1-SSP2-017 1 Control box , Upper cover
9 A1-S401-029 A1-S601-029 A1-S101-029 2 Control enclosure supports
10 A0-E007-003 A0-E007-003 A0-E007-003 1 Output Board
11 A0-E015-026 A0-E015-026 A0-E015-026 1 Board PCB, Door lock
12 A0-E009-017 A0-E009-017 A0-E009-017 1 Relay
13 A0-E007-002 A0-E007-002 A0-E007-002 1 Ribbon Cable
14 A0-E014-007 A0-E014-007 A0-E014-007 1 Switch, Magnet reed
15 A0-A036-001 A0-A036-001 A0-A036-001 1 Magnet actuator for magnetic reed Switch
16 A1-SSP2-035 A1-SSP2-035 A1-SSP2-035 1 Support plate for Magnetic reed Switch
17 A0-E027-007 A0-E027-007 A0-E027-007 1 Temperature probe
 Section 8 Part List : Main Drive Panel :1 Drain Page 6

6 1

3
4

12

5
13

10

10

9 11
9

10

10

Part No.
Item Qty. Description
SP 40 SP 60 SP 100
1 A1-S401-021 A1-S601-021 A1-S101-021 1 Assembly, Shell
2 A1-SSP2-034 A1-SSP2-034 A1-S101-051 1 Assembly, Housing, Bearing complete set
3 A0-M008-117 A0-M008-117 A0-M008-120 1 Basket pulley
A0-M009-081 A0-M009-081 A0-M009-082 1 Basket pulley bushing
4
A0-A074-604 A0-A074-604 A0-A074-654 3 Hexagon bolt
A0-M008-118 A0-M008-118 A0-M008-123 1 Motor pulley
5 A0-M009-084 A0-M009-084 A0-M009-091 1 Motor pulley bushing
A0-A078-014 A0-A078-014 A0-A074-552 3 Hexagon bolt
6 A0-A018-067 A0-A018-067 A0-A018-066 1 Fill hose
7 A0-A018-080 A0-A018-079 A0-A018-076 1 Overflow hose
8 A0-A002-171 A0-A002-062 A0-A002-174 2 V-Belt
9 A0-A008-003 A0-A008-004 A0-A008-005 4 Spring
10 A0-A122-001 A0-A122-001 A0-A122-001 8 Spring Guide
11 A0-A031-003 A0-A031-003 A0-A031-120 4 Medium Shock
12 A1-SSP2-018 A1-SSP2-018 A1-S101-039 1 Plate, Motor mounting
13 A0-E041-004 A0-E041-002 A0-E041-002 1 Drain valve
 Section 8 Part List : Main Drive Panel:2 Drain Page 7

4
6 1

2
3

8
7
12

13 13

10
10

9
9 11

10
10

Part No.
Item Qty. Description
SP 40 SP 60 SP 100
1 A1-S401-021 A1-S601-021 A1-S101-021 1 Assembly, Shell
2 A1-SSP2-034 A1-SSP2-034 A1-S101-051 1 Assembly, Housing, Bearing complete set
3 A0-M008-117 A0-M008-117 A0-M008-120 1 Basket pulley
A0-M009-081 A0-M009-081 A0-M009-082 1 Basket pulley bushing
4
A0-A074-604 A0-A074-604 A0-A074-654 3 Hexagon bolt
A0-M008-118 A0-M008-118 A0-M008-123 1 Motor pulley
5 A0-M009-084 A0-M009-084 A0-M009-091 1 Motor pulley bushing
A0-A078-014 A0-A078-014 A0-A074-552 3 Hexagon bolt
6 A0-A018-067 A0-A018-067 A0-A018-066 1 Fill hose
7 A0-A018-079 A0-A018-079 A0-A018-076 1 Overflow hose
8 A0-A002-171 A0-A002-062 A0-A002-174 2 V-Belt
9 A0-A008-003 A0-A008-004 A0-A008-005 4 Spring
10 A0-A122-001 A0-A122-001 A0-A122-001 8 Spring Guide
11 A0-A031-003 A0-A031-003 A0-A031-120 4,6 Shock
12 A1-SSP2-018 A1-SSP2-018 A1-S101-039 1 Plate, Motor mounting
13 A0-E041-004 A0-E041-002 A0-E041-002 1,2 Drain valve
 Section 8 Part List : Housing Assembly Page 8

8
10
4
3
3
2 12

13

1
9 7
6
5
14
14
11

15

Part No.
Item Qty. Description
SP 40 SP 60 SP 100
1 A0-A004-001 A0-A004-001 A0-A004-008 1 Bearing, Rear
2 A0-A004-011 A0-A004-011 A0-A004-058 1 Bearing Front
3 A0-A005-015 A0-A005-015 A0-A005-016 2 Seal, Front
4 A0-A005-103 A0-A005-103 A0-A005-003 1 Seal, V-Ring, Front
5 A0-A005-101 A0-A005-101 A0-A005-102 1 Seal, V-Ring, Rear
6 A0-A006-016 A0-A006-016 A0-A006-015 1 Lock nut
7 A0-A006-017 A0-A006-017 A0-A006-014 1 Lock washer
A1-SSP2-019 A1-SSP2-019 A1-S101-043 1 Seal plate formed, Front
8
A0-A078-018 A0-A078-018 A0-A078-018 - Hex. Bolt
9 A1-SSP2-020 A1-SSP2-020 A1-S101-044 1 Seal plate formed, Rear
10 A1-SSP2-021 A1-SSP2-021 A1-S101-045 1 Seal plate flat, Front
11 A0-M011-020 A0-M011-020 A0-M011-021 1 Basket shaft
12 A0-A006-022 A0-A006-022 A0-A006-023 1 Collar for seal
A0-A007-012 A0-A007-012 A0-A007-014 1 Housing
13
A0-A074-852 A0-A074-852 A0-A074-558 8 Hex. Bolt
14 A0-A005-149 A0-A005-149 A0-A005-148 2 Seal, O- Ring
15 A0-A007-041 A0-A007-041 A0-A007-041 1 Housing Assembly Complete Set
 Section 8 Part Lisst : Supply Dispenser Page 9

6
8
1
10
0 8
5 7 9

8
8

SP400, 60 SP100
2 3 4 5

1 1
12
11 13
2
6

8 10
9

Part No.
Item Qty
y. Desccription
SP 40 SP 60 SP 1000
1 A0--E040-011 A0-E040-0111 A0-E0400-008 2 Solenoid valve,
v Water ssupply (Hot, Cold)
C
2 A0--E047-076 A0-E047-0766 A0-E0477-076 1 Solenoid valve,
v Steam
3 A0--E040-027 A0-E040-0277 A0-E0400-027 1 Solenoid valve,
v Water ddispenser 1 Way
W (Chemical))
4 A0--E040-001 A0-E040-0011 A0-E0400-001 1 Solenoid valve,
v Water ddispenser 2 Way
W (Chemical))
5 A0--E040-002 A0-E040-0022 A0-E0400-002 1 Solenoid valve,
v Water ddispenser 3 Way
W (Chemical))
6 A0--A127-002 A0-A127-0022 A0-A1277-003 1 Vacuum breaker
b plasticc
7 A0--A018-005 A0-A018-0055 A0-A0188-013 2 Hose, Waater supply
8 A0--A018-016 A0-A018-0166 A0-A0188-016 1,5 Hose, Waater dispenser
9 A0--A018-074 A0-A018-0733 A0-A0188-030 1 Hose, Waater detergent
10 A0--A017-045 A0-A017-0455 A0-A0177-012 1 Flexible steam pipe
11 A0--A106-004 A0-A106-0044 A0-A1066-004 3 Tailpipe Brass
B 1/2" (Opption)
12 A0--A020-017 A0-A020-0177 A0-A0200-017 1 Ball valvee 1/2" (Optionn)
13 A0--A018-016 A0-A018-0166 A0-A0188-016 1 Hose, Waater dispenser (Option)
 Section 8 Paart List : Supply Disp
penser (Opttion: 3 Watter inlet valve) Page 10

2 7
1 6
5
2 5
4
6
10
8
2 5
1

1
5 4
5
3

Steam Tyype

1 2
4
9 5 5

Electric Heating
H Type

Part No.
Item Qty
y. Desccription
SP 40 SP 60 SP 1000
1 A0--E047-076 A0-E047-0755 A0-E0477-074 3 Solenoid valve,
v Steam
2 A0--A018-090 A0-A018-0055 A0-A0188-013 2 Hose, Waater inlet 1"
3 A0--E040-002 A0-E040-0022 A0-E0400-002 1 Valve watter solenoid 3 way 3/4", 24
4V, 50/60HZ
4 A0--E040-001 A0-E040-0011 A0-E0400-001 1 Valve watter solenoid 2 way 3/4", 24
4V, 50/60HZ
5 A0--A018-016 A0-A018-0166 A0-A0188-016 5 Hose, Waater flush 1/2"
6 A0--A127-002 A0-A127-0022 A0-A1277-003 1 Vacuum breaker
b plasticc
7 A0--A018-079 A0-A018-0799 A0-A0188-081 1 Hose, Oveer flow (2 1/2")
8 A0--A018-072 A0-A018-0733 A0-A0188-021 1 Hose drainn (3")
9 A0--A024-002 A0-A024-0022 A0-A0244-002 3 Grease fittting
10 A0--A017-045 A0-A017-0455 A0-A0177-012 1 Flexible Pipe,
P
 Section 8 Part List : Supply Dispenser (Option: Piston valve) Page 11

1
4

3
2

6
1
6

1
7
8
8
8

11
10

Part No.
Item Qty. Description
SP 40 SP 60 SP 100
1 A0-TSP01-244 A0-TSP01-244 A0-TSP01-244 3 Piston valve, Water supply (Hot, Cold)
2 A0-E040-027 A0-E040-027 A0-E040-027 1 Solenoid valve, Water dispenser 1 Way
3 A0-A127-002 A0-A127-002 A0-A127-003 1 Vacuum breaker plastic
4 A0-A018-005 A0-A018-005 A0-A018-013 2 Hose, Water supply
5 A0-A018-016 A0-A018-016 A0-A018-016 1 Hose, Water dispenser
6 A0-A018-074 A0-A018-073 A0-A018-030 2 Hose, Water detergent
7 A0-A017-045 A0-A017-045 A0-A017-012 1 Flexible steam pipe
8 A0-P006-070 A0-P006-070 A0-P006-070 3 Fitting, Male connector
9 A0-A046-013 A0-A046-013 A0-A046-013 1 Brass, Elbow
A0-P004-007 A0-P004-007 A0-P004-007 1 Regulator
10
A0-A035-012 A0-A035-012 A0-A035-012 1 Pressure gauge 12 bar
11 A1-S201-036 A1-S201-036 A1-S201-036 1 Air Solenoid Valve Assembly
 Section 8 Paart List : Heating
H Pan
nel Assembly-Electric Heating T
Type Page 12

2 5

Moodel: 1 Drain

2
5

Model Option: 2 Dra

ains

1
3 2

Part No..
Item Qty.
Q Deescription
SP 40 SP 60 SP 100
1
1 A0--E005-001 A0-E005-0011 A0-E0005-001 3,,6,9 Heatinng element 40000W
2 A0--E027-007 A0-E027-0077 A0-E0227-007 1 Tempeerature probe
3 A0--A046-034 A0-A046-0344 A0-A0446-034 1 Connector + Ferrell,, Brass
4 A0--A018-090 A0-A018-0900 A0-A0118-090 1 Hose, Water
W level
5 A0--A018-072 A0-A018-0711 A0-A0118-070 1,2
1 Hose, Drain
D
6 A0--A001-035 A0-A001-0344 A0-A0001-034 1 Plug, Drain
D reuse
A0--E008-222 A0-E008-2211 A0-E0008-219 1 Baskett motor
A0--E008-301 A0-E008-3022 A0-E0008-304 1 Baskett motor
7
- A0-E008-8900 A0-E0008-883 1 Baskett motor
- A0-E008-8955 A0-E0008-894 1 Baskett motor
 Section 8 Part List : Heating Panel Assembly-Steam Type Page 13
1
2 3

Model: 1 Drain

1
2 3

5
5

Model Option: 2 Drains

7 8

Part No.
Item Qty. Description
SP 40 SP 60 SP 100
1 A0-A017-045 A0-A017-045 A0-A017-012 1 Flexible steam pipe
2 A0-A009-032 A0-A009-032 A0-A009-032 1 Elbow
3 A0-A011-001 A0-A011-001 A0-A011-001 1 Nipple
4 A0-A018-090 A0-A018-090 A0-A018-090 1 Hose, Water level
5 A0-A018-072 A0-A018-071 A0-A018-070 1,2 Hose, Drain
6 A0-A001-035 A0-A001-034 A0-A001-034 1 Plug, Drain reuse
7 A0-E027-007 A0-E027-007 A0-E027-007 1 Temperature probe
8 A0-A046-034 A0-A046-034 A0-A046-034 1 Connector + Ferrell, Brass
A0-E008-222 A0-E008-221 A0-E008-219 1 Basket motor
A0-E008-301 A0-E008-302 A0-E008-304 1 Basket motor
9
- A0-E008-890 A0-E008-883 1 Basket motor
- A0-E008-895 A0-E008-894 1 Basket motor
 Section 8 P
Part List : Electrical Control
C Un
nit Page 14

2 2
1 1

3 4 4 3

5 8 7 9
8 6 9

Option: EMI Filter

10
1 2 13
13

11

5 6 9

8 12
Type: 1 Type: 2

Part No.
Item Qty
y. Desscription
SP 40 SP 60 SP 1000
1 A0--E006-031 A0-E006-0311 A0-E0066-031 1 Transform mer
A0--E001-145 A0-E001-1466 A0-E0011-147 1 Inverter (430V.4BM.)
(
A0--E001-913 A0-E001-9155 A0-E0011-908 1 Inverter (430V.4BM1.
( .)
2
A0--E001-135 A0-E001-1366 A0-E0011-137 1 Inverter (230V.2BM)
(
A0--E001-919 A0-E001-9111 A0-E0011-904 1 Inverter (230V.2BM1)
( )
3 A0--E050-002 A0-E050-0022 A0-E0500-002 1 Bridge Rectifier
R
A0--E004-069 A0-E004-0699 - 2 Magneticc contactor (SC-4-0 Coil 24 4 VAC.)
4 A0--E004-070 A0-E004-0700 A0-E0044-070 2,3
3 Magneticc contactor (SC-4-1 Coil 24 4 VAC.)
A0--E004-071 A0-E004-0711 A0-E0044-071 2,3
3 Magneticc contactor (SC-N1 Coil 24 4 VAC.)
5 A0--E021-039 A0-E021-0399 A0-E0211-039 1 Terminall block
6 A0-E
E021-031/1 A0-E021-031/1 A0-E021--031/1 1 Block, Terminal 3 Pole
7 A0-E
E021-031/2 A0-E021-031/22 A0-E021--031/2 1 Block, Terminal 4 Pole
A0--E010-035 A0-E010-0355 A0-E0100-035 2 Circuit brreaker 2A
8 A0--E010-029 A0-E010-0299 A0-E0100-029 1 Circuit brreaker 6A
A0--E010-031 A0-E010-0311 A0-E0100-031 1 Circuit brreaker 1A
9 A0--E055-001 A0-E055-0011 A0-E0555-001 1 Ground lug
l
10 A0--E012-006 A0-E012-0066 A0-E0122-006 1 Fan, Coooling
11 A0--E012-009 A0-E012-0099 A0-E0122-009 1 Filter, Coooling fan
12 A0--E042-002 A0-E042-0022 A0-E0422-002 1 Buzzer (S Special)
A0--E003-020 A0-E003-0188 A0-E0033-019 1 EMI-Filtter Three Phasse Filter (Option)
13 A0--E003-019 A0-E003-0199 A0-E0033-020 1 EMI-Filtter Three Phasse Filter (Option)
A0--E003-018 A0-E003-0177 A0-E0033-021 1 EMI-Filtter Three Phasse Filter (Option)
Section 8 Part List : Main Door Assembly Page 15

8
3

1
2
7
9 3
11
15 5
4
8 5 11

16 6 12

10
6 13

14
10
17
10

14 15
16

Item Part No. Qty. Description

- A1-ST00-001 Kit Assembly Door Handle and Brackets complete set
1 A0-TSJ01-215 1 External cir clip-6
2 A0-A083-003 1 Flat SUS Washer
3 A0-TSA01-496 1 Door Handle Pivot Spring
4 A1-ST00-001-01 1 Door Handle Upper hinge bracket-B
5 A0-A068-023 2 Truss head screw 6-10
6 A0-A033-016 2 Door handle hinge Bush,
7 A1-ST00-001-04 1 Door Handle- B body
8 A0-A033-005 1 Door Latch Shoulder Bolt
9 A0-A033-004 1 Door Handle latch Bush
10 A0-A071-015 3 Hexagon Nylock Nut-6
11 A0-A068-004 2 Truss head screw 4-10
12 A1-ST00-001-03 1 Door Handle-B Grip
13 A0-A071-004 1 Hexagon Nylock Nut-4
14 A0-A068-011 2 Truss head screw 6-15
15 A1-ST00-001-02 1 Door handle Lower hinge Bracket-B
16 A1-ST00-005-05 1 Door Lock Tongue (Square)
17 A0-A033-014 1 Recessed Lock Pin for (DC) Solenoid
 PROGRAM WASHER EXTRACTOR
Program 1 For : Sheets,Light Soil Cotton/Poly,Blends
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 01 Spin 09 Wash 01 Spin 09 Rinse 01 Spin 09 Rinse 01 Spin 09 Rinse 05 Spin 03 Unroll 01
Temp ºC - - - - - - - - - - -
Supply 1 - 2 (Chemical) - - - - - 3 (Softener) - -
Min : Sec. 5.00 0.10 8.00 0.10 1.00 0.10 1.00 0.10 4.00 6.00 0.30
Total : 26.10
Program 2 For : Blankets,Spreads,No Bleach
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 02 Spin 09 Wash 02 Spin 09 Rinse 02 Spin 09 Rinse 01 Spin 09 Rinse 04 Spin 03 Unroll 01
Temp ºC - - 45 ºC - - - - - - - -
Supply 1 - 2 (Chemical) - - - - - 3 (Softener) - -
Min : Sec. 5.00 0.10 8.00 0.10 1.00 0.10 1.00 0.10 4.00 6.00 0.30
Total : 26.10
Program 3 For : Sheets,Medium Soil,Cotton/Poly Blends
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 03 Spin 09 Wash 03 Spin 09 Rinse 02 Spin 09 Rinse 01 Spin 09 Rinse 04 Spin 03 Unroll 01
Temp ºC - - 60 ºC - - - - - - - -
Supply 1 - 2 (Chemical) - - - - - 3 (Softener) - -
Min : Sec. 6.00 0.10 8.00 0.10 1.00 0.10 1.00 0.10 4.00 6.00 0.30
Total: 27.10
Program 4 For : Presonals,Bleach
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 04 Spin 09 Wash 04 Spin 09 Rinse 05 Spin 09 Rinse 05 Spin 09 Rinse 06 Spin 03 Unroll 01
Temp ºC - - - - - - - - - - -
Supply 1 - 2 (Chemical) - 3 - 3 - 3 (Softener) - -
Min : Sec. 5.00 0.10 8.00 0.10 4.00 0.10 4.00 0.10 3.00 6.00 0.30
Total : 31.10
Program 5 For : Towels,Light Soil,No Bleach,Cotton
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 05 Spin 09 Wash 05 Spin 09 Rinse 05 Spin 09 Rinse 05 Spin 09 Rinse 06 Spin 03 Unroll 01
Temp ºC - - 45 ºC - - - - - - - -
Supply 1 - 2 (Chemical) - 3 - 3 - 3 (Softener) - -
Min : Sec. 5.00 0.10 8.00 0.10 4.00 0.10 4.00 0.10 3.00 6.00 0.30
Total : 31.10
Program 6 For : Rinse And Spin
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Rinse 01 Spin 03 Unroll 1
Temp ºC - - -
Supply - - -
Min : Sec. 1.00 6.00 0.30
Total : 7.30
Program 7 For : Towels,Heavy Soil,Cotton
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 06 Spin 09 Rinse 03 Spin 09 Rinse 03 Spin 09 Wash 08 Spin 09 Rinse 02 Spin 09 Rinse 02 Spin 09 Rinse 04 Spin 03 Unroll 01
Temp ºC - - - - - - 60 ºC - - - - - - - -
Supply 4 - - - - 3 1 (Chemical) - - - - - 3 (Softener) - -
Min : Sec. 21.00 0.10 1.00 0.10 1.00 0.10 21.00 0.10 1.00 0.10 1.00 0.10 4.00 6.00 0.30
Total : 57.30
Program 8 For : Towels,Heavy Soil,Cotton
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 02 Spin 09 Wash 06 Spin 09 Rinse 02 Spin 09 Rinse 02 Spin 09 Rinse 04 Spin 03 Unroll 01
Temp ºC - - - - - - - - - - -
Supply 1 - 2 (Chemical) - - - - - 3 (Softener) - -
Min : Sec. 5.00 0.10 20.00 0.10 1.00 0.10 1.00 0.10 4.00 6.00 0.30
Total : 38.10
Program 9 For : Econmy,General Colth
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Wash 09 Spin 09 Rinse 02 Spin 09 Rinse 05 Spin 03 Unroll 01
Temp ºC - - - - - - -
Supply 1 (Chemical) - - - 3 (Softener) - -
Min : Sec. 8.00 0.10 1.00 0.10 3.00 6.00 0.30
Total : 18.50
Program 10 For : Diapers,Parts,Heavy Soil
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Pre Wash 01 Spin 09 Wash 10 Spin 09 Rinse 01 Spin 09 Rinse 05 Spin 03 Unroll 01
Temp ºC - - 60 ºC - - - - - -
Supply - - 1 (Chemical) - - - 3 (Softener) - -
Min : Sec. 5.00 0.10 15.00 0.10 1.00 0.10 3.00 6.00 0.30
Total : 31.00
Program 11 For : Starches
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Description Rinse 07 Spin 03 Unroll 1
Temp ºC 70 ºC - -
Supply 5 - -
Min : Sec. 5.00 3.00 0.30
Total : 8.30