SERVICE REPORT-
Dumper HD-785-28
Description Part No/Grade
24835
Engine
Engine Oil Mobil Delvac MXPLUS 15W40CI4+
Engine Oil Filter 600-211-1340
Fuel Main Filter 600-311-3550
Fuel Pre-Filter 600-319-4540
Additional Fuel filter 600-311-3550
Corrosion filter 6004111171/6004111161
Air Filter Assy 600-185-6100
Hydraulic
Hydraulic Oil Mobil UNIVIS 46
Steering,Hoist Oil Filter 07063-51210
Filter O Ring 07000-F5190
Transmission
Transmission Oil Transmission Oil Shell Spirax S4 CX 30
Transmission Filter 569-16-81160
Filter O Ring 07000-12125
Brake System
Brake Sub Tank Oil Transmission Oil Shell Spirax S4 CX 30
Brake Oil Filter 569-43-83920
Filter O Ring 07000-12065
Back Up Ring 07001-02065
Transmission,Brake cooling Oil Filter 07063-51210
Final Drive / Differential
Final Drive Oil Transmission Oil Shell Spirax S4 CX 50
Differential Case Oil Transmission Oil Shell Spirax S4 CX 50
Cooling System
Cooling System Super Coolant AF-NAC
Air Conditioner Filter 426-07-32441
SERVICE REPORT-
400000785 10-Oct-21
Material Code Qty Unit Duration DONE Next Due
24835
Engine
200000375 138 Lit 250 24655 24905 70
250000411 4 No's 250 24655 24905 70
250011233 2 No's 350 24576 24926 91
250000152 2 No's 350 24576 24926 91
250011233 2 No's 350 24576 24926 91
250019602 2 No's 500 23804 24304 500
250000135 3 No's 500 24356 24856 21
Hydraulic
200000004 205 Lit 4000 23804 27804 2969
250000287 1 No's 1000 24825 25825 990
250022643 1 No's 1000 24825 25825 990
Transmission
200000320 240 Lit 1000 24825 25825 990
250022566 4 No's 500 24825 25325 490
250005245 4 No's 500 24825 25325 490
Brake System
200000320 36 Lit 1000 24825 25825 990
250022567 1 No's 1000 24825 25825 990
250002687 1 No's 1000 24825 25825 990
250022643 2 No's 1000 24825 25825 990
250000287 2 No's 1000 24825 25825 990
al Drive / Differential
200000328 128 Lit 2000 23804 25804 969
200000328 137 Lit 2000 23804 25804 969
Cooling System
200000130 290 Lit 4000 23804 27804 2969
250023488 2 No's 1000 24285 25285 450
H
Inspected
Sl. No Equipment DOI Problem Description
by
1 13.09.2018 Pm Clinic
2 15.09.2018 RES Oil seapage from tappet cover
3 16.09.2018 SMD Flywheel housing bearing play
4 02.10.2018 Naveen Alternator Belt not in good condition
5 24.09.2018 RES Ac Blower motor problem
6 16.10.2018 SMD Oil leakage from orbital valve due to
seal damage
7 09.10.2018 Srinivas ALS installation done
8 18.11.2018 Naveen Alternator belt got damaged
9 25.11.2018 SMD Front suspension seal kit to be change
10 03.12.2018 RES ALS not properly working
11 HD785-28 07.12.2018 SMD Front propeller shaft removed & Fitted
to HD785-25
Brake pump Removed from HD785-28
12 07.12.2018 SMD & fitted to HD785-05
Front propeller shaft removed from
13 08.12.2018 RES HD785-28(b/d) & Fitted to HD785-25
10.12.2018 SMD Front left suspension leakage
14 12.12.2018 naveen RHS Turbo Elbow hose to be change
15 10.12.2018 RES LHS Fuel pump to common Rail Pipe
removed due to want HD785-25
Steering Cyclinder & Radiator Fitting
16 10.12.2018 RES workdone
J04&J05 Transsmission Harness
17 15.12.2018 RES
removed
18 16.12.2018 RES All Harness Removed
19 20.12.2018 Naveen Orbital valve leakage from HD785-31
Transmission cooler hose interchanged
20 17.01.2019 SMD to 785-25
21 19.01.2019 RES Transmission cooler interchanged from
HD785-28 To HD785-28
22 Naveen Dumpbody crack
AC Compressor failure in HD785-24
23 20.02.2019 SMD ,due to non availabilty removed from
HD785-27 & fitted in HD785-24
HD785-28 Backlog
Purchase Requestion Purchase Order
Action taken
Number Date Number Date
PM Clinic Workdone
PR to be create
bearing has been Stock in 1702
changed
New belt changed Stock in 1702
Ac new blower motor Stock in 1702
changed
Orbital valave removed
from 785-23 & fixed
New belt changed
material ordred Stock in 1702
ALS system checked
found adaptor
broken,changing
workdone
material ordred 2500093008 08.11.2018 4101139107(PTC) 12.11.2018
Material Ordred 2500094369 29.11.2018 4101143102(L&T) 28.12.2018
2500093008 08.11.2018 4101139107 12.11.2018
Seal kit changed
Material Ordred 2500095614 18.12.2018 4101143029(L&T) 27.12.2018
material ordred 2500095620 18.12.2018 4101143029(L&T) 27.12.2018
- -
Send to TRC
Send to TRC
Due to orbital valve
Interchanged from commutator Plate
Crack HD785-31
HD785-28 and Fitted in Orbital valve
HD785-31 Removed From
HD785-28
New Hose changed - -
Due to Cooler failure in
HD785-25 2500100019 11.03.2019 - -
patch Welding workdone - - - -
Material Ordred 2500099478 03.03.2019 - -
M/c status
Running Expected Date
Break Remarks/ Follow up
under to Close
down
Observation
13.09.2018
ü 15.09.2018
18.09.2018
02.10.2018
04.10.2018
Due to non availabilty of stock
removed from HD785-23& Fitted 16.10.2018
in HD785-28
09.10.2018
Changed(non OEM) 18.11.2018
new seal kit changed 18.03.2019
04.12.2018
Propeller Shaft Cross & bolts 22.12.2018
Changed.
Pump Cover changing workdone.
Changed 22.12.2018
12.03.2019
HD785-28 (b/d) Elbow changed
to HD785-25 ,then new Elbow 22.03.2018
hose recived & Changed to
HD785-28
05.01.2019
10.12.2018
Send To TRC 15.12.2018
Send To TRC -
Old Used Orbital valve recived from
22.03.2019
TRC & Fitted in HD785-28
New Hose Changed. 18.01.2019
Cooler Recived from TRc And Fitted
in HD785-28 22.03.2019
13.03.2019
-
TYRE CARD
Brand BRIDGESTONE Remarks:
Type BIAS
Tyre Serial No: S4L005181
S.no Equipment Tyre Size Position Condition Fitted HMR Present HMR
1 HD785-26 27.00-49 FL Old Used 23805 24835
TYRE CARD
Brand BRIDGESTONE Remarks:
Type BIAS
Tyre Serial No: S4L005183
S.no Equipment Tyre Size Position Condition Fitted HMR Present HMR
1 HD785-26 27.00-49 FR Old Used 23805 24835
TYRE CARD
Brand BRIDGESTONE Remarks:
Type BIAS
Tyre Serial No: B3Y000977
S.no Equipment Tyre Size Position Condition Fitted HMR Present HMR
1 HD785-26 27.00-49 RLI Old Used 23805 24835
TYRE CARD
Brand BRIDGESTONE Remarks:
Type BIAS
Tyre Serial No: B3Y000801
S.no Equipment Tyre Size Position Condition Fitted HMR Present HMR
1 HD785-26 27.00-49 RL0 Old Used 23805 24835
TYRE CARD
Brand BRIDGESTONE Remarks:
Type BIAS
Tyre Serial No: S3L001423
S.no Equipment Tyre Size Position Condition Fitted HMR Present HMR
1 HD785-26 27.00-49 RRI Old Used 23805 24835
TYRE CARD
Brand BRIDGESTONE Remarks:
Type BIAS
Tyre Serial No: S3L001287
S.no Equipment Tyre Size Position Condition Fitted HMR Present HMR
1 HD785-26 27.00-49 RRO Old Used 23805 24835
TYRE CARD
Present Life Fitted Date Removed Date Reason For Removal Present Depth
1030 01.09.2018 11.03.2019 Send To BP site 55/58
TYRE CARD
Present Life Fitted Date Removed Date Reason For Removal Present Depth
1030 01.09.2018 11.03.2019 Send To BP site 55/59
TYRE CARD
Present Life Fitted Date Removed Date Reason For Removal Present Depth
1030 01.09.2018 11.03.2019 Send To BP site 42/44
TYRE CARD
Present Life Fitted Date Removed Date Reason For Removal Present Depth
1030 01.09.2018 11.03.2019 Send To BP site 41/39
TYRE CARD
Present Life Fitted Date Removed Date Reason For Removal Present Depth
1030 01.09.2018 11.03.2019 Send To BP site 45/49
TYRE CARD
Present Life Fitted Date Removed Date Reason For Removal Present Depth
1030 01.09.2018 11.03.2019 Send To BP site 45/40
Status
OLD USED
Status
OLD USED
Status
OLD USED
Status
OLD USED
Status
OLD USED
Status
OLD USED
Komatsu 100T HD785 - 28
S.No Compartment Material Description Est. Life Fitted Life
Hrs HMR Remaining
1 Engine Komatsu SAA12V140E-3 16000 0 16000
2 Fuel Pump RH 16000 0 16000
3 Fuel Pump LH 8000 0 8000
4 Starter Motor 7.5KW 8000 23804 31804
Engine
5 Alternator 8000 0 8000
6 Turbo Charger RH 8000 0 8000
7 Turbo Charger LH 8000 0 8000
8 Water Pump 8000 0 8000
9 Torque converter 20000 0 20000
10 Transmission 20000 0 20000
11 Transmission Pump 20000 0 20000
12 Power Train Differential 20000 0 20000
13 Brake System 20000 0 20000
14 Hydraulic Pump and System 16000 0 16000
15 Lift Cylinder 16000 0 16000
16 Suspension Assembly, Front 16000 0 16000
Hydraulics
17 Suspension Assembly, Rear 16000 0 16000
18 Air Conditioning - AC Spares 8000 0 8000
19 AFDSS - 0 -
Miscellaneous
20 Auto Lube System - 0 -
21 Cabin & Tyres - - -
22 Dump Body Wear Plates 5000 23804 28804
24835
Abnormalities (oil con/ Remarks
Over heat .,etc)
SOS Normal
Running under observation
Running under observation
Running under observation
Running under observation
Found Ok Running under observation
Found Ok Running under observation
Found Ok Running under observation
SOS Normal
SOS Normal
SOS Normal
SOS Normal Brakes Working fine
SOS Normal Running under observation
No leak Found Running under observation
New seal kitt changed
done Running under observation
No leak Found Running under observation
Found Ok
Found Ok
Running Under Observation
Running Under Observation
