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4 SPEED IN LINE FWD (Electronic Control) With LU Converter

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Revision 10/2009
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VW 01N
4 SPEED IN LINE FWD (Electronic Control) With LU Converter

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VW 01N
4 SPEED IN LINE FWD (Electronic Control) With LU Converter
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS FRICTION PLATES Cont...
Kit Overhaul Kit (Transtec) 250C Forward Clutch (‘K1’) (Alto)
(Without Pistons) ...................... 95-ON 1 AG4.OHK02 (122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP51
Kit Overhaul Kit (Precision) 251B Direct Clutch (‘K2’)
(Without Pistons) ...................... 95-ON 1 AG4.OHK57 (122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11
251B Direct Clutch (‘K2’) (Alto)
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5 AR4.FRP51
GASKETS 252D 3-4 Clutch (‘K3’)
(104mm OD x 1.60mm x 22T) .. 95-ON 6 AR4.FRP15
100G Pan Gasket .............................. 95-ON 1 AG4.GAS14
253A 2-4 Brake (‘B2’)
101A Pump Gasket ........................... 95-ON 1 AG4.GAS03
(154mm x 1.60mm x 32T)......... 95-ON 4-6 AR4.FRP12
NI .............................................. Solenoid Gasket
254F Low & Reverse Brake (‘B1’)
95-ON 7 ................................................ AG4.GAS07
(146mm OD x 1.60mm x 50T) .. 95-ON 4-5 AR4.FRP13
254F Low & Reverse Brake (‘B1’) (Alto)
(146mm OD x 1.60mm x 50T) .. 90-ON 4-5 AR4.FRP53
RUBBER COMPONENTS 254F Low & Rev Brake (‘B1’)Grooved
(146mm OD x 1.60mm x 50T) .. 97-ON 4-5 AR4.FRP16
110A Pump O Ring ............................ 95-ON 1 AR4.OR01
111G.......................................... Side Cover ‘O’ Ring
95-ON 1 ................................................ AR4.OR01 STEEL PLATES
112D ‘E1’ to ‘E3’ ‘O’ Ring ................... 95-ON 1 AG4.OR05
Kit Steel Plate (Alto) ....................... 95-ON 1 AG4.STK53
113G Multi Function ‘O’ Ring .............. 95-ON 1 AG4.OR06
300C Forward Clutch (‘K1’)
114G Internal Loom Case
(104MM ID x 1.50mm x 32T) .... 95-ON 4-5 AR4.STP09
Connector 'O' Ring.................... 95-ON 1 AG4.OR07
301B Direct Clutch (‘K2’)
115G Seal, Oil Filter ........................... 95-ON 1 AG4.GAS13
(104mm ID x 2.00mm x 32T) .... 95-ON 4-5 AR4.STP01
NI Oil Cooler to Bolt ‘O’ Ring ......... 95-ON 2 AG4.OR02
302D 3-4 Clutch (‘K3’)
NI .............................................. Oil Cooler to Case ‘O’ Ring
(72mm ID x 1.45mm x 28T) ...... 95-ON 4-6 AR4.STP12
95-ON 2 ................................................ AG4.OR03
302D 3-4 Clutch (‘K3’)
NI Dipstick Tube ‘O’ Ring............... 95-ON 1 AG4.OR04
(72mm ID x 1.60mm x 28T) ...... 95-ON 4-6 AR4.STP05
302D 3-4 Clutch (‘K3’)
METAL CLAD SEALS (72mm ID x 2.00mm x 28T) ...... 90-ON 4-6 AR4.STP10
303A 2-4 Brake (‘B2’)
150A Converter Seal .......................... 90-ON 1 AG4.MCS01 (136mm ID x 2.00mm x 3T) ...... 95-ON AR AR4.STP02
151G Drive Shaft Seal L/H ................. 90-ON 1 AG4.MCS06 303A 2-4 Brake (‘B2’)
152G Drive Shaft Seal R/H................. 90-ON 1 AG4.MCS07 (136mm ID x 2.15mm x 3T) ...... 95-ON AR AR4.STP13
153G Pinion Seal................................ 90-ON 1 AG4.MCS04 303A 2-4 Brake (‘B2’)
NI Selector Shaft Seal ................... 90-ON 2 AD4.MCS03 (136mm ID x 2.40mm x 3T) ...... 95-ON AR AR4.STP14
155G End Sealing Cap (Large) .......... 90-ON 2 AR4.CAP01 303A 2-4 Brake (‘B2’)
156G End Sealing Cap (Small) .......... 90-ON 1 AR4.CAP02 (136mm ID x 2.66mm x 3T) ...... 95-ON AR AR4.STP15
157G Drive Shaft End Plug ................ 90-ON 2 AD4.MCS05 303A 2-4 Brake (‘B2’)
(136mm ID x 3.00mm x 3T) ...... 95-ON AR AR4.STP16
303A 2-4 Brake (‘B2’)
MOULDED PISTONS (136mm ID x 3.50mm x 3T) ...... 95-ON AR AR4.STP07
NI Piston Kit................................... 95-ON 1 AG4.PISKIT01 303A 2-4 Brake (‘B2’)
171C ‘K1’ Piston ................................. 95-ON 1 AG4.PIS06 (136mm ID x 3.75mm x 3T) ...... 95-ON AR AR4.STP08
172C ‘K1’ Damper Piston ................... 95-ON 1 AG4.SPR01 304F Low & Reverse Brake (‘B1’)
173B ‘K2’ Piston ................................. 95-ON 1 AG4.PIS02 (129mm ID x 2.00mm x 12T) .... 95-ON 4-5 AR4.STP03
175D ‘K3’ Piston ................................. 95-ON 1 AG4.PIS07 304F Low & Reverse Brake (‘B1’)
176D ‘K3’ Damper Piston ................... 95-ON 1 AG4.SPR02 (129mm ID x 1.40mm x 12T) .... 96-ON 4-5 AR4.STP11
177F ‘B1’ Piston ................................. 95-ON 1 AG4.PIS04
178A ‘B2’ Piston ................................. 95-ON 1 AG4.PIS05
PRESSURE PLATES
350D Pressure Plate ‘K3’ Bottom
SEALING RINGS (Replacement for OEM) ............ 95-ON 1 AG4.PP01
Kit Sealing Ring Kit (Transtec) ....... 95-ON 1 AR4.SRK01 351C Pressure Plate ‘K1’ Top............. 95-ON 1 AR4.PP01
Kit Sealing Ring Kit (Bryco)............ 95-ON 1 AR4.SRK02
200D Input Shaft ................................ 95-ON 3 AG4.SSR01
204A Stator Support Rear .................. 95-ON 1 AG4.SSR04
SPRINGS & CIRCLIPS
205A Stator Support Front ................. 95-ON 2 AG4.SSR05 400F ‘B1’ Brake Diaphragm Spring.... 95-ON 1 AG4.DIA01
420C ......................................... Circlip ‘K1’ Clutch Retaining
(1.60mm) .................................. 95-ON 1 AG4.CIR02
FRICTION PLATES (1.80mm) .................................. 95-ON 1 AG4.CIR03
Kit Friction Plate (2.00mm) .................................. 95-ON 1 AG4.CIR01
(104mm OD ‘E3’ Clutch) ........... 95-ON 1 AR4.FRK02 (2.20mm) .................................. 95-ON 1 AG4.CIR04
Kit Friction Plate (Alto)
(104mm OD ‘E3’ Clutch) ........... 95-ON 1 AR4.FRK53
250C Forward Clutch (‘K1’)
(122mm OD x 1.60mm x 24T) .. 95-ON 4-5 AR4.FRP11

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4 SPEED IN LINE FWD (Electronic Control) With LU Converter
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NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
FILTERS VALVE BODY PARTS
NI Filter Kit..................................... 95-ON 1 AG4.FILKIT05 Kit Sure Cure Kit® (Sonnax®) Requires the following tools
450G Filter .......................................... 95-ON 1 AG4.FIL03 (AG4.VA07, AG4.VA04, AG4.VA11, AG4.VA09 & AG4.VA05)
(Click Here for Details).............. 95-ON 1 AG4.SCK01
Kit Shift Valve End Plug Kit
(Sonnax, Replaces OEM) ......... 90-ON 1 AG4.PLU02
BUSHINGS Kit Torque Converter Lock Up
Boost Valve Kit (Sonnax)
Kit Bush Kit (7 Pieces) ................... 95-ON 1 AD4.BK01
(Cures Stall in drive condition) .. 95-ON 1 AG4.VA01
550A Pump Bush ............................... 95-ON 1 AG4.BUS01
Kit Torque Converter Lock Up
551B Bush ‘K2’ Drum ......................... 95-ON 1 AG4.BUS02
Boost Valve Kit (OEM)
552F Bush Planetary to O.Shaft ....... 95-ON 1 AG4.BUS03
(Cures Stall in drive condition) .. 95-ON 1 AG4.VA02
553E Bush ‘K3’ Drum to Hub ............. 95-ON 1 AG4.BUS04
Kit Oversized TCC Apply Valve Kit
(Requires Tool AG4.VA04)
(Sonnax®)................................. 95-ON 1 AG4.VA03
Kit Reamer & Jig for AG4.VA03
THRUST WASHERS & BEARINGS (Sonnax ®)................................ 95-ON 1 AG4.VA04
Kit Oversized Solenoid Regulator Valve
600B Thrust Washer ‘K1’ to ‘K2’ (Requires Tool AG4.VA09)
(1.00mm Brown Plastic)............ 95-ON 1 AG4.THW01 (Sonnax ®)................................ 95-ON 1 AG4.VA08
600B Thrust Washer ‘K1’ to ‘K2’ Kit Reamer, Jig & Guide Pin for
(1.20mm Green Plastic) ............ 95-ON 1 AG4.THW02 AG4.VA08 (Sonnax ®) † ........... 95-ON 1 AG4.VA09
600B Thrust Washer ‘K1’ to ‘K2’ Kit Oversize Boost Regulator Valve
(1.40mm Natural Plastic) .......... 95-ON 1 AG4.THW03 (Requires Tool AG4.VA11)
600B Thrust Washer ‘K1’ to ‘K2’ (Sonnax ®)................................ 95-ON 1 AG4.VA10
(1.60mm Black Plastic) ............. 95-ON 1 AG4.THW04 Kit Reamer, Jig, Guide Pin & Adjustment Tool
600B Thrust Washer ‘K1’ to ‘K2’ for AG4.VA10 (Sonnax ®) † ...... 95-ON 1 AG4.VA11
(1.80mm Grey Plastic) .............. 95-ON 1 AG4.THW05 Kit Oversized Main Regulator Valve
601A Tthrust Washer (Requires Tool AG4.VA07)
(Pump Stator to ‘K2’) ................ 95-ON 1 AR4.THW01 (Sonnax ®)................................ 95-ON 1 AG4.VA12
666E Radial Needle Bearing Kit Reamer, Jig & Guide Pin
Large S.Gear to Small S.Gear .. 95-ON 1 AG4.TOR01 for AG4.VA12 (Sonnax ®) † ...... 95-ON 1 AG4.VA07
667E Thrust Plate for AG4.TOR01..... 95-ON 1 AG4.TOR02 750G 'F1' Feed Tube (52mm Long).... 95-ON 1 AG4.TU04
690G Pinion Bearing (Rear) ............... 95-ON 1 AG4.BE03 751G Valve Body Assembly (Transmission Code Required)
694G Bearing, Drive Flange ............... 95-ON 1 AG4.BE07 NI Plastic Ratcheting Pressure
695G Bearing , Anulus to Case .......... 95-ON 1 AG4.BE03 Regulator Control Valve Plug.... 95-ON 1 AG4.PLU03
NI Plastic Plug, Main Pressure
Regulating Valve ....................... 95-ON 1 AG4.PLU04
NI Plastic Valve Retaining Plug
ELECTRICAL COMPONENTS (12mm OD, Tan Smallest) ........ 95-ON AR AG4.PLU01
700G Solenoid Loom (OEM) .............. 95-ON 1 AG4.ELE03 NI Spring, Valve Body Check ball.. 95-ON 1 AG4.SPR03
700G Solenoid Loom (Aftermarket) .... 95-ON 1 AG4.ELE33 NI Spring, TCC Regulator Valve (x 5)
700G Solenoid Loom (Rostra®) (Sonnax® Click for Info)............ 95-ON 1 AG4.SPR04
(10 Pin Universal Type) ............ 90-ON 1 AG4.ELE14
701G Multi Function Switch
(Rectangular Connector) .......... 95-ON 1 AG4.ELE05 † Also Requires Valve Body Reaming Fixture AG4.VA05
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 95-ON 1 AG4.ELE06
701G Multi Function Switch
HARD PARTS
(Rectangular connector rounded at one 800A Oil Pump Assembly................... 95-ON 1 AG4.PUM01
end, with squared off end 801B 'K2' Clutch Drum Assy
at 90 deg to mounting hole) ...... 95-ON 1 AG4.ELE10 Exchange .................................. 95-ON 1 AG4.DRU09
702G Speed Sensor ........................... 95-ON AR AG4.ELE11 802C 'K1' Clutch Drum Assy
702G Speed Sensor (Output) Exchange .................................. 95-ON 1 AG4.DRU02
(With Loom) .............................. 95-ON 1 AG4.ELE12 803D 'K3' Clutch Drum Assy Exchange
NI EPC Solenoid ........................... 95-ON 1 AG4.SOL01 (5 Plate Unit) ............................. 95-ON 1 AG4.DRU01
NI EPC Solenoid (Aftermarket) ..... 95-ON 1 AG4.SOL11 803D 'K3' Clutch Drum Assy Exchange
NI Lock Up Solenoid...................... 95-ON 1 AG4.SOL01 (6 Plate Unit) ............................. 95-ON 1 AG4.DRU07
NI Lock Up Solenoid (Aftermarket) 95-ON 1 AG4.SOL11 810E Hub & Shaft 'K1' Clutch ............ 95-ON 1 AG4.HUB01
NI Shift Solenoid............................ 95-ON 6 AG4.SOL02 811E Drive Shell ................................ 90-ON 1 AG4.POT01
NI Shift Solenoid (Aftermarket)...... 95-ON 6 AG4.SOL12 812F One Way Clutch Assembly ....... 95-ON 1 AG4.OWC01
NI Plug, Vehicle Loom to 813G Kit Anulus With Tranfer Gears
Transmission Harness (Includes 812F & 813G)
(Fits on Vehicle Loom) .............. 95-ON 1 AG4.ELE15 (51/44 Tooth Count) .................. 95-ON 1 AG4.PLK03
814F Planetary Set ............................ 95-ON 1 AG4.PL06
815F Anulus/Drive Gear (51/44 T) ..... 95-ON 1 AG4.PL08

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VW 01N
4 SPEED IN LINE FWD (Electronic Control) With LU Converter
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont…
815F Kit Anulus With Tranfer Gears
(Includes 812F & 813G)
(51/44 Tooth Count) .................. 95-ON 1 AG4.PLK03
826G Differential to Flange................. 95-ON 1 AG4.SP06

SPECIAL ITEMS
900C ‘K1’ Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 95-ON 4 AG4.RET01
900C ‘K1’ Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 95-ON 4 AG4.RET02
NI Plastic Valve Body Plug Kit ....... 95-ON 1 AG4.PLU02
NI Adaptor Kit for External Cooler
(Sonnax® Click for Info)............ 95-ON 1 AG4.COO01
NI Dipstick Cap (Red).................... 95-ON 1 AG4.TU05

TOOLS & MANUALS

Kit Special Tool Kit Complete ......... 95-ON 1 AG4.TOOL04
Kit Reamer & Jig for AG4.VA03
(Sonnax ®)................................ 95-ON 1 AG4.VA04
Kit Reamer, Jig & Guide Pin for
AG4.VA08 (Sonnax ®) .............. 95-ON 1 AG4.VA09
NI Valve Body Reaming Fixture
(Sonnax ®, Multiple Applications) AG4.VA05
NI Valve Body Conducting Foil Remover
(For Changing V. Body Loom) .. 95-ON AG4.TOOL02
NI Transonline Tech Manual .......... 95-ON AG4.MAN03
NI AG4 Repair Manual .................. 98-ON AG4.MAN05
NI VAG 1924 Transmission Filling Tool TOOL.71
NI Test Plate for Hydraulic
Tester Tool, TOOL.139 .............. 95-ON AG4.TOOL05
NI Valve Body Ratcheting Plug
Adjustment Tool ........................ 95-ON 1 AG4.TOOL07

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