SVX9000 User & Application Manual
SVX9000 User & Application Manual
User Manual
April 2004
April 2004
Table of Contents
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
CHAPTER 1 — OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Receiving and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Open SVX9000 Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
CHAPTER 2 — MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
CHAPTER 3 — POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Power and Motor Wiring Terminal Photos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
CHAPTER 4 — CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Control Wiring Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
CHAPTER 5 — MENU INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
CHAPTER 6 — START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
APPENDIX A — TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Power Loss and Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
EMC Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15
Warranty and Liability Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16
APPENDIX B — FAULT AND WARNING CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
April 2004
List of Figures
Figure 2-1: Mounting Space Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . . 3-4
Figure 3-2: Wiring Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Figure 3-3: Ground Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Figure 3-4: Cable Protection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Figure 3-5: Principle Wiring Diagram of SVX Power Unit,
FR4 to FR5 and FR6 (690V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Figure 3-6: Principle Wiring Diagram of SVX Power Unit,
FR6 (500V), FR7 and FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Figure 3-7: Principle Wiring Diagram of SVX Power Unit, FR9 to FR10 . . . . . . . . . . . . . . 3-9
Figure 3-8: FR4 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Figure 3-9: FR5 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Figure 3-10: FR6 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Figure 3-11: FR7 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Figure 3-12: FR8 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Figure 3-13: FR9 Power and Motor Wiring Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Figure 4-1: Option Board Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Figure 4-2: Option Board A9 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Figure 4-3: Option Board A9 Jumper Location and Settings . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-4: Option Board A2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Figure 4-5: Option Board A2 Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 4-6: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Figure 5-1: Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Figure 5-2: Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Figure 5-3: Parameter Menu Structure Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-4: Keypad Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-5: Active Fault Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-6: Sample Fault History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-7: System Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Figure 5-8: Expander Board Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Figure 5-9: Digital Inputs — DIN1, DIN2, DIN3 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-10: Digital Inputs — DIN4, DIN5, DIN6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-11: Digital and Relay Outputs — DO1, RO1, RO2 Status . . . . . . . . . . . . . . . . . . 5-19
Figure 5-12: Operate Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Figure A-1: SVX9000 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Figure A-2: Power Loss as Function of Switching Frequency —
3/4 – 3 hp 230V, 1 – 5 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Figure A-3: Power Loss as Function of Switching Frequency —
5 – 7-1/2 hp 230V, 7-1/2 – 15 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Figure A-4: Power Loss as Function of Switching Frequency —
10 – 15 hp 230V, 20 – 30 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Figure A-5: Power Loss as Function of Switching Frequency —
20 – 30 hp 230V, 40 – 60 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Figure A-6: Power Loss as Function of Switching Frequency —
75 – 125 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Figure A-7: Power Loss as Function of Switching Frequency —
150 – 200 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
April 2004
List of Tables
Table 1-1: SVX9000 AF Drive Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Table 2-1: Space Requirements for Mounting a SVX9000 Drive. . . . . . . . . . . . . . . . . . . . 2-1
Table 2-2: Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Table 3-1: Cable Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Table 3-2: Cable and Fuse Sizes – 230V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-3: Cable and Fuse Sizes – 480V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-4: Cable and Fuse Sizes – 575V Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-5: Maximum Symmetrical Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-6: Power Connection Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-7: Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 4-1: Tightening Torques of Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Table 4-2: Control Wiring Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Table 4-3: Option Board A9 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Table 4-4: Option Board A2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Table 5-1: LCD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Table 5-2: LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-3: Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Table 5-4: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Table 5-5: Fault Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Table 5-6: Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Table 5-7: Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Table 5-8: Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-9: Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-10: Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Table 5-11: Expander Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Table 5-12: Monitoring Menu Items — Standard Application Example . . . . . . . . . . . . . . 5-19
Table 5-13: Operate Menu Items — Standard Application Example . . . . . . . . . . . . . . . . 5-20
Table A-1: SVX9000 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Table A-2: Output Power Ratings — 230V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Table A-3: Output Power Ratings — 480V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Table A-4: Output Power Ratings — 575V CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Table A-5: NEMA Type 1/Type 12 Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Table A-6: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . A-11
Table A-7: FR7 and FR8 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . A-12
Table A-8: FR9 Enclosure Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
Table A-9: FR9 with Flange Kit Enclosure Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14
Table B-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
April 2004
Safety
Definitions and Symbols
WARNING
This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
equipment. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).
WARNING
Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.
• Stand on an insulating pad and make it a habit to use only one
hand when checking components.
• Always work with another person in case an emergency occurs.
• Disconnect power before checking controllers or performing
maintenance.
• Be sure equipment is properly grounded.
• Wear safety glasses whenever working on electronic controllers
or rotating machinery.
April 2004
WARNING
Be sure to ground the unit following the instructions in this manual.
Ungrounded units may cause electric shock and/or fire.
WARNING
This equipment should be installed, adjusted, and serviced by
qualified electrical maintenance personnel familiar with the
construction and operation of this type of equipment and the
hazards involved. Failure to observe this precaution could result in
death or severe injury.
WARNING
Components within the SVX9000 power unit are live when the drive
is connected to power. Contact with this voltage is extremely
dangerous and may cause death or severe injury.
WARNING
Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DC-
link/brake resistor terminals (-/+) are live when the drive is
connected to power, even if the motor is not running. Contact with
this voltage is extremely dangerous and may cause death or severe
injury.
WARNING
Even though the control I/O-terminals are isolated from line
voltage, the relay outputs and other I/O-terminals may have
dangerous voltage present even when the drive is disconnected
from power. Contact with this voltage is extremely dangerous and
may cause death or severe injury.
WARNING
The SVX9000 drive has a large capacitive leakage current during
operation, which can cause enclosure parts to be above ground
potential. Proper grounding, as described in this manual, is
required. Failure to observe this precaution could result in death or
severe injury.
WARNING
Before applying power to the SVX9000 drive, make sure that the
front and cable covers are closed and fastened to prevent exposure
to potential electrical fault conditions. Failure to observe this
precaution could result in death or severe injury.
April 2004
WARNING
An upstream disconnect/protective device must be provided as
required by the National Electric Code (NEC). Failure to follow this
precaution may result in death or severe injury.
WARNING
Before opening the SVX9000 drive covers:
• Disconnect all power to the SVX9000 drive.
• Wait a minimum of 5 (five) minutes after all the lights on the
keypad are off. This allows time for the DC bus capacitors to
discharge.
• A hazard voltage may still remain in the DC bus capacitors even
if the power has been turned off. Confirm that the capacitors
have fully discharged by measuring their voltage using a
multimeter set to measure DC voltage.
Failure to follow the above precautions may cause death or severe
injury.
Cautions
CAUTION
Do not perform any meggar or voltage withstand tests on any part
of the SVX9000 drive or its components. Improper testing may
result in damage.
CAUTION
Prior to any tests or measurements of the motor or the motor cable,
disconnect the motor cable at the SVX9000 output terminals (U, V,
W) to avoid damaging the SVX9000 during motor or cable testing.
CAUTION
Do not touch any components on the circuit boards. Static voltage
discharge may damage the components.
CAUTION
Any electrical or mechanical modification to this equipment
without prior written consent of Eaton’s Cutler-Hammer business
unit will void all warranties and may result in a safety hazard in
addition and voiding of the UL listing.
CAUTION
Install the SVX9000 drive on flame-resistant material such as a steel
plate to reduce the risk of fire.
CAUTION
Install the SVX9000 drive on a perpendicular surface that is able to
support the weight of the drive and is not subject to vibration, to
lessen the risk of the drive falling and being damaged and/or
causing personal injury.
April 2004
CAUTION
Prevent foreign material such as wire clippings or metal shavings
from entering the drive enclosure, as this may cause arcing
damage and fire.
CAUTION
Install the SVX9000 drive in a well-ventilated room that is not
subject to temperature extremes, high humidity, or condensation,
and avoid locations that are directly exposed to sunlight, or have
high concentrations of dust, corrosive gas, explosive gas,
inflammable gas, grinding fluid mist, etc. Improper installation may
result in a fire hazard.
Motor and Equipment Safety
CAUTION
Before starting the motor, check that the motor is mounted properly
and aligned with the driven equipment. Ensure that starting the
motor will not cause personal injury or damage equipment
connected to the motor.
CAUTION
Set the maximum motor speed (frequency) in the HXV9000 drive
according to the requirements of the motor and the equipment
connected to it. Incorrect maximum frequency settings can cause
motor or equipment damage and personal injury.
CAUTION
Before reversing the motor rotation direction, ensure that this will
not cause personal injury or equipment damage.
CAUTION
Make sure that no power correction capacitors are connected to the
SVX9000 output or the motor terminals to prevent SVX9000
malfunction and potential damage.
CAUTION
Make sure that the SVX9000 output terminals (U, V, W) are not
connected to the utility line power as severe damage to the
SVX9000 may occur.
April 2004
Chapter 1 — Overview
This chapter describes the purpose and contents of this manual, the receiving inspection
recommendations and the Cutler-Hammer® SVX9000 catalog numbering system.
If shipping damage has occurred, please contact and file a claim with the carrier involved
immediately.
If the delivery does not correspond to your order, please contact your Eaton Electrical
Cutler-Hammer representative.
Note: Do not destroy the packing. The template printed on the protective cardboard can be
used for marking the mounting points of the SVX9000 on the wall or cabinet.
April 2004
SVX 007A 1 - 4 A 1 B 1
Product Expansion Slots 3 through 5
SVX = SVX Industrial Drive • Option boards be selected from left
SPX = SPX Drive to right, in alpha-numeric order.
(Fr10 and larger only) • Characters to be left blank if no
options are selected
Horsepower (CT)
Board Modifications
F07 = 3/4 030 = 30
001 = 1 040 = 40 1 = Standard Boards (A9, A2)
F15 = 1-1/2 050 = 50
002 = 2 060 = 60
003 = 3 075 = 75 Braking
004 = 5 VT Only 100 = 100 N = No Brake Chopper
005 = 5 125 = 125 B = Internal Brake Chopper
006 = 7-1/2 VT Only 150 = 150
007 = 7-1/2 200 = 200
010 = 10 250 = 250 Input Options
015 = 15 300 = 300
020 = 20 350 = 350 1 = 3-Phase, EMC H
025 = 25 2 = 3-Phase, EMC N
Enclosure Voltage
All 230V Drives and 480V Drives up to 200 hp (CT) are only available with Input Option 1.
480V Drives 250 hp (CT) or larger are only available with Input Option 2.
480V Drives up to 30 hp (CT) are only available with Brake Chopper Option B.
480V Drives 40 hp (CT) and larger come with Brake Chopper Option N as standard.
230V Drives up to 15 hp (CT) are only available with Brake Chopper Option B.
230V Drives 20 hp (CT) or larger come with Brake Chopper Option N as standard.
480V Drives 250 hp, 300 hp and 350 hp (CT) are only available with Enclosure Style 0 (Chassis).
April 2004
Chapter 2 — Mounting
The SVX9000 drive may be mounted side-by-side or stacked vertically, as outlined in the
following section.
Space Requirements
To ensure proper air circulation and cooling, follow the guidelines below.
Table 2-1: Space Requirements for Mounting a SVX9000 Drive
Dimensions in Inches (mm)
Frame Drive Type A A2 B C D
4 230V, 1 – 3 hp VT, 3/4 – 3 hp CT 0.8 — 0.8 3.9 (100) 2.0
480V, 1 – 5 hp CT, 1-1/2 – 7-1/2 hp VT (20) (20) (50)
5 230V, 5 – 10 hp VT, 5 – 7-1/2 hp CT 1.2 — 0.8 4.7 (120) 2.4
480V, 7-1/2 – 15 hp CT, 10 – 20 hp VT (30) (20) (60)
6 230V, 15 – 20 hp VT, 10 – 15 hp CT 1.2 — 0.8 6.3 (160) 3.1
480V, 20 – 30 hp CT, 25 – 40 hp VT (30) (20) (80)
575V, 2 – 25 hp CT, 3 – 30 hp VT
7 230V, 25 – 40 hp VT, 20 – 30 hp CT 3.1 — 3.1 11.8 3.9 (100)
480V, 40 – 60 hp CT, 50 – 75 hp VT (80) (80) (300)
575V, 30 – 40 hp CT, 40 – 50 hp VT
8 480V, 75 – 125 hp CT, 100 – 150 hp VT 3.1 5.9 (150) 3.1 11.8 7.9 (200)
575V, 50 – 75 hp CT, 60 – 100 hp VT (80) (80) (300)
9 480V, 200 – 250 hp VT, 150 – 200 hp CT 2.0 — 3.1 15.7 9.8 (250)
575V, 100 – 150 hp CT, 150 – 200 hp VT (50) (80) (400) 13.8
(350)
Dimensions represent the minimum clearance needed when mounting a SVX9000. See Figure 2-1 below.
A = clearance around the SVX9000.
A2 = clearance needed to change the fan without disconnecting the motor cables.
B = distance between adjacent SVX9000s or between the SVX9000 and an enclosure wall.
C = clearance above the SVX9000.
D = clearance below the SVX9000.
Minimum clearance below the SVX9000 needed to change the fan.
B B
A
A2 A
A2
D
If several units are mounted above each other, the clearance between the drives should equal
C + D (see Table 2-1 and Figure 2-1 above). In addition, the outlet air used for cooling the
lower unit must be directed away from the inlet air used by the upper unit.
April 2004
Environmental Requirements
Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for
any storage or operating situation.
Table 2-2 specifies the minimum airflow required in the area where the drive will be
mounted.
Table 2-2: Cooling Airflow Requirements
Drive Type Cooling Air Required
April 2004
● The spacings of Table 3-1 also apply between the motor cables and signal cables of
other systems.
● The maximum length of the motor cables is as follows:
– 1 – 2 hp, 230V units, 328 ft. (100m)
– All other hp units, 984 ft. (300m)
● The motor cables should cross other cables at an angle of 90 degrees.
● If conduit is being used for wiring, use separate conduits for the input power wiring,
the output power wiring, the signal wiring and the control wiring.
April 2004
1 FR4 4.8 10 14 14 12 – 16 14 – 16
1-1/2 6.6 10 14 14 12 – 16 14 – 16
2 7.8 10 14 14 12 – 16 14 – 16
3 11 15 12 14 12 – 16 14 – 16
5 FR5 17.5 20 10 10 8 – 16 8 – 16
7-1/2 25 30 8 8 8 – 18 8 – 16
10 FR6 31 40 8 8 0 – 14 2 – 10
15 48 60 4 6 0 – 14 2 – 10
20 FR7 61 80 2 6 0 – 14 00 – 10
25 72 100 2 6 0 – 14 00 – 10
30 87 110 1/0 4 0 – 14 00 – 10
UL recognized type RK.
Based on a maximum environment of 104°F (40°C).
April 2004
2 FR6 3.3 10 14 14 14 – 0 14 – 2
3 4.5 10 14 14 14 – 0 14 – 2
5 7.5 10 14 14 14 – 0 14 – 2
7-1/2 10 15 12 14 14 – 0 14 – 2
10 13.5 20 10 12 14 – 0 14 – 2
15 18 30 10 10 14 – 0 14 – 2
20 22 35 8 8 14 – 0 14 – 2
25 27 40 8 8 14 – 0 14 – 2
30 FR7 34 50 6 8 14 – 0 10 – 0
40 41 60 4 6 14 – 0 10 – 0
50 FR8 52 80 2 6 4 – 3/0 4 – 3/0
60 62 100 1 6 4 – 3/0 4 – 3/0
75 80 125 1/0 6 4 – 3/0 4 – 3/0
100 100 175 3/0 6 4 – 3/0 4 – 3/0
125 FR9 125 200 4/0 2 2x3/0 – 350MCM 4 – 3/0
150 144 250 350 1/0 2x3/0 – 350MCM 4 – 3/0
200 FR10 208 350 2x250 300MCM 600MCM 600MCM
250 261 450 2x300 300MCM 600MCM 600MCM
300 325 500 2x350 300MCM 600MCM 600MCM
UL recognized type RK.
Based on a maximum environment of 104°F (40°C).
April 2004
Installation Instructions
1. Strip the motor and input power cables as shown in Figure 3-1 and Table 3-7.
Ground Ground
A1 C1 A2 C2
B1 D1 B2 D2
Power Motor
3/4 – 3 230V FR4 0.59 1.38 0.39 0.79 0.28 1.97 0.28 1.38
1–5 480V (15) (35) (10) (20) (7) (50) (7) (35)
5 – 7-1/2 230V FR5 0.79 1.57 0.39 1.18 0.79 2.36 0.39 1.57
7-1/2 – 15 480V (20) (40) (10) (30) (20) (60) (10) (40)
10 – 15 230V FR6 0.79 3.54 0.59 2.36 0.79 3.54 0.59 2.36
20 – 30 480V (20) (90) (15) (60) (20) (90) (15) (60)
2 – 25 575V
20 – 30 230V FR7 0.98 4.72 0.98 4.72 0.98 4.72 0.98 4.72
40 – 60 480V (25) (120) (25) (120) (25) (120) (25) (120)
30 – 40 575V
75 – 125 480V FR8 1.10 9.45 1.10 9.45 1.10 9.45 1.10 9.45
50 – 75 575V (28) (240) (28) (240) (28) (240) (28) (240)
150 – 200 480V FR9 1.10 11.61 1.10 11.61 1.10 11.61 1.10 11.61
100 – 300 575V (28) (295) (28) (295) (28) (295) (28) (295)
April 2004
3. If conduit is being used, attach the wiring plate to drive then conduit.
4. Pass the motor and input power wires/cables through the holes of the wiring plate.
5. Connect the input power and motor and control wires to their respective terminals
according to the wiring diagrams in the section marked “Standard Wiring Diagrams and
Terminal Locations” on Page 3-7.
6. If an optional external brake resistor is used, connect its cable to the appropriate
terminals. See “Standard Wiring Diagrams and Terminal Locations.”
7. If shielded cable is used, connect the shields of the input line power cable and the motor
cable to the ground terminals of the SVX9000 drive, the motor and the line power
supply.
8. If shielded cable is not used, check the connection of the ground cable to the motor, the
SVX9000 drive and the input line power terminals marked with .
April 2004
9. Attach the wiring plate with the screws provided. Ensure that no wires are trapped
between the frame and the wiring plate.
10. Insert the rubber grommets supplied into the wiring plate holes that have not been
used, as illustrated in Figure 3-4.
April 2004
Power
Board
230V 3/4 - 15 hp
480V 1 - 30 hp
575V 2 - 25 hp
Control
Board
L1 L2 L3 R- U V W
DC- DC+/
R+ Note:
Integrated Brake
Chopper Circuit Not
Included on 575V units.
BR
Option
L1 L2 L3
See
Note
M
3~
Note: When using a 1-phase supply, for units rated for such, connect the input power to
terminals L1 and L2. Consult Eaton Electrical for more information.
April 2004
Power
Board
230V 20 - 30 hp
480V 40 - 125 hp
575V 30 - 75 hp
Control
Board
RFI Filter
DC+/
L1 L2 L3 R+ R- U V W
DC-
BR
Option
Note:
Integrated Brake
Chopper Circuit Not
Included on 575V units.
L1 L2 L3
See
Note
M
3~
Note: When using a 1-phase supply, for units rated for such, connect the input power to
terminals L1 and L2. Consult Eaton Electrical for more information.
April 2004
Power
Board
Control
Board
RFI Filter
DC+/
L1 L2 L3 R+ R- U V W
DC-
BR
Option
L1 L2 L3
See M
Note 3~
Note: When using a 1-phase supply, for units rated for such, connect the input power to
terminals L1 and L2. Consult Eaton Electrical for more information.
April 2004
230V, 3/4 – 3 hp
480V, 1 – 5 hp
Frame Size: FR4
April 2004
230V, 5 – 7-1/2 hp
480V, 7-1/2 – 15 hp
Frame Size: FR5
April 2004
230V, 10 – 15 hp
480V, 20 – 30 hp
575V, 2 – 25 hp
Frame Size: FR6
April 2004
230V, 20 – 30 hp
480V, 40 – 60 hp
575V, 30 – 40 hp
Frame Size: FR7
April 2004
April 2004
April 2004
April 2004
E
D
C
B
A
April 2004
April 2004
GND 7
DIN1 8
DIN2 9
DIN3 24V
10
CMA GND
11
24Vout 12
GND 13
DIN4 14
DIN5 15
24V
DIN6 16
CMB GND
17
AO1+ 18 0 (4)/20 mA
AO1- 19 RL<500 Ω
DO1 20 + V<+48V
I<50 mA
April 2004
April 2004
X2 Jumper Setting
Analog Input 2 (AI2)
X1 Jumper Setting
0 to 20 mA* A B C D
Analog Input 1 (AI1) Current Input
0 to 10V* ABC D ABC D
0 to 10V
Voltage Input Voltage Input
X1 X2 X6
X3 Jumper Setting
CMA and CMB Grounding
RO1/1 21
RO1/2 22
RL
RO1/3 23 AC / DC
RO2/1 24 Switching:
<8A / 24V DC
RO2/2 25 <0.4A / 125V DC
<8A / 250V AC
RO2/3 26 Continuously
<2 Arms
April 2004
1 2
+24V Ground
DIN1 DIN1
DIN2 DIN2
DIN3 DIN3
April 2004
Run
Indicates that the SVX9000 is running and controlling the load. Blinks when a
stop command has been given but the SVX9000 is still ramping down.
Counterclockwise Operation
The output phase rotation is BAC, corresponding to counterclockwise
rotation of most motors.
Clockwise Operation
The output phase rotation is ABC, corresponding to clockwise rotation of
most motors.
Stop
Indicates that the SVX9000 is stopped and not controlling the load.
Ready
Indicates that the SVX9000 is ready to be started.
Alarm
Indicates that there is one or more active drive alarm(s).
Fault
Indicates that there is one or more active drive fault(s).
I/O Terminal
Indicates that the I/O terminals have been chosen for control.
Keypad
Indicates that the keypad has been chosen for control.
Bus/Communications
Indicates that the communications bus control has been chosen for control.
April 2004
Start
This button operates as the START button for normal operation when the
“Keypad” is selected as the active control.
Enter
This button is used in the parameter edit mode to save the parameter setting
and move to the next parameter …
• to reset the Fault History if pressed while in the “Fault History” menu.
• to confirm the acceptance of a change.
• to change a virtual button status while in the “Button” menu.
• to confirm the start-up list at the end of the Start-Up Wizard.
• when the “Operate” menu is active, to exit the “Operate” submenu.
Stop
This button has two integrated operations. The button operates as STOP
button during normal operation …
• motor STOP from the keypad, which is always active unless disabled by
the “StopButtonActive” parameter.
• used to reset the active faults.
Reset
Resets the active faults.
Local / Remote
Switches between LOCAL and REMOTE control for start, speed reference and
reverse functions. The control locations corresponding to local and remote
can be selected within an application.
April 2004
Left Arrow
• navigation button, movement to left.
• in parameter edit mode, exits mode, backs up one step.
• cancels edited parameter (exit from a parameter edit mode).
• When in “Operate” menu will move backward through menu.
• At end of “Start-Up Wizard”, repeats the “Start-Up Wizard” setup menu.
Right Arrow
• navigation button, movement to right.
• enter parameter group mode.
• enter parameter mode from group mode.
• When in “Operate” menu will move forward through menu.
Up and Down Arrows
• move either up or down a menu list to select the desired menu item.
• editing a parameter/password, while the active digit/character is scrolled.
• increase/decrease the reference value of the selected parameter.
• in the “Operate” menu, will cause the display of the current reference
source and value and allow its change if the keypad is the active
reference source. Used to set the password (if defined) when leaving
the “Operate” menu.
• scroll through the “Active Faults” menu when the SVX9000 is stopped.
Menu Navigation
Navigation Tips
● To navigate within one level of a menu, use the up and down arrows.
● To move deeper into the menu structure and back out, use the right and left arrows.
● To edit a parameter, navigate to show that parameter’s value, and press the right arrow
button to enter the edit mode. In edit mode, the parameter value will flash.
● When in edit mode, the parameter value can be changed by pressing the up or down
arrow keys.
● When in edit mode, pressing the right arrow a second time will allow you to edit the
parameter value digit by digit.
● To confirm the parameter change you must press the ENTER button. The value will not
change unless the ENTER button is pushed.
● Some parameters can not be changed while the SVX9000 is running. The screen will
display LOCKED if you attempt to edit these parameters while the drive is running.
Stop the drive to edit these parameters. See the SVX9000 Application Manual for
identification of these parameters specific to your chosen application.
Main Menu
The data on the control keypad are arranged in menus and submenus. The first menu level
consists of M1 to M8 and is called the Main Menu. The structure of these menus and their
submenus is illustrated in Figure 5-2. Some of the submenus will vary for each application
choice.
April 2004
+ M1 Parameters
G1.1
...
G1.x
+ M2 Keypad Control
R2.1 Keypad Reference
P2.2 Keypad Direction
...
P2.x Stop Button Active
+ M3 Active Faults
A3.1 Active Fault 1
T3.1.1 Operation Days
Menu Navigation: ...
T3.1.13 Zero Speed
Up Arrow — The up arrow ...
advances to the next A3.x Active Fault x
menu item.
For example, pressing the + M4 Fault History
up arrow once will H4.1 Most Recent Fault
advance from M1 to M2. T4.1.1 Operation Days
...
Down Arrow — The down T4.1.13 Zero Speed
arrow backs up to the ...
previous menu item. H4.1.x Oldest Saved Fault
For example, pressing the + M5 System Menu
down arrow once will back S5.1 Language
up from M2 to M1. S5.2 Application
S5.3 Copy Parameters
Right Arrow — The right
S5.4 Compare Parameters
arrow will advance to the
S5.5 Security
next level in the menu.
S5.6 Keypad Settings
For example, pressing the
S5.7 Hardware Settings
right arrow once will
S5.8 System Information
advance from M2 to R2.1.
+ M6 Expander Boards
Left Arrow — The left G6.1 Slot A Board
arrow will back up one ...
level in the menu G6.5 Slot E Board
structure.
For example, pressing the
+ M7 Monitor
left arrow once will back V7.1 Output Frequency - 0.00 Hz
up from R2.1 to M2. V7.2 Frequency Reference - 0.00 Hz
...
M7.1x Multimonitor
N7.1x.1
+ M8 Operate Mode
O1 Output Frequency - 0.0 Hz
O2 Freq Reference - 0.0 Hz
...
Ox . . .
April 2004
M1 Parameters Menu
+ G1.1 Basic Parameters
P1.1.1 Minimum Frequency
P1.1.2 Maximum Frequency
...
P1.1.16 Preset Speed 1
+ G1.2 Input Signals
P1.2.1 Start/Stop Logic
P1.2.2 DIN3 Function
...
P1.2.9 AI2 Signal Select
+ G1.3 Output Signals
P1.3.1 A1out Signal
P1.3.2 A1out Content
...
P1.3.17 A2out Scale
+ G1.4 Drive Control
P1.4.1 Ramp 1 Shape
P1.4.2 Ramp 2 Shape
...
P1.4.13 Flux Brake Current
+ G1.5 Skip Frequency
P1.5.1 Skip F1 Low Limit
P1.5.2 Skip F1 High Limit
P1.5.3 PH Accel/Decel Ramp
+ G1.6 Motor Control
P1.6.1 Motor Control Mode
P1.6.2 V/Hz Optimization
...
P1.6.13 Identification
+ G1.7 Protections
P1.7.1 4mA Input Fault
P1.7.2 4mA Fault Frequency
...
P1.7.23 Slot Comm Fault Response
+ G1.8 Auto Restart
P1.8.1 Wait Time
P1.8.2 Trial Time
...
P1.8.10 Underload Tries
April 2004
M2 Keypad Control
R2.1 Keypad Reference
P2.2 Keypad Direction
...
P2.x Stop Button Active
April 2004
51 Ext Fault
F T1 T13
CAUTION
Remove any External Start signals or permissives before resetting
the fault to prevent an unintentional restart of the SVX9000, which
could result in personal injury or equipment damage.
April 2004
April 2004
11 Output Phase
F T1 T13
Note: Pressing the ENTER button for 3 seconds will clear the entire fault history.
April 2004
April 2004
Note: Before any parameters can successfully be copied from one drive to another, the drive
must be stopped when the parameters are downloaded to it.
S5.3.1
Parameter Parameter Sets
Sets This parameter allows you to reload the factory default parameter values, and to
store and load two customized parameter sets.
S5.3.2
Upload to Up to keypad
Keypad This function uploads all existing parameter groups to the keypad.
April 2004
S5.4
Parameter Parameter Comparison
Comparison With the Parameter Comparison function, you can compare the actual parameter
values to the values of your customized parameter sets and those loaded to the
control keypad.
The actual parameter values are first compared to those of the customized
parameter Set1. If no differences are detected, a “0” is displayed on the lowermost
line of the keypad.
If any of the parameter values differ from those of the Set1 parameters, the number of
the deviations is displayed together with symbol P (e.g. P1 " P5 = five deviating values).
By pressing the right arrow button once again you will see both the actual value and
the value it was compared to. In this display, the value on the Description line (in the
middle) is the default value, and the one on the value line (lowermost line) is the
edited value. You can also edit the actual value by pushing the Right Arrow button.
Actual values can also be compared to Set2, Factory Settings and the Keypad Set values.
April 2004
P5.6.1 Default: 0
Default Page Default page
This parameter sets the view to which the display automatically moves as the
Timeout Time expires or when the keypad power is switched on. If the Default Page
value is 0 this function is not activated, i.e. the last displayed page remains on the
keypad display.
P5.6.2
Default Page Default page/OM
in the Here you can set the location in the Operating menu to which the display
Operating automatically moves as the set Timeout Time expires, or when the keypad power is
Menu switched on. See setting of Default Page parameter above.
P5.6.4
Contrast Contrast adjustment
Adjustment If the display is not clear, you can adjust the keypad contrast with this parameter.
April 2004
April 2004
S5.8.1
Total Total counters
Counters In the Total Counters page you will find information related to the SVX9000
operating times, i.e. the total numbers of MWh, operating days and operating hours.
See Table 5-6.
Unlike the counters for the Trip Counters, these counters cannot be reset.
Note: The Power On time counters, days and hours, operate whenever power is
applied to the SVX9000.
S5.8.2
Trip Counters Trip counters
The Trip Counters are counters whose values can be reset to zero. The resettable
counters are shown in Table 5-7.
April 2004
S5.8.3
Software Software
Information The Software information page includes information on the following software
related topics:
S5.8.4
Application Applications
Information The Application information page includes information on not only the application
currently in use but also all other applications loaded into the SVX9000. The
information available is shown in Table 5-9. Note that the “x” in the table refers to
the sequential number of the application in the list.
S5.8.5
Hardware Hardware
Information The Hardware information page provides information on the following hardware-
related topics:
April 2004
S5.8.6
Expander Expander boards
Board This parameter and its sub-items provide information about the basic and option
Information boards plugged into the control board as shown in Table 5-11. Note that the “x” in
the table refers to the sequential number of the slot, with slot A being “1” and slot
E being “5”.
S5.8.7
Debug Menu Debug
This menu is meant for advanced users and application designers. Contact the
factory for any assistance needed.
April 2004
April 2004
V1.13
DIN1, DIN2, DIN3
OFF ON OFF
V1.14
DIN4, DIN5, DIN6
ON OFF OFF
V1.15
DO1, RO1, RO2
OFF OFF ON
Figure 5-11: Digital and Relay Outputs — DO1, RO1, RO2 Status
April 2004
Multimonitor (V7.17)
This parameter allows the viewing and selection (if allowed by System menu item, P5.5.4) of
three simultaneously monitored items from the Monitored Menu Items shown in Table 5-12.
Use the right arrow key to select the item to be modified and then the up or down arrow keys
to select the new item. Press the ENTER key to accept the change.
The menu is navigated by using the left and right arrow buttons. If a reference level is
available for setting, the up and down arrow buttons adjust the value. To exit the Operate
Menu to access the other menus, depress the ENTER button for 2 seconds. While in the other
menus, if there is no keypad activity, the display will return to the Operate Menu after 30
seconds. Figure 5-12 illustrates the Operate Menu button function.
April 2004
Start-Up Wizard
Upon initial power up, the Start-Up Wizard guides the commissioner through the basic
SVX9000 setup. The Start-Up Wizard may be set to function upon an application change by
setting parameter P5.5.3.
Upon power up, the display will read:
“Startup Wizard”
“Press enter”
Upon pressing ENTER, the choice for the language to be used followed by the application
desired are presented. The lists are navigated by using the right arrow and up and down
arrow buttons. A selection is confirmed by pressing ENTER. After these two selections, the
following text appears:
“Setup starts”
“Press enter”
When ENTER is pressed the setup parameter list is presented. The parameter value will be
blinking allowing setting by the arrow buttons. The value is confirmed using the ENTER
button, after which the next parameter in the list will be displayed.
After the last setup parameter is presented, the following text is displayed:
“Repeat setup?”
“Press #“
If the left arrow is pressed the Start-Up Wizard restarts. If the ENTER button is pressed the
following is displayed:
“Setup done”
After this, the display returns to the default page, normally the Operate Menu.
April 2004
April 2004
Chapter 6 — Start-Up
Safety Precautions
Before start-up, observe the warnings and safety instructions provided throughout this
manual.
WARNING
1 Internal components and circuit boards (except the isolated
I/O terminals) are at utility potential when the SVX9000 is
connected to the line. This voltage is extremely dangerous
and may cause death or severe injury if you come in contact
with it.
April 2004
Sequence of Operation
1. Read and follow all safety warnings and cautions in this manual.
2. At installation ensure:
● That the SVX9000 and motor are connected to ground.
● That the utility and motor cables are in accordance with the installation and
connection instructions as detailed in Chapter 3 — Power Wiring.
● That the control cables are located as far as possible from the power cables as
detailed in Chapter 4 — Control Wiring and Table 3-1. That control cable shields are
connected to protective ground. That no wires make contact with any electrical
components in the SVX9000.
● That the common input of each digital input groups is connected to +24V or ground
of the I/O terminal supply or an external supply as detailed in Chapter 6 — Start-Up
and Figure 4-6.
3. Check the quality of the cooling air as detailed in Chapter 2 — Mounting.
4. Check that moisture has not condensed inside the SVX9000.
5. Check that all START/STOP switches connected to the I/O terminals are in the STOP
state.
6. Connect the SVX9000 to the utility and switch the power on. For the initial power up you
will enter the Start-Up Wizard which will guide you through the basic parameter setup.
See the Start-Up Wizard section at the end of Chapter 5 — Menu Information for more
information. After completing the Start-Up Wizard, proceed to step 8. If this is not the
initial power up, the keypad will default to the Operate Menu. Depress the ENTER button
for 2 seconds to enter the Parameter Menu. Proceed to step 7.
7. Ensure that the Group 1 parameters match the application by setting — at minimum, the
following parameters are to match the motor nameplate:
● nominal voltage of the motor.
● nominal nameplate frequency of the motor.
● nominal nameplate full load speed of the motor.
● motor nominal current.
● motor power factor.
April 2004
8. Perform either Test A or Test B without the motor connected to the SVX9000.
Test A — Control from the Control Panel
● Apply input power to the SVX9000.
● Press the keypad START button.
● If not in the Operate Menu, go to the Monitoring Menu and check that the output
frequency follows the keypad reference.
● Press the keypad STOP button.
9. Disconnect all power to the SVX9000. Wait until the cooling fan on the unit stops and
the indicators on the panel are not lit. If no keypad is present, check the indicators in the
control panel cover. Wait at least five more minutes for the DC bus to discharge.
Connect the motor to the SVX9000. Switch the power back on and run test 8A or 8B
again and check for correct motor rotation. If possible, perform a start-up test with the
motor connected to the SVX9000 but not connected to the process. If the SVX9000 must
be tested with the motor connected to the process, perform it under no-load or light
load conditions.
10. Disconnect all power to the SVX9000. Wait until the cooling fan on the unit stops and
the indicators on the panel are not lit. If no keypad is present, check the indicators in the
control panel cover. Wait at least five more minutes for the DC bus to discharge.
Connect the motor to the driven load making sure mechanical system requirements are
met. Make sure that the driven load can be run safely and that no hazard exists to any
personnel. Repeat test 8A or 8B.
April 2004
April 2004
April 2004
Brake
Chopper
IGBT
Utility AC Choke Rectifier Inverter Current Motor
Sensors
3~
L1 Input U Output
L2 V
L3 EMC W EMC
Charg Res 3~
Fan
Power Measure-
Supply ments
PE Voltage
Sensors
Gate
Drivers
Control
Keypad
Motor and Motor
Application Control
RS-232
Control ASIC
Control
Module
April 2004
April 2004
Power Ratings
Table A-2: Output Power Ratings — 230V CT
Three-Phase Input
Frame
Catalog Number Size Horsepower Current
April 2004
April 2004
Thus at the increased switching frequency the maximum load allowed is reduced to 56A to
avoid overheating the SVX9000.
200,00
180,00
160,00
140,00
120,00
P [W] 100,00
80,00
60,00
40,00
0003SVX 400V 0009SVX 400V
20,00 0004SVX 400V 0007SVX 400V
0005SVX 400V 0012SVX 400V
0,00
0,00 2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00
Switching Frequency [kHz]
April 2004
900,00
800,00
700,00
600,00
500,00
P [W]
400,00
300,00
200,00
0016SVX 400V 0022SVX 500V
100,00 0016SVX 500V 0031SVX 400V
0022SVX 400V 0031SVX 500V
0,00
0,00 2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00
Switching Frequency [kHz]
1400,00
1200,00
1000,00
800,00
P [W]
600,00
400,00
April 2004
2500,00
2000,00
1500,00
P [W]
1000,00
500,00
0072SVX 400V 0087SVX 500V
0072SVX 500V 0105SVX 400V
0087SVX 400V 0105SVX 500V
0,00
0,00 2,00 4,00 6,00 8,00 10,00 12,00
Switching Frequency [kHz]
4000,00
3500,00
3000,00
2500,00
P [W] 2000,00
1500,00
1000,00
April 2004
4000,00
3500,00
3000,00
2500,00
P [W] 2000,00
1500,00
1000,00
0,00
0,00 2,00 3,60 6,00 10,00
Switching Frequency [kHz]
April 2004
Dimensions
D2
D3
W1
W2 R2 D1
R1
H1
H3
H2
R2
April 2004
W2
Dia.
H2
H1
W1
H4
D1
H5
D2
H3
Figure A-9: NEMA 1 and NEMA 12 with Flange Kit, FR4, FR5 and FR6 Enclosure Dimensions
Table A-6: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions
Frame Approximate Dimensions in Inches (mm)
Size Voltage W1 W2 H1 H2 H3 H4 H5 D1 D2 Dia.
FR4 230V 5.0 4.45 13.27 12.8 12.9 1.18 .87 7.5 3.0 .27
480V (128) (113) (337) (325) (327) (30) (22) (190) (77) (7)
FR5 230V 5.67 4.7 17.0 16.5 16.5 1.4 .7 8.42 3.93 .27
480V (144) (120) (434) (420) (419) (36) (18) (214) (100) (7)
FR6 230V 7.67 6.7 22.0 21.6 21.9 1.18 .79 9.33 4.17 .25
480V (195) (170) (560) (549) (558) (30) (20) (237) (106) (6.5)
575V
April 2004
H6 H4 H4 H5 Dia.
W4 W2
H2
H1
W3
H7 W1
D1
D2
H3
Figure A-10: NEMA 1 with Flange Kit, FR7 and FR8 Enclosure Dimensions
Table A-7: FR7 and FR8 with Flange Kit Enclosure Dimensions
Frame Approximate Dimensions in Inches (mm)
Size Voltage W1 W2 W3 W4 H1 H2 H3 H4 H5 H6 H7 D1 D2 Dia.
FR7 230V 9.33 6.8 10.62 10 25.6 24.8 24.8 7.42 7.42 .9 .78 10.1 4.6 .25
480V (237) (175) (270) (253) (652) (632) (630) (188.5) (188.5) (23) (20) (257) (117) (5.5)
575V
FR8 480V 11.22 — 13.97 13 32.75 — 29.33 10.15 10.43 1.7 2.24 11.3 4.33 .35
575V (285) (355) (330) (832) (745) (258) (265) (43) (57) (288) (110) (9)
April 2004
Dia.
D1 D2
H6 H4 H3 W4
B- B+ /R+ R-
W5
W1 W3 W2
W5
PE
D3 H2 H5
H1
April 2004
Dia.
D1
D2
D3
H4 H2 H4
H5 H3 H3 H3 H5
H7
W5
W4
W3
Opening W2 W1
W4
H6 H1 Opening
April 2004
EMC Capability
General
For products used within the European Community (EC), the Electro Magnetic Compatibility
(EMC) directive states that the electrical equipment must not disturb the environment and
must be immune to other Electro Magnetic Disturbances in the environment.
The design intent was to develop a family of drives, which is user friendly and cost effective,
while fulfilling the user’s needs. EMC compliance was a major consideration from the outset
of the design.
The SVX9000 drive series is targeted at the world market. To ensure maximum flexibility, yet
meet the EMC needs of different regions, all drives meet the highest immunity levels, while
emission levels meet the requirements noted in the following section.
EMC Classification
The SVX9000 drive series are EMC classification H capable.
Class H
SVX9000 drives have been designed to fulfill the requirements of the product standard
EN 61800-3+A11 for the 1st environment restricted distribution and the 2nd environment.
The emission levels correspond to the requirements of EN 61000-6-4.
SVX9000 series drives fulfill all applicable EMC immunity requirements (standards
EN 61000-6-1, EN 61000-6-2 and EN 61800-3+A11).
Declaration of Conformity
The Manufacturer’s Declarations of Conformity assuring the compliance of the SVX9000
drives with the European Community (EC) EMC-directives is available upon request.
April 2004
April 2004
April 2004
9** Undervoltage DC-link voltage is less than the If there was a supply voltage loss or
minimum safe operating voltage dip, reset the fault and restart the
limit. SVX9000. Check the supply voltage.
• most probable cause: too low a If it was within specification at the
supply voltage time of the fault, an internal failure
• SVX9000 internal fault has occurred.
Contact your Cutler-Hammer
distributor.
10** Input line Input line phase is low or missing. Check the utility supply voltage,
supervision cables and connections.
11** Output phase Current sensing indicates that there Check the motor cables, connections
supervision is no current in one motor phase. and motor.
12 Brake chopper • no brake resistor installed Check the brake resistor.
supervision • brake resistor is open If the resistor is ok, the chopper is
• brake chopper failure faulty. Contact your Cutler-Hammer
distributor.
13 SVX9000 Heatsink temperature is under 14°F Provide supplemental heating or
undertemperature (-10°C) relocate the SVX9000 to a warmer
location.
14 SVX9000 Heatsink temperature is over 194°F An overtemperature warning is
overtemperature (90°C). issued when the heatsink
temperature exceeds 185°F (85°C), a
fault occurs at 194°F (90°C). Check for
the correct amount and unrestricted
flow of cooling air.
Check the heatsink for dust or dirt
buildup.
Check the highest ambient
temperature level.
Make sure that the switching
frequency is not set too high in
relation to ambient temperature and
motor load.
15** Motor stalled • motor or load mechanical failure Check motor, mechanical system and
• load is too high load level.
• stall parameter settings incorrect Confirm the stall parameter settings.
16** Motor • motor is overloaded Decrease the motor load.
overtemperature • motor overheating has been If no motor overload exists, check the
detected by the SVX9000 motor temperature model parameters.
temperature model
17** Motor underload • mechanical or load problems Check the motor. Check for a loose
• underload parameter settings belt, broken coupling or load
incorrect problems. Confirm the underload
parameter settings.
22 EEPROM Parameter save fault Upon reset of this fault, the SVX9000
checksum fault • faulty operation will automatically reload the
• component failure parameter default settings. Check all
parameter settings after reset. If the
fault reoccurs, contact your Cutler-
Hammer distributor.
April 2004
April 2004
43 Encoder fault Note: exceptional fault data record, Check encoder channel connections.
see the Active Fault Menu and Fault Check the encoder board.
Time Data Record for more
information. Additional codes:
1 = Encoder 1 channel A is missing
2 = Encoder 1 channel B is missing
3 = Both encoder 1 channels are
missing
4 = Encoder reversed
44* Device change • option board changed Reset.
(different type) • different power rating of drive Note: No Fault Time Data Record is
made.
Note: Application parameter values
restored to default.
45* Device added • option board added Reset.
(different type) • drive of different power rating Note: No Fault Time Data Record is
added made.
Note: Application parameter values
restored to default.
50** Analog input Current at the analog input is Check the current loop, signal source
Iin < 4 mA < 4 mA. and wiring.
(for the signal • control cable is broken or loose
range • signal source has failed
4 to 20 mA)
51 External fault Digital input set as an external fault Check source of trigger.
input has been triggered
52 Keypad The connection between the control Check the keypad connection and
communication keypad and the SVX9000 has been keypad cable.
fault lost
53 Communication The data connection between the Check installation.
bus fault communication bus master and the If installation is correct contact your
communication bus board has failed Cutler-Hammer distributor.
54 Slot fault Defective option board or slot Check that the board is properly
installed and seated in slot. If the
installation is correct, contact your
Cutler-Hammer distributor.
56 PT100 board Temperature limit values set for the Determine the cause of the high
temperature fault PT100 board parameters have been temperature.
exceeded
April 2004
April 2004
Table of Contents
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Warnings, Cautions and Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
CHAPTER 1 — BASIC APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
CHAPTER 2 — STANDARD APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
CHAPTER 3 — LOCAL/REMOTE APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
CHAPTER 4 — MULTI-STEP SPEED CONTROL APPLICATION . . . . . . . . . . . . . . . . . . . . 4-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
CHAPTER 5 — PID CONTROL APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
CHAPTER 6 — MULTI-PURPOSE CONTROL APPLICATION . . . . . . . . . . . . . . . . . . . . . . . 6-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
“Terminal To Function” (TTF) Programming Principle . . . . . . . . . . . . . . . . . . . . . . . 6-3
Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
CHAPTER 7 — PUMP AND FAN CONTROL APPLICATION . . . . . . . . . . . . . . . . . . . . . . . 7-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Operation and Key Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
CHAPTER 8 — DESCRIPTION OF PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Keypad control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-82
APPENDIX A — ADDITIONAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
External Brake Control with Additional Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Parameters of Motor Thermal Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Parameters of Stall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Parameters of Underload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Fieldbus Control Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
April 2004
List of Figures
Figure 6-1: Defining Input/Output — Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Figure 6-2: Defining Input/Output — Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Figure 6-3: Screenshot of the 9000X Programming Tool; Entering the Address Code . . 6-4
Figure 7-1: Two Pump Autochange System — Main Control Diagram . . . . . . . . . . . . . . 7-3
Figure 7-2: Three Pump Autochange System — Main Control Diagram . . . . . . . . . . . . . 7-4
Figure 7-3: Example of the Function of the PFC Application with Three Auxiliary Drives 7-8
Figure 7-4: Example of Two Pump Autochange, Main Diagram . . . . . . . . . . . . . . . . . . . . 7-9
Figure 7-5: Example of Three Pump Autochange, Main Diagram . . . . . . . . . . . . . . . . . . 7-9
Figure 8-1: Linear and Squared V/Hz Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Figure 8-2: Programmable V/Hz Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Figure 8-3: PID Controller Function as I-Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Figure 8-4: PID Output Curve with the Values of Example 2 . . . . . . . . . . . . . . . . . . . . . . . 8-6
Figure 8-5: PID Output Curve with the Values of Example 3 . . . . . . . . . . . . . . . . . . . . . . . 8-7
Figure 8-6: Start Forward/Start Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Figure 8-7: Start, Stop and Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Figure 8-8: Start Pulse/Stop Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Figure 8-9: DIN3 as DC-Brake Command Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Figure 8-10: With and Without Reference Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
Figure 8-11: Reference Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Figure 8-12: Reference Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Figure 8-13: Analog Output Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Figure 8-14: Analog Output Invert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
Figure 8-15: Analog Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Figure 8-16: Output Frequency Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
Figure 8-17: DC Braking Command (Selection 12) Selected for DIN2 . . . . . . . . . . . . . . . 8-22
Figure 8-18: AI1 No Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Figure 8-19: AI1 Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23
Figure 8-20: AI1 No Signal Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
Figure 8-21: Analog Input AI2 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
Figure 8-22: Examples of Actual Value Signal Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27
Figure 8-23: Control Place B with and without Reference Scaling . . . . . . . . . . . . . . . . . . 8-28
Figure 8-24: External Brake Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
Figure 8-25: An Example of On/Off-Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31
Figure 8-26: Scaling of Max. Motor Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
Figure 8-27: Reduction of DC Braking Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
Figure 8-28: Reduction of Acceleration and Deceleration Times . . . . . . . . . . . . . . . . . . . 8-33
Figure 8-29: Reduction of Torque Supervision Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
Figure 8-30: Place B Start Forward/Start Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
Figure 8-31: Place B Start, Stop, Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34
Figure 8-32: Place B Start Pulse/Stop Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35
Figure 8-33: PID Sum Point Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37
Figure 8-34: An Example of Joystick Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
Figure 8-35: Example of Sleep Limit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
Figure 8-36: Joystick Hysteresis with Minimum Frequency at 35 Hz . . . . . . . . . . . . . . . . 8-40
Figure 8-37: Scaling of DC-Braking Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-41
Figure 8-38: Reducing Acceleration and Deceleration Times . . . . . . . . . . . . . . . . . . . . . . 8-42
Figure 8-39: Reducing Torque Supervision Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
Figure 8-40: Digital Outputs 1 and 2, On- and Off-Delays . . . . . . . . . . . . . . . . . . . . . . . . . 8-49
Figure 8-41: An Example of Adjust Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50
April 2004
List of Tables
Table 1-1: Basic Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Table 1-2: Basic Parameters — M1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Table 1-3: Keypad Control Parameters — M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Table 1-4: Monitoring Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Table 1-5: Operate Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Table 2-1: Standard Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . 2-2
Table 2-2: Basic Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Table 2-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Table 2-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Table 2-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Table 2-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Table 2-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Table 2-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Table 2-9: Auto Restart Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Table 2-10: Keypad Control Parameters — M2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Table 2-11: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Table 2-12: Operate Menu Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Table 3-1: Local/Remote Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-2: Basic Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Table 3-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 3-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
April 2004
April 2004
April 2004
Safety
Definitions and Symbols
WARNING
This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
product. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).
WARNING
Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.
• Stand on an insulating pad and make it a habit to use only one
hand when checking components.
• Always work with another person in case an emergency occurs.
• Disconnect power before checking controllers or performing
maintenance.
• Be sure equipment is properly grounded.
• Wear safety glasses whenever working on electronic controllers
or rotating machinery.
April 2004
WARNING
Be ABSOLUTELY sure not to connect two functions to one output to
avoid function overruns and to ensure flawless operation.
Cautions
CAUTION
The calculated model does not protect the motor if the airflow to
the motor is reduced by a cooling fan failure or a blocked air intake
grill.
Notices
Notice
The inputs, unlike the outputs, cannot be changed in RUN state.
April 2004
Unlike the other applications, the Basic Application does not provide any parameters for
choosing the response function or the limit values for faults. The motor thermal protection is
preset based on the settings of P1.6 to P1.9.
April 2004
Control Input/Output
Table 1-1: Basic Application Default I/O Configuration
Reference potentiometer Terminal Signal Description
1 – 10 kΩ
OPTA9
1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analog input, voltage range Voltage input frequency reference
0 – 10V DC
3 AI1- I/O Ground Ground for reference and controls
Remote reference 4 AI2+ Analog input, current range Current input frequency reference
0(4) – 20 mA 0 – 20 mA
5 AI2-
6 +24V Control voltage output Voltage for switches, etc. max 0.1A
7 GND I/O ground Ground for reference and controls
8 DIN1 Start forward Contact closed = start forward
9 DIN2 Start reverse Contact closed = start reverse
10 DIN3 External fault input Contact open = no fault
(programmable) Contact closed = fault
11 CMA Common for DIN 1 – DIN 3 Connect to GND or +24V
12 +24V Control voltage output Voltage for switches (see terminal 6)
13 GND I/O ground Ground for reference and controls
14 DIN4 Multi-step speed select 1 DIN4 DIN5 Frequency ref.
15 DIN5 Multi-step speed select 2 Open Open Ref.Vin
Closed Open Multi-step ref.1
Open Closed Multi-step ref.2
Closed Closed RefMax
16 DIN6 Fault reset Contact open = no action
Contact closed = fault reset
17 CMB Common for DIN4 – DIN6 Connect to GND or +24V
18 AO1+ Output frequency Programmable
mA Analog output Range 0 – 20 mA, RL max. 500Ω
19 AO1-
READY
20 DO1 Digital output Programmable
READY Open collector, I ≤ 50 mA, V ≤ 48V DC
OPTA2
21 RO1 Relay output 1
22 RO1 RUN
RUN
23 RO1
24 RO2 Relay output 2
25 RO2 FAULT
26 RO2
Note: For more information on jumper selections, see the SVX9000 User
Manual, Chapter 4.
April 2004
Parameter Lists
On the next pages you will find the lists of parameters within the respective parameter
groups. The parameter descriptions are given by ID number in Chapter 8.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present
parameter number
Parameter = Name of parameter
Min. = Minimum value of parameter
Max. = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = User’s customized setting
ID = ID number of the parameter for reference to Chapter 8
= Parameter value can only be changed when the SVX9000 is stopped
Basic Parameters — M1
Table 1-2: Basic Parameters — M1
Code Parameter Min. Max. Unit Default Cust ID Note
P1.1 Min frequency 0.00 P1.2 Hz 0.00 101
P1.2 Max frequency P1.1 320.00 Hz 60.00 102 NOTE: If fMax > motor synchronous
speed, check suitability for motor and
drive system
P1.3 Acceleration time 1 0.1 3000.0 s 3.0 103
P1.4 Deceleration time 1 0.1 3000.0 s 3.0 104
P1.5 Current limit 0.4 x IH 2 x IH A IL 107 IH is the nominal current rating of the
SVX9000
P1.6 Nominal voltage of 180 690 V SVX-2: 110 Motor nameplate value
the motor 230V
SVX-4:
460V
P1.7 Nominal frequency 30.00 320.00 Hz 60.00 111 Motor nameplate value
of the motor
P1.8 Nominal speed of 300 20 000 rpm 1775 112 Motor nameplate value — The default
the motor applies for a 4-pole motor and a
nominal size SVX9000.
P1.9 Nominal current of 0.4 x IH 2 x IH A IH 113 Motor nameplate value
the motor
P1.10 Power factor 0.30 1.00 0.85 120 Motor nameplate value
P1.11 Start mode 0 1 0 505 0 = Ramp
1 = Flying start
P1.12 Stop mode 0 3 1 506 0 = Coasting
1 = Ramp
2 = Ramp+Run enable coast
3 = Coast+Run enable ramp
P1.13 Local Control 1 3 2 171 1 = I/O Terminal
Place 2 = Keypad
3 = Fieldbus
April 2004
Menus — M3 to M6
Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
settings and the Expander Board setup. These menu items are explained in detail in
Chapter 5 of the SVX9000 User Manual.
April 2004
Monitoring Menu — M7
The monitored items are the actual values of parameters and signals as well as the status
and measurements of other elements. Monitored items cannot be edited.
See the SVX9000 User Manual, Chapter 5 — Menu information item M7, for more
information.
Table 1-4: Monitoring Menu
Code Parameter Unit ID Description
April 2004
Operate Menu — M8
The Operate Menu provides an easy to use method of viewing key numerical Monitoring
Menu items. It also allows the setting of the keypad frequency reference. See Chapter 5 of the
SVX9000 User Manual for more information.
Table 1-5: Operate Menu Items
Code Parameter Unit Description
April 2004
Additional functions:
● Programmable Start/Stop and Reverse signal logic
● Reference scaling
● One frequency limit supervision
● Two sets of ramp times and S-shape ramp programming
● Programmable start and stop functions
● DC-brake at stop
● One skip frequency area
● Programmable V/Hz curve and switching frequency
● Auto restart
● Motor thermal and stall protection: Programmable action; off, warning, fault
Details on the parameters shown in this section are available in Chapter 8 of this Manual,
listed by parameter ID number.
April 2004
Control Input/Output
Table 2-1: Standard Application Default I/O Configuration
Reference potentiometer Terminal Signal Description
1 – 10 kΩ
OPTA9
1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analog input, voltage range Voltage input frequency reference
0 – 10V DC
3 AI1- I/O Ground Ground for reference and controls
Remote reference 4 AI2+ Analog input, current range Current input frequency reference
0(4) – 20 mA 0 – 20 mA
5 AI2-
6 +24V Control voltage output Voltage for switches, etc. max 0.1A
7 GND I/O ground Ground for reference and controls
8 DIN1 Start forward (programmable) Contact closed = start forward
9 DIN2 Start reverse (programmable) Contact closed = start reverse
10 DIN3 External fault input Contact open = no fault
(programmable) Contact closed = fault
11 CMA Common for DIN 1 – DIN 3 Connect to GND or +24V
12 +24V Control voltage output Voltage for switches (see terminal 6)
13 GND I/O ground Ground for reference and controls
14 DIN4 Multi-step speed select 1 DIN4 DIN5 Frequency ref.
15 DIN5 Multi-step speed select 2 Open Open Ref.Vin
Closed Open Multi-step ref.1
Open Closed Multi-step ref.2
Closed Closed RefMax
16 DIN6 Fault reset Contact open = no action
Contact closed = fault reset
17 CMB Common for DIN4 – DIN6 Connect to GND or +24V
18 AO1+ Output frequency Programmable
mA Analog output Range 0 – 20 mA, RL max. 500Ω
19 AO1-
READY
20 DO1 Digital output Programmable
READY Open collector, I ≤ 50 mA, V ≤ 48V DC
OPTA2
21 RO1 Relay output 1
22 RO1 RUN
RUN
23 RO1
24 RO2 Relay output 2
25 RO2 FAULT
26 RO2
Note: For more information on jumper selections, see the SVX9000 User
Manual, Chapter 4.
April 2004
Parameter Lists
On the next pages you will find the lists of parameters within the respective parameter
groups. The parameter descriptions are given by ID number in Chapter 8.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present
parameter number
Parameter = Name of parameter
Min. = Minimum value of parameter
Max. = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = User’s customized setting
ID = ID number of the parameter for reference to Chapter 8
= Parameter value can only be changed when the SVX9000 is stopped
= Programmed using terminal to function (TTF) method. See Page 6-3
April 2004
April 2004
April 2004
April 2004
April 2004
Protections — M1 ➔ G1.7
Table 2-8: Protections — M1 ➔ G1.7
Code Parameter Min. Max. Unit Default Cust ID Note
P1.7.1 Response to 0 5 0 700 0 = No response
4 mA reference 1 = Warning
fault 2 = Warning+Previous Freq.
3 = Wrng+Preset Freq P1.7.2
4 = Fault, stop per P1.4.7
5 = Fault, stop by coasting
P1.7.2 4 mA reference 0.00 P1.1.2 Hz 0.00 728
fault frequency
P1.7.3 Response to 0 3 2 701 0 = No response
external fault 1 = Warning
2 = Fault, stop per P1.4.7
3 = Fault, stop by coasting
P1.7.4 Input phase 0 3 0 730 See P1.7.3
supervision
P1.7.5 Response to 0 1 0 727 0 = Fault Stored
undervoltage 1 = No History
fault
P1.7.6 Output phase 0 3 2 702 See P1.7.3
supervision
P1.7.7 Ground fault 0 3 2 703 See P1.7.3
protection
P1.7.8 Thermal 0 3 2 704 See P1.7.3
protection of the
motor
P1.7.9 Motor ambient -100.0 100.0 % 0.0 705
temperature
factor
P1.7.10 MTP cooling 0.0 150.0 % 40.0 706 As a % of InMotor
factor at zero
speed
P1.7.11 MTP time 1 200 min 45 707
constant
P1.7.12 Motor duty cycle 0 100 % 100 708
P1.7.13 Stall protection 0 3 0 709 See P1.7.3
P1.7.14 Stall current 0.1 InMotor x 2 A IL 710
P1.7.15 Stall time limit 1.00 120.00 s 15.00 711
P1.7.16 Stall frequency 1.0 P1.1.2 Hz 25.0 712
limit
P1.7.17 Underload 0 3 0 713 See P1.7.13
protection
P1.7.18 Underload 10.0 150.0 % 50.0 714
protect. fnom
torque
P1.7.19 Underload 5.0 150.0 % 10.0 715
protect. f0 torque
P1.7.20 Underload 2.00 600.00 s 20.00 716
protect. time
limit
April 2004
April 2004
Menus — M3 to M6
Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
settings and the Expander Board setup. These menu items are explained in detail in
Chapter 5 of the SVX9000 User Manual.
Monitoring Menu — M7
The monitored items are the actual values of parameters and signals as well as the status
and measurements of other elements. Monitored items cannot be edited.
See the SVX9000 User Manual, Chapter 5 — Menu information item M7, for more
information.
Table 2-11: Monitoring Menu
Code Parameter Unit ID Description
April 2004
Operate Menu — M8
The Operate Menu provides an easy to use method of viewing key numerical Monitoring
Menu items. It also allows the setting of the keypad frequency reference. See Chapter 5 of the
SVX9000 User Manual for more information.
Table 2-12: Operate Menu Items
Code Parameter Unit Description
April 2004
April 2004
Additional functions:
● Programmable Start/Stop and Reverse signal logic
● Reference scaling
● One frequency limit supervision
● Two sets of ramp times and S-shape ramp programming
● Programmable start and stop functions
● DC-brake at stop
● One skip frequency area
● Programmable V/Hz curve and switching frequency
● Auto restart
● Motor thermal and stall protection: Programmable action; off, warning, fault
Details of the parameters shown in this section are available in Chapter 8 of this Manual,
listed by parameter ID number.
April 2004
Control Input/Output
Table 3-1: Local/Remote Application Default I/O Configuration
Remote Reference Pot. Terminal Signal Description
1 – 10 kΩ
OPTA9
1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analog input, voltage range Place B input frequency reference
0 – 10V DC
3 AI1- I/O Ground Ground for reference and controls
Remote reference 4 AI2+ Analog input, current range Place A frequency reference
0(4) – 20 mA 0 – 20 mA
5 AI2-
6 +24V Control voltage output Voltage for switches, etc. max 0.1A
7 GND I/O ground Ground for reference and controls
8 DIN1 Place A start forward Contact closed = start forward
(programmable)
9 DIN2 Place A start reverse Contact closed = start reverse
(programmable)
10 DIN3 External fault input Contact open = no fault
(programmable) Contact closed = fault
11 CMA Common for DIN 1 – DIN 3 Connect to GND or +24V
12 +24V Control voltage output Voltage for switches (see terminal 6)
13 GND I/O ground Ground for reference and controls
14 DIN4 Place B start forward Contact closed = start forward
(programmable)
15 DIN5 Place B start reverse Contact closed = start reverse
(programmable)
16 DIN6 Place A/B selection Contact open = Place A is active
Contact closed = Place B is active
17 CMB Common for DIN4 – DIN6 Connect to GND or +24V
18 AO1+ Output frequency Programmable
mA Analog output Range 0 – 20 mA, RL max. 500Ω
19 AO1-
READY
20 DO1 Digital output Programmable
READY Open collector, I ≤ 50 mA, V ≤ 48V DC
OPTA2
21 RO1 Relay output 1 Programmable
22 RO1 RUN
RUN
23 RO1
24 RO2 Relay output 2 Programmable
25 RO2 FAULT
26 RO2
Note: For more information on jumper selections, see the SVX9000 User
Manual, Chapter 4.
April 2004
Parameter Lists
On the next pages you will find the lists of parameters within the respective parameter
groups. The parameter descriptions are given by ID number in Chapter 8.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present
parameter number
Parameter = Name of parameter
Min. = Minimum value of parameter
Max. = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = User’s customized setting
ID = ID number of the parameter for reference to Chapter 8
= Parameter value can only be changed when the SVX9000 is stopped
= Programmed using terminal to function (TTF) method. See Page 6-3
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
Protections — M1 ➔ G1.7
Table 3-8: Protections — M1 ➔ G1.7
Code Parameter Min. Max. Unit Default Cust ID Note
P1.7.1 Response to 0 5 0 700 0 = No response
4 mA reference 1 = Warning
fault 2 = Warning+Previous Freq.
3 = Wrng+Preset Freq P1.7.2
4 = Fault, stop per P1.4.7
5 = Fault, stop by coasting
P1.7.2 4 mA reference 0.00 P1.1.2 Hz 0.00 728
fault frequency
P1.7.3 Response to 0 3 2 701 0 = No response
external fault 1 = Warning
2 = Fault, stop per P1.4.7
3 = Fault, stop by coasting
P1.7.4 Input phase 0 3 0 730 See P1.7.3
supervision
P1.7.5 Response to 0 1 0 727 0 = Fault Stored
undervoltage 1 = No History
fault
P1.7.6 Output phase 0 3 2 702 See P1.7.3
supervision
P1.7.7 Ground fault 0 3 2 703 See P1.7.3
protection
P1.7.8 Thermal 0 3 2 704 See P1.7.3
protection of the
motor
P1.7.9 Motor ambient -100.0 100.0 % 0.0 705
temperature
factor
P1.7.10 MTP cooling 0.0 150.0 % 40.0 706 As a % of InMotor
factor at zero
speed
P1.7.11 MTP time 1 200 min 45 707
constant
P1.7.12 Motor duty cycle 0 100 % 100 708
P1.7.13 Stall protection 0 3 0 709 See P1.7.3
P1.7.14 Stall current 0.1 InMotor x 2 A IL 710
P1.7.15 Stall time limit 1.00 120.00 s 15.00 711
P1.7.16 Stall frequency 1.0 P1.1.2 Hz 25.0 712
limit
P1.7.17 Underload 0 3 0 713 See P1.7.3
protection
P1.7.18 Underload 10.0 150.0 % 50.0 714
protect. fnom
torque
P1.7.19 Underload 5.0 150.0 % 10.0 715
protect. f0 torque
P1.7.20 Underload 2.00 600.00 s 20.00 716
protection time
limit
April 2004
April 2004
Menus — M3 to M6
Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
settings and the Expander Board setup. These menu items are explained in detail in
Chapter 5 of the SVX9000 User Manual.
Monitoring Menu — M7
The monitored items are the actual values of parameters and signals as well as the status
and measurements of other elements. Monitored items cannot be edited.
See the SVX9000 User Manual, Chapter 5 — Menu information item M7, for more
information.
Table 3-11: Monitoring Menu
Code Parameter Unit ID Description
April 2004
Operate Menu — M8
The Operate Menu provides an easy to use method of viewing key numerical Monitoring
Menu items. It also allows the setting of the keypad frequency reference. See Chapter 5 of the
SVX9000 User Manual for more information.
Table 3-12: Operate Menu Items
Code Parameter Unit Description
April 2004
Additional functions:
● Programmable Start/Stop and Reverse signal logic
● Reference scaling
● One frequency limit supervision
● Two sets of ramp times and S-shape ramp programming
● Programmable start and stop functions
● DC-brake at stop
● One skip frequency area
● Programmable V/Hz curve and switching frequency
● Auto restart
● Motor thermal and stall protection: Programmable action; off, warning, fault
Details of the parameters shown in this section are available in Chapter 8 of this Manual,
listed by parameter ID number.
April 2004
Control Input/Output
Table 4-1: Multi-Step Speed Control Application Default I/O Configuration
Remote reference pot.
1 – 10 kΩ Terminal Signal Description
OPTA9
1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analog input, voltage range Basic reference (programmable)
0 – 10V DC
3 AI1- I/O Ground Ground for reference and controls
Remote reference
0(4) – 20 mA 4 AI2+ Analog input, current range Basic reference (programmable)
5 AI2- 0 – 20 mA
6 +24V Control voltage output Voltage for switches, etc. max 0.1A
7 GND I/O ground Ground for reference and controls
8 DIN1 Start forward (programmable) Contact closed = start forward
9 DIN2 Start reverse (programmable) Contact closed = start reverse
10 DIN3 External fault input Contact open = no fault
(programmable) Contact closed = fault
11 CMA Common for DIN 1 – DIN 3 Connect to GND or +24V
12 +24V Control voltage output Voltage for switches (see terminal 6)
13 GND I/O ground Ground for reference and controls
14 DIN4 Multi-step speed select 1 Sel1 Sel2 Sel3 Sel4 (with DIN3)
0 0 0 0 Basic speed
15 DIN5 Multi-step speed select 2 1 0 0 0 Speed 1
0 1 0 0 Speed 2
16 DIN6 Multi-step speed select …
1 1 1 1 Speed 15
17 CMB Common for DIN4 – DIN6 Connect to GND or +24V
18 AO1+ Output frequency Programmable
mA Analog output Range 0 – 20 mA, RL max. 500Ω
19 AO1-
READY
20 DO1 Digital output Programmable
READY Open collector, I ≤ 50 mA, V ≤ 48V DC
OPTA2
21 RO1 Relay output 1 Programmable
22 RO1 RUN
RUN
23 RO1
24 RO2 Relay output 2 Programmable
25 RO2 FAULT
26 RO2
Note: For more information on jumper selections, see the SVX9000 User
Manual, Chapter 4.
April 2004
Parameter Lists
On the next pages you will find the lists of parameters within the respective parameter
groups. The parameter descriptions are given by ID number in Chapter 8.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present
parameter number
Parameter = Name of parameter
Min. = Minimum value of parameter
Max. = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = User’s customized setting
ID = ID number of the parameter for reference to Chapter 8
= Parameter value can only be changed when the SVX9000 is stopped
= Programmed using terminal to function (TTF) method. See Page 6-3
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
Protections — M1 ➔ G1.7
Table 4-8: Protections — M1 ➔ G1.7
Code Parameter Min. Max. Unit Default Cust ID Note
P1.7.1 Response to 0 5 0 700 0 = No response
4 mA reference 1 = Warning
fault 2 = Warning+Previous Freq.
3 = Wrng+Preset Freq P1.7.2
4 = Fault, stop per P1.4.7
5 = Fault, stop by coasting
P1.7.2 4 mA reference 0.00 P1.1.2 Hz 0.00 728
fault frequency
P1.7.3 Response to 0 3 2 701 0 = No response
external fault 1 = Warning
2 = Fault, stop per P1.4.7
3 = Fault, stop by coasting
P1.7.4 Input phase 0 3 0 730 See P1.7.3
supervision
P1.7.5 Response to 0 1 0 727 0 = Fault Stored
undervoltage 1 = No History
fault
P1.7.6 Output phase 0 3 2 702 See P1.7.3
supervision
P1.7.7 Ground fault 0 3 2 703 See P1.7.3
protection
P1.7.8 Thermal 0 3 2 704 See P1.7.3
protection of the
motor
P1.7.9 Motor ambient -100.0 100.0 % 0.0 705
temperature
factor
P1.7.10 MTP cooling 0.0 150.0 % 40.0 706 As a % of InMotor
factor at zero
speed
P1.7.11 MTP time 1 200 min 45 707
constant
P1.7.12 Motor duty cycle 0 100 % 100 708
P1.7.13 Stall protection 0 3 0 709 See P1.7.3
P1.7.14 Stall current 0.1 InMotor x 2 A IL 710
P1.7.15 Stall time limit 1.00 120.00 s 15.00 711
P1.7.16 Stall frequency 1.0 P1.1.2 Hz 25.0 712
limit
P1.7.17 Underload 0 3 0 713 See P1.7.3
protection
P1.7.18 Underload 10.0 150.0 % 50.0 714
protect. fnom
torque
P1.7.19 Underload 5.0 150.0 % 10.0 715
protect. f0 torque
P1.7.20 Underload 2.00 600.00 s 20.00 716
protection time
limit
April 2004
April 2004
Menus — M3 to M6
Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
settings and the Expander Board setup. These menu items are explained in detail in
Chapter 5 of the SVX9000 User Manual.
Monitoring Menu — M7
The monitored items are the actual values of parameters and signals as well as the status
and measurements of other elements. Monitored items cannot be edited.
See the SVX9000 User Manual, Chapter 5 — Menu information item M7, for more
information.
Table 4-11: Monitoring Menu
Code Parameter Unit ID Description
April 2004
Operate Menu — M8
The Operate Menu provides an easy to use method of viewing key numerical Monitoring
Menu items. It also allows the setting of the keypad frequency reference. See Chapter 5 of the
SVX9000 User Manual for more information.
Table 4-12: Operate Menu Items
Code Parameter Unit Description
April 2004
Additional functions:
● Analog input signal range selection
● Two frequency limit supervisions
● Torque limit supervision
● Reference limit supervision
● Two sets of ramp times and S-shape ramp programming
● Programmable start and stop functions
● DC-brake at stop
● Three skip frequency areas
● Programmable V/Hz curve and switching frequency
● Auto restart
● Motor thermal and stall protection: Programmable action; off, warning, fault
● Motor underload protection
● Input and output phase supervision
● Sum point frequency addition to PID output
● The PID controller can additionally be used from control places I/O B, the keypad and
the fieldbus
● Easy Change Over function
● Sleep function
Details of the parameters shown in this section are available in Chapter 8 of this Manual,
listed by parameter ID number.
April 2004
Control Input/Output
Table 5-1: PID Control Application Default I/O Configuration
Terminal Signal Description
OPTA9
1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analog input, voltage range Voltage input frequency reference
0 – 10V DC
3 AI1- I/O Ground Ground for reference and controls
+ Actual value
- 4 AI2+ Analog input, current range Current input frequency reference
+ 5 AI2- 0 – 20 mA
- (0)4 … 20 mA
6 +24V Control voltage output Voltage for switches, etc. max 0.1A
7 GND I/O ground Ground for reference and controls
8 DIN1 Start/Stop Control Place A Contact closed = start
(PID controller)
9 DIN2 External fault input Contact closed = fault
(programmable) Contact open = no fault
10 DIN3 Fault reset Contact closed = fault reset
(programmable)
11 CMA Common for DIN 1 – DIN 3 Connect to GND or +24V
12 +24V Control voltage output Voltage for switches (see terminal 6)
13 GND I/O ground Ground for reference and controls
14 DIN4 Start/Stop Control Place B Contact closed = start
(direct frequency reference)
15 DIN5 Jog Speed Selection Contact closed = jog speed active
(programmable)
16 DIN6 Control place A/B selection Contact open = control place A is active
Contact closed = control place B is active
17 CMB Common for DIN4 – DIN6 Connect to GND or +24V
18 AO1+ Output frequency Programmable
mA Analog output Range 0 – 20 mA, RL max. 500Ω
19 AO1-
READY
20 DO1 Digital output Programmable
READY Open collector, I ≤ 50 mA, V ≤ 48V DC
OPTA2
21 RO1 Relay output 1 Programmable
22 RO1 RUN
RUN
23 RO1
24 RO2 Relay output 2 Programmable
25 RO2 FAULT
26 RO2
Note: For more information on jumper selections, see the SVX9000 User
Manual, Chapter 4.
April 2004
Parameter Lists
On the next pages you will find the lists of parameters within the respective parameter
groups. The parameter descriptions are given by ID number in Chapter 8.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present
parameter number
Parameter = Name of parameter
Min. = Minimum value of parameter
Max. = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = User’s customized setting
ID = ID number of the parameter for reference to Chapter 8
= Parameter value can only be changed when the SVX9000 is stopped
= Programmed using terminal to function (TTF) method. See Page 6-3
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
Protections — M1 ➔ G1.7
Table 5-8: Protections — M1 ➔ G1.7
Code Parameter Min. Max. Unit Default Cust ID Note
P1.7.1 Response to 0 5 0 700 0 = No response
4 mA reference 1 = Warning
fault 2 = Warning+Previous Freq.
3 = Warning+Preset Freq
P1.7.2
4 = Fault, stop per P1.4.7
5 = Fault, stop by coasting
P1.7.2 4 mA reference 0.00 P1.1.2 Hz 0.00 728
fault frequency
P1.7.3 Response to 0 3 2 701 0 = No response
external fault 1 = Warning
2 = Fault, stop per P1.4.7
3 = Fault, stop by coasting
P1.7.4 Input phase 0 3 0 730 See P1.7.3
supervision
P1.7.5 Response to 0 1 0 727 0 = Fault Stored
undervoltage 1 = No History
fault
P1.7.6 Output phase 0 3 2 702 See P1.7.3
supervision
P1.7.7 Ground fault 0 3 2 703 See P1.7.3
protection
P1.7.8 Thermal 0 3 2 704 See P1.7.3
protection of the
motor
P1.7.9 Motor ambient -100.0 100.0 % 0.0 705
temperature
factor
P1.7.10 MTP cooling 0.0 150.0 % 40.0 706 As a % of InMotor
factor at zero
speed
P1.7.11 MTP time 1 200 min 45 707
constant
P1.7.12 Motor duty cycle 0 100 % 100 708
P1.7.13 Stall protection 0 3 0 709 See P1.7.3
P1.7.14 Stall current 0.1 InMotor x 2 A IL 710
P1.7.15 Stall time limit 1.00 120.00 s 15.00 711
P1.7.16 Stall frequency 1.00 P1.1.2 Hz 25.00 712
limit
P1.7.17 Underload 0 3 0 713 See P1.7.3
protection
P1.7.18 Underload 10.0 150.0 % 50.0 714
protect. fnom
torque
P1.7.19 Underload 5.0 150.0 % 10.0 715
protect. f0 torque
P1.7.20 Underload 2.00 600.00 s 20.00 716
protection time
limit
April 2004
April 2004
Menus — M3 to M6
Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
settings and the Expander Board setup. These menu items are explained in detail in
Chapter 5 of the SVX9000 User Manual.
Monitoring Menu — M7
The monitored items are the actual values of parameters and signals as well as the status
and measurements of other elements. Monitored items cannot be edited.
See the SVX9000 User Manual, Chapter 5 — Menu information item M7, for more
information.
Table 5-11: Monitoring Menu
Code Parameter Unit ID Description
April 2004
Operate Menu — M8
The Operate Menu provides an easy to use method of viewing key numerical Monitoring
Menu items. It also allows the setting of the keypad frequency reference. See Chapter 5 of the
SVX9000 User Manual for more information.
Table 5-12: Operate Menu Items
Code Parameter Unit Description
April 2004
April 2004
Additional functions:
● Analog input signal range selection
● Two frequency limit supervisions
● Torque limit supervision
● Reference limit supervision
● Two sets of ramp times and S-shape ramp programming
● Programmable start, stop and reverse logic
● DC-brake at start and stop
● Three skip frequency areas
● Programmable V/Hz curve and switching frequency
● Auto restart
● Motor thermal and stall protection: programmable action; off, warning, fault
● Motor underload protection
● Input and output phase supervision
● Joystick hysteresis
● Sleep function
Details of the parameters shown in this section are available in Chapter 8 of this Manual,
listed by parameter ID number.
April 2004
Control Input/Output
Table 6-1: Multi-Purpose Control Application Default I/O Configuration
Terminal Signal Description
OPTA9
1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analog input, voltage range Voltage input frequency reference
0 – 10V DC
3 AI1- I/O Ground Ground for reference and controls
Remote reference 4 AI2+ Analog input, current range Current input frequency reference
0(4) – 20 mA 5 AI2- 0 – 20 mA
6 +24V Control voltage output Voltage for switches, etc. max 0.1A
7 GND I/O ground Ground for reference and controls
8 DIN1 Start forward Contact closed = start forward
(programmable)
9 DIN2 Start reverse Contact closed = start reverse
(programmable)
10 DIN3 Fault reset Contact closed = fault reset
(programmable)
11 CMA Common for DIN 1 – DIN 3 Connect to GND or +24V
12 +24V Control voltage output Voltage for switches (see terminal 6)
13 GND I/O ground Ground for reference and controls
14 DIN4 Jog speed selection Contact closed = jog speed active
(programmable)
15 DIN5 External fault Contact open = no fault
(programmable) Contact closed = fault
16 DIN6 Accel./decel. time select Contact open = P1.1.3, P1.1.4 in use
(programmable) Contact closed = P1.4.3, P1.4.4 in use
17 CMB Common for DIN4 – DIN6 Connect to GND or +24V
mA 18 AO1+ Output frequency Programmable
19 AO1- Analog output Range 0 – 20 mA, RL max. 500Ω
READY
20 DO1 Digital output Programmable
READY Open collector, I ≤ 50 mA, V ≤ 48V DC
OPTA2
21 RO1 Relay output 1 Programmable
RUN 22 RO1 RUN
23 RO1
24 RO2 Relay output 2 Programmable
25 RO2 FAULT
26 RO2
Note: For more information on jumper selections, see the SVX9000 User
Manual, Chapter 4.
April 2004
Example: You want to connect the digital output function Reference fault/warning (P1.3.3.7)
to the digital output DO1 on the basic board OPTA1 (see the SVX9000 User Manual,
Chapter 4).
First find the P1.3.3.7 on the keypad. Press the Menu button right once to enter the edit mode.
On the value line, you will see the terminal type on the left (DigIN, DigOUT, An.IN, An.OUT)
and on the right, the present input/output the function is connected to (B.3, A.2 etc.), or if not
connected, a value (0.#).
While the value is blinking, hold down the Browser button up or down to find the desired
board slot and signal number. The program will scroll the board slots starting from 0 and
proceeding from A to E and the I/O selection from 1 to 10.
April 2004
Once you have set the desired value, press the Enter button once to confirm the change.
Defining a Terminal for a Certain Function with the 9000X Drive Programming Tool
If you use the 9000X Drive Programming Tool for parametizing you would establish the
connection between the function and input/output in the same way as with the control panel.
Just pick the address code from the drop-down menu in the Value column (see Figure 6-3).
Figure 6-3: Screenshot of the 9000X Programming Tool; Entering the Address Code
WARNING
Be ABSOLUTELY sure not to connect two functions to one output to
avoid function overruns and to ensure flawless operation.
Notice
The inputs, unlike the outputs, cannot be changed in RUN state.
April 2004
Parameter Lists
On the next pages you will find the lists of parameters within the respective parameter
groups. The parameter descriptions are given by ID number in Chapter 8.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present
parameter number
Parameter = Name of parameter
Min. = Minimum value of parameter
Max. = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = User’s customized setting
ID = ID number of the parameter for reference to Chapter 8
= Parameter value can only be changed when the SVX9000 is stopped
= Programmed using terminal to function (TTF) method. See Page 6-3
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
P1.2.7.11 External fault DigIN:01 DigIN:E.10 DigIN:A.5 405 External fault displayed (cc)
(close)
P1.2.7.12 External fault DigIN:01 DigIN:E.10 DigIN:0.2 406 External fault displayed (oc)
(open)
P1.2.7.13 Acc/Dec time DigIN:01 DigIN:E.10 DigIN:A.6 408 Accel./Decel. time 1 (oc)
selection Accel./Decel. time 2 (cc)
P1.2.7.14 Acc/Dec prohibit DigIN:01 DigIN:E.10 DigIN:0.1 415 Accel./Decel. prohibited (cc)
P1.2.7.16 Jog speed DigIN:01 DigIN:E.10 DigIN:A.4 413 Jog speed selected for
frequency reference (cc)
P1.2.7.17 AI1/AI2 selection DigIN:01 DigIN:E.10 DigIN:0.1 422
P1.2.7.18 Force to Local DigIN:01 DigIN:E.10 DigIN:0.1 410 Force control place to Local
control
P1.2.7.19 Force to Remote DigIN:01 DigIN:E.10 DigIN:0.1 409 Force control place to Remote
control
P1.2.7.20 Parameter set 1 / set DigIN:01 DigIN:E.10 DigIN:0.1 496 Set 2 (cc)
2 selection Set 1 (oc)
P1.2.7.21 Motor control mode DigIN:01 DigIN:E.10 DigIN:0.1 164 Mode 2 (cc)
1/2 Mode 1 (oc)
See P1.6.1 & P1.6.12
cc = closed contact.
oc = open contact.
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
Protections — M1 ➔ G1.7
Table 6-20: Protections — M1 ➔ G1.7
Code Parameter Min. Max. Unit Default Cust ID Note
P1.7.1 Response to 0 5 0 700 0 = No response
4 mA reference 1 = Warning
fault 2 = Warning+Previous Freq.
3 = Warning+Preset Freq
P1.7.2
4 = Fault, stop per P1.4.7
5 = Fault, stop by coasting
P1.7.2 4 mA reference 0.00 P1.1.2 Hz 0.00 728
fault frequency
P1.7.3 Response to 0 3 2 701 0 = No response
external fault 1 = Warning
2 = Fault, stop per P1.4.7
3 = Fault, stop by coasting
P1.7.4 Input phase 0 3 0 730 See P1.7.3
supervision
P1.7.5 Response to 0 1 0 727 0 = Fault Stored
undervoltage 1 = No History
fault
P1.7.6 Output phase 0 3 2 702 See P1.7.3
supervision
P1.7.7 Ground fault 0 3 2 703 See P1.7.3
protection
P1.7.8 Thermal 0 3 2 704 See P1.7.3
protection of the
motor
P1.7.9 Motor ambient -100.0 100.0 % 0.0 705
temperature
factor
P1.7.10 MTP cooling 0.0 150.0 % 40.0 706 As a % of InMotor
factor at zero
speed
P1.7.11 MTP time 1 200 min 45 707
constant
P1.7.12 Motor duty cycle 0 100 % 100 708
P1.7.13 Stall protection 0 3 0 709 See P1.7.3
P1.7.14 Stall current 0.1 InMotor x 2 A IL 710
P1.7.15 Stall time limit 1.00 120.00 s 15.00 711
P1.7.16 Stall frequency 1.00 P1.1.2 Hz 25.00 712
limit
P1.7.17 Underload 0 3 0 713 See P1.7.3
protection
P1.7.18 Underload 10.0 150.0 % 50.0 714
protect. fnom
torque
P1.7.19 Underload 5.0 150.0 % 10.0 715
protect. f0 torque
P1.7.20 Underload 2.00 600.00 s 20.00 716
protection time
limit
April 2004
April 2004
April 2004
Menus — M3 to M6
Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
settings and the Expander Board setup. These menu items are explained in detail in
Chapter 5 of the SVX9000 User Manual.
April 2004
Monitoring Menu — M7
The monitored items are the actual values of parameters and signals as well as the status
and measurements of other elements. Monitored items cannot be edited.
See the SVX9000 User Manual, Chapter 5 — Menu information item M7, for more
information.
Table 6-25: Monitoring Menu
Code Parameter Unit ID Description
April 2004
Operate Menu — M8
The Operate Menu provides an easy to use method of viewing key numerical Monitoring
Menu items. It also allows the setting of the keypad frequency reference. See Chapter 5 of the
SVX9000 User Manual for more information.
Table 6-26: Operate Menu Items
Code Parameter Unit Description
April 2004
Additional functions:
● Analog input signal range selection
● Two frequency limit supervisions
● Torque limit supervision
● Reference limit supervision
● Two sets of ramp times and S-shape ramp programming
● Programmable start/stop and reverse logic
● DC-brake at start and stop
● Three skip frequency areas
● Programmable V/Hz curve and switching frequency
● Auto restart
● Motor thermal and stall protection: fully programmable; off, warning, fault
● Motor underload protection
● Input and output phase supervision
● Sleep function
Details of the parameters shown in this section are available in Chapter 8 of this Manual,
listed by parameter ID number.
April 2004
Control Input/Output
Table 7-1: Pump and Fan Control Application Default I/O Configuration
Terminal Signal Description
Reference potentiometer
1 – 10 kΩ OPTA9
1 +10Vref Reference output Voltage for potentiometer, etc.
2 AI1+ Analog input, voltage range Voltage input frequency reference
0 – 10V DC
3 AI1- I/O Ground Ground for reference and controls
4 AI2+ Analog input, current range Current input frequency reference
+ Actual value - 5 AI2- 0 – 20 mA
+
- (0)4 … 20 mA 6 +24V Control voltage output Voltage for switches, etc. max 0.1A
7 GND I/O ground Ground for reference and controls
8 DIN1 Start/Stop Control place A Contact closed = start
(PID controller)
9 DIN2 External fault input Contact open = no fault
(programmable) Contact closed = fault
10 DIN3 Fault reset Contact closed = fault reset
(programmable)
11 CMA Common for DIN 1 – DIN 3 Connect to GND or +24V
12 +24V Control voltage output Voltage for switches (see terminal 6)
13 GND I/O ground Ground for reference and controls
14 DIN4 Start/Stop Control place B Contact closed = start
(direct frequency reference)
15 DIN5 Jog speed selection Contact closed = jog speed active
(programmable)
16 DIN6 Control place A/B selection Contact open = control place A is active
Contact closed = control place B is active
17 CMB Common for DIN4 – DIN6 Connect to GND or +24V
18 AO1+ Output frequency Programmable
mA Analog output Range 0 – 20 mA, RL max. 500Ω
19 AO1-
READY
20 DO1 Digital output Programmable
READY Open collector, I ≤ 50 mA, V ≤ 48V DC
OPTA2
21 RO1 Relay output 1 Programmable
22 RO1 RUN
RUN
23 RO1
24 RO2 Relay output 2 Programmable
25 RO2 FAULT
26 RO2
Note: For more information on jumper selections, see the SVX9000 User
Manual, Chapter 4.
Jumper Block X3: CMB connected to GND
CMA and CMB CMA connected to GND
Grounding CMB isolated from GND
CMA isolated from GND
CMB and CMA internally connected
together, isolated from GND
= Factory default
April 2004
230V AC
22 OPTA2 25
24V DC
RO1 RO2
12 9 DIN2 DIN3 10
23 26
K2 K1
K2 K2
K1.1 K1 K2.1 K2
K1 K1.1 K2 K2.1
April 2004
230V AC
OPTA9 OPTA9 OPTA9
24V DC DIN3 DIN4
12 9 DIN2 10 14
22 OPTB5 25 OPTB5 28
23 26 29
K3 K3 K1
K2 K3 K1 K3 K2 K1
K2 K1 K2
April 2004
P1.9.24 — Autochange
0 Autochange not used
1 Autochange used
The automatic change of starting and stopping order is activated and applied to either the
auxiliary fixed speed drives only or the auxiliary fixed speed drives and the motor controlled
by the SVX9000, depending on the setting of P1.9.25, Automatics selection. By default, the
Autochange is activated for 2 drives. See Figures 7-1 and 7-3.
April 2004
0 Not used
1 Update in stop
Interlocks are used. The new fixed speed drive will be placed last in the autochange line
without stopping the system. However, if the autochange order now becomes, for example,
[P1 # P3 # P4 # P2], it will be updated in the next Stop (autochange, sleep, stop, etc.).
Example:
[P1 # P3 # P4] # [P2 LOCKED] #[P1 # P3 # P4 # P2] # [SLEEP] # [P1 # P2 # P3 # P4]
2 Stop & Update
Interlocks are used. The automatics will stop all motors immediately and re-start with a new
setup.
Example:
[P1 # P2 # P4] # [P3 LOCKED] # [STOP] # [P1 # P2 # P3 # P4]
See Page 7-7, Examples.
April 2004
Examples
April 2004
On
Interlock 4
Off
On
Interlock 3 Off
Interlocks On
Interlock 2 5 7
Off
On
Interlock 1
Off
On
Aux. 3 Running
Off
On Aux. 2 Running
Relay Off
Control On Aux. 1 Running
Off
On Main Drive Running
Off
Max. Frequency
2 4 6 8
Aux. 1, 2 and 3
Start Frequency
Main Drive
Output
Frequency
Aux. 1, 2 and 3 3
Stop Frequency
1
Min. Frequency
f
8
100%
Main
Drive
Aux.
Drive M.
2 4 Aux. Drive 2
D.
PID Output
5
Aux. Drive 3
2
Aux. Drive 1
1
t
Figure 7-3: Example of the Function of the PFC Application with Three Auxiliary Drives
April 2004
PE
L1
L2
L3
F3 F1 F2
Q1
L1 L2 L3
K1.1 K2.1
SVX9000
U VW
K1 K2
PE PE
U VW U VW
M M
M1 M2
3 3
PE
L1
L2
L3
F3 F1 F2 F2
Q1
L1 L2 L3
SVX9000 K1.1 K2.1 K3.1
UVW
K1 K2 K3
PE PE PE
U VW U VW U VW
M M M
M1 M2 M2
3 3 3
April 2004
Parameter Lists
On the next pages you will find the lists of parameters within the respective parameter
groups. The parameter descriptions are given by ID number in Chapter 8.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present
parameter number
Parameter = Name of parameter
Min. = Minimum value of parameter
Max. = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = User’s customized setting
ID = ID number of the parameter for reference to Chapter 8
= Parameter value can only be changed when the SVX9000 is stopped
= Programmed using terminal to function (TTF) method. See Page 6-3
April 2004
April 2004
April 2004
April 2004
April 2004
P1.2.6.13 Acc/Dec prohibit DigIN:01 DigIN:E.10 DigIN:0.1 415 Acc/Dec prohibited (cc)
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
Protections — M1 ➔ G1.7
Table 7-17: Protections — M1 ➔ G1.7
Code Parameter Min. Max. Unit Default Cust ID Note
P1.7.1 Response to 0 5 4 700 0 = No response
4 mA reference 1 = Warning
fault 2 = Warning+Previous Freq.
3 = Warning+Preset Freq
P1.7.2
4 = Fault, stop per P1.4.7
5 = Fault, stop by coasting
P1.7.2 4 mA reference 0.00 P1.1.2 Hz 0.00 728
fault frequency
P1.7.3 Response to 0 3 2 701 0 = No response
external fault 1 = Warning
2 = Fault, stop per P1.4.7
3 = Fault, stop by coasting
P1.7.4 Input phase 0 3 0 730 See P1.7.3
supervision
P1.7.5 Response to 0 1 0 727 0 = Fault Stored
undervoltage 1 = No History
fault
P1.7.6 Output phase 0 3 2 702 See P1.7.3
supervision
P1.7.7 Ground fault 0 3 2 703 See P1.7.3
protection
P1.7.8 Thermal 0 3 2 704 See P1.7.3
protection of the
motor
P1.7.9 Motor ambient -100.0 100.0 % 0.0 705
temperature
factor
P1.7.10 MTP cooling 0.0 150.0 % 40.0 706 As a % of InMotor
factor at zero
speed
P1.7.11 MTP time 1 200 min 45 707
constant
P1.7.12 Motor duty 0 100 % 100 708
cycle
P1.7.13 Stall protection 0 3 1 709 See P1.7.3
P1.7.14 Stall current 0.1 InMotor x 2 A IL 710
P1.7.15 Stall time limit 1.00 120.00 s 15.00 711
April 2004
April 2004
April 2004
April 2004
Menus — M3 to M6
Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu
settings and the Expander Board setup. These menu items are explained in detail in
Chapter 5 of the SVX9000 User Manual.
Monitoring Menu — M7
The monitored items are the actual values of parameters and signals as well as the status
and measurements of other elements. Monitored items cannot be edited.
See the SVX9000 User Manual, Chapter 5 — Menu information item M7, for more
information.
Table 7-21: Monitoring Menu
Code Parameter Unit ID Description
April 2004
Operate Menu — M8
The Operate Menu provides an easy to use method of viewing key numerical Monitoring
Menu items. It also allows the setting of the keypad frequency reference. See Chapter 5 of the
SVX9000 User Manual for more information.
Table 7-22: Operate Menu Items
Code Parameter Unit Description
April 2004
April 2004
Basic speed 0 0
ID105 1 0
ID106 0 1
April 2004
V
Vn
ID603 Default: Nominal Field Weakening
Voltage of the Motor Point
Linear
Squared
Default: Nominal
Frequency of the
Motor
f [Hz]
April 2004
V
Vn
ID603 Default: Nominal Field Weakening
Voltage of the Motor Point
ID605
(Default 10%) Default: Nominal
Frequency of the
ID606 Motor
(Default 1.3%) f[Hz]
ID604 ID602
(Default 5 Hz)
Note: In high torque — low speed applications — it is likely that the motor will
overheat. If the motor has to run a prolonged time under these conditions,
special attention must be paid to cooling the motor. Use external cooling for the
motor if the temperature tends to rise too high.
April 2004
April 2004
Basic speed 0 0 0 0
P1.1.18 (3) 1 1 0 0
P1.1.19 (4) 0 0 1 0
P1.1.20 (5) 1 0 1 0
P1.1.21 (6) 0 1 1 0
P1.1.22 (7) 1 1 1 0
April 2004
Hz
PID Output
Error Value
1s t
Example 2:
Given values:
P1.1.16, P = 100%
P1.1.17, I-time = 1.00 s
P1.1.18, D-time = 1.00 s Min freq. = 0 Hz
Error value (setpoint – process value) = ±10% Max freq. = 60 Hz
As the power is switched on, the system detects the difference between the setpoint
and the actual process value and starts to either raise or decrease (in case the error
value is negative) the PID output according to the I-time. Once the difference between
the setpoint and the process value has been reduced to 0 the output is reduced by the
amount corresponding to the value of P1.1.16.
In case the error value is negative, the frequency converter reacts reducing the output
correspondingly. See Figure 8-4.
Hz
PID Output
Error Value
D-part
D-part
t
ar
I- p
D-part I-p
ar
t
April 2004
Example 3:
Given values:
P1.1.16, P = 100%
P1.1.17, I-time = 0.00 s
P1.1.18, D-time = 1.00 s Min freq. = 0 Hz
Error value (setpoint – process value) = ±10%/s Max freq. = 60 Hz
As the error value increases, also the PID output increases according to the set values
(D-time = 1.00s)
Hz PID Output
Error Value
D-part = 10% = 6.00 Hz
rt
-10 art
pa
D-
%/
/s
D-
p
%
s
10
10%
1.00 s t
Table 8-3: Multi-Step Speed Selections with Digital Inputs DIN3, DIN4, DIN5 and DIN6
Multi-step speed Multi-step speed Multi-step speed Multi-step speed
Speed select 1 (DIN4) select 2 (DIN5) select 3 (DIN6) select 4 (DIN3)
P1.1.23 (8) 0 0 0 1
P1.1.24 (9) 1 0 0 1
P1.1.25 (10) 0 1 0 1
P1.1.26 (11) 1 1 0 1
P1.1.27 (12) 0 0 1 1
P1.1.28 (13) 1 0 1 1
P1.1.29 (14) 0 1 1 1
P1.1.30 (15) 1 1 1 1
April 2004
April 2004
171 / Local & Remote Control Place (P1.13, P1.1.11) / (P1.14, P1.1.12)
172
The active control place can be changed by pressing the LOC/REM button on the
keypad.
There are two different places which the SVX9000 can be controlled from, Local and
Remote. For each control place the actual control source is selected with this
parameter, a different symbol will appear on the alphanumeric display:
Table 8-5: Selections for IDs 171 and 172
Control source Symbol
I/O terminals
Keypad
Fieldbus
173 / Local & Remote reference 234567 (P1.1.13) / (P1.15, P1.1.14, P1.1.15)
174 selection
Defines which frequency reference source is selected when controlled from the
keypad.
April 2004
0 Analog voltage ref. Analog voltage ref. Analog voltage ref. Analog voltage ref.
Terminals 2 – 3 Terminals 2 – 3 Terminals 2 – 3 Terminals 2 – 3
1 Analog current ref. Analog current ref. Analog current ref. Analog current ref.
Terminals 4 – 5 Terminals 4 – 5 Terminals 4 – 5 Terminals 4 – 5
2 Keypad reference AI3 AI1+AI2 AI3
(Menu M2)
3 Fieldbus reference AI4 AI1 – AI2 AI4
4 Motor Keypad reference AI2 – AI1 Keypad reference
potentiometer (Menu M3) (Menu M3)
(App #3 only)
5 — Fieldbus AI1 x AI2 Fieldbus
reference reference
6 — Potentiometer ref. AI1 joystick Potentiometer ref.
7 — PID controller ref. AI2 joystick PID controller ref.
8 — — Keypad reference —
(Menu M3)
9 — — Fieldbus reference —
10 — — Potentiometer —
reference;
controlled with
DIN5 (TRUE =
increase) and DIN6
(TRUE = decrease)
11 — — AI1 or AI2, —
whichever is lower
12 — — AI1 or AI2, —
whichever is
greater
13 — — max. frequency —
(recommended in
torque control
only)
14 — — AI1/AI2 selection —
April 2004
FWD Output
Frequency Stop Function
(ID506) = Coasting
REV
DIN1
DIN2
1 2 3
April 2004
REV
DIN1
DIN2
REV
DIN1
Start
DIN2
April 2004
The selections including the text “Rising edge required to start” shall be used to exclude the
possibility of an unintentional start when, for example, power is connected, re-connected
after a power failure, after a fault reset, after the drive is stopped by Run Enable (Run Enable
= False) or when the control place is changed. The Start/Stop contact must be opened before
the motor can be started.
Applications 2 and 4:
4 DIN1: closed contact = start forward (Rising edge required to start)
DIN2: closed contact = start reverse (Rising edge required to start)
5 DIN1: closed contact = start (Rising edge required to start)
open contact = stop
DIN2: closed contact = reverse — open contact = forward
6 DIN1: closed contact = start (Rising edge required to start)
open contact = stop
DIN2: closed contact = start enabled — open contact = start disabled and
drive stopped if running
Application 3 and 6:
4 DIN1: closed contact = start forward
DIN2: closed contact = reference increases (motor potentiometer
reference; this parameter is automatically set to 4 if ID174 is set to 3 or 4).
5 DIN1: closed contact = start forward (Rising edge required to start)
DIN2: closed contact = start reverse (Rising edge required to start)
6 DIN1: closed contact = start (Rising edge required to start)
open contact = stop
DIN2: closed contact = reverse — open contact = forward
7 DIN1: closed contact = start (Rising edge required to start)
open contact = stop
DIN2: closed contact = start enabled — open contact = start disabled and
drive stopped if running
Application 3:
8 DIN1: closed contact = start forward (Rising edge required to start)
DIN2: closed contact = reference increases (motor potentiometer
reference; this parameter is automatically set to 4 if ID174 is set to 3 or 4).
April 2004
0 Not used
1 External fault, closing contact = Fault is shown and motor is stopped
when the input is active
2 External fault, opening contact = Fault is shown and motor is stopped
when the input is not active
3 Run enable:
contact open = Motor start disabled and the motor is stopped
contact closed = Motor start enabled
Application 1:
4 Run enable:
contact open = Motor start enabled
contact closed = Motor start disabled and the motor is stopped
Applications 2 to 5:
4 Acc./Dec. time select:
contact open = Acceleration/deceleration time 1 selected
contact closed = Acceleration/deceleration time 2 selected
5 Closing contact: Force control place to I/O terminal
6 Closing contact: Force control place to keypad
7 Closing contact: Force control place to fieldbus
When the control place is forced to change, the values of Start/Stop, Direction and
Reference valid in the respective control place are used (reference according to
parameters ID173 and ID174).
Note: When DIN3 opens the control place is selected.
Applications 2 to 5:
8 Reverse:
contact open = Forward
contact closed = Reverse
Note: Can be used for reversing if ID300 has a value of 3.
Applications 3 to 5:
9 Jog speed, contact closed = Jog speed selected for frequency reference
10 Fault reset, contact closed = Resets all faults
11 Acc./dec. operation prohibited, contact closed = Stops acceleration or
deceleration until the contact is opened
12 DC-braking command, contact closed = In Stop mode, the DC-braking
operates until the contact is opened, see Figure 8-9.
Application 3 and 5:
13 Motor potentiometer down, contact closed = Reference decreases until
the contact is opened
Application 4:
13 Preset speed
April 2004
Output
Frequency
ID515
t t
DIN2 DIN2
RUN RUN
STOP STOP
a) DIN3 as DC-brake command input and stop-mode = ramp b) DIN3 as DC-brake command input and stop-mode = Coasting
Output Output
Frequency Frequency
Max. Freq. ID102
Max. Freq. ID102
ID304
Analog Analog
ID303 Min. Freq. ID101 Input [V] Min. Freq. ID101 Input [V]
0 10 0 10
April 2004
Output
Frequency
ID303
Analog
Min. Freq. ID101 Input
0 Max.
%
Unfiltered Signal
100%
Filtered Signal
63%
t [s]
ID306
April 2004
%
Unfiltered Signal
100%
Filtered Signal
63%
ID308 t [s]
Analog
Output
Current
20 mA
12 mA
ID311 = 50%
10 mA
ID311 = 100%
4 mA
ID311 = Max. Value of Signal
200% Selected with ID307
0 mA
0 0.5 1.0
April 2004
Analog
Output
Current
ID311 = 200% ID311 =
20 mA 100%
ID311 =
12 mA 50%
10 mA
April 2004
Table 8-8: Output Signals Via DO1 and Output Relays RO1 and RO2
Setting value Signal content
April 2004
Table 8-8: Output Signals Via DO1 and Output Relays RO1 and RO2, continued
Setting value Signal content
f [Hz] ID315 = 2
ID316
April 2004
April 2004
Output Output
Frequency Frequency
ID515
t t
DIN2 DIN2
RUN RUN
STOP STOP
April 2004
Output
Frequency
ID303
ID320 = 0
AI1 = 0 – 100%
ID320 = 1
ID304 AI1 = Custom
AI1
(Term. 2)
Output
Frequency
ID303
ID320 = 0
AI1 = 0 – 100%
ID320 = 1
AI1 = Custom
ID304 AI1
(Term. 2)
April 2004
%
Unfiltered Signal
100%
Filtered Signal
63%
ID308 t [s]
325 Analog input AI2 signal range 34567 (P1.2.10, P1.2.19, P1.2.3.3)
0 0 – 20 mA 0 – 20 mA 0 – 100% 0 – 100%
1 4 – 20 mA 4 mA/ 20 – 100% 20 – 100%
20…100%
2 Customized Customized -10 – +10V Customized
3 — — Customized —
Output
Frequency
ID304
ID325 = Custom
ID325 = 0
AI2 = 0 – 100%
ID325 = 1
ID303
AI2 = 20 – 100% AI2
(Term. 3,4)
0 4 mA 20 mA
ID326 ID327
April 2004
329 Analog input AI2 (Iin) filter time 34567 (P1.2.14, P1.2.23, P1.2.3.2)
See ID324.
April 2004
April 2004
Scaled Scaled
Input Signal [%] Input Signal [%]
100 100
17.7
(3.5 mA)
Analog Analog
30 80 100 Input [%] -30 0 100 140 Input [%]
0
0 3.3 8.0 10.0V 0 10.0V
0 6.0 16.0 20.0 mA 0 20.0 mA
4 8.8 16.8 20.0 mA 4 20.0 mA
April 2004
Output Output
Frequency Frequency
Max. Frequency ID102 Max. Frequency ID102
ID345
0 10 0 10
April 2004
April 2004
a) b)
tOFF = ID352 tON = ID353 tOFF = ID352 tON = ID353
External External
BRAKE: OFF DO1/RO1/ BRAKE: OFF DO1/RO1/
ON RO2 ON RO2
April 2004
ID358
ID357
Time
1
RO1
0
In this example the programming of Par. ID463 = B.1.
April 2004
Torque Limit
100%
Par. ID107
Analog
Input
0V Signal Range 10 V
0 mA 20 mA
4 mA 20 mA
Custom Custom
DC-Braking
Current
100%
Par. ID507
April 2004
Factor R
10
2 Free
Analog
1
Input
0 Signal Range
Torque
Limit
100%
Par. ID349
Free
Analog
Input
0 Signal
Range
April 2004
FWD Output
Frequency Stop Function
(ID506) = Coasting
REV
DIN4
DIN5
1 2 3
REV
DIN4
DIN5
April 2004
REV
DIN4
Start
DIN5
Stop
Selections 4 to 6 are used to exclude the possibility of an unintentional start when, for
example, power is connected, re-connected after a power failure, after a fault reset,
after the SVX9000 is stopped by Run Enable (Run Enable = False) or when the control
place is changed. The Start/Stop contact must be opened before the motor can be
started.
4 DIN4: closed contact = start forward (Rising edge required to start)
DIN5: closed contact = start reverse (Rising edge required to start)
5 DIN4: closed contact = start (Rising edge required to start) —
open contact = stop
DIN5: closed contact = reverse — open contact = forward
6 DIN4: closed contact = start (Rising edge required to start) —
open contact = stop
DIN5: closed contact = start enabled —
open contact = start disabled and drive stopped if running
April 2004
April 2004
Hz
30.00
PID Max Limit
20.00
Note: The maximum and minimum limits illustrated in the picture limit only the PID
output, no other outputs are affected.
April 2004
Frequency Reference
Hz
REVERSE FORWARD
50% 50%
Reference
Scaling Max A B
ID304 = 70 Hz
From Reverse to Forward
Analog
Input (V/mA)
Min Freq. ID101 = (0 – 10V/20 mA)
Ref. Scaling Min
ID303 = 0 Hz Par. ID321 Par. ID322
= 20% = 90%
Joystick Hysteresis,
ID384 = 20%
April 2004
Frequency Reference
Hz
REVERSE FORWARD
50% 50%
Reference
Scaling Max A B
ID304 = 70 Hz
From Reverse to Forward
START STOP
STOP START
From Forward to Reverse
Analog
Input (V/mA)
Min Freq. ID101 = (0 – 10V/20 mA)
Ref. Scaling Min
ID303 = 0 Hz Par. ID321 Par. ID322
= 20% Sleep Limit
= 90%
ID385 = 7%
Joystick Hysteresis,
ID384 = 20%
April 2004
Frequency reference
Hz
REVERSE FORWARD
50% 50%
Reference
Scaling Max A B
P2.2.2.7 = 70 Hz
Analog
Input (V/mA)
Min Freq. P2.1.1 = (0 – 10V/20 mA)
Ref. Scaling Min
P2.2.2.6 = 0 Hz Par. 2.2.2.4 Par. 2.2.2.5
= 20% = 90%
Joystick Hysteresis,
P2.2.2.8 = 20%
April 2004
DC-Braking
Current
100%
Par. ID507
April 2004
Factor R
10
2 Free
Analog
1 Input
Signal Range
Torque
Limit
100%
Par. ID349
Free
Analog
Input
0
Signal Range
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
Signal Programmed
to Digital Output
ON-Delay OFF-Delay
April 2004
Adjust
f/Hz Maximum
Adjusted ID495 = 10%
44 Hz
Adjust 0%
40 Hz
36 Hz
Adjust
Minimum
ID494 = 10%
Analog Input
April 2004
Hz
ID103, ID104
(ID502, ID503)
ID500 (ID501)
ID500 (ID501)
April 2004
April 2004
fout fout
fn fn
Output Frequency
Motor Speed
Output Frequency
DC-Braking ON
t t
RUN RUN
STOP STOP
April 2004
fout
Motor Speed
Output Frequency
DC-Braking
Par. ID515
t = Par. ID508
RUN
STOP
April 2004
Output
Frequency
(Hz)
ID303 ID510
ID511 ID512
ID513 ID514
Reference (Hz)
April 2004
f (Hz)
out
Par. ID510
(ID512; ID514)
Par. ID509
(ID511; ID513) Par. ID518 = 1.2
Time (s)
April 2004
April 2004
April 2004
April 2004
April 2004
P
Cooling
Overload Area
100% I
T
Par.
ID706=40%
0 fn f
April 2004
Motor
Temperature
Trip Area
105%
Motor Fault/Warning
Current Par. ID704
I/IT
Time Constant T*
Time
* Changes by motor size and
adjusted with parameter ID707.
The motor thermal time is specific to the motor design and it varies between different
motor manufacturers.
If the motor’s t6 – time (t6 is the time in seconds the motor can safely operate at six
times the rated current) is known (from the motor manufacturer) the time constant
parameter can be set based on it. As a rule of thumb, the motor thermal time constant
in minutes is equal to 2xt6. If the SVX9000 is in stop stage the time constant is
internally increased to three times the set parameter value. The cooling in the stop
stage is based on convection only so the time constant is increased. See Figure 8-48.
April 2004
Stall Area
Par. ID710
Par. ID712 f
Trip Area
Par. ID711
Trip/Warning
Par. ID709
Time
Stall
No Stall
April 2004
Torque
Par. ID714
Par. ID715
Underload Area
f
5 Hz Field Weakening
Point Par. ID602
April 2004
Underload
Time Counter
Trip Area
Par. ID716
Trip/Warning
Par. ID713
Time
Underload
No Underload
April 2004
Fault Trigger
Restart 1 Restart 2
RESET/Fault Reset
Auto Function: (Trials = 2)
April 2004
April 2004
April 2004
April 2004
April 2004
April 2004
Fmin Par.
ID101
Frequency After Frequency
Start Freq. of Aux. Drive 1 Starting the Decreases During Stop Delay of the Aux.
(Par. ID1003 - 1 Hz) Aux. Drive 1 is Fmin the Stop Delay Drives (Par. ID1011)
Par. ID1003 + 1 Hz Par. ID101
Flow Flow
April 2004
Reference for
PI-Controller
Reference Step 3
Par. ID1014
Reference Step 2
Par. ID1013
Reference Step 1
Par. ID1012
Reference
(Analog
Input)
Time
Start
Aux. Drive 1 Stop
Start
Aux. Drive 2 Stop
Start
Aux. Drive 3 Stop
April 2004
Actual
Value
Wake-Up Level
(Par. ID1018)
Time
Output
Frequency
Sleep Level
Par. ID1016
Time
Running
Start/Stop Status of
the Var. Speed Drive
Stop
April 2004
Par. ID1018=30%
Time
Start
Stop
Time
Start
Stop
Time
Start
Stop
Time
Start
Stop
April 2004
Output Freq.
Max. Freq.
(Par. ID102)
Start Freq. of the Aux. Drive 1 Start Freq. of the Aux. Drive 2
(Par. ID1002) (Par. ID1004)
Maximum of the
Minimum of the Actual Value
Actual Value
Start
Start/Stop Control of
the Freq. Converter Stop
Start
Auxiliary Drive 1 Stop
Start
Figure 8-57: Example of SVX9000 and Two Auxiliary Drives with Bypassed PID Controller
April 2004
Input
Pressure
Measurement
Selected with
Par. ID1021
PI-Controller
Actual Value
Input Par. ID333
ID1022 and ID1023 are used to select the limits for the area of the input pressure,
where the output pressure is decreased. The values are in percent of the input
pressure measurement maximum value. With ID1024 the value for the output
pressure decrease within this area can be set. The value is in percent of the reference
value maximum. See Figure 8-59.
Output
Pressure
Par. ID1024
Output
Pressure
Drop Value
Time
Input
Pressure
Par. ID1026
Input Pressure
High Limit
Par. ID1032
Input Pressure
Low Limit
Time
April 2004
Output
Frequency
Start Freq. of
Aux Drive + 1 Hz
Stop Freq. of
Aux Drive – 1 Hz
Time
Frequency
Start Delay of Drop Delay Frequency
Aux. Drive (Par. ID1025) Increase Delay
(Par. ID1010) Stop Delay (Par. ID1026)
of Aux. Drive
(Par. ID1011)
Aux. Drive
Control
Aux. Drive
Speed
April 2004
M M M
Motor Aux. 2 Motor Aux. 2
Auxiliary Auxiliary
Connection Connection
Drive 1 M Drive 2 M
April 2004
Output Autochange
Frequency Moment
Par. ID1030=1
Max. Number of
Auxiliary Drives
Par. ID1031
Autochange
Level,
Frequency
Time
Par. ID1029 Par. ID1029
Autochange Interval Autochange Interval
Aux. Drive
1 Control
Aux. Drive
2 Control
April 2004
P2.2.29
Specl Displ Min
0.00
April 2004
April 2004
Torque Limit
ID349
Frequency Limit
ID347
START
STOP Brake-Off Brake-On Delay;
Delay; ID353
ID352
Brake Off
Brake On
In Figure A-1 the brake control is set to react to both the torque supervision limit (ID349) and
frequency supervision limit (ID347). Additionally, the same frequency limit is used for both
brake-off and brake-on control by giving ID346 the value 4. Use of two different frequency
limits is also possible for which ID315 and ID346 must be given the value 3.
April 2004
Brake-off: In order for the brake to release, three conditions must be fulfilled: 1) the SVX9000
must be in Run state, 2) the torque must be over the set limit (if used) and 3) the output
frequency must be over the set limit (if used).
Brake-on: The Stop command activates the brake delay count and the brake is closed when
the output frequency falls below the set limit (ID315 or ID346). As a precaution, at the latest,
the brake closes when the brake-on delay expires.
Note: A fault or Stop state will close the brake immediately without a delay.
See Figure A-2.
Note: It is strongly advisable that the brake-on delay be set longer than the ramp time in
order to avoid damaging of the brake.
TRUE 0-2
Brake-Off
Control
Output Frequency ≥ ID347 3-4
TRUE 0-2
Brake Off
Brake On
Run State Not
On
No Run Request Delay
Count
Reversing
Or
No Run Request
ID316 0-3
Output
ID347 4 Frequency ≤
Fault
April 2004
General
The motor thermal protection is to protect the motor from overheating. The SVX9000 is
capable of supplying higher than nominal current to the motor. If the load requires this high
current there is a risk that the motor will be thermally overloaded. This is the case especially
at low frequencies. At low frequencies the cooling effect of the integral motor fan is reduced
as well as its capacity. If the motor is equipped with an external fan the load reduction at low
speeds is small.
The motor thermal protection is based on a calculated model and it uses the output current
of the SVX9000 to determine the load on the motor.
The motor thermal protection can be adjusted with ID704 to ID708. The thermal current IT
specifies the load current above which the motor is overloaded. This current limit is a
function of the output frequency.
The thermal stage of the motor can be monitored on the control keypad display. See the
SVX9000 User Manual, Chapter 5, Monitoring Menu (M7).
CAUTION
The calculated model does not protect the motor if the airflow to
the motor is reduced by a cooling fan failure or a blocked air intake
grill.
General
The motor stall protection protects the motor from short time overload situations such as
one caused by a stalled shaft. The reaction time of the stall protection can be set shorter than
that of motor thermal protection. The stall state is defined with two parameters, ID710 (Stall
current) and ID712 (Stall frequency limit). If the current is higher than the set limit and output
frequency is lower than the set limit, the stall state is true. Actual shaft rotation is not
determined. Stall protection is a type of overcurrent protection.
April 2004
General
The purpose of the motor underload protection is to ensure that there is load on the motor
when the SVX9000 is running. If the motor loses its load, there might be a problem in the
process, e.g. a broken belt or a dry pump.
Motor underload protection can be adjusted by setting the underload curve with parameters
ID714 (Field weakening area load) and ID715 (Zero frequency load). The underload curve is a
squared curve set between the zero frequency and the field weakening point. The protection
is not active below 5 Hz (the underload time counter is stopped).
The torque values for setting the underload curve are set as a percentage of the nominal
torque of the motor. The motor’s nameplate data, the motor nominal current and the
SVX9000’s nominal current IH are used to find the scaling ratio for the internal torque value. If
other than a standard motor is used, the accuracy of the torque calculation decreases.
Eaton Corporation is a global diversified industrial manufacturer with 2002 sales of $7.2
billion that is a leader in fluid power systems; electrical power quality, distribution and
control; automotive engine air management and fuel economy; and intelligent drivetrain
systems for fuel economy and safety in trucks. Eaton has 51,000 employees and sells
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Eaton Electrical
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Moon Township, PA 15108-4312
USA
tel: 1-800-525-2000
www.eatonelectrical.com