Operator's Manual: AXION 850-840-830-820-810 C.I.S
Operator's Manual: AXION 850-840-830-820-810 C.I.S
Operator's manual
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ABOUT THIS OPERATOR'S MANUAL
6543
This is the original operator's manual. It will simply be referred to as the "operator's manual" throughout this
document
This operator's manual complies with the regulations currently in force in the first country the tractor has been
delivered to.
This operator's manual contains the instructions for using, adjusting, servicing, cleaning and transporting the
tractor. It is essential to be familiar with all of these instructions in order to:
- Improve the performance of the tractor
- Increase the tractor's availability
- Extend the service life of the tractor
- Ensure the correct working conditions in terms of both safety and comfort
If any maintenance operations are missed or if the tractor is used incorrectly, the following is possible:
- An increased safety risk
- Premature wear of the tractor
- A reduction in tractor performance
- Loss of output and time
Have the tractor serviced regularly by an approved CLAAS distributor.
This operator's manual can be considered contractual. CLAAS has a policy of continuous technical improvement to
all its products, and therefore reserves the right to change without notice and at any time the details contained in
this operator's manual.
The description of the models contained in this operator's manual was established from technical specifications
known at the time this operator's manual was written. The operator's manual contains all of the equipment
(standard or optional) that exists for these models. The presence of this equipment in the tractor depends on the
tractor version and options chosen by the purchaser and the country of sale for this tractor.
Servicing operations during the warranty period are mandatory; failure to carry them out will nullify the contractual
warranty.
Failure to observe the instructions for use and maintenance of the tractor as described in this operator's manual
definitively excludes any possibility of recourse to the CLAAS warranty system.
The instruction and warning plates affixed to the tractor give important information about possible risks of use.
Following these instructions will guarantee your safety!
Front/rear tools have a separate operator's manual.
The CLAAS distribution network is available to respond to any questions that you may have relating to the content
of this operator's manual.
Important information concerning this operator's manual
Important information concerning this operator's manual appears at the end of the manual:
XX XXXX XXX X 4
OM XXXXX XXX 5
6 XX - XX/XXXX 7
Printed in France 8
000msn00gm
The reference, designation and publication date of this operator's manual also appear at the bottom of each page
of the operator's manual. The reference of the operator's manual should be quoted in any query concerning the
operator's manual and when ordering additional copies.
Classification into modules
The sections in this manual are categorised into modules, as far as the contents permit. The structure of these
modules is identical in each section.
The different product groups have different module structures. CLAAS always endeavours to retain these module
structures in each document.
Direction indications
Indications such as front, rear, right-hand and left-hand are always in the context of the direction of travel of the
tractor.
In the illustrations, the direction of travel may be indicated by a direction arrow.
Text and illustrations
Photos and graphics have been kept neutral wherever possible. If this is not the case, additional information is
added underneath the illustration.
Texts and illustrations have been kept neutral wherever possible. If this is not the case, the preceding subtitle takes
into account the differences.
Highlighting dangers and warnings
In the operator's manual, all points concerning personal safety and the safe use of the tractor are indicated by the
following symbols. Ensure that other users are also made aware of all safety advice.
Important: Instructions which must be strictly followed to prevent damage to the tractor and its
environment.
Note: Instructions to be followed to ensure more efficient/suitable use of the tractor
Specific terminology
In this operator's manual, "tool" refers to any equipment hitched to the tractor, whether carried or towed.
Likewise, the term "risk zone" refers to all locations with an increased risk of accident.
- Around the tractor and the tools hitched to the tractor
- Between the tractor and the carried/towed tools
- In the deployment or movement area of the tools
Technical specifications
The technical specifications, dimensions and weights are provided on a non-binding basis. CLAAS reserves the
right to modify them as part of the technical development, subject to errors.
Optional and additional equipment
Optional equipment consists of tractor equipment variants. Different variants are available but only one can be
fitted at a time.
Additional equipment consists of tractor equipment variants which can be fitted as accessories but which are not
part of the tractor's standard equipment.
The two terms refer to the possible variants. Standard equipment and equipment variants may vary according to
the country.
AXION A3000050
The operator's manual describes the possible equipment for your tractor. Your tractor's equipment is listed in your
order confirmation.
The units used in this document are in line with international system of units:
Multiples and sub-multi-
Physical Unit Name Symbol of unity
ples of the unit
Size Metre m mm - cm
Liter l ml - cl
Angle Degree °
Time Second s
Minute min
Hour h
Weight Kilogram kg g
Forced Newton N
Pressure Pascal Pa
Power Watt W kW
Resistor Ohm Ω kΩ
The date format used in this document also complies with the international system:
Year-Month-Day Example: 2010-07-15
B CAB
C ELECTRICAL SERVICES
D ENGINE
E TRANSMISSION
F FRONT AXLE
G REAR EQUIPMENT
H FRONT EQUIPMENT
kg
K CHARACTERISTICS mm
l
L MAINTENANCE
B - CAB
1 OPERATING AND WORKING ENVIRONMENT ................................................................... B. 2
1.1 INSTRUMENTS AND CONTROLS (DRIVING POSITION) ...................................................... B. 2
1.2 INSTRUMENTS AND CONTROLS (PANEL) ........................................................................... B. 4
1.3 STOWAGE AND ACCESSORIES ............................................................................................ B. 5
2 LIGHTING, INDICATORS AND SAFETY .............................................................................. B. 6
2.1 DESCRIPTION ......................................................................................................................... B. 6
2.2 LOW/HIGH BEAMS AND HORN .............................................................................................. B. 7
2.3 WORKING LIGHTS AND ROTATING BEACON ...................................................................... B. 8
2.4 OVERHEAD LIGHT .................................................................................................................. B. 9
2.5 REAR VIEW MIRRORS ............................................................................................................ B. 9
3 STARTING CONTACT ......................................................................................................... B. 11
4 MULTIFUNCTION ARMREST ............................................................................................. B. 12
5 SEATS .................................................................................................................................. B. 13
5.1 DRIVER'S SEAT ..................................................................................................................... B. 13
5.2 PASSENGER SEAT ............................................................................................................... B. 15
6 STEERING WHEEL ............................................................................................................. B. 17
7 INSTRUMENT PANEL ......................................................................................................... B. 18
7.1 DESCRIPTION ....................................................................................................................... B. 18
7.2 OPERATION ........................................................................................................................... B. 20
7.3 OPERATION ........................................................................................................................... B. 23
7.4 CALIBRATION ........................................................................................................................ B. 24
8 DISPLAY .............................................................................................................................. B. 25
8.1 TRANSMISSION DISPLAY .................................................................................................... B. 25
C - ELECTRICAL SYSTEM
1 CHARACTERISTICS ............................................................................................................. C. 2
2 TRAILER/IMPLEMENT LIGHT SOCKET .............................................................................. C. 3
3 ELECTRIC CABINET SUPPLY SOCKET ............................................................................. C. 5
4 EVENT COUNTER SOCKET ................................................................................................. C. 6
5 ISO SOCKET .......................................................................................................................... C. 7
6 ISOBUS SOCKET .................................................................................................................. C. 8
7 PROVISION FOR THE INSTALLATION OF A CONTROL CASING IN THE CAB ............... C. 9
7.1 FITTING BOX MOUNTING ....................................................................................................... C. 9
7.2 CABLE ROUTING ..................................................................................................................... C. 9
8 BATTERY ............................................................................................................................. C. 10
8.1 BATTERY COMPARTMENT .................................................................................................. C. 10
8.2 BATTERY MASTER SWITCH ................................................................................................ C. 11
9 FUSES AND RELAYS ......................................................................................................... C. 12
9.1 RECOMMENDATIONS ........................................................................................................... C. 12
9.2 CAB-MOUNTED SERVICES FUSE BOX ............................................................................... C. 12
9.3 CAB TOP FUSE BOX ............................................................................................................. C. 15
9.4 PRIMARY SERVICES FUSE BOX ......................................................................................... C. 18
D - ENGINE
1 CHARACTERISTICS ............................................................................................................. D. 2
2 DISPLAYS .............................................................................................................................. D. 4
2.1 INSTRUMENT PANEL .............................................................................................................. D. 4
3 SAFETY .................................................................................................................................. D. 5
3.1 OPERATION ............................................................................................................................. D. 5
3.2 INSTRUMENT PANEL .............................................................................................................. D. 5
3.3 RECOMMENDATIONS ............................................................................................................. D. 5
4 ENGINE HOOD ...................................................................................................................... D. 7
4.1 ONE-PIECE HOOD .................................................................................................................. D. 7
4.2 SIDE PANELS .......................................................................................................................... D. 7
E - TRANSMISSION
GEARBOX
1 CHARACTERISTICS .............................................................................................................. E. 4
2 FORWARD SPEEDS .............................................................................................................. E. 5
3 DISPLAY ............................................................................................................................. E. 25
3.1 TRANSMISSION DISPLAY ..................................................................................................... E. 25
3.2 INSTRUMENT PANEL ............................................................................................................ E. 25
4 SAFETY ................................................................................................................................ E. 27
4.1 REVERSER NEUTRAL ........................................................................................................... E. 27
4.2 TRANSMISSION NEUTRAL ................................................................................................... E. 29
4.3 PROTECTION OF MECHANICAL PARTS ............................................................................. E. 30
5 STARTING THE TRACTOR ................................................................................................. E. 32
5.1 TRANSMISSION DISPLAY ..................................................................................................... E. 32
5.2 CLUTCH .................................................................................................................................. E. 32
5.3 SELECTION OF MOVEMENT DIRECTION ........................................................................... E. 33
5.4 REVERSER PROGRESSIVITY ADJUSTMENT ..................................................................... E. 34
5.5 COUPLING/DECOUPLING FORWARD/REVERSE GEARS ................................................. E. 36
6 MANUAL GEAR CHANGES ................................................................................................ E. 38
6.1 START RATIO ........................................................................................................................ E. 38
6.2 WORK MODE ......................................................................................................................... E. 39
6.3 ROAD MODE .......................................................................................................................... E. 40
7 AUTOMATIC GEAR CHANGES .......................................................................................... E. 42
7.1 SKIP SHIFT ............................................................................................................................ E. 42
7.2 AUTOMATIC SPEED ADAPTATION (SPEED MATCHING) .................................................. E. 42
7.3 MANOEUVRING GEAR .......................................................................................................... E. 43
7.4 HEXACTIV .............................................................................................................................. E. 45
8 RATIO MANAGEMENT ........................................................................................................ E. 51
8.1 OPERATION ........................................................................................................................... E. 51
8.2 TRANSMISSION DISPLAY ..................................................................................................... E. 51
REAR AXLE
1 CHARACTERISTICS ............................................................................................................ E. 54
2 PROTECTION OF MECHANICAL PARTS .......................................................................... E. 56
2.1 OPERATION ........................................................................................................................... E. 56
2.2 INSTRUMENT PANEL ............................................................................................................ E. 56
2.3 TRANSMISSION DISPLAY ..................................................................................................... E. 56
3 DIFFERENTIAL LOCK ......................................................................................................... E. 57
3.1 RECOMMENDATIONS ........................................................................................................... E. 57
3.2 OPERATION ........................................................................................................................... E. 57
3.3 AUTOMATIC MODE ............................................................................................................... E. 57
3.4 PERMANENT MODE .............................................................................................................. E. 58
4 BRAKES ............................................................................................................................... E. 60
4.1 SERVICE BRAKES ................................................................................................................. E. 60
4.2 HANDBRAKE (AUXILIARY AND PARKING BRAKE) ............................................................. E. 60
5 TRAILER BRAKE ................................................................................................................. E. 63
5.1 HYDRAULIC BRAKE .............................................................................................................. E. 63
5.2 PNEUMATIC BRAKE .............................................................................................................. E. 64
F - FRONT AXLE
1 CHARACTERISTICS .............................................................................................................. F. 2
2 PROTECTION OF MECHANICAL PARTS ............................................................................ F. 5
2.1 OPERATION ............................................................................................................................. F. 5
2.2 INSTRUMENT PANEL .............................................................................................................. F. 5
3 FRONT AXLE ENGAGEMENT .............................................................................................. F. 6
3.1 OPERATION ............................................................................................................................. F. 6
3.2 AUTOMATIC MODE ................................................................................................................. F. 6
3.3 PERMANENT MODE ................................................................................................................ F. 7
4 DIFFERENTIAL LOCK ........................................................................................................... F. 8
4.1 RECOMMENDATIONS ............................................................................................................. F. 8
4.2 OPERATION ............................................................................................................................. F. 8
4.3 AUTOMATIC MODE ................................................................................................................. F. 8
4.4 PERMANENT MODE ................................................................................................................ F. 9
5 SUSPENDED FRONT AXLE ................................................................................................ F. 11
5.1 OPERATION ........................................................................................................................... F. 11
5.2 FIXED MODE .......................................................................................................................... F. 11
5.3 AUTOMATIC MODE ............................................................................................................... F. 12
HYDRAULIC SYSTEMS
1 CHARACTERISTICS ............................................................................................................. G. 4
2 AUXILIARY SPOOL VALVES ............................................................................................... G. 5
2.1 ASSOCIATION BETWEEN CONTROLS/REAR PRESSURE CONNECTORS ....................... G. 5
2.2 PRESSURE CONNECTORS ................................................................................................... G. 6
2.3 CONTROLS .............................................................................................................................. G. 8
2.4 CONTROL LEVERS ................................................................................................................. G. 8
2.5 ADJUSTING FLOW RATE FOR MECHANICALLY-CONTROLLED SPOOL VALVES .......... G. 10
3 POWER BEYOND ................................................................................................................ G. 11
3.1 DESCRIPTION ....................................................................................................................... G. 11
3.2 OPERATION ........................................................................................................................... G. 11
3.3 OPERATION ........................................................................................................................... G. 11
4 STATIONARY WORKING ................................................................................................... G. 12
4.1 REQUIREMENTS ................................................................................................................... G. 12
REAR LIFT
1 CHARACTERISTICS ........................................................................................................... G. 14
2 CONTROLS ......................................................................................................................... G. 15
3 SAFETY ............................................................................................................................... G. 17
3.1 PROTECTION OF MECHANICAL PARTS ............................................................................. G. 17
3.2 WARNING LIGHT ................................................................................................................... G. 17
3.3 ROAD TRANSPORT SAFETY ............................................................................................... G. 17
4 USING THE LINKAGE ......................................................................................................... G. 19
5 MODE SELECTION ............................................................................................................. G. 20
6 POSITION CONTROL .......................................................................................................... G. 21
7 FORCE CONTROL .............................................................................................................. G. 22
8 UPPER LIMIT ....................................................................................................................... G. 24
9 LOWERING SPEED ............................................................................................................. G. 25
10 TRANSPORT DAMPER ....................................................................................................... G. 26
11 ACTIVE WHEEL SLIP MANAGEMENT .............................................................................. G. 27
11.1 OPERATION ........................................................................................................................... G. 27
11.2 ADJUSTMENT ........................................................................................................................ G. 27
11.3 OPERATION ........................................................................................................................... G. 28
12 EXTERNAL CONTROLS ..................................................................................................... G. 29
12.1 OPERATION ........................................................................................................................... G. 29
12.2 OPERATION ........................................................................................................................... G. 29
REAR HITCH
1 CHARACTERISTICS ........................................................................................................... G. 46
2 RECOMMENDATIONS ........................................................................................................ G. 48
3 ADJUSTABLE LINKS .......................................................................................................... G. 50
4 UPPER LINK ........................................................................................................................ G. 51
4.1 MECHANICAL UPPER ROD .................................................................................................. G. 51
4.2 UPPER TOP LINKAGE .......................................................................................................... G. 51
5 AUTOMATIC HOOKS .......................................................................................................... G. 52
6 STABILISERS ...................................................................................................................... G. 54
6.1 OPERATION ........................................................................................................................... G. 54
6.2 MECHANICAL STABILISERS ................................................................................................ G. 54
6.3 SELF-LOCKING STABILISERS ............................................................................................. G. 54
H - FRONT EQUIPMENT
HYDRAULIC SYSTEMS
1 CHARACTERISTICS ............................................................................................................. H. 4
2 FRONT PRESSURE TAPS CONTROLLED BY SPOOL VALVE 3 ....................................... H. 5
2.1 ASSOCIATION BETWEEN CONTROLS/FRONT PRESSURE CONNECTORS ..................... H. 5
2.2 PRESSURE CONNECTORS .................................................................................................... H. 5
2.3 OPERATION ............................................................................................................................. H. 7
2.4 FLOW CONTROL ..................................................................................................................... H. 8
3 FRONT PRESSURE TAPS CONTROLLED BY SPOOL VALVE 7 ....................................... H. 9
3.1 ASSOCIATION BETWEEN CONTROLS/FRONT PRESSURE CONNECTORS ..................... H. 9
3.2 PRESSURE CONNECTORS .................................................................................................... H. 9
3.3 SAFETY .................................................................................................................................. H. 11
3.4 CONTROLS ............................................................................................................................ H. 12
3.5 PRELIMINARY OPERATIONS ............................................................................................... H. 12
3.6 OPERATION ........................................................................................................................... H. 13
3.7 MANAGEMENT OF ELECTROHYDRAULIC SPOOL VALVES ............................................. H. 14
FRONT LINKAGE
1 CHARACTERISTICS ........................................................................................................... H. 20
2 FRONT LINKAGE CONTROLLED BY SPOOL VALVE 1 ................................................... H. 21
2.1 CONTROLS ............................................................................................................................ H. 21
2.2 SAFETY .................................................................................................................................. H. 21
2.3 PRELIMINARY OPERATIONS ............................................................................................... H. 22
2.4 OPERATION ........................................................................................................................... H. 23
3 FRONT LINKAGE CONTROLLED BY SPOOL VALVE 6 ................................................... H. 25
3.1 CONTROLS ............................................................................................................................ H. 25
3.2 SAFETY .................................................................................................................................. H. 26
3.3 PRELIMINARY OPERATIONS ............................................................................................... H. 27
3.4 OPERATION ........................................................................................................................... H. 28
3.5 EXTERNAL CONTROLS ........................................................................................................ H. 29
4 TRANSPORT DAMPER ....................................................................................................... H. 31
5 3-POINT HITCH .................................................................................................................... H. 32
5.1 LOWER LINKS ....................................................................................................................... H. 32
5.2 UPPER LINK ........................................................................................................................... H. 33
5.3 HITCHING AND UNHITCHING THE TOOL ........................................................................... H. 33
FRONT LOADER
1 FITTING A FRONTAL LOADER ADAPTATION FRAME .................................................... H. 46
2 OPERATION ........................................................................................................................ H. 48
L - MAINTENANCE
1 RECOMMENDATIONS ........................................................................................................... L. 2
2 TOWING ................................................................................................................................. L. 8
3 TRANSPORT ........................................................................................................................ L. 10
4 USING A JACK .................................................................................................................... L. 11
5 REPLACING A WHEEL ....................................................................................................... L. 12
6 LOADING AND STOWING THE TRACTOR ........................................................................ L. 13
7 STORAGE ............................................................................................................................ L. 14
8 DECOMMISSIONING AND DESTRUCTION ........................................................................ L. 16
9 FREQUENCIES .................................................................................................................... L. 17
9.1 SUMMARY TABLE .................................................................................................................. L. 17
9.2 OPERATIONS ......................................................................................................................... L. 20
10 BLEEDING AIR FROM THE INJECTION SYSTEM ............................................................. L. 67
11 MAINTENANCE LOGBOOK ................................................................................................ L. 68
In any mail or order, always indicate the tractor identification number, tractor model, and engine serial number.
The tractor information plate (1) is located on the left,
behind the cab.
841msn44m
Type :
Vehicle identifica-
tion number:
A- Type of tractor.
1
B- Tractor identification number (This number is also
stamped on the right-hand side of the front chassis).
C- Reception number per CE type. CLAAS
Type A
D- Maximum acceptable weight (kg). No CEE C
Essieu AR F
Masse remorquable
No identification
E- Maximum acceptable load on the front axle B
admissible (Kg)
sans frein G
Masse totale admissible (Kg)
according to the tires (kg). (suivant pneumatiques)
frein mécanique H
frein à inertie I
F- Maximum load acceptable on the rear axle according D
freins assistés J
Essieu AV E
to the tires (kg).
G- Acceptable tow weight without brake (kg).
H- Acceptable tow weight with independent brake (kg).
I- Acceptable tow weight with inertia brake (kg).
841hsn50m
J- Acceptable tow weight with power brakes (hydraulic/
pneumatic) (kg).
A0924EAA3000062
1 2
841hsn03m
1- Tractor type.
1
2- Power.
3- EEC certification number. 2
841hsn04m
101hsn04
101hsn00
Type :
Serial number:
101hsn14
841msn03m
841hsn01m
CLAAS tractors put in circulation in the European Community meet modified European Directive 2003/37. A
certificate of conformity is supplied when each tractor is delivered. Hence, the tractor's manufacturer ensures
conformance of the tracor with the CE directive mentioned previously upon initial marketing.
In countries outside the European Union, apply the appropriate national provisions.
CLAAS tractors and farm tractors have been designed exclusively for professional use in line with the recognised
rules governing farming practices and agricultural work.
CLAAS farm tractors have been designed and adapted to tow, move or carry tools / equipment / loads authorised
by the manufacturer, and to control certain tools or compact using tools (weights) authorised by the manufacturer in
the field and on public highways in line with the provisions of the highway code.
The agricultural tractor must be used, serviced and overhauled only by persons with perfect knowledge of the
tractor, and informed of any risks.
A use conforming with the purpose presumes compliance with the instructions in the user manual, as well as rules
of use, maintenance, and overhaul indicated by the manufacturer.
The user and owner is liable for complying with particular accident prevention instructions, as well as general rules
in terms of safety, occupational medecine, and road legislation.
Any use other than that defined above is considered to be non-compliant with the purpose, and waives the
manufacturer from any liability in case of damage ; the user will support alone any risks resulting from such a use.
Please call CLAAS for detailed and customised information to ensure compliant use in particular cases.
Any use not foreseen by the manufacturer shall be considered to be inappropriate, and therefore incorrect. The
manufacturer waives any liability in case of damage ; the user will support alone any risks resulting from such a
use.
Examples of incorrect use of CLAAS tractors / farm tractors:
- Use of surfaces and spaces not defined as being work or maintenance zones in the user manual.
- Adjustment, cleaning, and maintenance operations contrary to the indications in the user manual.
- Performing repair and maintenance work while the system is on and / or the engine running.
- Non-compliance with the warnings on the tractor and in the user manual.
- Overhauling and repairing by staff not trained to this effect.
- Arbitrary modifications made to the tractor.
- Installation of unauthorised optional equipment.
- Use of spare parts not manufactured by CLAAS.
- Use of devices / equipment not authorised by the manufacturer.
- Use of the tractor to participate in sports events.
- Exceeding the total technical weight acceptable.
- Transporting persons outside of the seats intended for this purpose (Depending on the tractor equipment, a
passenger seat may be used to transport one person).
001hsn25
Maintaining the tractor in the best possible condition, by carrying out all routine maintenance (oil changes, level
checks, overhauls, adjustments and thorough cleaning) will allow it to be used in the safest and most profitable
way.
Check the following items first:
- High temperature components:
- Check that airborne particles such as straw, grass,
wood chips etc., do not accumulate in high
temperature areas.
- Clear debris from around the engine and the exhaust
system.
- For tools attached to the front or the side of the
tractor, inspect and clean the areas around the
attachments for the various supports.
- Brakes:
- Check that the brakes work properly.
- Check the operation of the hand brake and foot
brake.
- Check that the front axle of the tractor is engaged
when the brakes are actuated (service brakes or
handbrake) (For tractors with 4 wheel drive). 001hsn27
- Steering:
- Check the operation of the hydrostatic steering.
- Transmission:
- Check the transmission fluid level (especially if
external services are used).
- Hydraulic system:
- Check the condition of the system (unions, pipes,
hoses), particularly the hoses to the steering
actuators.
- Electrical system:
- Check the condition of the electrical system
(batteries, wiring, headlights, indicator lights, hazard
lights, rotating beacons, windscreen wipers, etc.).
- Lighting - indicators:
- All lighting and indicating equipment must not only
be in working order, but must be fully visible; clean
them.
- Carry a spare set of bulbs.
- Replace any defective element. 001hsn28
001hsn29
001hsn30
If the tractor is to be placed on axle stands, always work on a flat, horizontal, hard surface.
001hsn31
Knowledge and skill are required to work on the electrical system. If required (installation of miscellaneous
accessories, radio accessories, etc.), call your CLAAS approved workshop .
Moreover:
- Always disconnect the battery negative terminal before
working on the electrical system.
- Never replace a defective fuse with a larger calibre fuse.
Risk of fire.
- Never intervene on elements such as the alternator or
fan when the engine is running.
- Comply with safety instructions when welding (See
chapter L).
001hsn32
6.1.5.4 Fuel
6574