W-seat Technology
Cost effective performance
                W-seat technology
                Extended TBOs and Longer Lifetimes
                                                                                                                               The introduction of this cost-effective W-seat has                       The W-seat can be used on all types of MC engines
                                                                                                                               made it possible to reduce the price while simulta-                       as well as the majority of earlier designs of MAN B&W
                                                                                                                               neously increasing the expected time between over-                       two-stroke engines, regardless of the spindle type.
                                                                                                                               hauls, as well as significantly increasing the expected
                                                                                                                               total number of hours in service.
                                                                                                                                                                                                        Original Quality Spare Parts from MAN Diesel
                                                                                                                               Minor gas leakages and dent marks are no longer to                        ssure Your Company:
                                                                                                                                                                                                        A
                                                                                                                               be considered harmful, and can be disregarded when
                                                                                                                               evaluating the condition of the seats.                                       Latest design and knowledge built in
                                                                                                                                                                                                            High-quality, reliable spares
                                                                                                                               So far, running hours of up to 40,000 hours have                             MAN Diesel quality assurance
                                                                                                                               been obtained without needing to grind the seat.                             Extended guarantee on certain parts
                                                                                                                               Further, reports from vessels in service confirm the                         Readily available, worldwide
                                                                                                                               generally extended mean time between overhauls of
                                                                                                                               the valve seats.                                                         Just as trading under difficult conditions requires
                                                                                                                                                                                                         first class personnel, so does machinery require first
                                                                                                                               It should also be noted that in order to obtain the                       class maintenance and spares. The main engine is
                                                                                                                               full benefit of the prolonged time between overhauls,                     only as reliable as the spare parts installed. Do not
                                                                                                                               MAN Diesel recommends using a premium type of                             reduce the reliability of your vessel by allowing non-
                                                                                                                               sealing ring between the exhaust valve and the cylin-                     original, low-standard parts on board.
                                                                                                                               der cover. If problems are found in this respect, MAN
                                                                                                                               Diesel can supply newly developed seals, instead of
                                                                                                                               the previously used O-rings. For more information,
                                                                                                                               contact our Spare Parts Department.
                The successful adoption of the W-seat by the market confirms the many years of
                research and development work, both in scientific tests and long-term in-service trials.
                This latest generation of valve seat has further im   on the next page show, this is achieved without giv-
                proved the overall conditions of the seat contact      ing rise to any appreciable dent marks.
                area, leading to increased time between overhauls.
                                                                       In order to meet the requirements for high strength,
                The key to the new geometry of the W-seat is the two   the W-seat is made from solid, low-alloy steel, with
                narrow concentric contact areas. The effect of these   an induction hardened seating surface. This inno-
                narrow contact areas is to crush and squeeze out       vation also results in a considerable economical
                all carbon particles which are trapped between the     advantage — saving the expense of welding a costly,
                spindle and the bottom piece. As the photographs       hard-facing material onto the seat.                     The spindle and seat had both been in operation for over 36,000 hours and are still in perfect service condition
                                                                                                                              MAN B&W Diesel
2   W-Seat – Increasing TBOs                                                                                                                                                                                                                         W-Seat – Increasing TBOs   3
                                        Copyright © MAN Diesel · Subject to modification in the interest of technical progress. · 1510-0010-02ppr August 2009 Printed in Denmark
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www.mandiesel.com
Spare Parts
(Two-stroke)
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Denmark
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