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Layered Process Audit: Shutdown Checklist: in The Right Column

This document is a checklist for verifying that proper procedures are in place before shutting down a manufacturing plant. It contains 12 items to check, including having quality plans for first parts after startup, maintenance plans, expiration dates on materials, work-in-progress labeling, functional error detection devices, and supplier quality monitoring after restarting. All items on the checklist were verified, resulting in a 100% shutdown status that was validated for the shutdown.

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149 views1 page

Layered Process Audit: Shutdown Checklist: in The Right Column

This document is a checklist for verifying that proper procedures are in place before shutting down a manufacturing plant. It contains 12 items to check, including having quality plans for first parts after startup, maintenance plans, expiration dates on materials, work-in-progress labeling, functional error detection devices, and supplier quality monitoring after restarting. All items on the checklist were verified, resulting in a 100% shutdown status that was validated for the shutdown.

Uploaded by

adrian
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Layered Process Audit : Shutdown Checklist Name of Plant : __________________

S.C. SUBANSAMBLE AUTO S.A.


to answer, type x in the right column
Verified
Item Checks: Yes No N/A Observations Immediate reaction
Document Visio
Is there a plan in place to ensure first parts build after the
1 x
shutdown period are of good quality (every shift)?
Is there a plan for maintenance to support the startup of the
2 x
production/manufacturing line?
Are all expendable materials identified and do they have expiration
3 x
dates annotated on them?
Is there a plan to identify all work in progress parts so that they are
4 x
easily identifiable upon return from shutdown?
Are finished goods properly labeled and moved to there proper
5 finished good storage area (separated from on hold and WIP x
product)?
Are all Error Proofing/Mistake Proofing/Detection devices fully
functional at the time of shutdown? If not have the discrepancies
6 been identified and noted at the workstation so they are known x
when the team returns from shutdown?
Is there a plan to place first off parts on hold for further quality
7 inspection when the area starts back up after shutdown? x

Are there plans to increase the frequency of supplier parts when


8 the plant returns from shutdown to ensure they are correct and of x
the highest quality?
Is all equipment in proper working order at the time of shutdown?
If not, has this equipment been identified on job setup checklists
9 that have been prepared for the equipment upon return from x
shutdown?
Is there a plan/process/mechanism in place to ensure that all
maintenance activities taking place during shutdown prevent the
10 contamination of manufacturing equipment, finished goods, WIP, x
and raw materials?
Group Specific Issues (after Long shutdown and/or pandemic) See specific audit files
11 x

12 Plant Specific Issues: x


Shutdown scores: 10 0 2 If status is Green, shutdown validated
If status is Yellow, shutdown authorized with action plan, 1 week to be Green
G Shutdown status: 100% G If status is Red, shutdown not authorized

Audited By: VIRGINICA TOMA / FLORINA SANDU Shift: 1 X 2 X 3 Checklist Closed Out: OK
Auditor Title: Quality tehnician Date: 06.08.2021 Date Closed Out: 06.08.2021
Head of quality compartment
Verification Title: __________________________
Verification Signature: __________________________

Page 1 / 1 Audit Start-Stop.xlsx / LPA before Shutdown

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