960e-1 Komatsu
960e-1 Komatsu
2610 kW 3,500 HP
                                                     NOMINAL GVW
                                            576072 kg 1,270,000 lb
960E-1
                                                   960E
             WALK-AROUND
           Productivity Features                                Environmentally Friendly
           ● High performance Komatsu SSDA18V170 engine         ● Komatsu SSDA18V170 engine is compliant
             Gross horsepower 2610 kW 3,500 HP                    with US EPA emissions regulations
           ● GE dual IGBT AC electric drive system              ● Lead-free radiator design
           ● 6,000 HP continuous retarding capability           ● Fuel efficient engine with 2-stage
           ● Automatic retard speed control                       turbocharging
           ● Traction (spin-slide) control
           ● Application specific body designed to hold rated
             payload (optional)
           ● Tight turning radius 16 m 52'6"
           ● Payload Meter III (standard)
    Reliability Features
    ● Frame structurally enhanced for
      327 ton 360 short ton payload
    ● Proven wheelmotor design
    ● Simple and reliable hydraulic
      system
    ● Fully-hydraulic controlled
      multiple-disc wet brakes
    ● Steering and brake accumulators
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                                                 ELECTRIC DRIVE TRUCK
                                                                                                 960E-1
                                                                                               GROSS HORSEPOWER
                                                                                            2610 kW 3,500 HP @ 1900 rpm
                                                                                                   NOMINAL GVW
                                                                                                576072 kg 1,270,000 lb
Operator Environment
● Ergonomically designed spacious cab with
  excellent visibility
● Ideal driving position settings
● Hydropneumatic suspensions designed for
  all terrain
● Four post ROPS/FOPS Level 2
● Simplified dash panel with payload display
● Multiple-disc wet brakes and fully hydraulic
  braking system
                                                                 Easy Maintenance
                                                                 ● Vehicle Health Monitoring System (VHMS®)
                                                                   with PLM III and ORBCOMM®
                                                                 ● Integrated VHMS® allows immediate diagnostics
                                                                   of key engine and drive system components
                                                                 ● Fully hydraulic braking system reduces wear and
                                                                   improves replacement intervals
                                                                 ● Extended oil change intervals based on the
                                                                   Centinal® system
                                                                 ● Automatic lubrication system
                                                                 ● Flange-type tire rims
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       960E-1               ELECTRIC DRIVE TRUCK
       PRODUCTIVITY FEATURES
    Komatsu SSDA18V170 High Horsepower Engine
    Komatsu’s new SSDA18V170 engine was designed and
    developed by the Industrial Power Alliance (IPA) technical
    joint venture between Komatsu and Cummins®. This
    2610 kW 3,500 HP engine will operate in today’s mining
    applications without power derate. Fuel efficiency is
    maximized due to optimized air handling with 2-stage
    turbocharging. A standard pre-lube system is designed to
    eliminate start-up wear and increase overhaul life. Standard
    features include:
      • CENSE® on board monitoring of engine performance
        for each cylinder
      • CENTINEL® Advanced Engine Oil Management
        System
      • ELIMINATOR® filtration system reduces oil and filter
        changes by one third                                       GE Dual IGBT AC Electric Drive System
                                                                   Invertex® AC control system offers independent control of
                                                                   the rear wheelmotors, which in turn provides outstanding
                                                                   traction-ability during wet and slippery conditions, thus
                                                                   improving tire wear and operator confidence.
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                                                       ELECTRIC DRIVE TRUCK
                                                                                                       960E-1
                                                                                                                             5
       960E-1                ELECTRIC DRIVE TRUCK
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                                                    ELECTRIC DRIVE TRUCK
                                                                                                  960E-1
   OPERATOR ENVIRONMENT
Ergonomically Designed Cab                                    Ideal Driving Position Settings
The Komatsu 960E-1 cab design ensures that the operator       The 5-way adjustable operator seat and the tilt-telescopic
is comfortable and confident during routine operation, thus   steering column provide an optimum driving posture for
providing a productive environment to meet the needs of       increased driving comfort and more control over machine
today’s mining demands. The cab includes tinted safety        operation. The suspension seat dampens vibrations
glass windows, heating and air conditioning, acoustical       transmitted from the machine and reduces operator fatigue
insulation, double sealed doors, and filtered, pressurized    as well as holding the operator securely. A 76 mm 3" wide
air for a virtually dust-free atmosphere.                     seat belt is provided as standard equipment.
Hydropneumatic Suspensions
Hydrair II suspension cylinders
located at each wheel provide a            Nitrogen gas
                                                                                                                           7
       960E-1               ELECTRIC DRIVE TRUCK
     RELIABILITY FEATURES
    Steering and Brake Accumulators                               Structurally Enhanced Frame Design
    In the event that the hydraulic pressure in the steering or   By using advanced computer-aided design, finite element
    braking system drops below an acceptable minimum,             analysis, and full-scale dynamic and static testing, the
    nitrogen-charged accumulators will automatically apply the    frame design has been structurally enhanced to carry 327 t
    brakes so that the truck may be stopped. There are            360 short tons and provide the highest reliability in the
    separate accumulators for the braking and steering            industry.
    systems.
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                                                       ELECTRIC DRIVE TRUCK
                                                                              960E-1
                                                                                       9
        960E-1                ELECTRIC DRIVE TRUCK
      EASY MAINTENANCE
     Advanced Monitoring System – On-board                            Vehicle Health Monitoring System (VHMS®) with
     Diagnostics                                                      ORBCOMM®
     The Komatsu advanced monitoring system identifies                The VHMS® controller monitors the health conditions of all
     maintenance items to the operator, reduces diagnostic            major components and enables remote analysis of the
     times, indicates oil and filter replacement hours, and           machine and its operation. VHMS® can be monitored by
     displays fault codes. This monitoring system is designed to      downloading information directly from the truck with a
     maximize machine availability.                                   laptop, or through the use of ORBCOMM®, a satellite
                                                                      communication network, that allows access to the machine
     Automatic Lubrication System                                     conditions through the internet.
Internet
                                                                                                                       Personal
                                                                                                                       computer
                                                                                           WebCARE Server
                                                                                                                       terminal
                                                                                                                       (for downloading
                                                                       Komatsu
                                                                                                                       data)
                                                                       distributors
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                                                  ELECTRIC DRIVE TRUCK
                                                                                                                  960E-1
  ADDITIONAL FEATURES
Environmentally Friendly
Komatsu SSDA18V170 Engine                                             Selectable Stairway Direction
The Komatsu SSDA18V170 is compliant with the U.S. EPA
emissions regulations.
Lead-Free Radiator
In addition to compliance with emission regulations, a lead-
free aluminum core is used for the radiator to meet global
environmental requirements.
                                                                      Komatsu’s 960E-1 offers stairway access with entry from either the right or
                                                                      left side of the truck depending on the customer’s preference.
Payload Policy
Recognizing that variation occurs naturally in material               10-10-20 Load Policy Criteria
density, fill factors, and loading equipment, Komatsu                 1) 10% of all loads may be between 110% and 120%
America Corp. deems it necessary to establish a consistent               of the rated payload of the truck
loading policy for the 960E-1. This loading policy is                 2) 90% of all loads must be below 110% of the rated
intended to identify the guidelines and limitations for the              payload of the truck
loading of Komatsu Mining Trucks, and is valid for approved           3) The average monthly payload must not exceed the
applications and haul profiles only.                                     rated payload of the truck
                                                                      4) No single payload may exceed 120% of the rated
                                                                         payload of the truck
                                                          10-10-20
                                                        Payload Policy
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          960E-1                              ELECTRIC DRIVE TRUCK
        SPECIFICATIONS
                 ENGINE                                                                                                  FRAME
     Make and model . . . . . . . . . . . . . . . . . . . . . . Komatsu SSDA18V170                           Advanced technology, full butt-welded box sectional ladder-type
     Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel   frame with integral ROPS supports, integral front bumper, rear
     Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18          tubular cross members, steel castings at all critical stress transition
     Operating cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 cycle         zones, rugged continuous horsecollar.
     Gross horsepower* . . . . . . . . . . . . 2610 kW 3,500 HP @ 1900 rpm                                      Plate material . . . . . . . . . . . . . . . . . . . . . . . . 482.6 MPa 70,000 psi
     Net flywheel power** . . . . . . . . . . . 2495 kW 3,346 HP @ 1900 rpm                                                                                                         tensile strength steel
     Weight (wet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10340 kg 22,795 lb                    Casting material . . . . . . . . . . . . . . . . . . . . . . 620.5 MPa 90,000 psi
     * Gross horsepower is the output of the engine as installed in this machine, at governed                                                                                       tensile strength steel
       rpm and with engine manufacturer’s approved fuel setting. Accessory losses included                      Rail width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 mm 12''
       are water pump, fuel pump and oil pump.
     **Net flywheel power is the rated power at the engine flywheel minus the average accessory
                                                                                                                Rail depth (minimum) . . . . . . . . . . . . . . . . . . . . . . . . . . 864 mm 34''
       losses. Accessories include fan and charging alternator. Rating(s) represent net engine                  Top and bottom plate thickness . . . . . . . . . . . . . . . . . 45 mm 1.77''
       performance in accordance with SAE J1349 conditions.                                                     Side plate thickness . . . . . . . . . . . . . . . . . . . . . . 25 mm 0.98'' Rear
                                                                                                                                                                                       32 mm 1.26'' Front
                                                                                                                Drive axle mounting . . . . . . . . . . . . . . . . Pin and spherical bushing
                 ELECTRIC DRIVE                                                                                 Drive axle alignment . . . . . . . . Swing link between frame and axle
     AC/DC CURRENT
       Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GTA-39
       Dual impeller in-line blower . . . . . . . . . . . 340 m3/min 12,000 cfm                                          BRAKING SYSTEM
       Control . . . . . . . . . . . . . . . . . . . . . . . . . AC Torque Control System                    Service brakes: oil-cooled, hydraulic-actuated, multiple disc brakes at
       Motorized wheels* . . . . . . . . . . GDY108 Induction Traction Motors                                each wheel. Traction system wheel spin-slide control.
       Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.62:1       Max. service apply pressure . . . . . . . . . . . . . .18960 kPa 2750 psi
       Speed (maximum) . . . . . . . . . . . . . . . . . . . . . . 64.5 km/h 40 mph                            Total friction area per brake . . . . . . . . . . . . 103729 cm2 16,078 in2
       * Wheel motor application depends upon gross vehicle weight, haul road grade, haul                      Secondary brakes . . . . . . . . . . . . . . . . . Automatically applied prior
         road length, rolling resistance and other parameters. Komatsu and G.E. must analyze                                      to hydraulic system pressure dropping below level
         each job condition to assure proper application.
                                                                                                                                 required to meet secondary stopping requirements.
                                                                                                               Wheel brake locks . . . . . . . . . . . . . . . . . . . . . . . . . Switch activated
                                                                                                               Parking brakes . . . . . . . . . . . . . . . . . . Multiple disc, spring-applied,
                 TIRES AND RIMS                                                                                                    hydraulically-released, dry brakes on inboard end
     Rock service, tubeless, radial tires                                                                                          of each wheel motor rotor shaft. Rated to hold on
        Standard tire*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56/80 R63                                     ±15% grade at maximum gross vehicle weight.
     Flange mount rim                                                                                          Electric dynamic retarder . . . . . . . . Continuous 4476 kW 6000 hp
       1041 mm x 1600 mm x 140 mm 41'' x 63'' x 5.5'' rim assembly.                                            Continuously rated high-density blown grids w/retard capacity at low
       Rims rated at 758 kPa 110 psi cold inflation pressure.                                                  speeds and retard in reverse propulsion.
     Typical tire weight . . . . . . . . . . . . . . . . . . . . . . . . 29553 kg 65,154 lb
     * Tires should meet application requirements for tkph/tmph, tread, compound, inflation
       pressure, ply rating or equivalent, etc.                                                                          SUSPENSION
                                                                                                             Variable rate hydro-pneumatic with integral rebound control
                                                                                                               Max. front stroke . . . . . . . . . . . . . . . . . . . . . . . . . . 328 mm 12.92''
                 BODY
                                                                                                               Max. rear stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 mm 9.40''
     All-welded steel flat floor body with horizontal bolsters and full                                        Max. rear axle oscillation . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±6.5°
     canopy. Eyebrow, rear wheel rock ejectors, body up sling and rubber
     mounts on frame are standard. Pivot exhaust heating optional.
        Floor sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mm 0.63'' Outer                           COOLING SYSTEM
                                                                          19 mm 0.75'' Center
                                    1379 MPa 200,000 psi tensile strength steel                              L&M radiator assembly, split-flow, with deaerator-type top tank.
        Front sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 mm 0.39'' Outer                Radiator frontal area . . . . . . . . . . . . . . . . . . . . . . . 7.02 m2 75.5 ft2
                                                                          12 mm 0.47'' Center
                                    1379 MPa 200,000 psi tensile strength steel
        Side sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 mm 0.39''                        SERVICE CAPACITIES
                                    1379 MPa 200,000 psi tensile strength steel
        Canopy sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 mm 0.24''             Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . 719 L 190 U.S. gal
                                      690 MPa 100,000 psi tensile strength steel                             Crankcase* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 L 90 U.S. gal
        Capacity struck . . . . . . . . . . . . . . . . . . . . . . . . . . .149 m3 195 yd3                  Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . 1325 L 350 U.S. gal
        SAE heaped 2:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 m3 280 yd3                  Motor gear box (each) . . . . . . . . . . . . . . . . . . . . . . 95 L 25 U.S. gal
        Standard Komatsu body weight . . . . . . . . . . . 40823 kg 90,000 lb                                Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5300 L 1400 U.S. gal
                                                                                                             * Includes lube oil filters
                 CAB
     Advanced Operator Environment with integral 4-post ROPS/FOPS
     Level 2 structure, adjustable air suspension seat w/lumbar support and
     arm rests, full-size passenger seat, maximum R-value insulation, tilt
     and telescoping steering wheel, electric windshield wipers w/washer,
     tinted safety glass, power windows, Komatsu Payload Weighing
     System, 55,000 Btu/hr 11,891 ft-lbs/sec heater and defroster, 21,600
     Btu/hr 4,670 ft-lbs/sec air conditioning (HFC - 134A refrigerant).
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                                                                                     ELECTRIC DRIVE TRUCK
                                                                                                                                                                       960E-1
DIMENSIONS
                                           Capacity                                    Loading
     Body                   Struck                      2:1 Heap                       Height*
*Exact load height may vary due to tire make, type, and inflation pressure.
HYDRAULIC SYSTEM
                                                                                                                                                                                                             13
        960E-1                               ELECTRIC DRIVE TRUCK
PERFORMANCE CHART
                                                                                                    550        650    750        850    950    1,050    1,150    1,250   1,350           1,000 lbs
                       1,000 lbs   1,000 kgs
                                   140
                         300
                                   130                                 Continuous Retarding
                                                                       Short Time Retarding
                                   120                                 Propulsion
                         250
                                   110
100
                         200       90
                                                                                                                                                                                    14%
             Rimpull
                                   80
                                                                                                                                                                                    12%
                                                                                                                                                                                            Total Resistance
                                   70
                         150
                                                                                                                                                                                    10%
                                   60
                                   50                                                                                                                                               8%
                         100
                                   40
                                                                                                                                                                                    6%
                                   30
                                                                                                                                                                                    4%
                           50
                                   20
                                                                                                                                                                                    2%
                                    10
0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 kph
0 5 10 15 20 25 30 35 40 45 mph
                                                                                               Speed
     Short Time Retarding - While thermal conditions permit, short time retarding performance will be utilized.
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                                                       ELECTRIC DRIVE TRUCK
                                                                                                                     960E-1
           Payload
                         Nominal Payload                                326585 kg             720,000 lbs
                                                                        327 metric tons       360 short tons
Nominal payload is defined by Komatsu America Corp’s payload policy documentation. In general, the nominal payload must be adjusted
for the specific vehicle configuration and site application. The figures above are provided for basic product description purposes.
Please contact your Komatsu distributor for specific application requirements.
                                                                                                                                      15
          STANDARD EQUIPMENT
• Air cleaners, Donaldson® SRG                            •   Horns (electric–front and back-up)                       • Horn (center of steering wheel)
• Alternator (24 volt/140A)                               •   Integral ROPS/FOPS Cab Level 2                           • Indicator lights (blue)
• Auto lubrication system w/ground level fill             •   Maintenance and power lockout                              - Engine service
  & level indicator                                       •   Parking brakes with warning light & speed                  - VHMS® snapshot (IM)
• Batteries–4 x 8D (1450 CCA’s)                               application protection                                   • Insulation (Max R-Value)
• Battery charging cable and socket                       •   Power steering w/auto secondary steering                 • Komatsu Payload Meter III
• Body over center device                                 •   Protective deck handrails                                • Operator seat, adjustable w/air
• Brakes: oil-cooled, multiple disc front & rear          •   Pump driveline protector                                   suspension, lumbar support and arm
• Control cabinet                                         •   Radiator fan guard                                         rests
• Electric start                                          •   Seat belts 76 mm 3" retractable                          • Panel lighting (adjustable)
• Eliminator®, Centinel®, Cense®                          •   Skid-resistant coating on walkways                       • Passenger seat, full size
• Filters, high pressure hydraulic                        STANDARD HIGH VISIBILITY DELUXE CAB                          • Power windows
• Gate valves on hydraulic tank                                                                                        • Pressurized cab air system w/fan on
                                                          • AC drive interface display
• Ground level radiator fill                                                                                           • Single brake/retarder pedal
                                                          • Actia Dash & Status Panel
• Mirrors, LH flat and RH rectangular convex                                                                           • Starter key switch
                                                            - Body up
• Mud flaps                                                                                                            • Sunvisor (adjustable)
                                                            - Parking brake
• Muffled exhaust–deck-mounted                                                                                         • Tilt & telescoping steering wheel
                                                            - Propulsion system not ready
• Power supply, 24 volt and 12 volt DC                                                                                 • VHMS® with ORBCOMM®
                                                            - No DC link voltage
• Quick disconnects (hoist and diagnostics)                                                                            • Voltmeter (battery output)
                                                            - High engine oil temp
• Radiator sight gauge                                                                                                 • Windshield (tinted safety plate)
                                                            - No propel
• Removable power module unit (radiator,                                                                               • Windshield wiper (dual) and washer
                                                            - Service brake applied
  engine, alternator, blower)                                                                                            (electric)
                                                            - Wheel brake lock applied
• Retard speed control                                                                                                 LIGHTING
                                                            - Maintenance monitor
• Reverse retarding
                                                          • Air cleaner vacuum gauges                                  • Back-up lights–rear mount (2) halogen
• Thermostatic fan clutch
                                                          • Air conditioner HFC-134A                                   • Back-up lights–R and L - deck mount (2)
• Fast-fill fuel system (in tank and left side
                                                          • AM/FM radio with CD & MP3                                    halogen
  remote)
                                                          • Column-mounted retarder control                            • Brake and retard lights on top of cab
• Service center–LH
                                                          • Digital tachometer and speedometer                         • Clearance lights
• Body impact plate
                                                          • Dome light                                                 • Control cabinet service light (LED)
OPERATOR ENVIRONMENT & CONTROL                            • Engine hourmeter, oil pressure gauge,                      • Dynamic retarding, rear (2) halogen
• All hydraulic service brakes with                          coolant temperature gauge, hydraulic oil                  • Engine compartment service lights
  emergency auto apply                                       temperature gauge                                         • Fog lights (2) halogen
• Battery disconnect switch                               • Engine shutdown w/ “Smart Timer” delay                     • Headlights (8) halogen
• Body up sling                                           • Floor mat (double barrier)                                 • Stairway lights
• Brake lock and drive system interlock                   • Fuel gauge in cab and on tank                              • Manual back-up light, switch and indicator
• Circuit breakers, 24 volt                               • Fuel low level light and buzzer                            • Payload lights R and L (LED)
• Diagonal staircase across grille, L to R                • Gauges (w/backlight)                                       • Platform lights R, L and Center
• Dynamic retarding with continuous                       • Headlight switch                                           • Stop & tail lights (2) (LED)
  rated element grids                                     • Heater and defroster (heavy-duty)                          • Turn signals halogen
• Engine shutdown at ground level                         • Heater switch                                              • Under-hood service lights
• Hoist propulsion interlock                              • High beam selector and indicator
OPTIONAL EQUIPMENT
*Available factory installed or non-installed. All other options and accessories listed are available factory installed only.
AESS647-00 ©2008 Komatsu America Corp. Printed in USA D03(1.5M)C 03/08 (EV-2)