Innovative Technologies, Creative Solutions

Manifold Systems
World proven compact valves and packages
The FMC Energy Systems
Advantage

FMC Energy Systems

Manifold

ANSI/FMC Energy Systems

Comparison
ANSI Manifold
ANSI FMC Energy Systems
Weight 225,000 lbs (102,100 kg) 98,000 lbs (44,450 kg)
Height 18.6 ft (5.7 m) 8.7 ft (2.7 m)
Length 43 ft (13.1 m) 34 ft (10.4 m)
Width 14.8 ft (4.5 m) 9.6 ft (2.9 m)
FMC Energy Systems is the world’s leading
supplier of manifold packages for high-pressure

production, injection, and launcher/receiver applica-

tions. Backed by over 30 years of experience on

hundreds of projects worldwide, FMC Energy

Systems delivers compact, lightweight manifold

systems in sizes, designs, and materials to meet all

customer and industry requirements. By packaging

and delivering manifold systems on a turnkey basis,

FMC Energy Systems is helping customers efficiently

meet technical and economic challenges for high-

pressure manifold applications. From project inception

to installation and after-sales service, FMC Energy

Systems provides single-source responsibility for your

complete project.
1
Manifold Systems

FMC Energy Systems is

an integrated supplier of turnkey
facilities with headquarters in the
United States.
engineers will design a cost-effective
solution to your manifolding needs.
manifold systems for the oil and gas This effort is often done with FMC
industry. By combining system engi- Building Block Design Energy Systems’ engineers working
neering, project management, a unique FMC Energy Systems’ exclusive within the customers project team.
design, and the global presence of a building block design eliminates the Weight, space, interface, and installa-
major oil services company, FMC need for welding of manifold compo- tion problems can be identified and
Energy Systems is able to offer signi- nents. The system utilizes integral addressed early in a project allowing
ficant cost reductions to operators tees, crosses, and spools in combina- for optimized design of the structure
working in demanding environments. tion with compact manifold compo- and reduced project cost.
These benefits are especially true nents to reduce problems caused by FMC Energy Systems’ engineering
for offshore and floating production alignment. The building block design capabilities include structural, piping,
projects where weight, space, and also allows future system capabilities electrical, and instrumentation design.
offshore hookup play important roles in to be added at site with minimal Dedicated R&D personnel – using
overall costs. A major operator recently disruption to production. state-of-the-art testing facilities – also
estimated there is a $7-10 savings in develop new products to meet the
capital cost for every pound reduction Project Management particular manifolding needs of the
in offshore weight. Offshore and ship- At FMC Energy Systems, every industry.
yard hookups can also be expensive system begins with the assignment of
when the manifolds remain in the a project management team. The team Worldwide Presence
critical path for installation and pres- has the turnkey responsibility for From installation assistance to
sure test. supplying the full scope of the system preventive maintenance, FMC Energy
The FMC Energy Systems offering from the engineering design through Systems is committed to meeting
addresses these and other logistics the installation service. customer needs worldwide. Service of
issues with an innovative design that The FMC Energy Systems project your manifold systems is as close as
reduces manifold system weight and management team is also responsible the nearest FMC Energy Systems
space up to 60%. By designing skid for managing all interfaces between service center.
and deck-based systems, FMC Energy the manifold and associated equip-
Systems eliminates the need for ment. Scope may include instrumenta-
pressure testing and welding at site, tion, safety, and fire systems as well
reducing installation times and sched- as interconnect piping. A single point
ule risk. contact allows the customer to reduce
the interface risk associated with
The “Heart” of the System dealing with several suppliers.
FMC Energy Systems manufac- FMC Energy Systems’ project
tures a full line of compact ball, check, management and reporting proce-
and diverter valves that are unsur- dures have been developed with the
passed in ease of operation, reliability, needs of customers and certification
and maintenance. These products are authorities in mind.
field proven in critical services up to
10,000 psi and exotic trims. All of this System Engineering
capability is combined in a compact, The earlier FMC Energy Systems’
lightweight design that achieves weight engineering team is involved in your
savings of up to 60% versus conven- project, the greater the opportunity for
tional valves. The complete range of overall project cost reduction. Using
FMC Energy Systems’ products are supplied piping and instrumentation
manufactured in ISO-9001 certified diagrams, FMC Energy Systems

2
 The Petrobras Barracuda
FPSO features a
single-deck production
manifold system with
launchers and receiver.
The compact design of the
manifold eliminated the
need for additional
receivers and deck.

3
Building Blocks
“Adding flexibility to all your manifold requirements”
1- to 10-inch nominal sizes / 3,705 to 10,000 psi
25 to 300 mm nominal sizes / 250 to 700 Bar

T he modular construction of FMC

Energy Systems’ Building Blocks
Smaller and Lighter
• Modular construction and compact
Inspection and Instrumentation
• Removable blinds are available for
offers compact, shop-assembled and valves save space and weight visual corrosion and erosion
tested well stations and components • Eliminates the need for companion inspection
ready for field or fabricator installation. flanges • Eliminates expensive NDE
This world proven system allows for • No welding on building block risers • Instrumentation outlets available in
engineered packages that save space and components blocks and tees for all types of
and weight in a wide range of manifold • Eliminates costly welding and NDE instrument connections
arrangements. requirements

Available Building Block components

include integral tees; 3-way, 4-way
and 5-way blocks; adapter nipples;
adapter spools and adapter flanges.
Integral Tee Building Block
Advantages
Easy Future Modifications
• Allows quick changes to piping and
station requirements
• Dimensionally precise compared to
welded stations that require addi-
tional measurements and time to
add future components

4
 The PGS Petrojarl FPSO
production manifold
included gas lift, water
injection, and ESD riser
stacks. FMC Energy
Systems exclusive building
block design and large-
bore valves enable the
handling of a wide range of
products.

5
Ball Valves
“High-pressure performance in a compact package”
1- to 16-inch nominal sizes / 1,480 to 10,000 psi
25 to 400 mm nominal sizes / 100 to 700 Bar

B all Valves are high-pressure,

quarter-turn valves designed to provide
Internal Sealing Design
• Patented seal design with dual
Severe Service
positive shutoff in a complete range of floating seats and floating ball
Metal Seated Compact Valves
production, injection, and launcher/ • Extra large ball-to-seat contact area
• FMC Energy Systems offers a
receiver applications. Proven in promotes positive sealing and
complete range of high pressure
hundreds of manifold applications distributes loads for reduced wear
compact metal seated ball valves
worldwide, these valves deliver the and longer service
• These valves contain no elastomers,
reliability of a gate valve in a compact, • Bi-directional operation
have been proven with extensive
easy-to-own package. • Pre-loading insures tight shutoff at
maximum differential pressure and
low pressures
temperature cycle testing and are
Advantages • Fire test certification to API 6FA and
BS6755 Part 2
field proven

Up to 60% Space and Weight Savings Subsea Compact Valves

Faster, Easier Operation
• Compact three-piece design, forged • FMC Energy Systems also manu-
• Seat material provides low turning
body, and two ends factures a range of subsea compact
torque and light wear resistance to
• End connections weld directly into metal seated ball valves
abrasive fluids
flowline • These valves contain no elastomers
• Visual valve position handle
• Bores sized to common pipe I.D. and have been subjected to hyper-
• Engineered for simple automation
• Eliminates the need for companion baric testing to 12,000 ft (3,650 m)
flanges water depth
Simple Design Reduces
• Minimizes transportation and
Maintenance Time
structural costs
• Fewer moving parts than competitive
valves
• Field replaceable stem packing
• Valve removal from system without
line spreading
• Repairs on-site with no special tools

6
 Valve design shown illustrates two methods for butt-weld flanged ends:
1. One piece weld neck flange
2. Swivel flange with butt-weld nipple and half rings

Bonnet and stem remove

Fitting enables routine for in-line stem seal
greasing for longer life, replacement
lower torque

Handle repositions
in any quadrant

Patented seal design equalizes EDPM gasket

pressure across the seats between body and
end connections
eliminates thread
corrosion
Fasteners are plastic
coated for corrosion
resistance in
all environments

Valve removes from line

with minimum spread for
field repair or replacement

Stem shoulder
prevents stem blowout
End connections weld
directly into flowline for
maximum compactness
Elastomeric face seal Extra large ball-to-seat contact area
with metal-to-metal promotes positive sealing and
back-up distributes loads for reduced wear
and longer service

6" ANSI 1500 Ball Valve Comparison

A comparison of valve size and weight is shown below

Standard ANSI FMC Energy Systems Percent

Savings
ANSI FMC Energy Systems
Body length 28" (711 mm) 12" (229 mm) 57% 6" (150mm)—1500 lb 6" (150mm)—1500 lb

Assembly length
(with comparion flanges) 411⁄2" (1055 mm) 231⁄2" (597 mm) 43%

Body weight 1200 lbs (544 kg) 390 lbs (177 kg) 68%
Assembly weight
1561 lbs (708 kg) 510 lbs (231 kg) 67%
(with comparion flanges) 12"
s
s

(305mm)
1 ⁄8" (35 mm) ⁄8" (22 mm) 28"
s

3
s

7
Flange bolt size 36% (711mm)
s

23-1/2"
s

41-1/2"
s

Flange bolt torque 1281 ft.lb. (1737 N.m) (597mm)

s

325 ft.lb. (441 N.m) 75%

(1055mm)
Spreading required for
valve removal 1" (25 mm) 1
⁄16"* (1.6 mm) 94%
See pages 12 and 13 for weights and dimensions.
* Minimal spreading required with metal-to-metal connection.
Check Valves
“Simple, rugged design for reliable and economical service”
1- to 12-inch nominal sizes / 2,220 to 15,000 psi
25 to 300 mm nominal sizes / 150 to 1050 Bar

C heck Valves are designed for

dependable, economic service under
High-Quality Materials
• Stainless-steel seat ring and flapper
• Virtually any end connection possible
• Metal-to-metal face seals insure a
the toughest operating conditions. for maximum corrosion resistance positive, high-pressure seal upon
These simple, yet advanced valves are • Replaceable Teflon seal installs in re-assembly
engineered to be smaller, lighter, and seat – not flapper – to protect seal
easier to maintain than conventional
ANSI flanged check valves.
from erosion
• EPDM gasket eliminates corrosion
Severe Service
between body and end connections
Metal Seated Compact Valves
Advantages • Metal-to-metal faces seal with
elastomer back-up
• FMC Energy Systems offers a
complete range of high pressure
• Coated fasteners for maximum
Smaller and Lighter compact metal seated ball valves
erosion and corrosion protection
• Compact three-piece design, forged • These valves have been proven with
body, and two ends extensive testing, and are field proven
Reliable Operation
• One-fourth to one-half size and
• Rugged design for reliable and
weight of conventional valves Subsea Compact Valves
economical service
• End connections weld directly into • FMC Energy Systems also manufac-
• Flapper swings out of flow stream
flowline tures a range of subsea compact
to minimize pressure drop and
• Eliminates the need for companion metal seated ball valves
turbulence
flanges • These valves contain no elastomers
• Fire test certification to API 6FA and
• Minimizes transportation and and have been subjected to
BS6755 Part 2
structural costs hyperbaric testing
Easy Field Maintenance
• Field repairable without special tools
• Valve removal from system without
line spreading

8
 Stainless-steel seat ring Flapper swings out of flow
and flapper for maximum stream, minimizing pressure
erosion resistance drop and turbulence

Replaceable Teflon seal installed

in seat protects seal from flow
stream erosion

Fasteners are plastic

coated for corrosion
resistance in all
environments

Valve removes from

line with minimum
spread for field repair
or replacement

Elastomeric face seal

with metal-to-metal
back-up
End connections weld
directly into flowline for
maximum compactness

EPDM gasket between body

and end connections
eliminates thread corrosion

6" (150 mm) ANSI 1500 Check Valve Comparison

A comparison of valve size and weight is shown below.
ANSI
Standard ANSI FMC Energy Systems Percent 6" (150mm)—1500 lb
Savings
FMC Energy Systems
Body length 28" (711 mm) 9" (229 mm) 68% 6" (150mm)—1500 lb

Body weight 527 lbs (239kg) 116 lbs (53 kg) 78%
Assembly weight
855 lbs (388 kg) 210 lbs (95 kg) 75%
(with comparion flanges)

Flange bolt size 1 ⁄8" (35 mm)

3 3
⁄4" (19 mm) 45%
28" 9"
s
s

Flange bolt torque

s

1281 ft.lb. (1737 N.m)

s

195 ft.lb. (264 N.m) 85% (711mm) (229mm)

Spreading required for

valve removal 1" (25 mm) 1
⁄16"* (2 mm) 94%

* Minimal spreading required with metal-to-metal connection. See page 14 for weights and dimensions.
Other Manifold Valves

Throttle Ball Valves Poppet Diverter Valves

“The valve that lets you choose “The efficient way to change flow from
exactly the flow you need.” production to test.”
1- to 4-inch sizes / 2,220 to 10,000 psi 2- to 6-inch sizes / 2,220 to 6,170 psi
25 to 100 mm nominal sizes / 150 to 700 Bar 50 to 150 mm nominal sizes / 150 to 420 Bar

T hrottle Ball Valves are

designed to meet the
Advantages P oppet Diverter Valves
are a simple and economical
Advantages
• Delivers higher linear flow • Transforms header valves
demands of virtually all rates than any equivalent way to change flow from into safety valves
throttling applications. The positive choke one outlet to another. These • Standard power actuators
flow passage is engineered • Flow indicator for precise reliable three-way valves save work, increase design
specifically for high- flow control shut off flow to one line and flexibility
pressure drop throttling • Ball design enables precise at the same time open flow • Modular design allows inlet
service with precise control throttling with minimum to another line. to be located on either side
throughout the operating erosion resistance A single valve of valve
range. These world proven does all the flow- • Design equalizes pressure
valves incorporate many of change work in a across the seats for a
the features and benefits of production balanced poppet
FMC Energy Systems’ manifold station, • Recessed sealing compo-
industry leading ball eliminating wear nents minimize erosion
valves, including its on the other valves effects for reduced
compact size and in the system. maintenance
low weight. • Positive spring return
diverts flow to lower outlet
on loss of cylinder pressure

Ball Diverter Valves

“Compact valve reliably diverts flow
in high-pressure applications.
1- to 6-inch sizes / 2,220 to 6,170 psi
25 to 150 mm nominal sizes / 150 to 420 Bar

B all Diverter Valves are a

proven way to divert flow
Advantages
• Cross-porting through ball
from one outlet to another.
prevents complete shut off
These compact three-way
during rotation of ball
valves reliably shut off flow
• Seal material provides low
to one line while opening
turning torque and high
flow to another line. One
wear resistance to abrasive
valve does all the flow-
fluids
change work in a production
• Extra large ball-to-seat
manifold station, eliminating
contact area promotes
wear on the other valves in
positive sealing and
the system.
distributes loads for
reduced wear and longer
service

10
 Indicator at top of valve
for precise flow control Integral actuator operates
pneumatically, hydraulically
or with field gas
Tapered stainless
steel retainer
minimizes erosion

Positive spring
return diverts flow
to lower outlet on
loss of cylinder
pressure

Small bleed ports balance

Throttle pressure across seats to
Ball Valve minimize throttling and
Flow passage designed vibration
specifically for high
pressure-drop throttling
service with precise
Modular design allows
control throughout the
inlet to be located on
operating range
either side of valve

Sealing components
are positioned out of
flow stream to
minimize erosion
Ball Diverter
Valve Poppet
Diverter
Valve

Metal-to-metal
primary face seal is
both leak proof and
fire safe

Extra-large ball-to-seat
contact area minimizes The FMC valve enables
operating torque, you to divert flow from
promotes long life one line to another with
Cross porting
prevents complete a single valve.
shut off during
rotation of ball
See page 15 for weights and dimensions
Ball Valve Dimensions - inches
K J

L
H

M
F G
A A
E E

B D B D
C C

Class Nom. Valve Weight* End A B C D E F G H J K L M

Pressure (psi) Size Model lbs. Fitings
2 B2014 45 WxW 2.000 5.00 11.30 7.23 4.03 5.78 9.375 16 - - - -
3 B3014 175 WxW 3.000 6.50 13.50 8.69 5.23 7.25 11.750 24 - - - -
ANSI 600 4 B4014 275 WxW 4.000 7.80 16.33 11.51 6.60 8.86 14.000 32 - - - -
1480 6 B6014 630 WxW 6.000 12.50 22.25 14.94 8.76 - - - 14.05 4.63 18 15.12
8 B8014 1100 WxW 8.000 14.90 25.88 18.70 10.54 - - - 14.05 4.63 24 16.87
10 B10014 1726 WxW 10.000 16.20 28.75 22.35 12.97 - - - 14.05 4.63 24 20.34
12 B11714 2500 WxW 11.750 19.43 32.18 26.36 14.62 - - - 14.30 6.25 30 21.86
1 B0861 26 SxS 0.812 4.00 12.00 4.13 2.06 5.25 7.88 12 - - - -
2 B1561 56 SxS 1.500 5.00 15.50 5.50 2.73 6.00 9.75 16 - - - -
2-1/2 B1837 58 SxS 1.812 5.00 15.50 5.50 2.73 6.25 9.75 16 - - - -
3 B2137 68 SxS 2.093 5.00 16.50 6.25 3.11 6.50 10.25 16 - - - -
3 B2650 131 SxS 2.593 7.00 18.50 8.00 3.98 8.00 12.50 24 - - - -
ANSI 900 4 B3336 174 SxS 3.312 8.00 21.00 8.85 4.43 8.50 13.00 24 - - - -
2220 4 B3736 258 WxS 3.750 10.00 21.50 10.00 4.98 9.50 14.63 32 - - - -
6 B4136 298 SxS 4.094 10.00 23.00 10.00 4.98 9.50 14.63 32 8.29 3.50 24 9.13
ANSI 1500 6 B5236 510 WxS 5.187 12.00 23.50 13.00 6.49 - - - 14.06 4.63 24 11.50
3705 8 B6136 743 SxW 6.094 13.00 26.00 14.25 7.13 - - - 14.06 4.63 24 16.02
8 B6636 1045 WxS 6.625 15.00 29.00 16.25 8.13 - - - 14.94 6.25 24 13.63
8 B7136 1020 WxS 7.094 15.00 29.00 16.25 8.13 - - - 14.94 6.25 24 13.63
10 B8536 1560 WxS 8.625 17.00 32.00 20.00 10.00 - - - 15.27 6.25 24 19.54
10 B9136 1560 WxS 9.094 17.00 32.00 20.00 10.00 - - - 15.27 6.25 24 19.54
12 B11436 2755 WxS 11.400 21.00 38.00 23.56 11.78 - - - 15.27 6.25 24 21.61
1 B0861 26 SxS 0.812 4.00 12.00 4.13 2.06 5.25 7.88 12 - - - -
2 B1561 56 SxS 1.500 5.00 15.50 5.50 2.75 6.00 9.75 16 - - - -
3 B2151 75 SxS 2.093 5.50 17.00 6.25 3.13 6.50 12.13 16 - - - -
3 B2650 131 SxS 2.593 7.00 18.50 8.00 4.00 8.00 12.50 24 - - - -
4 B3260 265 WxS 3.250 10.00 21.50 9.88 4.94 9.50 14.63 32 - - - -
API 5000 6 B4160 560 SxS 4.125 11.00 24.00 11.88 5.94 11.63 19.75 48 9.63 4.63 24 10.16
5000 6 B4760 650 WxS 4.750 13.00 26.00 13.00 6.50 - - - 9.63 4.63 24 11.25
6 B5250 650 WxS 5.187 13.00 26.00 13.00 6.50 - - - 14.06 4.63 24 15.55
8 B7150 1020 WxS 7.094 15.00 29.00 16.25 8.13 - - - 14.30 6.25 30 17.61
10 B8567 2070 WxS 8.625 17.00 32.00 20.63 10.31 - - - 15.27 6.25 30 21.56
10 B9167 1940 WxS 9.094 17.00 32.00 20.63 10.31 - - - 15.27 6.25 30 21.56
12 B11467 3100 WxS 11.400 21.00 38.00 25.44 12.72 - - - 21.13 10.45 30 19.68
1 B0861 26 SxS 0.812 4.00 12.00 4.13 2.06 5.25 7.88 12 - - - -
2 B1561 56 SxS 1.500 5.00 15.50 5.50 2.75 6.00 9.75 16 - - - -
3 B2260 138 SxS 2.250 7.00 18.50 8.00 4.00 8.00 12.50 24 - - - -
4 B3260 265 WxS 3.250 10.00 21.50 9.88 4.94 9.50 14.63 32 - - - -
ANSI 2500 6 B4160 560 SxS 4.125 11.00 24.00 11.88 5.94 11.63 19.75 48 9.63 4.63 24 10.16
6170 6 B4760 650 WxS 4.750 13.00 26.00 13.00 6.50 - - - 9.63 4.63 24 11.25
8 B7160 1020 WxS 7.094 15.00 29.00 16.25 8.13 - - - 14.31 6.25 30 17.62
10 B8567 2070 WxS 8.625 17.00 32.00 20.63 10.31 - - - 15.27 6.25 30 21.56
10 B9167 1940 WxS 9.094 17.00 32.00 20.63 10.31 - - - 15.27 6.25 30 21.56
12 B11467 3100 WxS 11.400 21.00 38.00 25.44 12.72 - - - 21.13 10.45 30 19.68
1 B0811 26 SxS 0.812 4.00 12.00 4.13 2.06 5.25 7.88 12 - - - -
2 B1510 87 SxS 1.500 5.50 16.00 6.13 3.06 6.63 10.38 16 - - - -
2-1/2 B1810 100 SxS 1.812 5.50 16.00 6.63 3.31 6.88 10.63 16 - - - -
3 B2110 158 WxW 2.125 7.00 16.50 7.88 3.94 8.25 12.75 24 - - - -
3 B2610 230 WxW 2.625 8.00 18.00 9.00 4.48 9.13 14.25 32 - - - -
API 10,000 4 B3110 294 WxW 3.125 9.00 20.00 9.88 4.94 9.63 14.75 32 13.42 3.50 24 8.90
10,000 4 B3510 650 WxS 3.500 12.00 24.70 12.75 6.38 - - - 9.63 4.63 24 11.16
6 B4110 634 WxS 4.125 12.00 24.70 12.75 6.38 - - - 9.63 4.63 24 11.16
6 B5110 912 WxW 5.094 13.50 25.50 15.00 7.50 - - - 15.27 6.25 24 16.73
8 B6110 1344 WxS 6.094 17.00 31.00 17.50 8.75 - - - 15.27 6.25 24 18.30
8 B7110 2400 WxS 7.000 18.00 35.00 22.13 11.06 - - - 15.27 6.25 30 20.89
10 B7610 2278 WxS 7.625 18.00 35.00 22.13 11.06 - - - 21.13 10.45 30 18.08
API 15,000 2 B1815 150 WxW 1.812 6.00 15.00 7.50 3.75 8.00 12.50 24 - - - -
15,000
*Weights are with end fittings and less gear boxes.
Standard end fittings: W=Weldneck flanges and S=Swivel flanges; Others are available: Flanged, threaded, socket weld, etc.
Valves can be equipped with oversize end connections. For example the 12" B11467 is available with 12", 14" and 16" ends.
Different handwheels and gear boxes are also available on all of the valves.
Special valves available to meet many requirements.
12
Ball Valve Dimensions - mm
K J

L
H

M
F G
A A
E E

B D B D
C C

Class Nom. Valve Weight* End A B C D E F G H J K L M

Pressure (bar) Size Model kg Fitings
50 B2014 20 WxW 51 127 287 184 102 147 238 406 - - - -
75 B3014 79 WxW 76 165 343 221 133 184 298 610 - - - -
ANSI 600 100 B4014 125 WxW 102 198 415 292 168 225 356 813 - - - -
100 150 B6014 286 WxW 152 318 565 379 223 - - - 357 117 457 384
200 B8014 499 WxW 203 378 657 475 268 - - - 357 117 610 428
250 B10014 783 WxW 254 411 730 568 329 - - - 357 117 610 517
300 B11714 1134 WxW 298 494 817 670 371 - - - 363 159 762 555
25 B0861 12 SxS 21 102 305 105 52 133 200 305 - - - -
50 B1561 25 SxS 38 127 394 140 69 152 248 406 - - - -
65 B1837 26 SxS 46 127 394 140 69 159 248 406 - - - -
75 B2137 31 SxS 53 127 419 159 79 165 260 406 - - - -
75 B2650 59 SxS 66 178 470 203 101 203 318 610 - - - -
ANSI 900 100 B3336 79 SxS 84 203 533 225 112 216 330 610 - - - -
150 100 B3736 117 WxS 95 254 546 254 126 241 372 813 - - - -
150 B4136 135 SxS 104 254 584 254 126 241 372 813 211 89 610 232
ANSI 1500 150 B5236 231 WxS 132 305 597 330 165 - - - 357 117 610 292
250 200 B6136 337 SxW 155 330 660 362 181 - - - 357 117 610 407
200 B6636 474 WxS 168 381 737 413 206 - - - 379 159 610 346
200 B7136 463 WxS 180 381 737 413 206 - - - 379 159 610 346
250 B8536 708 WxS 219 432 813 508 254 - - - 388 159 610 496
250 B9136 708 WxS 231 432 813 508 254 - - - 388 159 610 496
300 B11436 1250 WxS 290 533 965 598 299 - - - 388 159 610 549
25 B0861 12 SxS 21 102 305 105 52 133 200 305 - - - -
50 B1561 25 SxS 38 127 394 140 70 152 248 406 - - - -
75 B2151 34 SxS 53 140 432 159 79 165 308 406 - - - -
75 B2650 59 SxS 66 178 470 203 102 203 318 610 - - - -
100 B3260 120 WxS 83 254 546 251 125 241 372 813 - - - -
API 5000 150 B4160 254 SxS 105 279 610 302 151 295 502 1219 245 117 610 258
350 150 B4760 295 WxS 121 330 660 330 165 - - - 245 117 610 286
150 B5250 295 WxS 132 330 660 330 165 - - - 357 117 610 395
200 B7150 463 WxS 180 381 737 413 206 - - - 363 159 762 447
250 B8567 939 WxS 219 432 813 524 262 - - - 388 159 762 548
250 B9167 880 WxS 231 432 813 524 262 - - - 388 159 762 548
300 B11467 1406 WxS 290 533 965 646 323 - - - 537 265 762 500
25 B0861 12 SxS 21 102 305 105 52 133 200 305 - - - -
50 B1561 25 SxS 38 127 394 140 70 152 248 406 - - - -
75 B2260 63 SxS 57 178 470 203 102 203 318 610 - - - -
100 B3260 120 WxS 83 254 546 251 125 241 372 813 - - - -
ANSI 2500 150 B4160 254 SxS 105 279 610 302 151 295 502 1219 245 117 610 258
420 150 B4760 295 WxS 121 330 660 330 165 - - - 245 117 610 286
200 B7160 463 WxS 180 381 737 413 206 - - - 363 159 762 448
250 B8567 939 WxS 219 432 813 524 262 - - - 388 159 762 548
250 B9167 880 WxS 231 432 813 524 262 - - - 388 159 762 548
300 B11467 1406 WxS 290 533 965 646 323 - - - 537 265 762 500
25 B0811 12 SxS 21 102 305 105 52 133 200 305 - - - -
50 B1510 39 SxS 38 140 406 156 78 168 264 406 - - - -
65 B1810 45 SxS 46 140 406 168 84 175 270 406 - - - -
75 B2110 72 WxW 54 178 419 200 100 210 324 610 - - - -
75 B2610 104 WxW 67 203 457 229 114 232 362 813 - - - -
API 10,000 100 B3110 133 WxW 79 229 508 251 125 245 375 813 341 89 610 226
700 100 B3510 295 WxS 89 305 627 324 162 - - - 245 117 610 283
150 B4110 288 WxS 105 305 627 324 162 - - - 245 117 610 283
150 B5110 414 WxW 129 343 648 381 191 - - - 388 159 610 425
200 B6110 610 WxS 155 432 787 445 222 - - - 388 159 610 465
200 B7110 1089 WxS 178 457 889 562 281 - - - 388 159 762 531
250 B7610 1033 WxS 194 457 889 562 281 - - - 537 265 762 459
API 15,000 50 B1815 68 WxW 46 152 381 191 95 203 318 610 - - - -
1050
*Weights are with end fittings and less gear boxes.
Standard end fittings: W=Weldneck flanges and S=Swivel flanges; Others are available: Flanged, threaded, socket weld, etc.
Valves can be equipped with oversize end connections. For example the 300 mm B11467 is available with 300, 350 and 400 mm ends.
Different handwheels and gear boxes are also available on all of the valves.
Special valves available to meet many requirements.

13
Check Valve Dimensions - inches (mm)

C E
D

Valve should be
located on "small end"
A of ball valve body for
maintenance.

G H J B F Position check for

K desired flow location.
Class Nom. Valve Weight* A B C D E F G H J K Matching
Pres. psi (bar) Size Model lbs. (kg) Ball Valve
1 C0861 26 0.812 4.00 6.63 12.00 4.13 4.00 4.00 4.00 6.00 22.00 B0861
(25) (12) (21) (102) (168) (305) (105) (102) (102) (102) (152) (559)
2 C1561 42 1.500 4.00 7.00 14.50 5.50 5.25 5.25 5.00 - 19.50 B1561
(50) (19) (38) (102) (178) (368) (140) (133) (133) (127) - (495)
3 C2037 56 2.000 4.50 8.75 16.00 6.25 5.75 5.75 5.00 - 21.00 B2137
(75) (25) (51) (114) (222) (406) (159) (146) (146) (127) - (533)
ANSI 900 3 C2360 65 2.375 5.00 9.50 16.50 6.25 5.75 5.75 7.00 8.00 31.50 B2650
2220 (75) (29) (60) (127) (241) (419) (159) (146) (146) (178) (203) (800)
(150) 4 C3160 126 3.125 6.50 11.25 19.50 8.00 6.50 6.50 8.00 8.00 35.50 B3336
(100) (57) (79) (165) (286) (495) (203) (165) (165) (203) (203) (902)
4 C3636 121 3.625 7.00 11.75 20.00 8.00 6.50 5.00 10.00 8.00 36.50 B3736
ANSI 1500 (100) (55) (92) (178) (298) (508) (203) (165) (127) (254) (203) (927)
3705 6 C4160 230 4.063 10.00 - 23.00 11.50 6.50 6.50 10.00 12.00 45.00 B4136
(250) (150) (104) (103) (254) - (584) (292) (165) (165) (254) (305) (1143)
6 C5036 210 5.000 9.00 - 22.00 10.00 6.50 5.00 12.00 9.00 41.50 B5236
(150) (95) (127) (229) - (559) (254) (165) (127) (305) (229) (1054)
8 C7136 489 7.063 12.00 - 26.00 14.25 7.00 7.00 15.00 12.00 53.00 B7136
(200) (221) (179) (305) - (660) (362) (178) (178) (381) (305) (1346)
10 C8536 900 8.500 15.00 - 30.00 16.75 7.50 7.50 17.00 17.00 64.00 B9136
(250) (407) (216) (381) - (762) (425) (191) (191) (432) (432) (1626)
12 C10636 1330 10.600 17.25 - 34.25 20.00 8.50 8.50 21.00 19.00 74.25 B11436
(300) (602) (269) (438) - (870) (508) (216) (216) (533) (483) (1886)
1 C0861 26 0.812 4.00 6.63 12.00 4.13 4.00 4.00 4.00 6.00 22.00 B0861
(25) (12) (21) (102) (168) (305) (105) (102) (102) (102) (152) (559)
2 C1561 42 1.500 4.00 7.00 14.50 5.50 5.25 5.25 5.00 - 19.50 B1561
(50) (19) (38) (102) (178) (368) (140) (133) (133) (127) - (495)
3 C2360 65 2.375 5.00 9.50 16.50 6.25 5.75 5.75 7.00 8.00 31.50 B2260
(75) (29) (60) (127) (241) (419) (159) (146) (146) (178) (203) (800) B2650
4 C3160 126 3.125 6.50 11.25 19.50 8.00 6.50 5.00 10.00 8.00 36.00 B3260
API 5000 (100) (57) (79) (165) (286) (495) (203) (165) (127) (254) (203) (914)
5000 6 C4160 400 4.063 10.00 - 23.00 11.50 6.50 6.50 11.00 12.00 46.00 B4160
(350) (150) (181) (103) (254) - (584) (292) (165) (165) (279) (305) (1168)
6 C4660 400 4.625 10.00 - 23.00 11.50 6.50 6.50 13.00 12.00 48.00 B4760
ANSI 2500 (150) (181) (117) (254) - (584) (292) (165) (165) (330) (305) (1219)
6170 6 C5050 400 5.000 10.00 - 23.00 11.50 6.50 6.50 13.00 12.00 48.00 B5250
(420) (150) (181) (127) (254) - (584) (292) (165) (165) (330) (305) (1219)
8 C7150 610 7.063 12.00 - 26.00 14.25 7.00 7.00 15.00 12.00 53.00 B7150
(200) C7160 (276) (179) (305) - (660) (362) (178) (178) (381) (305) (1346) B7160
10 C8560 950 8.500 15.00 - 30.00 17.25 7.50 7.50 17.00 17.00 64.00 B8567
(250) (430) (216) (381) - (762) (438) (191) (191) (432) (432) (1626) B9167
12 C10667 2410 10.600 17.25 - 37.75 23.38 10.25 10.25 21.00 18.00 76.75 B11467
(300) (1090) (269) (438) - (959) (594) (260) (260) (533) (457) (1949)
1 C0811 26 0.812 4.00 - 12.00 4.13 4.00 4.00 4.00 6.00 22.00 B0811
(25) (12) (21) (102) - (305) (105) (102) (102) (102) (152) (559)
2 C1811 72 1.813 5.50 - 16.00 5.75 5.25 5.25 5.50 7.50 29.00 B1510
(50) (33) (46) (140) - (406) (146) (133) (133) (140) (191) (737) B1810
3 C2110 87 2.063 5.50 - 16.00 6.88 5.25 4.75 7.00 9.00 31.50 B2110
(75) (39) (52) (140) - (406) (175) (133) (121) (178) (229) (800)
4 C2710 190 2.750 8.00 - 18.00 8.75 5.00 5.00 8.00 9.00 35.00 B2610
API 10,000 (100) (86) (70) (203) - (457) (222) (127) (127) (203) (229) (889)
10,000 4 C3110 190 3.063 8.00 - 18.00 8.75 5.00 5.50 9.00 9.50 37.00 B3110
(700) (100) (86) (78) (203) - (457) (222) (127) (140) (229) (241) (940)
6 C4110 400 4.063 10.00 - 23.00 11.50 6.50 6.25 12.00 13.00 47.75 B4110
(150) (181) (103) (254) - (584) (292) (165) (159) (305) (330) (1213)
8 C6110 895 6.063 13.00 - 27.00 16.25 7.00 7.00 17.00 14.00 58.00 B6110
(200) (405) (154) (330) - (686) (413) (178) (178) (432) (356) (1473)
10 C7110 1430 7.063 16.50 - 33.50 18.25 8.50 8.50 18.00 17.00 68.50 B7110
(250) (647) (179) (419) - (851) (464) (216) (216) (457) (432) (1740)
1 C0815 32 0.813 4.50 - 12.50 4.50 4.00 4.00 4.50 6.00 23.00 -
API 15,000
(25) (14) (21) (114) - (318) (114) (102) (102) (114) (152) (584)
15,000
2 C1815 120 1.813 6.00 - 15.00 7.50 4.50 4.50 6.00 9.00 30.00 B1815
(1,050)
(50) (54) (46) (152) - (381) (191) (114) (114) (152) (229) (762)
*Weights are with end fittings.
Valves can be equpped with swivel flanges, weld neck flanges, threaded, socket weld, flanged, and other end connections.
The "C" dimensions are for nominal pipe thread sizes.
Standard check valve bodies are fire safe certified. Drill through designs (i.e. C1561 and C2037) are not fire safe unless equipped with
Belleville washers installed under the nuts.
Special valves available to meet many requirements.
14
 Throttle Valve Selection

Dimensions and weights are the same as comparable Ball Valves (i.e. BV0861 is the same as B0861).
Nominal Valve Maximum ∆P Flowrate B/D (M3/D) at percent open dial readings
Size Models Orifice PSI
Inches Inches (bar) 20% 40% 60% 80% 100%
(mm) (mm)

250 (1,724) 390 (62) 760 (121) 1,170 (186) 1,450 (231) 1,600 (254)
500 (3,447) 550 (87) 1,100 (175) 1,680 (267) 2,060 (328) 2,250 (358)
1 BV0861 5/16 1,000 (6,895) 790 (126) 1,560 (248) 2,400 (382) 2,950 (469) 3,200 (509)
(25) BV0811 (8) 1,500 (10,342) 960 (153) 1,930 (307) 2,950 (469) 3,640 (579) 3,950 (628)
2,000 (13,790) 1,120 (178) 2,200 (350) 3,400 (541) 4,200 (668) 4,600 (731)
2,500 (17,237) 1,250 (199) 2,500 (397) 3,800 (604) 4,700 (747) 5,200 (827)
250 (1,724) 980 (156) 2,170 (345) 3,520 (560) 4,510 (717) 5,000 (795)
500 (3,447) 1,400 (223) 3,100 (493) 5,000 (795) 6,400 (1,018) 7,100 (1,129)
2 BV1561 5/8 1,000 (6,895) 2,000 (318) 4,400 (700) 7,200 (1,145) 9,100 (1,447) 10,200 (1,622)
(50) BV1510 (16) 1,500 (10,342) 2,450 (390) 5,400 (859) 8,800 (1,399) 11,200 (1,781) 12,500 (1,987)
2,000 (13,790) 2,850 (453) 6,220 (989) 10,200 (1,622) 13,000 (2,067) 14,400 (2,289)
2,500 (17,237) 3,200 (509) 6,950 (1,105) 11,400 (1,812) 14,600 (2,321) 16,100 (2,560)
250 (1,724) 3,650 (580) 7,300 (1,161) 11,200 (1,781) 14,900 (2,369) 16,700 (2,655)
500 (3,447) 5,200 (827) 10,400 (1,653) 15,700 (2,496) 21,000 (3,339) 23,700 (3,768)
3 BV2137 1 1/4 1,000 (6,895) 7,400 (1,177) 14,800 (2,353) 22,500 (3,577) 30,000 (4,770) 33,700 (5,358)
(75) BV2151 (32) 1,500 (10,342) 9,100 (1,447) 18,200 (2,894) 27,500 (4,372) 36,500 (5,803) 41,500 (6,598)
2,000 (13,790) 10,500 (1,669) 21,000 (3,339) 31,800 (5,056) 42,000 (6,677) 47,000 (7,472)
2,500 (17,237) 11,800 (1,876) 23,500 (3,736) 35,600 (5,660) 47,000 (7,472) 52,500 (8,347)
250 (1,724) 8,500 (1,351) 17,000 (2,703) 26,100 (4,150) 34,700 (5,517) 38,900 (6,185)
500 (3,447) 12,100 (1,924) 24,200 (3,848) 36,600 (5,819) 48,900 (7,775) 55,200 (8,776)
4 BV3336 1 7/8 1,000 (6,895) 17,200 (2,735) 34,500 (5,485) 52,400 (8,331) 69,900 (11,113) 78,500 (12,481)
(100) BV3260 (48) 1,500 (10,342) 21,200 (3,371) 42,400 (6,741) 64,100 (10,191) 85,000 (13,514) 95,500 (15,184)
2,000 (13,790) 24,500 (3,895) 48,900 (7,775) 74,100 (11,781) 97,900 (15,565) 109,500 (17,409)
2,500 (17,237) 27,500 (4,372) 54,800 (8,713) 82,900 (13,180) 109,500 (17,409) 122,300 (19,445)

This table is useful in determining which Throttle Ball Valve is appropriate for your application.
Maximum pressure differential is 2,500 psi.
Size flowrate for minimum 20% opening.
Reduced orifices are available for special applications.

Poppet Diverter Valve Dimensions - inches (mm)

Pressure Type Weight A B C D E F G H J K L M N OD
psi (bar) lbs (kg)
N
D1860 125 17⁄8 11⁄2 5 1⁄ 2 81⁄4 7 1⁄ 4 83⁄4 4 31⁄2 71⁄2 61⁄2 29 6 3⁄ 4 8 1⁄ 4 7 1⁄ 4
(56) (47) (38) (139) (209) (184) (222) (101) (88) (190) (165) (736) (171) (209) (184)
D2536 172 2 1⁄ 2 21⁄16 6 1⁄ 2 8 8 10 4 1⁄ 2 41⁄4 103⁄4 63⁄4 36 81⁄2 10 8 1⁄ 2
(78) (63) (52) (165) (203) (203) (254) (114) (107) (273) (171) (914) (215) (254) (215)
OD M
3705 D3536 350 31⁄2 31⁄8 51⁄2 101⁄4 101⁄4 111⁄2 7 1⁄ 2 5 101⁄2 5 34 8 1⁄ 2 10 8 1⁄ 2
(250) (172) (88) (79) (139) (260) (260) (292) (190) (127) (266) (127) (863) (215) (254) (215)
L
D5060 1155 5 4 12 12 12 133⁄4 11 71⁄4 191⁄4 101⁄4 531⁄2 111⁄2 131⁄2 113⁄4
K (523) (127) (101) (304) (304) (304) (349) (279) (184) (488) (260) (1358) (292) (342) (298)
Upper
outlet D7136 Consult local FMC sales office for details

J D1860 125 1 ⁄8
7
1 ⁄8
7
5 ⁄2
1
8 ⁄4
1
7 1⁄ 4 83⁄4 4 31⁄2 71⁄2 61⁄2 29 6 3⁄ 4 8 1⁄ 4 71⁄4
(56) (47) (47) (139) (209) (184) (222) (101) (88) (190) (165) (736) (171) (209) (184)
C B Inlet
D2560 172 2 1⁄ 2 21⁄16 6 1⁄ 2 83⁄4 8 3⁄ 4 10 6 41⁄4 103⁄4 63⁄4 36 81⁄2 10 8 1⁄ 2
(78) (63) (52) (165) (222) (222) (254) (152) (107) (273) (171) (914) (215) (254) (215)
A H 6170 D3560 350 31⁄2 31⁄8 5 1⁄ 2 101⁄2 101⁄2 111⁄2 8 5 14 63⁄4 433⁄4 8 1⁄ 2 10 81⁄2
(420) (172) (88) (79) (139) (266) (266) (292) (203) (127) (355) (171) (1111) (215) (254) (215)
F
Lower D5060 1155 5 4 12 12 12 133⁄4 11 7 1⁄ 4 191⁄4 91⁄4 531⁄2 111⁄2 131⁄2 113⁄4
outlet (523) (127) (101) (304) (304) (304) (349) (279) (184) (488) (234) (1358) (292) (342) (298)

D E D6860 Consult local FMC sales office for details

"B" dimension is equivalent to seat diameter for test port.

15
Committed to Your Future

W orldwide, FMC Energy Systems

has established a history of perfor-
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comprehensive technical engineering
support and global support.

16
Worldwide Experience

Floating Production
Production and Test Manifolds
Launcher/Receiver Systems
Gas Injection Manifolds
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Mission Production and Test Manifolds
Launcher/Receiver Systems
“To provide valued manifolding solutions Gas Injection Manifolds
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and total systems support to FMC Energy
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Well Test Manifolds

Vision
Special Applications
“To be recognized by the oil and gas industry
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manifold solutions through the effective
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Innovative Technologies, Creative Solutions

MANIFOLD SYSTEMS Singapore

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Copyright 2002, FMC Technologies, Inc.
Printed in U.S.A., 4/02