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Service Manual (Common) : History Information For The Following Manual

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0% found this document useful (0 votes)
305 views157 pages

Service Manual (Common) : History Information For The Following Manual

Uploaded by

ClubedoTecnico
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 157

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (COMMON)

GN1S CHASSIS
Segment: SE2
Version Date Subject
1 03/2015 1st Issue.

LCD TV

9-888-174-01
For SM - Unique , please refer :
9-888-174-Ex ( Europe )
9-888-174-Px ( Pan Asia )
SERVICE MANUAL (COMMON)

GN1S CHASSIS
Segment: SE2

LCD TV
MODEL LIST
THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS:

REGION
ASIA EUROPE

MODEL
KLV-32R4*B KDL-40R4*B
KDL-32R4*B
TABLE OF CONTENTS

Section Title Page Section Title Page

1. SAFETY NOTES 4. SERVICE ADJUSTMENTS


1-1. Warnings and Caution………………………………………………………. 5 4-1. Accessing Service Mode ..................................................................... 69
1-2. Caution Handling of LCD Panel ......…………….................................... 5 4-2. Accessing Software Version....................……….……………………… 69
4-3. Accessing Self Diagnostic History………………………………..…….. 70
1-3. Caution About the Lithium Battery……………......................................... 6
4-4. Accessing Self Diagnostic Menu………………………………………... 70
1-4. Safety Check Out ........................……………......................................... 6 4-5. Accessing Serial Number Edit……………….………………………….. 71
1-5. Leakage Test .......................................................................................... 6 4-6. Accessing Model Name Edit................................................................ 72
1-6. How to Find a Good Earth Ground………………………………………… 6
1-7. Lead Free Information….…………………………………………………… 7 5. DIAGRAMS
1-8. Handling the Flexible Flat Cable (FFC)……………………………………. 7 5-1. Circuit Board Location ......................................................................... 74
5-2. Block Diagram...................................................................................... 75
5-3. Connector Diagram ………………………………………...................... 79
2. SELF DIAGNOSTIC FUNCTION
2-1. Overview of Control Buttons ................................................................... 8
2-2. LED Display Control ………..................................................................... 8
2-3. LED Pattern………………. ....................................................................... 8
2-4. Standby LED Error Display…………………………………………………. 8
2-5. Triage Chart ............................................................................................ 9

3. TROUBLE SHOOTING
3-1. General..................................................................................................... 10
3-2. No Power…….……………………………………………………………….. 10
3-3. Standby LED Blinking....…………............................................................ 14
3-4. No Picture................................................................................................. 23
3-5. Audio.............................…………………………………………................. 26
3-6. Video Problem.......................................................................................... 36
3-7. HDMI……………..……...……………………………………………………. 45
3-8. Tuner…………………………………………………………………………. 50
3-9. CI…………………………………..……………………………………… 61
3-10. Tact Buttons………………………………………………………………… 65 Please refer Service Manual – Unique for below information :
3-11. IR………………………………………………………………………………. 68
-Safety Warnings
-Wire Dressing
-Circuit Board Location
-Disassembly and Exploded View.

4
SECTION 1
SAFETY NOTES

1-1. Warnings and Caution 1-2. Caution Handling of LCD Panel


1) These servicing instructions are for use by qualified service personnel only. When repairing the LCD Panel, make sure you are grounded with a wrist band.
2) To reduce the risk of electric shock, do not perform any servicing other than When repairing the LCD Panel on the wall, the panel must be secured using the
that contained in the operating instructions unless you are qualified to do so. 4 mounting holes on the rear cover.
3) An isolation transformer should be used during any service to avoid 1) Do not press the panel or frame edge to avoid the risk of electric shock.
Possible shock hazard, because of live chassis. The chassis of this receiver is 2) Do not scratch or press on the panel with any sharp objects.
directly connected to the ac power line.
3) Do not leave the module in high temperature or in areas of high humidity for
4) Be sure to follow these guidelines to protect your property and
an extended period of time.
avoid causing serious injury :
4) Do not expose the LCD panel to direct sunlight.
• Carry the TV with an adequate number of people; larger size TVs require
two or more people. 5) Avoid contact with water. It may cause short circuit within the module.
• Correct hand placement while carrying the TV is very important for 6) Disconnect the AC power when replacing the backlight (CCFL) or
safety and to avoid damages.
inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)
5) Components identified by shading and ! mark on the exploded views,
7) Always clean the LCD panel with a soft cloth material.
and in the parts list are critical for safe operation. Replace these
components with Sony parts whose part numbers appear as shown in this 8) Use care when handling the wires or connectors of the inverter circuit.
manual or in supplements published by Sony. Circuit adjustments that are Damaging the wires may cause a short circuit.
critical for safe operation are identified in this manual. Follow these
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
procedures whenever critical components are replaced or improper
10) During the repair, DO NOT leave the Power On or Burn-in period for more
operation is suspected.
than 1 hour while the TV is face down on a cloth.

Figure 1. TV is faced down on a cloth during repair.

5
Safety Notes

1-3. Caution About the Lithium Battery


1) Danger of explosion if battery is incorrectly replaced. Replace only with 3) Measuring the voltage drop across a resistor by means of a VOM or battery
the same or equivalent type. operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must
2) Outer case broken battery should not contact to water. have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH-
1-4. Safety Check-Out 63TRD are examples of passive VOMs that are suitable. Nearly all battery
operated digital multimeter that have a 2 VAC range are suitable.
After correcting the original service problem, perform the following
(see Figure 2.)
safety checks before releasing the set to the customer:-
1) Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and bridges.
2) Check the inter board wiring to ensure that no wires are pinched or
contact high-wattage resistors.
3)Check all control knobs, shields, covers, ground straps and mounting
hardware have been replaced. Be absolutely certain you have replaced all
the insulators.
4) Look for unauthorized replacement parts, particularly transistors that
Figure 2. AC voltmeter to check AC leakage
were installed during a previous repair. Point them out to the customer and
recommend their replacement. 1-6. How to Find a Good Earth Ground
5) Look for parts which, though functioning show obvious signs of 1) A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
deterioration. Point them out to the customer and recommend their screw on most AC outlet boxes is also at earth ground.
replacement. 2) If the retaining screw is to be used as your earth ground, verify that it is at
6) Check the line cords for cracks and abrasion. Recommend the ground by measuring the resistance between it and a cold-water pipe with an
replacement of any such line cord to the customer. ohmmeter. The reading should be zero ohms.
7) Check the antenna terminals, metal trim, metalized knobs, screws and all 3) If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble-
other exposed metal parts for AC leakage. Check leakage test as described light (not a neon lamp) between the hot side of the receptacle and the
next. retaining screw. Try both slots, if necessary, to locate the hot side on the line;
8. For safety reasons, repairing the Power board and/or Inverter board is the lamp should light at normal brilliance if the screw is at ground potential
prohibited. (see Figure 3).
1-5.Leakage Test
The AC leakage from any exposed metal part to earth ground and from all Figure 3. Checking for earth
exposed metal parts to any exposed metal part having a return to chassis must ground.
not exceed 0.5mA (500 microamperes).
Leakage current can be measured by any one of the three methods:-
1) A commercial leakage tester such as the SIMPSON 229 or RCA WT540A.
Follow the manufacturers instructions to use those instructions.
2) A battery-operated AC milliampmeter The DATA PRECISION 245 digital
multimeter is suitable for this job.
6
Safety Notes

1-7. Lead Free Information Please hold reinforcement board and Please pull out FFC while pushing the
The circuit boards used in these models have been processed using Lead plunge it to depths. button of both ends at the same time.
Free Solder. The boards are identified by the LF logo located close to the Main Board Main Board
board designation.

Figure 4: LF Logo Figure 5: LF logo on circuit board

The servicing of these boards requires special precautions. It is strongly


recommended to use Lead Free Solder material in order to guarantee optimal
quality of new solder joints.

1-8. Handling the FLEXIBLE FLAT CABLE (FFC) < Insertion> <Pull out>
 When you insert / pull out FFC, please grasp a reinforcement board and main
body of FFC.

Release Button
of Connector

FFC connector broken if pull out FFC


without press and hold both Release
Button of Connector. Symptom 5X blinking
will be appear due to improperly seated.

7
Self Diagnostic Function

SECTION 2
SELF DIAGNOSTIC FUNCTION

2-1. Overview of Control Buttons 2-3. LED Pattern


When safety shutdown occurs, Standby LED display reports the cause by using the lightning
patterns as indicated below.

0.5sec 3.0sec 3.0sec


0.5sec
Example: The figure above shows LED display when SHUTDOWN is caused by Audio
Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds interval of lighting
off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.
LED Indicator
• Lights up in green when you select “Picture Off”.
• Lights up in amber when you set the timer or 2-4. Standby LED Error Display
“Photo Frame Mode”.
• Lights up in green when the TV is turned on. The Number of Standby LED Error Detection Error Location
• Flashes while the remote is being operated. (RED blinking)

2-2. LED Display Control Amber = Red + Green 2 Main Power Error AC adapter Error

Status LED Colour Remarks 3 Audio Error B* board Error

Power Off ( AC Off and *1) OFF *1 power switch off (by touch button) 4 Panel Power Error B* board Error

Power On Green 5 Panel I2C COMM Error B* or Source board Error

Standby(by remote control off 6 Backlight Error B* board Error


OFF
and Side Key off)
7 Subwoofer Error B* board Error
Picture Off Green
Set "Sleep Timer" Amber
Only
Set "On Timer” ( Power On ) Amber Available for
PAA & PAD
Set "On Timer”( Standby ) Amber Region

Picture Frame Amber


The number of LED blinking indicates
Failure Red Blinking
cause of failure.
B* Board Type
Amber/Green Size
Error of panel ID Blinking:0.5sec Amber/ 0.5sec Green PAN ASIA,AMERICA EUROPE
6 Blinking
32” BA BE
Amber 40” BA BE
Software Updating Blinking: 1sec On / 1sec Off
Blinking
8
Self Diagnostic Function

2-5. Triage Chart

No Picture No Sound
Blinking
UI OK
Reference

Main Sub
2 3 4 5 6 7 UI NG Tuner USB Video Component HDMI SCART HP Video Component Tuner HDMI SCART USB
Speaker Speaker

B* Board l l l p l l l l l l l l l l l l l l l l l
HK
Board(HKK)
Light Source l p
Board

Panel l p

AC Adaptor l

p p l l l l l l l l
Speaker Unit

LS Harness p
Main
p p p p p p p p
Harness
Speaker p p
Harness

FFC Cable p p

K-Board l

Most likely defective part


Secondary possible defective part

B* Board Type
Size
PAN ASIA,AMERICA EUROPE
32” BA BE
40” BA BE

9
Troubleshooting

SECTION 3
TROUBLESHOOTING
3-1. General 3-2. No Power B* Board Type
Size
ASIA EUROPE
START
32” BA BE
No Power 40” BA BE

No
Does the Power Led
Open Detail
stay on when the B-Board
- No Power
TV is switched on ? Yes •See DDCON
Check DC voltage at
JL6001 Sheet

19V - 19.5V?

Is the Standby Led Open Detail No

blink ? - Standby LED Blink Adaptor


Take out adaptor
Yes
and check the output voltage. B-board
19V – 19.5V?
(Refer Figure 1)
Green & Amber - Panel ID Error
blink? No
- Panel Not Supported
Adaptor
Change adaptor
Yes
and recheck the output voltage. Adaptor
19V – 19.5V?
Is the Picture and Open Detail (Refer Figure 1)
Sound OK ? - Picture/Audio/Video
No

AC source

END

Note : TV must be power OFF condition before unplug any of the FFC/FPC/wire/cable from the board.
-> This is to prevent possibility circuit damage happen.
10
Troubleshooting

3-2. No Power
3-2-1. DD Con

Start
DDCON

OK
B-Board No B-Board No
Check voltage at JL005 Check fuse. Fuse
3.3V? F6000

Yes

B-Board
Check voltage at No
Change B-
BE JL008
board
BA  JL6015
1.2V?
Yes

B-Board B-Board
No Check voltage at :
Check voltage at JL6016 Change B- Yes Change B-
1.5V? board BE  JL003. board
BA  JL6017.
12V?
Yes No

B-Board No Check
Check voltage at JL006 Change B-
LVDS
5V? board

Yes

After checking, take note of


NG condition & change B board

11
Troubleshooting

BE
JL005

JL003
JL008

JL6016

JL006

F6000

JL6001

12
Troubleshooting

BA

JL6001

JL006

F6000

JL003

JL008

JL6016

JL005

13
Troubleshooting

3-3. Standby LED Blinking


3-3-1. 2 times blinking

2 times Blinking

-ve
B-Board
Yes
Check DC voltage at
Change B-board
JL6001
+ve
19V - 19.5V?

Ensure that
+ve probe is No
touching the
needle.
Adaptor
Take out adaptor Yes
and check the output voltage. Change B-board
19V – 19.5V?
(Refer Figure 1)

No
Figure 1: How to check adaptor’s output
voltage.
Change adaptor

14
Troubleshooting

3-3. Standby LED Blinking


3-3-2. 3 times blinking
START

3x blinking

Remove Speaker Impedance ≠ 6~8 Ω


Speaker Connector No 3x blinking Check Speaker harness
at CN4001 & perform And Speaker impedance
AC OFF - ON

3x blinking No connectivity for speaker harness

Change
No connectivity of F4000 Check connectivity 3x blinking Change
Speaker
of F4000 Speaker
Harness

3x blinking & F4000 OK

Connect back
F4000 broken, Audio IC problem, Speaker Connector
Replace F4000 IC4001 damage to CN4001
& perform AC OFF - ON

Change B* No 3x blinking
board

DONE

15
Troubleshooting

3x LED Blinking - BA board Photo

CN4001

F4000

IC4001

16
Troubleshooting

3x LED Blinking - BA board Layout

CN4001

F4000

IC4001

17
Troubleshooting

3x LED Blinking - BE board Photo

CN4001
F4000

IC4001

18
Troubleshooting

3x LED Blinking - BE board Layout

CN4001

F4000 IC4001

19
Troubleshooting

3-3. Standby LED Blinking


3-3-3. 4 times blinking

No 12V

No Check Fuse. No
AEP? Fuse
(F6003) ok?
Yes Yes

Check Fuse. No
Check JL6009. No
Fuse
(F6003) ok? B-board
3.3V?
Ok
Yes

Check JL6009. No
B-Board
3.3V? Check JL6007. No
DDCON
Ye 12V?
s
Yes
Check JL6022. No
B-board
3.3V?
LVDS
Ye
s
Check JL6007. No DDCON
12V? (IC6010)
Yes

LVDS

20
Troubleshooting

3-3. Standby LED Blinking


3-3-4. 5 times blinking

START

5x Blinking Happens
TV Boots Up
TV Boots Up
Reinsert LVDS Flat Normally
Flexible Cable (FFC) at B* Board and Normally Incorrect FFC Replace B-Board B* Board Issue
Panel Side. Make sure FFC is Insertion
taped properly.

5x Blinking is Still
5x Blinking Still Observed
Happens

TV Boots Up TV Boots Up
Replace LVDS Flat Flexible Normally Replace Normally
LVDS
Panel or O-Cell Issue
Cable (FFC) *O-Cell or *Panel Module
Cable Issue
* O-Cell or Panel
Module replacement
depends on service
capabilities
5x Blinking Still
Happens
END

21
Troubleshooting

3-3. Standby LED Blinking


3-3-5. 6 times blinking

6x blinking

Check harness at CN9000 NG


Connect Harness and try again

OK

NG
Check F9000 continuity Change B*board

OK

0V NG NG Change
Check voltage at CL9000 Re-download SW
board
Perform this
checking while the OK OK
board is turning 2.5V – 3.3V NG
ON (before go to 0V
6x blinking) Check voltage at CL9003 SW issue

OK
0.5V – 1.3V

Install board on another panel NG


Change board

OK

Panel issue

22
Troubleshooting

X6 Standby LED Blinking : Board Layout

CN9000
Backlight
harness

Figure 1: CN9000 location

CL9003

CL9003
CL9000
GND
CL9000
GND

F9000
F9000

Figure 2: LED Driver Circuit portion in BA board Figure 3: LED Driver Circuit portion in BE board 23
Troubleshooting

3-3. Standby LED Blinking


3-3-6. 7 times blinking

START

7x blinking
Assist Speaker
Remove
No 7x blinking Check Assist Speaker harness Impedance ≠ 6~8 Ω
Assist Speaker Connector
at CN4505 & perform and Assist Speaker impedance
AC OFF - ON

7x blinking No connectivity for speaker harness


No connectivity of F4500 Check connectivity 7x blinking Change Assist
of F4500 Change Assist
Speaker
Speaker
Harness
7x blinking & F4500 OK
F4500 broken, Check connectivity
Replace F4500 of F4501 Connect back
Assist Speaker Connector
to CN4505
No connectivity of F4501 & perform AC OFF - ON
7x blinking & F4501 OK

F4501 broken, Audio IC problem,


Replace F4501 IC4505 damage

Change KK No 7x blinking
board

DONE

24
Troubleshooting

7x LED Blinking - KK board Photo

F4500

IC4505

CN4505

F4501

25
Troubleshooting

7x LED Blinking - KK board Layout

F4500

IC4505

CN4505

F4501

26
Troubleshooting

3-4. No Picture
3-4-1. General

No Picture

Check Input Source: Input Still No Check +12V BL_ON


Picture PANEL_VCC_SW CHECK BL_ON on OK
-Tuner OK Replace LVDS FFC OK
+12V voltage at B-Board at CL9012.
- MHL/HDMI Harness C8601 (BA) / HIGH (+3.3V): OK
CL6017 (BE) on LOW (0V): NG
-Video/Component B-Board

Input NG Picture OK +12V NG BL_ON NG

LVDS FFC Adaptor


Replace Input Backlight or LED
Harness or +12V DDCON
Source Driver Problem
Problem Problem

Still No
Picture Change
Panel
Replace B-Board END
Module* or
O-Cell*

Picture OK Picture OK * O-Cell or Panel


Module replacement
depends on service
Panel or O-Cell
B-Board Issue capabilities
Issue

27
Troubleshooting
CAD PHOTO
BA

C8601

CAD PHOTO

CL9012

CAD PHOTO
BE

CL6017

CAD PHOTO

CL9012

28
Troubleshooting

3-5. Audio
3-5-1. General

Main Speaker Refer


Audio Problem
No Sound? “Main Speaker No Sound”

Headphone (HP) Out Refer


No Sound? “HP Out No Sound”

Video/Component or HDMI 2 Audio In Refer


No Sound? “Analog Audio Input No Sound”

Analog RF Refer
No Sound? “Analog RF No Sound”

HDMI Audio Refer


No Sound? “HDMI Audio No Sound”

USB Audio Refer


No Sound? “USB Audio No Sound”

Scart In/Out (BE board only) Refer


No Sound? “Scart (In/Out) No Sound”

29
Troubleshooting

3-5. Audio
3-5-2. Main Speaker No Sound START Main Speaker No Sound

Sound
Do a Factory Setting

No connectivity for speaker No Sound

Sound harness
Check Speaker Harness
Change Speaker Harness
connectivity
No Sound
No Sound
Speaker Impedance
Sound
≠ 6~8 Ω
Change Speaker Check Speaker Impedance

No Sound
No Sound
No connectivity
of F4000 Check fuse connectivity
F4500 broken
at F4000

F4000 OK No Sound

Audio IC problem
IC4000 damage

Change B-Board

DONE

30
Troubleshooting

Audio Problem - Main Speaker No Sound (BA board Photo)

F4000

IC4001

31
Audio Problem - Main Speaker No Sound (BA board Layout)

F4000

IC4001
Audio Problem - Main Speaker No Sound (BE board Photo)

F4000

IC4001
Audio Problem - Main Speaker No Sound (BE board Layout)

F4000 IC4001
Troubleshooting

3-5. Audio
3-5-3. Headphone (HP) Out No Sound

Headphone (HP) Out No Sound

START

No Sound

Sound
Do a Factory Setting

No Sound

Sound Check AV Setup,


Headphone is selected

No Sound

Sound
Headphone problem Use another Headphone

No Sound & Headphone OK

HP IC (IC4000) or
Main IC (IC5000) problem

Change B*-board

DONE

35
Troubleshooting

Audio Problem - Headphone (HP) Out No Sound (BA board Photo)

IC5000

IC4000

J4000
Troubleshooting

Audio Problem - Headphone (HP) Out No Sound (BA board Layout)

IC4000

J4000

IC5000
Troubleshooting

Audio Problem - Headphone (HP) Out No Sound (BE board Photo)

IC5000

IC4000

J4000
Troubleshooting

Audio Problem - Headphone (HP) Out No Sound (BE board Layout)

IC4000

J4000

IC5000
Troubleshooting

3-5. Audio
START
3-5-4. Analog Audio Input No Sound
No Sound
Sound
Do a Factory Setting

No Sound
Sound
Check correct
Source mode is selected

No Sound
Sound
RCA cable problem Use another RCA cable
No Sound & RCA cable OK

Sound
Analog Input Source Check Analog Input Source
problem & use another input source

No Sound & Analog Input Source OK


Sound Refer
Audio Problem Sound
Check Speaker & Headphone
Main Speaker No Sound
& HP No Sound No Sound & Speaker / Headphone OK

No Sound Main IC (IC5000) or


Audio IC (IC4001/IC4505) or
HP IC (IC4000) problem

Change B*-board

DONE

40
Troubleshooting

3-5. Audio
3-5-5. Analog RF No Sound START

Do a Factory Setting

NG Sound
RF cable, OK? Change RF cable
No Sound
OK
NG Sound
RF source, OK? Change RF source/channel
No Sound
OK
NG
Raster sound, OK? Refer “Speaker No Sound”

OK
NG
Tuning, OK? Refer “Tuner Problem”

OK

UI setting, OK? NG Sound


Correct UI setting
(TV System, AFT, Audio Filter)

OK
No Sound
Change B*-board

DONE

41
Troubleshooting

3-5. Audio
* Please refer to IM for supported HDMI
3-5-6. HDMI Audio No Sound audio format.
START

Do a Factory Setting

NG Sound
HDMI cable, OK? Change HDMI cable

No Sound
OK

NG Sound
HDMI source, OK? Change HDMI source/channel

No Sound
OK

NG
Raster sound, OK? Refer “Speaker No Sound”

OK

NG
HDMI Playback, OK? Refer “HDMI Problem”

OK

Change B*-board

DONE

42
Troubleshooting

3-5. Audio START


3-5-7. USB No Sound

Do a Factory Setting

NG Sound
USB device, OK? Change USB device
No Sound
OK
NG Sound
USB source, OK? Change USB source/channel
No Sound
OK
NG
Raster sound, OK? Refer “Speaker No Sound”

OK
NG
USB Playback, OK? Refer “USB Problem”

OK

NG Sound
UI setting, OK?
Correct UI setting
(Music, Video)

OK
No Sound *Confirm with OSD on bottom panel,
Change B*-board
if playback not support.
*Please refer to IM for detail supported USB

DONE audio format.

43
Troubleshooting

3-5. Audio
START
3-5-8. Scart (In) No Sound (BE board only)
No Sound
Sound
Do a Factory Setting

No Sound
Sound
Check correct
Source mode is selected

No Sound
Sound
Scart cable problem Use another Scart cable
No Sound & Scart cable OK

Sound
Check Input Source
Input Source problem
& use another input source

No Sound & Input Source OK


Sound Refer
Audio Problem Sound
Check Speaker & Headphone
Main Speaker No Sound
& HP No Sound No Sound & Speaker / Headphone OK

No Sound Main IC (IC5000) or


Audio IC (IC4001/IC4505) or
HP IC (IC4000) problem

Change B*-board

DONE

44
Troubleshooting

3-5. Audio
3-5-9. Scart (Out) No Sound (BE board only)

START

No Sound

Sound
Do a Factory Setting

No Sound

Sound
Check correct
Source mode is selected

No Sound
Sound
Scart cable problem Use another Scart cable

No Sound & Scart cable OK

Sound
Check Input Source
Input Source problem
& use another input source

No Sound & Input Source OK

Main IC (IC5000) or
Scart Out IC (IC4200) or
Scart Connector (CN3001) problem

Change B*-board

DONE

45
Troubleshooting

Audio Problem - Scart (In/Out) No Sound (BE board Photo)

CN3001

IC4200
Troubleshooting

Audio Problem - Scart (In/Out) No Sound (BE board Layout)

IC4200

CN3001
Troubleshooting

3-5. Audio
3-5-10. Audio Problem (KK-board) 3-5-11. Audio Problem -Assist Speaker No Sound

START

Sound
Refer Do a Factory Setting
Audio Assist Speaker
“Assist Speaker
Problem No Sound?
No Sound”
No Sound
No connectivity for
Sound Change speaker harness
Check Speaker Harness
Speaker
connectivity
Harness
No Sound
No Sound
Speaker Impedance
Sound ≠ 6~8 Ω
Change
Check Speaker Impedance
Speaker
No Sound
No Sound
No connectivity
Sound F4500/F4501 of F4500/F4501 Check fuse connectivity
broken, Replace
at F4500/F4501
F4500/F4501

No Sound & F4500/F4501 OK

No Sound & F4500/F4501 OK Audio IC problem,


IC4505 damage

Change B-
Board

DONE

48
Troubleshooting

3-6. Video Problem


3-6-1. Video Analog Signal Path

49
Troubleshooting

3-6. Video Problem


3-6-1. No Picture AEP/UK Destination (BE) (a)

SCART RGB
No Picture AEP/UK
No Picture

NG
Check RGB_SWITCH [LOW : OV] OK ** Detailed check all parts NG
* Check CN3001
IC5000 Y12 at RGB_SWITCH signal
Connection
[SOY1] at R3055 Path [VD3016/R3053]
NG
OK [HIGH: 0.4V  Composite]
** Detailed check all parts at OK
OK [HIGH: 3V  RGB] CN3001 along signal path
at Pin No:
Check wave at NG (Vpp: 0 V) 7 : [VD3015/R3059/C3037/ NG
C3019(Ref1) /C3021(Ref2) R3062]
C3022(Ref3) &C5000 11 : [VD3014/R3060/C3038/
R3064]
OK (Vpp: 1 V) 15 : [VD3013/R3061/C3039/
R3065]

Ref1 OK

Ref2

Ref3

MT5565 [IC5000] CN3001 Connectivity CN3001 Connector


Problem Problem Parts Broken
Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen NG Condition : Part short-circuited

50
Troubleshooting

3-6. Video Problem


3-6-1. No Picture AEP/UK Destination (BE) (b)

SCART CVBS No Picture AEP/UK


No Picture

NG
Check RGB_SWITCH
[HIGH] * Check CN3001 NG
IC5000 Y12
Connection
[SOY1] at R3055
OK
OK [LOW]

** Detailed check all parts NG


at RGB_SWITCH signal
Path [VD3016/R3053]

OK

Detailed check all parts at


CN7501 along signal path NG
Check wave between NG (Vpp: 0 V)
at Pin No:
C3023 (Ref 4) and IC5000
20 : [VD3007/R3054/C3034/
R3066]
OK (Vpp: 1 V)

OK

Ref4

MT5565 [IC5000] CN3001 Connector CN3001 Connectivity Parts Broken


Problem Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen NG Condition : Part short-circuited

51
Troubleshooting

3-6. Video Problem


3-6-1. No Picture AEP/UK Destination (BE) (c)

Video
No Picture No Picture AEP/UK

* Check J3001
Check if input OSD NG Connection, NG
is GREY OUT
VIDEOB_DET
OK if it is highlighted
At R3015
OK
OK

** Detailed check all parts NG


Check wave between NG (Vpp: 0 V)
at CVBS1P signal path
C3011 (Ref9) and IC5000
[VD3004/R3022]

OK (Vpp: 1 V)
OK

Ref5

MT5565 [IC5000] J3001 Connector J3001 Connectivity


Problem Parts Broken
Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen NG Condition : Part short-circuited

52
Troubleshooting

3-6. Video Problem


3-6-1. No Picture AEP/UK Destination (BE) (d)

Component
No Picture AEP/UK
No Picture

* Check J3001
Con
Check if input OSD NG NG
VIDEOB_DET at
is GREY OUT
R3015,
OK if it is highlighted
AV_COMP_SEL at
R3014 ** Detailed check all parts
OK
OK at signal path of:
Check wave at Y0P : [VD3004/R3004/R3007/
NG (Vpp: 0 V) C3006/R3024] NG
C3013(Ref10)/C3015(Ref11)
/C3016(Ref12) PB0P : [VD3005/R3005/R3008
and IC5000 /C3007/R3026]
PR0P : [VD3006/R3006/R3009
OK (Vpp: 1 V) /C3008/R3027]

Ref6 OK

Ref7

Ref8

J3001 Connector J3001 Connectivity


MT5565 [IC5000] Problem Parts Broken
Problem
Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen NG Condition : Part short-circuited

53
BE > A-SIDE

CN300
R3061 C3039 VD3013
1 C3019
C3023
R3062 C3021 C3022
R3064 R3065 R3066
R3060

C3038
VD3014

VD3015

C3037

R3059

54
BE > A-SIDE

VD3007

R3054

C3034

C3006 R3007

R3015

VD3004

R3055
VD3016
R3004

R3053

55
BE > A-SIDE

C3016

C3013 C3015 C3011

VD3006 R3006 R3009 C3008


R3014

R3026
R3022
R3024 R3027

VD3005 R3005 R3008 C3007


56
3-6. Video Problem
3-6-2. No Picture WW Destination (BA) (a)

Video
No Picture No Picture WW

* Check J3001
Check if input OSD NG Connection, NG
is GREY OUT
VIDEOB_DET
OK if it is highlighted
At R3015
OK
OK

** Detailed check all parts NG


Check wave between NG (Vpp: 0 V)
at CVBS1P signal path
C3011 (Ref9) and IC5000
[VD3004/R3022]

OK (Vpp: 1 V)
OK

Ref9

MT5565 [IC5000] J3001 Connector J3001 Connectivity


Problem Parts Broken
Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen NG Condition : Part short-circuited

57
3-6. Video Problem
3-6-2. No Picture WW Destination (BA) (b)

Component
No Picture WW
No Picture

* Check J3001
Con
Check if input OSD NG NG
VIDEOB_DET at
is GREY OUT
R3015,
OK if it is highlighted
AV_COMP_SEL at
R3014 ** Detailed check all parts
OK
OK at signal path of:
Check wave at Y0P : [VD3004/R3004/R3007/
NG (Vpp: 0 V) C3006/R3024] NG
C3013(Ref10)/C3015(Ref11)
/C3016(Ref12) PB0P : [VD3005/R3005/R3008
and IC5000 /C3007/R3026]
PR0P : [VD3006/R3006/R3009
/C3008/R3027]

Ref10 OK

Ref11

Ref12

J3001 Connector J3001 Connectivity


MT5565 [IC5000] Problem Parts Broken
Problem
Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited


 NG Condition : Solder splash can be seen NG Condition : Part short-circuited

58
BA > A-SIDE
C3016

C3013 C3015 C3011

R3014 R3015

R3026 R3022
R3024

R3027

59
BA > A-SIDE

R3004
R3009

VD3006 C3006

C3008 R3007 VD3004


R3006

VD3005 R3005 R3008 C3007

60
3-6. Video Problem
3-6-3. Input Skip function (BA & BE)
Non-Detect CVBS Detect RGB Detect
Input Signal Non-Detect Detect
(Typical) (Typical) (Typical)
Input Signal
AV1
SCART AV1
ASPECT (IC9000 J3)
0V 0.28 ~ 0.76V 0.28 ~ 0.76V
(Typical) (Typical)
"STBY_ADC_IN_9"

(detect always)
“FBIN"
Always detected
SCART FB (IC9001 V15)
0/3V 0V V
Video VIDEOB_DET 0V 5V

Non-Detect Detect VIDEOB_DET


Input Signal Component 0V 5V
(Typical) (Typical) AV_COMP_SEL

Video VIDEOB_DET 0V 5V

VIDEOB_DET
Component 0V 5V
AV_COMP_SEL

All BA Models

Video2/ Component
Component

Video 1

Rear
Rear

AEP (BE Board) BA Board (All destination)

61
3-7. HDMI Problem
3-7-1. HDMI No Picture Basic Checking

62
3-7. HDMI Problem
3-7-2. HDMI 1 & 2 Failure (BE Board) – Main Flowchart

63
3-7. HDMI Problem
3-7-3. HDMI 1 & 2 Failure (BE Board) – Child Flowchart ~ +5V FA FLOW

64
3-7. HDMI Problem
3-7-4. HDMI 1 & 2 Failure (BE Board) – Child Flowchart ~ HPD FA FLOW

65
3-7. HDMI Problem
3-7-5. HDMI 1 & 2 Failure (BE Board) – Child Flowchart ~ I2C FA FLOW

66
3-7. HDMI Problem
3-7-6. HDMI 1 & 2 Failure (BE Board) – Child Flowchart ~ HDCP FA FLOW

67
3-7. HDMI Problem
3-7-7. HDMI 1 & 2 Failure (BE Board) – Child Flowchart ~ TMDS line FA FLOW

68
3-7. HDMI Problem
3-7-8. HDMI 1 & 2 Failure (BA (Non MHL) Board) - Main Flowchart

69
3-7. HDMI Problem
3-7-9. HDMI 1 & 2 Failure (BA (Non MHL) Board) - Child Flowchart ~ +5V FA FLOW

70
3-7. HDMI Problem
3-7-10. HDMI 1 & 2 Failure (BA (Non MHL) Board) Child Flowchart ~ HPD FA FLOW

71
3-7. HDMI Problem
3-7-11. HDMI 1 & 2 Failure (BA (Non MHL) Board) -Child Flowchart ~ I2C FA FLOW

72
3-7. HDMI Problem
3-7-12. HDMI 1 & 2 Failure (BA (Non MHL) Board) -Child Flowchart ~ HDCP FA FLOW

73
3-7. HDMI Problem
3-7-13. HDMI 1 & 2 Failure (BA (Non MHL) Board) -Child Flowchart ~ TMDS line FA FLOW

74
3-7. HDMI Problem
3-7-14. HDMI 1 & 2 Failure (BA (MHL) Board) - Main Flowchart

75
3-7. HDMI Problem
3-7-15. HDMI 1 & 2 Failure (BA (MHL) Board) - Child Flowchart ~ +5V FA FLOW

76
3-7. HDMI Problem
3-7-16. HDMI 1 & 2 Failure (BA (MHL) Board) - Child Flowchart ~ HDMI_CBL_DET FA FLOW

77
3-7. HDMI Problem
3-7-17. HDMI 1 & 2 Failure (BA (MHL) Board) - Child Flowchart ~ HPD FA FLOW

78
3-7. HDMI Problem
3-7-18. HDMI 1 & 2 Failure (BA (MHL) Board) - Child Flowchart ~ I2C FA FLOW

79
3-7. HDMI Problem
3-7-19. HDMI 1 & 2 Failure (BA (MHL) Board) - Child Flowchart ~ HDCP FA FLOW

80
3-7. HDMI Problem
3-7-20. HDMI 1 & 2 Failure (BA (MHL) Board)- Child Flowchart ~ TMDS line FA FLOW

81
3-7. HDMI Problem
3-7-21. HDMI No Sound Output FA

82
3-8. MHL
3-8-1. MHL No Picture Basic Checking

83
3-8. MHL
3-8-2. MHL Failure Analysis Flow- Main Flow Chart

84
3-8. MHL
3-8-3. MHL Failure Analysis Flow- Child Flowchart ~ MHL_SENSE FA FLOW

85
3-8. MHL
3-8-4. MHL Failure Analysis Flow- Child Flowchart ~ MHL_CBL_DET FA FLOW

86
3-8. MHL
3-8-5. MHL Failure Analysis Flow- Child Flowchart ~ VBUS FA FLOW

87
3-8. MHL
3-8-6. MHL Failure Analysis Flow- Child Flowchart ~ CBUS FA FLOW

88
3-8. MHL
3-8-7. MHL Failure Analysis Flow- Child Flowchart ~ I2C FA FLOW

89
3-8. MHL
3-8-8. MHL Failure Analysis Flow- Child Flowchart ~ TMDS line FA FLOW

90
3-8. MHL
3-8-9. MHL No Charging-Main Flow Chart

91
3-8. MHL
3-8-10. MHL No Charging-Child Flowchart ~ VBUS FA FLOW

92
3-8. MHL
3-8-11. MHL No Charging- Child Flowchart ~ MHL_SENSE FA FLOW

93
3-8. MHL
3-8-12. MHL No Charging- Child Flowchart ~ MHL_CBL_DET FA FLOW

94
SE2/SE2N BE Board

HDMI 2
HDMI 1
(CN3600)
(CN3601)
SE2/SE2N BE Board ~ HDMI 1 (CN3601)

D3606
R3602 R3626
R3760

R3761
VD3607
RB3607 RB3606
R3601 VD3606
RB3604 VD3608

VD3609
RB3603 RB3602

Pin 19 Pin 1
SE2/SE2N BE Board ~ HDMI 2 (CN3602)

RB3608 RB3611
Pin 1

RB3609 RB3612

R3767

R3768

VD3601
Pin 19
RB3610
VD3603 VD3602
VD3604
R3766
R3758

D3602

R3757
SE2/SE2N BA Board

HDMI 1
(CN3601)

HDMI 2
(CN3600)
SE2/SE2N BA Board ~ HDMI 1 (CN3601)

D3606

R3761
R3601
RB3604
R3760
R3626
RB3607

RB3606
R3602 VD3608 VD3607 VD3606

VD3609 RB3603 RB3602

Pin 19 Pin 1
SE2/SE2N BA Board ~ HDMI 2 (CN3602) Part1

R3793

Pin 8 Pin 1
IC3607

R3778

RB3610
IC3606
Q3609
R3638

R3652
R3637
Pin 6 Pin 1
Q3605

R3690

Q3612
R3650
Q3616 R3747

R3715
Pin 1
R3776
R3756
R3746
Pin 40 R3775 Pin 1
R3774
R3705 IC3605
R3773

Pin 12
SE2/SE2N BA Board ~ HDMI 2 (CN3602) Part2
R3755
Pin 1
R3754
R3745
R3753
IC3605
R3752 R3772 RB3608
Q3613 R3653
R3751 R3771 RB3609

R3750 R3770

R3686 R3749 R3769

VD3601

VD3602 Pin 19
RB3611 RB3612 VD3603

VD3604
R3790
R3766

R3779
R3786
R3787 D3602

RB3601 D3610 R3757

R3758
3-9. TUNER
3-9-1. NO SOUND: TUNER

This troubleshooting is only for Analog

No Sound with normal picture

NO
Only RF tuner input?

YES

Please refer Audio


Check IC5000 (SoC) troubleshooting

102
3-9. TUNER
3-9-2. NO PICTURE: @ TUNER

RF input no picture / noisy


picture

NG
Check RF source cable Change RF cable and antenna
and antenna, OK?

OK

Check Tuner power line: NG Please refer DDCON


3.3V at JL1035 = 3.3V?
troubleshooting
1.8V at JL1004 = 1.8V?
DEM_3.3V at JL1018 = 3.3V?

OK

Tuning for Analog, Digital or


Satellite?

Analog Digital Satellite

NG
Check Tuner power line 12V LNB Voltage
12V at JL1026 = 12V? Checking
OK

For TW & LA-ATSC For AEP-T2S2,, PA_T2, CH


(MX/UC) only LA-ISDB(BR/AR) and LA-T2(COL) only

Refer Analog Tuning Refer Digital Tuning 1 Refer Digital Tuning 2

103
BE BOARD (B Side)

JL1035 JL1004

JL1026

JL1018

104
BA BOARD (B Side)

JL1018

JL1035

JL1035

105
3-9. TUNER
3-9-3. FOR 12V LNB Voltage Checking: @ AEP_T2S2

12V LNB Voltage Checking

NG OK OK
Check fuse F1000 at MOSFET Q6014
Check Tuner power line Check Panel_PWR signal line
12V line. broken
12V at JL003 = 12V? at CL6021 = 3.3V?
Please change fuse if NG

OK NG NG

Please refer DDCON


Refer Digital Tuning 2 troubleshooting

Please refer DDCON


troubleshooting

106
BE BOARD EU T2S2 (A Side)

CL6021

F1000

107
3-9. TUNER
3-9-4. FOR ANALOG TUNING: @ All destination

For LA-ISDB(BR/AR) , LA-T2(COL) Notes:


Analog Tuning
- Parts for IFOUTN1 line: C1013,FB1000,C1011, R1061,
C1027,R1055, R1057.
For Other destination
Confirm ANT or Cable connection - Parts for IFOUTP1 line:
C1015,FB1001,,C1012,R1062,C1028, R1062, R1056,
- Parts for IFAGC1 line: C1017,R1049, R1050, C1029, R1058.

NG
Channel can be lock?

OK

Check part mounting


Noisy condition for analog control NG
Picture quality is noisy? line
“IFOUTN1, IFOUTP1,
IFAGC1”
Not Noisy
OK

OK Please re-upgrade NG
Firmware (PKG), Check
again Picture quality?

Done (End) Change B-board

108
BE BOARD (A Side)

C1029
C1016
C1012 FB1001 C1015
C1028

R1062
R1056

C1013
R1058

C1011 FB1000

C1014
R1057 C1027
R1055 R1061
C1017 R1049 R1050

109
BA BOARD (A Side)

R1058
R1057

C1029
R1055
R1056

C1027
C1028

R1062

R1061

C1011
C1014

C1012
R1050
C1016
R1049

FB1001

C1017

FB1000
C1013

C1015

110
3-9. TUNER
3-9-5. FOR DIGITAL TUNING 1: @ AM-ATSC(MX/UC).
Notes:
Digital Tuning 1
- Parts for IFOUTN1 line: C1013,FB1000,C1011, R1061, C1027,R1055,
R1057.
- Parts for IFOUTP1 line: C1015,FB1001,,C1012,R1062,C1028, R1062,
R1056,
Confirm ANT or Cable connection - Parts for IFAGC1 line: C1017,R1049, R1050, C1029, R1058.
- Parts for M_SCL line: R5027.
- Parts for M_SDA ine: R5016

OK NG
Check part mounting condition for
Channel can be lock? digital control line
“M_SCL,M_SDA”
NG
OK
OK
Sound is normal?

No sound

If UEC = 0
Confirm UEC of digital RF by Service mode Check IC5000 (SoC)

If UEC > 0

NG
Check part mounting condition for digital data line
“IFOUTN1, IFOUTP1, IFAGC1”

OK

NG
Please re-upgrade Firmware
(PKG),
Check again Picture quality?

OK

Change board
Done (End)

111
BA BOARD (A Side)

R1058
R1057

R5016 C1029
R1055
R1056

C1027
C1028
R5027

R1062

R1061

C1011
C1014

C1012
R1050
C1016
R1049

FB1001

C1017

FB1000
C1013

C1015

112
3-9. TUNER
3-9-6. FOR DIGITAL TUNING 2: @ AEP-T2S2, PA_T2, CH, LA-ISDB(BR/AR) and LA-T2(COL).
Digital Tuning 2 Notes:
For AEP-T2S2 - Parts for M_SCL line: R5027.
For LA-ISDB(BR) and - Parts for M_SDA ine: R5016
LA-T2(COL) only - Parts for DEMOD_TSCLK line:R1029
For PA_T2 and - Parts for DEMOD_TSDATA line:
Confirm ANT or Cable connection CH Confirm ANT or Satellite connection -R1030,R1031, R1032,R1033, R1034,R1035, R1036

NG OK
Check part mounting condition for
Channel can be lock? digital control line
“M_SDA,M_SCL”

OK
OK NG

Sound is normal?

No sound

If UEC = 0
Confirm UEC of digital RF by Service mode Check IC5000 (SoC)

If UEC > 0

NG
Check part mounting condition for digital data line
“DEMOD_TSCLK, DEMOD_TSDATA”

OK

NG
Please re-upgrade Firmware
(PKG),
Check again Picture quality?

OK

Done (End) Change board

113
BE BOARD (A Side)
R1031

R1033
R5016
R1034 R1034
R5027

R1032

R1035 R1032

R1030

114
BA BOARD (A Side) R1058

R5016 C1029

R5027

R1033

R1035 R1031

R1034

R1030 R1030
R1034 R1032

115
3-10. Tact Key
3-10-1. Switch Unit Buttons

Switch Unit NOT FUNCTIONING

*VOLTAGE LEVEL FOR EACH PRESSED BUTTON

KEY Voltage (average) Voltage range

Check Wire Harness NG


- 0.000 0.00 – 0.2
And Connector Change Wire Harness
Connection? And connect properly + 1.114 1.00 – 1.22
CH/Input 1.693 1.53 – 1.86
OK
No Input 2.420 2.3 – 2.54

**see the following slide for probing point at BA board and BE


**Check 3.3V in board to check 3.3V, and probing point at switch unit
** Check 3.3V NG (Pin 8, CN9702 on
in Pin2, CN1 BE board) or (Pin
(Switch Unit) 27, CN9700 in BA
board)

OK OK

*Check NG
Pin 1 Voltage Level Change Switch Unit
in CN1 (switch unit)

OK

NG
Change B-board

116
Probe point for switch unit

Front of Switch unit

Back of Switch unit

Pin 3

Pin 2

Pin 1
3-11. IR
3-11-1. Troubleshooting flow

TV cannot be controlled
by remote commander

OK
Green LED blinks at Power indicator OK
Green LED lights up Mechanical
when using commander
at Power LED indicator (ex. Bezel, Guidelight)
near sensor’s window

NG
NG

OK
Confirm Harness connection
Harness loose connection
OK on B-Board and HKK Board

NG
OK
Change Harness Harness NG

NG

OK
Change HKK board HKK board NG

NG

Change B-board

118
Probe point for BE board

Probe point
Probe point for BA board

Probe point
3-12. CI
3-12-1. Troubleshooting flow

CI Check if TV can detect CICAM Yes


Check CI or CI+ case Channel Setup Digital Setup Change B Board
 CA Module

CI+ No

Valid key Check any pin on Yes


Check service menu for
CI Slot is bend or
CI+ Credentials  CI+ Key
broken.

Invalid key No

Yes OK
Invalid Key Insert CICAM and Main IC NG
Check CI routing
Change B Board Check CI 5V Change B Board

No NG

Insert CICAM and NG Part Knock Off


Check CI Detection Pin Change B Board

OK

Main IC NG *Important: Please use a known good CICAM


IC7000 or Main IC NG for testing
Change B Board Change B Board

121
Check CI 5V

CI 5 Volts, PIN 17/18/51/52

122
Check CI Detection Pin

Both CI Detection Pin should be 3.3V before CICAM


insert and 0v when CICAM inserted.

Card Detect 2 – PIN 67 Card Detect 1 – PIN 36 123


Check CI Routing

1
4

2 3 5 7 6 Confirm these 7 network resistor is mount properly.

124
3-13. USB
3-13-1. Troubleshooting flow

Ensure No USB Main IC NG


device connected Change B Board

3.3V

0V
Check IC7001 Pin 17

3.3V

No 3.3V
Check IC7002/IC7003 IC7002/IC7003 NG
Check USB 5V
Pin 4 Change B Board

Yes

IC7005/IC7001 NG
Change B Board

125
Check USB 5V

CN7002/CN7001 Pin1

126
Check IC7001 Pin17

IC7001 Pin17

127
Check USB 5V

IC7002/IC7003 Pin4

128
3-14. Ether
3-14-1. Troubleshooting flow

Check if TV has good OK


cable connection
Set-up  Network setup

Failed

Yes
OK Check if any abnormal
Check if the Ethernet Connector NG
or broken point on
cable is good Change B Board
Ethernet Connector

NG No

Yes
Check if TV has MAC Address T7000 or Main IC NG
Change a good cable
Set-up  Network setup Change B Board

No

Invalid MAC Address


Change B Board

129
3-15. Wifi-Module
3-15-1. Troubleshooting flow

START

Does WiFi function Open Detail


turned on at TV? - Turn On WiFi

Device Can Open Detail


Be Connected? - Hardware Defect

END

130
3-15. Wifi-Module
3-15-2. Turn On WiFi

Turn On WiFi

TV UI:
NO Is the radio field NG HOME -> SETTINGS -> OK
Open Detail
- Hardware Defect Strength too weak SYSTEM SETTING -> Network Setting
or even No signal? SETUP -> Wi-Fi SETUP ->
Network

YES
WiFi Direct

TV UI:
NG OK
HOME -> SETTINGS ->
AP Change WiFi Module SYSTEM SETTING -> WiFi Direct Setting
SETUP -> Wi-Fi SETUP ->
Wi-Fi DIRECT

OK NG

WiFi Module Open Detail


- Hardware Defect

131
3-15. Wifi-Module
3-15-3. Hardware Defect

Hardware Defect Input Power


TP: Vcc = 5V

OK
Check harness NG
connection insertion
is OK Connect properly Loose harness
between WiFi
and Bxx

OK

OK

Change harness
between Bxx board Main Harness
and WiFi Back View
NG

NO

Check Input Power, Change Bxx


is it 5V? board
NG
TP: VCC

YES

OK

Change Wi-Fi module


Wi-Fi module
Front View

132
SECTION 4
SERVICE ADJUSTMENTS
4-1. Accessing Service Mode. 4-2. Accessing Software Version.
1) Go to TV standby condition by remote commander. 1) Press (Enter) or button on Remote to enter status information.
2) Press “i+ (info)”, “5”, “Volume +” then “TV power” on remote.
3) You can see Service Mode on display.
4

Only Available for Remote Commander


UC Region
3
Screen Sample

Remote
Commander

Only Available
for IPTV model
Only Available
for EU Region 2) Press (Enter) button on Remote to back to Service Mode.

Remote Commander

Service Mode Screen Sample Screen Sample


133
Service Adjustment

4-3. Accessing Self Diagnostic History. 4-4. Accessing Self Diagnostic Menu.
1) Press (Enter) button on Remote to enter Self Check Mode. 1) Go to TV standby condition by remote commander.
2) Press “i+ (info)”, “5”, “Volume -” then “TV power” on remote.
3) To Exit – Press Power Off & On.
Number of Standby Error count
LED flashings
Error name

Remote Commander

0- indicates no error
Screen Sample
was detected.

1- indicates an error
was detected.
Only Available for
PAA & PAD
Region

Screen Sample
2) Press Enter button on Remote to back to Service Mode Total Operation Time [h] – Boot Count – Panel Operation Time [h]
(max 65535) (max 65535) (max 65535)

•Total Operation Time and Panel Operation Time and is recorded every 1 h.

Remote function:
Error history clear : <8> -> <0>
Panel operation time clear: <7> -> <0>

Screen Sample

134
Service Adjustment

4-5. Accessing Serial Number Edit


1) Press button on Remote to edit Serial Number.

Screen Sample
Remote Commander
Note: * The font color of YES is change to black when it is selected.
4) If YES is selected, the input data is saved into EEPROM.
Screen Sample
SERIAL NUMBER EDIT is grayed out and the serial number that has
2) Press or button to select number
been input is displayed.
. * The font color of YES is change to black when it is selected. User will not able to edit anymore.

Remote Commander

3) Serial Number can be set ONLY ONCE. Screen Sample


After user input data , press <Enter>.
Pop dialog will appear to inform user to confirm data.
Press or button to select YES or NO.
Select YES if input data is correct. Screen Sample

Select NO if input data is incorrect. Note : * The font color of SERIAL NUMBER is change to orange
Press <Enter> to save answer. after YES is selected.
135
Service Adjustment

5) If NO is selected, the input data is not saved into EEPROM. 4-6. Accessing Model Name Edit.
The serial number that has been input is displayed.
User can still edit the Serial Number. 1) Press button on Remote to edit Model Name.

Remote Commander

Screen Sample

Screen Sample

Note : * The font color of NO is change to black when it is selected.


2) Press or button on Remote to select character.

Remote Commander

Screen Sample

Note : * The font color of SERIAL NUMBER is white after NO is selected. Screen Sample

136
Service Adjustment

3) Model Name can be set ONLY ONCE.


After user input data , press <Enter>.
Pop dialog will appear to inform user to confirm data.
Press or button to select YES or NO.
Select YES if input data is correct.
Select NO if input data is incorrect.
Press <Enter> to save answer.

Screen Sample

Note : *The font color of MODEL NAME is change to orange


after YES is selected.

Screen Sample
5) If NO is selected, the input data is not saved into EEPROM.
The model name that has been input is displayed.
User can still edit the Model Name.
Note :* The font color of YES is change to black when it is selected.

4) If YES is selected, the input data is saved into EEPROM.


Model Name EDIT is grayed out and the model name that has been
input is displayed.
User will not able to edit anymore

Note: *The font color of NO is change to Note :* The font color of MODEL NAME
black when it is selected. is white after NO is selected.
137
Service Adjustment

4-7. White Balance


1) Press button on Remote to enter White Balance Adjustment.

Remote Commander

Screen Sample

2) Press or button to to change intended Color Temp adjustment.(Cool , Neutral and Warm)
.

Remote Commander

Screen Sample

138
Service Adjustment

3) Start WB adjustment by changing R/G/B Gain & Offset register.

R/G/B Gain setting around High luminance Adjustment


(Default Value 512)

R/G/B Offset setting around Low luminance Adjustment


(Default Value 0)

Screen Sample

4) After adjustment completed go to Data Save and press  until it shows “W/B” and press enter.

Press  Press Enter Data is Saved

Screen Sample
Service Adjustment

Remark#1
For this case only Cool Color Temp. will be saved to TV set. To save Neutral
and Warm adjustment we need to change Color Temp. to intended Color
temp. adjustment and execute Data Save operation again. After operation
completed, just exit the Service Menu page.

Screen Sample
5) Recall Data operates 2 processes at the same time.
i) Reset current Color temp Data R/G/B Gain & Offset register to default.
ii) Return to original WB data

6) To perform Recall data, go to Recall Data and press  until it shows “W/B” and press enter.

Press  Press Enter


Reset R/G/B
gain & offset
to default

Screen Sample
Remark #2:
Data Recall only will reset current Color Temp. data to default. For this case
only Cool Color Temp. will be reset to TV set. To reset Neutral and Warm
adjustment we need to change Color Temp. to intended Color temp. and
execute Recall Data operation again.
Data Save is needed for every Color Temp. once Recall Data is executed to
save the default data

Screen Sample

7) To get original WB data if panel or Board is changed, please execute Data recall for each color temp.

Press  Press Enter


Return to
original WB
data

Screen Sample

8) AC Off and ON is needed after Recall data.(For function 6(ii)).


Short time flicker (White pattern changes 3 times) can be observed to verify the Copy Data operation is working.
Diagrams

SECTION 5
DIAGRAMS
5-1.CIRCUIT BOARD LOCATION
5-1-1. 32”

KK
MOUNT
( Asia ) BA / BE
BOARD

SWITCH
UNIT

HKK
MOUNT

5-1-2. 40”

BE
BOARD

SWITCH
UNIT

HKK BOARD

142
Diagrams

5-2. Block Diagram


5-2-1. BA SE-2 (PAA)- KLV-*

UART Rx/Tx Bus Switch D+/D-(1) or Rx/Tx


Indicator LED/SIRCS LED NLAS7242
backlight D+/D- (1) USB2.0 Port
60Hz

Switch Unit (4keys)


LED Driver
BD9397EFV
HDMI 2
*HDMI/MHL
*(MHL) for PAA-India only
LVDS receiver
SII1292
MT5565
HDMI1 (ARC)

HDMI2 AUDIO IN (DVI)


SIRCS out (CBX) A-IN
HP/
A-OUT
HP AMP
Embedded TPA6138A2
DDR3 2Gb
NAND Flash
2Gb
IF
2SP*
Audio AMP I2S
BD28620

*K board (KK)
*For India & AFI models Audio AMP I2S
BD28620
using subwoofer (2.1 ch)
Component
Composite
DC-IN
Component/Composite
19.5V from AC adapter
Tuner Module

143
Diagrams

5-2. Block Diagram


5-2-2. BA SE-2 (PAD)- KDL-*
D+/D-(1) or
UART Rx/Tx Bus Switch Rx/Tx
Indicator LED/SIRCS LED NLAS7242
backlight D+/D- (1) USB2.0 Port
60Hz

Switch Unit (4keys)


LED Driver
BD9397EF
V
HDMI 2
LVDS
MT5565
HDMI1 (ARC)

S/FPDIF HDMI2 AUDIO IN


Opt *(DVI) *SIRCS out (CBX)
A-IN
HP/
HTL4 HP AMP A-OUT

*for Hotel Embedded Demod TPA6138A


models DDR3 2Gb DVB-T/C 2
NAND Flash
2Gb
IF
2SP*
Audio AMP I2S
BD28620

*K board (KK)
*For India & AFI models using Audio AMP I2S
subwoofer (2.1 ch) BD28620
Component
Composite
DC-IN
Component/Composite
19.5V from AC adapter
Tuner Module

144
Diagrams

5-2. Block Diagram


5-2-3. BE SE-2 (EU)

UART Rx/Tx D+/D-(1) or


Bus Switch Rx/Tx
Indicator LED/SIRCS LED NLAS7242
backlight D+/D- (1) USB2.0 Port 1
60Hz
PCMCIA
Switch Unit (4keys)
P-TS
LED Driver
BD9397EFV
P-TS
Ether HDMI 2
LVDS
*for UK only
MT5565
HDMI1 (ARC)
S/FPDIF

Opt
Ether
PHY
HP/
HP AMP A-OUT
Embedded Demod TPA6138A
DDR3 2Gb DVB-T/C 2
NAND Flash I2S
2Gb
IF P-TS

Audio AMP SCART


2SP BD28620

Component
Composite
DC-IN
Component/Composite
19.5V from AC adapter Tuner Module

145
Diagrams

5-3. Connector Diagram


5-3-1. BA (i)

146
Diagrams

5-3. Connector Diagram


5-3-1. BA (ii))

147
Diagrams

5-3. Connector Diagram


5-3-2. BA with K-Board (i)

148
Diagrams

5-3. Connector Diagram


5-3-2. BA with K-Board (ii)

149
Diagrams

5-3. Connector Diagram


5-3-3. BE (i)

150
Diagrams

5-3. Connector Diagram


5-3-3. BE (ii)

151
Diagrams

5-3. Connector Diagram


5-3-4. BA HOTEL (i)

152
Diagrams

5-3. Connector Diagram


5-3-4. BA HOTEL (ii)

153
Sony EMCS (Malaysia) Sdn. Bhd. English
9-888-174-01 RDCM © 2015. 03
154
APPENDIX-1 How to update TV for Service Update
How to update TV Software (1)
1. Please download TV firmware image from Server in each region on your PC.
(filename: sony_fwboot_2015_<Version>_<Dest_ID(lower-case)>_.zip, Refer the matrix of this page)
2. Extract TV firmware image and you will get 2files.
(sony_fw_2015_<Version>_<Dest_ID>.pkg & sony_boot_2015_<Version>_<Dest_ID>.bin)
3. Copy sony_fw_2015_<Version>_<Dest_ID>.pkg file to the root directory of USB pen
drive. (ex: sony_fw_2015_1500_SLPDA.pkg)
4. Insert USB pen drive to USB port of TV.

Model EU PAA PAD CND CO U/C/M BR CHI/PE

SE2 (JustTV) 8.000 9.000 1.000 - - - - -

Dest_ID SLEU1 SLPA1 SLPD1 - - - - -

SE2N (Simple IPTV) 8.500 9.500 1.500 3.500 5.500 4.500 7.500 6.500

Dest_ID SLEUA SLPAA SLPDA SLCDA SLCOA SLUSA SLBRA SLCPA

5. Pull Out the AC plug and wait 10 second (considering the charge of AC adaptor).
6. Press and hold the side Power Key for 5 seconds and re-insert the AC plug at the same
time.
155
How to update TV Software (2)

7. After 20-30 seconds, the LED is turn to Amber and blink.


 LED blinking indicates “Under SW Update”.
 IMPORTANT NOTE: PLEASE DO NOT PULL OUT
THE AC PLUG DURING THIS STATE.

8. After 1-2 minutes, LED blinking will finish. Please press <Power> key.
If “SONY” Logo displays the screen and LED is turn to GREEN, Software update is
success!!
9. Pull out the USB pen drive from TV.

156
How to update TV Software (3)
10. TV on standby and Enter Service Mode. Press “i+ (info)”, “5”, “Volume +”
then “TV power” on remote.
11. Select “Status Information” item and Press <Enter> key.
12. Confirm SW,NVM,Boot,Panel ID,PQ,AQ Version. 12

13

15

13. Press <Return> to back Service Mode Menu.


14. Select “UART Selection” by ↑↓ key, and select “No log” item by ←→ Key
and press <Enter> key for Selection.
15. Pull Out the AC plug and wait 10 second (considering the charge of AC
adaptor).
16. Insert the AC plug.
17. Press <Power> Key to turn on the TV.

157

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