DMOS Driver For 3-Phase Brushless DC Motor: Description
DMOS Driver For 3-Phase Brushless DC Motor: Description
                                                                 Description
                                                                 The L6235 device is a DMOS fully integrated 3-
                                                                 phase motor driver with overcurrent protection.
                                                                 Realized in BCD technology, the device combines
                                                                 isolated DMOS power transistors with CMOS and
                                                                 bipolar circuits on the same chip.
                                                                 The device includes all the circuitry needed to
                               62                              drive a 3-phase BLDC motor including: a 3-phase
                                                     DMOS bridge, a constant off time PWM current
                                                                 controller and the decoding logic for single ended
                                                                 hall sensors that generates the required
                                                                 sequence for the power stage.
                      2UGHULQJQXPEHUV
                     /13RZHU',3                         Available in PowerSO36 and SO24 (20 + 2 + 2)
                     /3'3RZHU62                         packages, the L6235 device features a non-
                        /'62                            dissipative overcurrent protection on the high-side
                                                                 power MOSFETs and thermal shutdown.
Features
 Operating supply voltage from 8 to 52 V
 5.6 A output peak current (2.8 A DC)
 RDS(ON) 0.3  typ. value at Tj = 25 °C
 Operating frequency up to 100 KHz
 Non-dissipative overcurrent detection and
  protection
 Diagnostic output
 Constant tOFF PWM current controller
 Slow decay synchr. rectification
Contents
1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Maximum ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Pin connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5          Circuit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
           5.1      Power stages and charge pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
           5.2      Logic inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Decoding logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9 Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11         Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
           11.1     Output current capability and IC power dissipation . . . . . . . . . . . . . . . . . 26
           11.2     Thermal management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
12         Package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
           12.1     PowerSO36 package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
           12.2     SO24 package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
13 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1 Block diagram
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2 Maximum ratings
3 Pin connections
                                                                               GND     1                    36    GND
                                                                               N.C.    2                    35    N.C.
                 H1     1                      24    H3                        N.C.    3                    34    N.C.
               DIAG     2                      23    H2                        VSA     4                    33    VSB
D01IN1195A
SO24 PowerSO6(1)
4 Electrical characteristics
EN
Vth(ON)
Vth(OFF)
                                                                                                     t
                              IOUT
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                               10%
                                                                                                     t
                                D01IN1316
                                                                 tFALL                       tRISE
                                                  tD(OFF)EN                      tD(ON)EN
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                                         ON
                                 BRIDGE
                                         OFF
VDIAG
90%
10%
                                                                                       D02IN1387
                                                      tOCD(ON)       tOCD(OFF)
5 Circuit description
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                    The L6235 device includes a constant off time PWM current controller. The current control
                    circuit senses the bridge current by sensing the voltage drop across an external sense
                    resistor connected between the source of the three lower power MOS transistors and
                    ground, as shown in Figure 9. As the current in the motor increases the voltage across the
                    sense resistor increases proportionally. When the voltage drop across the sense resistor
                    becomes greater than the voltage at the reference input pin VREF the sense comparator
                    triggers the monostable switching the bridge off. The power MOS remains off for the time
                    set by the monostable and the motor current recirculates around the upper half of the bridge
                    in slow decay mode as described in Section 7: Slow decay mode on page 17. When the
                    monostable times out, the bridge will again turn on. Since the internal deadtime, used to
                    prevent cross conduction in the bridge, delays the turn on of the power MOS, the effective
                    off time tOFF is the sum of the monostable time plus the deadtime.
                    Figure 10 shows the typical operating waveforms of the output current, the voltage drop
                    across the sensing resistor, the pin RC voltage and the status of the bridge. More details
                    regarding the synchronous rectification and the output stage configuration are included in
                    Section 7.
                    Immediately after the power MOS turns on, a high peak current flows through the sense
                    resistor due to the reverse recovery of the freewheeling diodes. The L6235 device provides
                    a 1 µs blanking time tBLANK that inhibits the comparator output so that the current spike
                    cannot prematurely retrigger the monostable.
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              Figure 11 shows the magnitude of the off time tOFF versus COFF and ROFF values. It can be
              approximately calculated from the equations:
              Equation 1
                                              tRCFALL = 0.6 · ROFF · COFF
                                    tOFF = tRCFALL + tDT = 0.6 · ROFF · COFF + tDT
              where ROFF and COFF are the external component values and tDT is the internally generated
              deadtime with:
              Equation 2
                                                20 K  ROFF  100 K
                                               0.47 nF  COFF  100 nF
                                                tDT = 1 µs (typical value)
              Therefore:
              Equation 3
                                                   tOFF(MIN) = 6.6 µs
                                                    tOFF(MAX) = 6 ms
        These values allow a sufficient range of tOFF to implement the drive circuit for most motors.
        The capacitor value chosen for COFF also affects the rise time tRCRISE of the voltage at the
        pin RCOFF. The rise time tRCRISE will only be an issue if the capacitor is not completely
        charged before the next time the monostable is triggered. Therefore, the on time tON, which
        depends by motors and supply parameters, has to be bigger than tRCRISE for allowing
        a good current regulation by the PWM stage. Furthermore, the on time tON cannot be
        smaller than the minimum on time tON(MIN).
Equation 4
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                      Figure 12. Area where tON can vary maintaining the PWM regulation
                                                
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        Figure 13 shows the operation of the bridge in the slow decay mode during the off time. At
        any time only two legs of the 3-phase bridge are active, therefore only the two active legs of
        the bridge are shown in Figure 13 and the third leg will be off. At the start of the off time, the
        lower power MOS is switched off and the current recirculates around the upper half of the
        bridge. Since the voltage across the coil is low, the current decays slowly. After the deadtime
        the upper power MOS is operated in the synchronous rectification mode reducing the
        impedance of the freewheeling diode and the related conducting losses. When the
        monostable times out, upper MOS that was operating the synchronous mode turns off and
        the lower power MOS is turned on again after some delay set by the deadtime to prevent
        cross conduction.
8 Decoding logic
           The decoding logic section is a combinatory logic that provides the appropriate driving of the
           3-phase bridge outputs according to the signals coming from the three hall sensors that
           detect rotor position in a 3-phase BLDC motor. This novel combinatory logic discriminates
           between the actual sensor positions for sensors spaced at 60, 120, 240 and 300 electrical
           degrees. This decoding method allows the implementation of a universal IC without
           dedicating pins to select the sensor configuration.
           There are eight possible input combinations for three sensor inputs. Six combinations are
           valid for rotor positions with 120 electrical degrees sensor phasing (see Figure 14, positions
           1, 2, 3a, 4, 5 and 6a) and six combinations are valid for rotor positions with 60 electrical
           degrees phasing (see Figure 15, positions 1, 2, 3b, 4, 5 and 6b). Four of them are in
           common (1, 2, 4 and 5) whereas there are two combinations used only in 120 electrical
           degrees sensor phasing (3a and 6a) and two combinations used only in 60 electrical
           degrees sensor phasing (3b and 6b).
           The decoder can drive motors with different sensor configuration simply by following
           Table 7. For any input configuration (H1, H2 and H3) there is one output configuration
           (OUT1, OUT2 and OUT3). The output configuration 3a is the same as 3b and analogously
           output configuration 6a is the same as 6b.
           The sequence of the hall codes for 300 electrical degrees phasing is the reverse of 60 and
           the sequence of the hall codes for 240 phasing is the reverse of 120. So, by decoding the 60
           and the 120 codes it is possible to drive the motor with all the four conventions by changing
           the direction set.
Hall 60° 1 2 - 3b 4 5 - 6b
                 H1         H         H         L          H         L          L         H         L
                 H2         L         H         H          H         H          L         L         L
                 H3         L         L         L          H         H          H         H         L
             OUT1           Vs      High Z     GND       GND        GND       High Z      Vs       Vs
             OUT2         High Z     Vs         Vs        Vs       High Z     GND        GND      GND
             OUT3          GND      GND       High Z    High Z       Vs         Vs      High Z   High Z
            Phasing       1 -> 3    2 -> 3    2 -> 1     2 -> 1    3 -> 1     3 -> 2    1 -> 2    1 -> 2
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9 Tachometer
             A tachometer function consists of a monostable, with constant off time (tPULSE), whose input
             is one hall effect signal (H1). It allows developing an easy speed control loop by using an
             external op amp, as shown in Figure 16. For component values refer to Section 11:
             Application information on page 25.
             The monostable output drives an open drain output pin (TACHO). At each rising edge of the
             hall effect sensors H1, the monostable is triggered and the MOSFET connected to the pin
             TACHO is turned off for a constant time tPULSE (see Figure 17). The off time tPULSE can be
             set using the external RC network (RPUL, CPUL) connected to the pin RCPULSE. Figure 18
             gives the relation between tPULSE and CPUL, RPUL. We have approximately:
             Equation 5
                                               tPULSE = 0.6 · RPUL · CPUL
             where CPUL should be chosen in the range 1nF to 100 nF and RPUL in the range 20 K to
             100 K.
             By connecting the tachometer pin to an external pull-up resistor, the output signal average
             value VM is proportional to the frequency of the hall effect signal and, therefore, to the motor
             speed. This realizes a simple frequency-to-voltage converter. An op amp, configured as an
             integrator, filters the signal and compares it with a reference voltage VREF, which sets the
             speed of the motor.
Equation 6
                                                        t PULSE
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               The L6235 device integrates an “Overcurrent Detection” circuit (OCD) for full protection.
               This circuit provides output to output and output to ground short-circuit protection as well.
               With this internal overcurrent detection, the external current sense resistor normally used
               and its associated power dissipation are eliminated. Figure 19 shows a simplified schematic
               for the overcurrent detection circuit.
               To implement the overcurrent detection, a sensing element that delivers a small but precise
               fraction of the output current is implemented with each high-side power MOS. Since this
               current is a small fraction of the output current there is very little additional power
               dissipation. This current is compared with an internal reference current IREF. When the
               output current reaches the detection threshold (typically ISOVER = 5.6 A) the OCD
               comparator signals a fault condition. When a fault condition is detected, an internal open
               drain MOS with a pull down capability of 4 mA connected to pin DIAG is turned on.
               The pin DIAG can be used to signal the fault condition to a C or to shut down the 3-phase
               bridge simply by connecting it to pin EN and adding an external R-C (see REN, CEN).
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               Figure 20 shows the overcurrent detection operation. The disable time tDISABLE before
               recovering normal operation can be easily programmed by means of the accurate
               thresholds of the logic inputs. It is affected whether by CEN and REN values and its
               magnitude is reported in Figure 21. The delay time tDELAY before turning off the bridge when
               an overcurrent has been detected depends only by CEN value. Its magnitude is reported in
               Figure 22.
               CEN is also used for providing immunity to pin EN against fast transient noises. Therefore
               the value of CEN should be chosen as big as possible according to the maximum tolerable
               delay time and the REN value should be chosen according to the desired disable time.
               The resistor REN should be chosen in the range from 2.2 K to 180 K. Recommended
               values for REN and CEN are respectively 100 K and 5.6 nF that allow obtaining 200 s
               disable time.
IOUT
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VEN=VDIAG
VDD
          Vth(ON)
          Vth(OFF)
                                                                                   VEN(LOW)
               ON
              OCD
               OFF
ON
OFF
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11 Application information
        A typical application using the L6235 device is shown in Figure 23. Typical component
        values for the application are shown in Table 8. A high quality ceramic capacitor (C2) in the
        range of 100 nF to 200 nF should be placed between the power pins VSA and VSB and
        ground near the L6235 device to improve the high frequency filtering on the power supply
        and reduce high frequency transients generated by the switching. The capacitor (CEN)
        connected from the EN input to ground sets the shutdown time when an overcurrent is
        detected (see Section 10: Non-dissipative overcurrent detection and protection). The two
        current sensing inputs (SENSEA and SENSEB) should be connected to the sensing resistor
        RSENSE with a trace length as short as possible in the layout. The sense resistor should be
        non-inductive resistor to minimize the di/dt transients across the resistor. To increase noise
        immunity, unused logic pins are best connected to 5 V (high logic level) or GND (low logic
        level) (see Table 4: Pin description on page 6). It is recommended to keep power ground
        and signal ground separated on the PCB.
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        Figure 25. PowerSO36 junction ambient thermal resistance versus on-board copper
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         Figure 26. SO24 junction ambient thermal resistance versus on-board copper area
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Figure 28. Typical quiescent current vs. supply Figure 29. Typical high-side RDS(ON) vs. supply
                    voltage                                         voltage
     Iq [m A]
        5.6                                                                                  RDS(ON) []
                  fsw = 1 kHz                  Tj = 25 °C
                                                                                             0.380
        5.4                                                  Tj = 85 °C                      0.376
                                                                                             0.372
                                                                 Tj = 125 °C                                                 Tj = 25 °C
        5.2
                                                                                             0.368
                                                                                             0.364
                                                                                             0.360
        5.0
                                                                                             0.356
                                                                                             0.352
        4.8                                                                                  0.348
                                                                                             0.344
        4.6                                                                                  0.340
              0         10       20           30            40            50    60           0.336
                                             V S [V]                                                  0           5          10         15        20     25     30
                                                                                                                                       VS [V]
Figure 30. Normalized typical quiescent current                                           Figure 31. Normalized RDS(ON) vs. junction
            vs. switching frequency                                                               temperature (typical value)
     Iq / (Iq @ 1 kHz)
        1.7                                                                                 R DS (ON) / (RDS(ON) @ 25 °C)
1.6 1.8
        1.5
                                                                                            1.6
        1.4
1.3 1.4
        1.2
                                                                                            1.2
        1.1
1.0 1.0
        0.9
                                                                                            0.8
              0          20           40               60            80        100
                                           fSW [kHz]                                              0        20         40         60      80      100   120    140
                                                                                                                                  Tj [°C]
 Figure 32. Typical low-side RDS(ON) vs. supply                                          Figure 33. Typical drain-source diode forward
                     voltage                                                                           ON characteristic
    R DS(ON) []
                                                                                            ISD [A]
    0.300
                                                                                             3.0
                                                                                                            Tj = 25 °C
    0.296
                                Tj = 25 °C                                                   2.5
    0.292
                                                                                             2.0
    0.288
                                                                                             1.5
    0.284
                                                                                             1.0
    0.280
                                                                                             0.5
    0.276
                                                                                             0.0
                  0       5      10           15            20        25       30
                                            V S [V]                                             700         800            900        1000      1100   1200   1300
                                                                                                                                  VSD [mV]
12 Package information
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             a2                -                -            3.30                 -       -        0.130
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             E4              2.90               -            3.20            0.114        -        0.126
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              N                                                     10° (max.)
              S                                                     8° (max.)
        1. “D” and “E1” do not include mold flash or protrusions.
            - Mold flash or protrusions shall not exceed 0.15 mm (0.006 inch).
            - Critical dimensions are “a3”, “E” and “G”.
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13 Revision history
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